The present description relates to systems and methods for selectively deactivating and reactivating one or more cylinders of an internal combustion engine. The systems and methods may be applied to engines that operate poppet valves to control flow into and out of engine cylinders.
Valves of an engine cylinder may be activated and deactivated from time to time to increase vehicle fuel economy and provide a desired torque. Valve operators that activate and deactivate the valves may be designed such that they cannot overcome valve spring forces when the valves are open. Therefore, the valves may have to be deactivated and activated at precise time intervals or the valves may activate or deactivate in a different engine cycle than is desired. Further, it may be desirable to deactivate the cylinders such that exhaust gases are expelled from the cylinder before the cylinder is deactivated and fresh air is inducted into the cylinder before reactivating the cylinder. However, it may be costly and difficult to timely activate and deactivate engine cylinders so that a desired engine power or torque may be provided.
The inventor herein has recognized the above-mentioned disadvantages and has developed an engine system, comprising: a camshaft saddle including a stationary groove; and a camshaft including a discontinuous groove; the camshaft fitted to the camshaft saddle, the stationary groove aligned with the discontinuous groove.
By installing a discontinuous groove in a camshaft, it may be possible to provide the technical result of timely activating and deactivating cylinder valves with reduced cost as compared to valves that are solely activated and deactivated based on timing of operating an electrically actuated valve. In particular, since the discontinuous groove rotates synchronously with the camshaft, the discontinuous groove may provide oil flow to a deactivating valve operator without having to open a valve dedicated to operating only the one valve operator. Instead, a single electrically operated valve may control two deactivating valve operators that activate and deactivate intake and exhaust valves. Consequently, the valves may be timely activated and deactivated via a single electrically operated valve.
The present description may provide several advantages. Specifically, the approach may reduce valve train complexity. Further, the approach may reduce valve system cost. Further still, the approach may reduce computational load on a controller.
The above advantages and other advantages, and features of the present description will be readily apparent from the following Detailed Description when taken alone or in connection with the accompanying drawings.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
The advantages described herein will be more fully understood by reading an example of an embodiment, referred to herein as the Detailed Description, when taken alone or with reference to the drawings, where:
The present description is related to systems and methods for selectively activating and deactivating cylinders and cylinder valves of an internal combustion engine. The engine may be configured and operate as discussed in the description of
Referring to
Combustion chamber 30 is shown communicating with intake manifold 44 and exhaust manifold 48 via respective intake valve 52 and exhaust valve 54. Each intake and exhaust valve may be operated by camshaft 51. Each intake valve 52 is in mechanical communication with camshaft 51 via intake valve operator 59. Each exhaust valve 54 is in mechanical communication with camshaft 51 via exhaust valve operator 57. Valve operators described in greater detail below may transfer mechanical energy from camshaft 51 to intake valve 52 and to exhaust valve 54. Optionally, the engine may include intake and exhaust camshafts where only the exhaust camshaft or the intake camshaft include a discontinuous groove.
Fuel injector 66 is shown positioned to inject fuel directly into cylinder 30, which is known to those skilled in the art as direct injection. Optional fuel injector 67 is shown positioned to port inject fuel to cylinder 30, which is known to those skilled in the art as port fuel injection. Fuel injectors 66 and 67 deliver liquid fuel in proportion to pulse widths from controller 12. Fuel is delivered to fuel injectors 66 and 67 by a fuel system (not shown) including a fuel tank, fuel pump, and fuel rail (not shown). In one example, a high pressure, dual stage, fuel system may be used to generate higher fuel pressures.
In addition, intake manifold 44 is shown communicating with optional turbocharger compressor 162 and engine air intake 42. In other examples, compressor 162 may be a supercharger compressor. Shaft 161 mechanically couples turbocharger turbine 164 to turbocharger compressor 162. Optional electronic throttle or central throttle 62 adjusts a position of throttle plate 64 to control air flow from compressor 162 to intake manifold 44. Pressure in boost chamber 45 may be referred to a throttle inlet pressure since the inlet of throttle 62 is within boost chamber 45. The throttle outlet is in intake manifold 44. Compressor recirculation valve 47 may be selectively adjusted to a plurality of positions between fully open and fully closed. Waste gate 163 may be adjusted via controller 12 to allow exhaust gases to selectively bypass turbine 164 to control the speed of compressor 162. Air filter 43 cleans air entering engine air intake 42.
Distributorless ignition system 88 provides an ignition spark to combustion chamber 30 via spark plug 92 in response to controller 12. Universal Exhaust Gas Oxygen (UEGO) sensor 126 is shown coupled to exhaust manifold 48 upstream of catalytic converter 70. Alternatively, a two-state exhaust gas oxygen sensor may be substituted for UEGO sensor 126.
Converter 70 can include multiple catalyst bricks, in one example. In another example, multiple emission control devices, each with multiple bricks, can be used. Converter 70 can be a three-way type catalyst in one example. Further, converter 70 may include a particulate filter.
Controller 12 is shown in
During operation, each cylinder within engine 10 typically undergoes a four stroke cycle: the cycle includes the intake stroke, compression stroke, expansion stroke, and exhaust stroke. A cylinder cycle for a four stroke engine is two engine revolutions and an engine cycle is also two revolutions. During the intake stroke, generally, the exhaust valve 54 closes and intake valve 52 opens. Air is introduced into combustion chamber 30 via intake manifold 44, and piston 36 moves to the bottom of the cylinder so as to increase the volume within combustion chamber 30. The position at which piston 36 is near the bottom of the cylinder and at the end of its stroke (e.g. when combustion chamber 30 is at its largest volume) is typically referred to by those of skill in the art as bottom dead center (BDC).
During the compression stroke, intake valve 52 and exhaust valve 54 are closed. Piston 36 moves toward the cylinder head casting 35 so as to compress the air within combustion chamber 30. The point at which piston 36 is at the end of its stroke and closest to the cylinder head casting 35 (e.g. when combustion chamber 30 is at its smallest volume) is typically referred to by those of skill in the art as top dead center (TDC). In a process hereinafter referred to as injection, fuel is introduced into the combustion chamber. In a process hereinafter referred to as ignition, the injected fuel is ignited by known ignition means such as spark plug 92, resulting in combustion.
During the expansion stroke, the expanding gases push piston 36 back to BDC. Crankshaft 40 converts piston movement into a rotational torque of the rotary shaft. Finally, during the exhaust stroke, the exhaust valve 54 opens to release the combusted air-fuel mixture to exhaust manifold 48 and the piston returns to TDC. Note that the above is shown merely as an example, and that intake and exhaust valve opening and/or closing timings may vary, such as to provide positive or negative valve overlap, late intake valve closing, or various other examples.
Driver demand torque may be determined via a position of accelerator pedal 130 and vehicle speed. For example, accelerator pedal position and vehicle speed may index a table that outputs a driver demand torque. The driver demand torque may represent a desired engine torque or torque at a location along a driveline that includes the engine. Engine torque may be determined from driver demand torque via adjusting the driver demand torque for gear ratios, axle ratios, and other driveline components.
Referring now to
In this example, camshaft 51 operates both intake and exhaust valves. In engines where separate intake and exhaust camshaft, the depicted camshaft could refer to either the intake or exhaust camshaft. The intake and exhaust valves of each engine cylinder may be individually activated and deactivated. Camshaft 51 includes sprocket 219 that allows crankshaft 40 of
Camshaft saddle 202 includes valve bodies 270a, 270b, 270c, and 270d to support and provide oil passages leading to the camshaft discontinuous grooves. In particular, valve body 270a includes inlet 213, first outlet 212, and second outlet 216. First outlet 212 provides oil to exhaust valve operators via a conduit. Second outlet 216 provides oil to intake valve operators via a conduit. Valve body 270b includes inlet 233, first outlet 236, and second outlet 232. First outlet 236 provides oil to exhaust valve operators via a conduit. Second outlet 232 provides oil to intake valve operators via a conduit. Valve body 270c includes inlet 243, first outlet 246, and second outlet 242. First outlet 246 provides oil to exhaust valve operators via a conduit. Second outlet 242 provides oil to intake valve operators via a conduit. Valve body 270d includes inlet 253, first outlet 256, and second outlet 252. First outlet 256 provides oil to exhaust valve operators via a conduit. Second outlet 252 provides oil to intake valve operators via a conduit. Passages 216, 232, 242, and 252 supply pressurize oil from oil pump 290 to intake valve operators 249 (shown in
Referring now to
Referring now to
Similarly, camshaft 51 rotates so that lobe 222 selectively lifts exhaust follower 243, which selectively opens and closes exhaust valve 54. Rocker shaft 242 provides a selective mechanical linkage between exhaust follower 243 and exhaust valve contactor 240. Passage 241 allows pressurized oil to reach a piston shown in
Referring now to
Piston 263 may be acted upon by oil pressure within oil passages 267 and 265. Piston 263 is forced from its at-rest position shown in
Latching pin 261 stops at a position (e.g., unlocked position) where follower 243 is no longer locked to exhaust valve contactor 240, thereby deactivating exhaust valve 54 when normally locked latching pin 261 is fully displaced by high pressure oil operating on piston 263. Camshaft follower 243 is rocked according to the movement of cam lobe 222 when exhaust valve operator 248 is in a deactivated state. Exhaust valve 54 and exhaust valve contactor 240 remain stationary when piston latching pin 261 is in its unlocked positon.
Thus, oil pressure may be used to selectively activate and deactivate intake and exhaust valves via intake and exhaust valve operators. Specifically, intake and exhaust valves may be deactivated by allowing oil to flow to the intake and exhaust valve operators. It should be noted that intake and exhaust valve operators may be activated and deactivated via the mechanism shown in
Referring now to
The first plot from the top of
The second plot from the top of
The intake valve lift for cylinder number one is shown increasing and then decreasing before crankshaft angle A. An oil control valve, such as 214 of
At crankshaft angle A, the oil control valve (e.g., 214 of
At crankshaft angle B, the land of the exhaust camshaft land 206a for cylinder number one makes way for the discontinuous groove 208a, which allows oil to reach the outlet 298 and exhaust valve operator for cylinder number one. Oil can flow to the intake valve operator and the exhaust valve operator at crankshaft angle B, but since the exhaust valve is partially lifted at crankshaft angle B, the exhaust valve operates until the exhaust valve closes near crankshaft angle C. The exhaust valve operator latching pin is disengaged from its normally engaged position before crankshaft angle D to prevent the exhaust valve from opening.
At crankshaft angle C, the intake valve does not open since the intake valve operator is deactivated for the engine cycle. Further, the exhaust valve operator latching pin is disengaged from its normal position before crankshaft angle D to prevent the exhaust valve from opening. Consequently, the exhaust valve does not open for the cylinder cycle. The intake and exhaust valves may remain deactivated until the intake and exhaust operators are reactivated by reducing oil pressure to the intake and exhaust valve operators.
The intake and exhaust valve may be reactivated via deactivating the oil control valve 214 and allowing oil pressure in the intake and exhaust valve operators to be reduced or via dumping oil pressure from the intake and exhaust valve operators via a dump valve (not shown).
Oil accumulator 209a maintains oil pressure in oil passage 212 during the portion of the cycle after crankshaft angle D when the exhaust cam groove land blocks passage 298. The accumulator 209a compensates for oil leakage through various clearances during the time when oil supply from the pump is interrupted. The oil accumulator 209a may include a dedicated piston and spring or may be combined with the latch pin mechanism such as the mechanism depicted in
Thus, the system of
The system of
The system of
Referring now to
At 302, method 300 determines engine operating conditions. Engine operating conditions may include but are not limited to engine speed, engine torque, requested engine torque, barometric pressure, engine temperature, and ambient temperature. Method 300 proceeds to 304 after determining engine operating conditions.
At 304, method 300 judges if cylinder deactivation is requested. In one example, cylinder deactivation may be requested based on engine speed, requested engine torque, and engine temperature. If engine operating conditions for deactivating engine cylinders are present, the answer is yes and method 300 proceeds to 306. Otherwise, the answer is no and method 300 proceeds to 310.
At 310, method 300 closes all oil control valves for deactivating cylinders. Deactivating the oil control valves ceases oil flow from the engine oil pump to intake and exhaust valve deactivating operators. If an oil control valve was previously opened, it may be closed at a specific time to align near angle A of
At 306, method 300 determines which engine cylinders to deactivate. In on example, a map of cylinders to deactivate is indexed by engine speed and requested engine torque. The map or table stored in controller memory outputs which engine cylinders are to be deactivated. Method 300 proceeds to 308.
At 308, method 300 opens oil control valves to supply oil to the cylinder to be deactivated as determined at 306. The method closes the oil control valves related to cylinders that will not be deactivated. The timing of opening and closing oil control valves for each cylinder may occur at specific times to align near angle A of
In this way, cylinder valves of an engine may be activated and deactivated. Further, the number of cylinders and the pattern of cylinders deactivated may vary from engine cycle to engine cycle.
Note that the example control and estimation routines included herein can be used with various engine and/or vehicle system configurations. The control methods and routines disclosed herein may be stored as executable instructions in non-transitory memory and may be carried out by the control system including the controller in combination with the various sensors, actuators, and other engine hardware. The specific routines described herein may represent one or more of any number of processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various actions, operations, and/or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the example embodiments described herein, but is provided for ease of illustration and description. One or more of the illustrated actions, operations and/or functions may be repeatedly performed depending on the particular strategy being used. Further, at least a portion of the described actions, operations and/or functions may graphically represent code to be programmed into non-transitory memory of the computer readable storage medium in the control system. The control actions may also transform the operating state of one or more sensors or actuators in the physical world when the described actions are carried out by executing the instructions in a system including the various engine hardware components in combination with one or more controllers.
This concludes the description. The reading of it by those skilled in the art would bring to mind many alterations and modifications without departing from the spirit and the scope of the description. For example, I3, I4, I5, V6, V8, V10, and V12 engines operating in natural gas, gasoline, diesel, or alternative fuel configurations could use the present description to advantage.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 62/347,870, filed on Jun. 9, 2016. The entire contents of the above-referenced application are hereby incorporated by reference in its entirety for all purposes.
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Number | Date | Country | |
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Number | Date | Country | |
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62347870 | Jun 2016 | US |