The invention relates to a valve device according to the preamble of claim 1, for an air-suspension device for a vehicle.
A valve device of the class in question is known from German Patent 4202729 A1.
Air-suspension devices for vehicles are usually provided with a device for regulating the level of the vehicle body relative to the chassis or to the roadway. As regards such level-regulating devices, a distinction is made between two principles, one being a level-regulating device that operates purely mechanically by means of an air-suspension valve and the other an electronically controlled level-regulating device. A level-regulating device containing an air-suspension valve is known, for example, from the aforesaid prior art. An example of an electronically controlled level-regulating device can be found in European Patent 0779167 B1.
In level-regulating devices containing an air-suspension valve, a manually actuatable valve, which is often also referred to as a rotary slide valve, is usually provided in addition to the air-suspension valve. By means of the rotary slide valve, an operator can bypass the air-suspension valve and adjust the desired relative level of the vehicle body manually, by placing this rotary slide valve in the “Raise”, “Lower” or “Stop” positions. In this way there can be achieved a relative level needed, for example, for loading the vehicle at a loading dock. Such a rotary slide valve is additionally provided with a “Travel” position, in which the air-suspension valve becomes active once again. In the prior art cited in the foregoing, an electromagnetically actuatable valve is additionally provided for resetting the manual valve from the “Stop” position to the “Travel” position.
In electronically controlled level-regulating devices, control of the relative level takes place in any case via electromagnetically actuatable valves, both in the case of electronic regulation of the relative level and in the case of manual adjustment via an electrical operating unit.
Despite the persuasive advantages—such as considerably better regulation comfort and greater driving safety by virtue of refined regulation algorithms—offered by an electronically controlled level-regulating device compared with the embodiment containing an air-suspension valve, air-suspension valves are still being used in practice for cost reasons.
The object of the invention is therefore to provide, for an air-suspension device for a vehicle, a valve device that can be used simply and inexpensively both in a level-regulating device containing an air-suspension valve and in an electronically controlled level-regulating device.
This object is achieved by the invention specified in claim 1. Improvements and advantageous configurations of the inventions are specified in the dependent claims.
The invention has the advantage that it offers an inexpensive universal solution both for level-regulating devices containing an air-suspension valve and for electronically controlled level-regulating devices. The invention can be manufactured as a compact valve block, which either can be sold separately or can be sold as a compact electronic level-regulating unit combined with an electronic control device. As a result of the universal usability of the valve device, cost benefits compared with different valve devices for the different principles of the level-regulating devices are achieved in series production, since the inventive valve device can be manufactured in relatively high output volume by virtue of its universal usability.
A further advantage of the invention is that a vehicle equipped originally with an inventive valve device as well as with an air-suspension valve in order to satisfy cost reasons can be retrofitted with relatively little time and effort with an electronically controlled level-regulating device. For this purpose, the inventive valve device can be retained, while the air-suspension valve merely has to be replaced by what is known as a displacement sensor for sensing the relative level of the vehicle body. Furthermore, the valve device can be connected electrically to an electronic control device. Such a necessary electronic control device is usually already present in a vehicle, for example in the form of an electronics module, which is provided for an anti-brake-lock system and also has connections appropriate for the inventive valve device and the displacement sensor.
For application of the inventive valve device in an electronically controlled level-regulating device, a further advantage exists in that there are already provided manual operating elements for admitting air to and venting the air suspension bellows, or in other words for manually changing the relative level of the vehicle body. Hereby a manual change of relative level is possible even in the absence of power supply to the electronically controlled level-regulating device. A further advantage in this regard is that there is no need, especially for trailer vehicles, to provide an on-board battery or to supply a parked trailer vehicle externally with power by some other means, in order to be able to change the relative level manually, for example at a loading dock.
For application of the inventive valve device in a level-regulating device containing an air-suspension valve, a further advantage exists in that there is already provided an electrically actuatable valve, by means of which the regulating function of the air-suspension valve can be turned off, for example when the vehicle is stationary, in order to permit a manual change of the relative level, and by means of which the air-suspension valve can be reactivated when the vehicle starts to travel once again, in order to ensure a relative level that is safe for driving operation of the vehicle.
According to an advantageous improvement of the invention, a relay valve is provided. Relay valves can be manufactured relatively inexpensively, and they offer a large flow cross section for admission of air to and venting of the air-suspension bellows, thus permitting relatively rapid changes of relative level. According to an advantageous improvement of the invention, the relay valve is disposed in the housing of the valve device. Hereby there can be achieved a compact construction of the valve device. In addition, separate compressed-air lines to the relay valve do not have to be laid during installation of the valve device in the vehicle.
According to an advantageous improvement of the invention, a contactlessly operating displacement sensor for sensing the distance of the valve device from the roadway is provided in the housing. As an example, the displacement sensor can be configured as an ultrasonic sensor, as a radar sensor or as a sensor operating according to the light-reflection principle. Because the displacement sensor is disposed in the housing of the valve device, and because the valve device is mounted on the vehicle, usually on the vehicle frame, the said sensor is already mounted at a location suitable for transmitting a signal characteristic of the relative level of the vehicle body. Thus there is no need for separate mounting and cabling of the displacement sensor.
The invention will be explained in more detail hereinafter and further advantages will be pointed out on the basis of practical examples, using drawings, wherein
In the figures, like reference numerals are used for parts corresponding to one another.
The air-suspension device for a vehicle illustrated in
Electronically controlled level-regulating device (1, 5, 22, 23) is provided with an electronic control device in the form of an electronic control unit (5), which can be supplied by an electrical energy source (not illustrated in
Furthermore, electronic control unit (5) receives a pressure signal from a pressure sensor (23), via an electrical line. Pressure sensor (23) is in communication on the pressure side with air-suspension bellows (3). Thus the transmitted pressure signal indicates the air pressure present in air-suspension bellows (3).
Electronic control unit (5) is connected via electrical lines (8, 9) to a valve device (1). Valve device (1) is provided with a housing (55), in which there are disposed a manually actuatable air-admission valve (10) for admission of air to the air-suspension bellows (3), a manually actuatable vent valve (11) for venting air-suspension bellows (3), a first valve (7) that can be electrically actuated via line (9) and a second valve (6) that can be electrically actuated via line (8). Electrically actuatable valves (6, 7) can be actuated by electronic control unit (5), by energizing electromagnets (20, 21) respectively via electrical lines (8, 9) respectively.
According to an advantageous improvement of the invention, housing (55) is provided with separate compressed-air ports (52, 54) for supplying compressed air from a pressurized-fluid source (2) to electrically actuatable valves (6, 7) on the one hand and to manually actuatable valves (10, 11) on the other hand. Hereby valve device (1) can be used particularly flexibly. For application of valve device (1) in an electronically controlled level-regulating device such as illustrated in
In one advantageous configuration of the invention, electronic control unit (5) as well as pressure sensor (3) are additionally disposed in housing (55). Hereby there is achieved a compact electronically controlled level-regulating device, which can be installed with little time and effort in a vehicle. According to a further advantageous configuration of the invention, displacement sensor (22) is additionally disposed in housing (55). Hereby there can be achieved a further reduction of the time and effort for installation of the level-regulating device in the vehicle.
Using predefined algorithms, electronic control unit (5) ascertains whether the measured relative level of the vehicle body would necessitate admission of air to or venting of air-suspension bellows (3) in order to maintain a desired index relative level. Thereupon, by actuating electrically actuatable valves (6, 7), it brings about admission of air to or venting of air-suspension bellows (3) as needed, in order to adapt the relative level measured by means of displacement sensor (22) to the index relative level.
Valve (6), which is designed as a 3/2 directional control valve, is used as a combined inlet/outlet valve, which assumes an inlet position in the de-energized state of electromagnet (20), as illustrated in
In the air-suspension device illustrated in
In addition to the already explained parts of the air-suspension device, there are provided, as manual actuating elements, two momentary-contact switches (18, 19), by manual actuation of which admission of air to and/or venting of air-suspension bellows (3) is possible even in the absence of power supply to electronically controlled level-regulating device (1) or to electronic control unit (5).
According to an advantageous configuration of the invention, valves (10, 11), which can be manually actuated via manual actuating elements (18, 19), are provided in a compressed-air branch (12, 14, 16) that is parallel to electrically actuatable valves (6, 7) and bypasses electrically actuatable valves (6, 7). Manually actuatable valves (10, 11) are advantageously designed as a pneumatic 2/2 directional control valve (10) and a pneumatic 3/2 directional control valve (11). Such directional control valves can be manufactured simply and inexpensively and are highly reliable in use.
According to an advantageous configuration of the invention, momentary-contact switches (18, 19) are connected mechanically to pneumatic directional control valves (10, 11). Via momentary-contact switches (18, 19), directional control valves (10, 11) respectively can be actuated against the force of a restoring spring. Directional control valve (10) then acts as an air-admission valve, which assumes a shutoff position in the non-actuated state of momentary-contact switch (18), as illustrated in
In the absence of power supply, a manual change of the relative level can be achieved by admitting air to or venting air-suspension bellows (3) as follows:
For air admission, momentary-contact switch (18) is manually actuated, meaning that directional control valve (10) is set to inlet position. Hereby compressed air can flow from pressurized-fluid source (2) via compressed-air lines (12, 14, 16) through directional control valve (10) as well as directional control valve (11), which is in passing position in the non-actuated state of momentary-contact switch (19), to air-suspension bellows (3). If it is desired to hold the air pressure or the relative level, momentary-contact switch (18) is merely released, whereby the flow of pressurized fluid is shut off. For venting, momentary-contact switch (19) is manually actuated, meaning that directional control valve (11) is set to venting position. Hereby compressed air can flow out of air-suspension bellows (3) via compressed-air line (16) and via a vent port of directional control valve (11) into the atmosphere. If it is desired to hold the air pressure or the relative level beginning from this state, momentary-contact switch (19) is merely released.
Air-suspension valve (53) is in communication with the air-suspension bellows via electrically actuatable valves (6, 7). In this application of valve device (1), electrically actuatable valve (7) is connected, via electrical line (9), to an electronic control device (5), which in this case is designed as an electronics module already present in the vehicle for other purposes. As an example, electronics module (5) executes the functions of an anti-brake-lock system, and for this purpose is connected via electrical lines (51) to speed sensors (50) for measuring the speeds of revolution of wheels (4) as well as to brake-pressure regulating valves (not illustrated). In addition, electronics module (5) has connections appropriate for valve device (1) and displacement sensor (22). Electronics module (5) evaluates the signals of speed sensors (50) and extracts therefrom a signal indicating whether the vehicle is stationary or traveling. In the stationary mode, electronics module (5) switches electrically actuatable valve (7) to shutoff position, thus disabling air-suspension valve (53). If the vehicle is in travel mode, electronics module (5) switches electrically actuatable valve (7) to passing position, so that air-suspension valve (53) is placed in communication with air-suspension bellows (3) and can regulate the level of the vehicle body. Electrically actuatable valve (6) is not used in this application of valve device (1).
According to a further advantageous configuration of the invention, electrically actuatable valves (6, 7) are directly coupled mechanically with the manual actuating elements, which here again are designed as momentary-contact switches (18, 19), and in addition can be manually actuated via the manual actuating elements. Hereby there is achieved a further improvement in terms of compactness and manufacturing costs of valve device (1). In this case, valves (6, 7) can be actuated optionally by their momentary-contact switches (18, 19) respectively or by their electromagnets (20, 21) respectively, in each case against spring force.
In
According to
According to an advantageous configuration of the invention, a servo-valve device (30, 31) is additionally provided in
Servo-valve device (30, 31) is composed of a 2/2 directional control valve (30) that can be actuated by pressurized fluid and of a 3/2 directional control valve (31) that can also be actuated by pressurized fluid. Valve (30) acts as the holding valve and valve (31) acts as the combined inlet/outlet valve, the functions of valves (30, 31) corresponding respectively to the functions already explained with respect to valves (6, 7) of
Control of the relative level by appropriate action on electrically actuatable valve device (32, 33) takes place as already described with respect to
In the case of application of valve device (1) containing an air-suspension valve (53), and when the vehicle is stationary, electronics module (5) switches valve (30) to shutoff position by non-actuation of electrically actuatable valve (32), so that air-suspension valve (53) is disabled. If the vehicle is in travel mode, electronics module (5) switches valve (30) to passing position by actuation of electrically actuatable valve (32), so that air-suspension valve (53) is placed in communication with air-suspension bellows (3) and can bring about regulation of the level of the vehicle body. Electrically actuatable valve (33) is not used in this application of valve device (1).
In
In the configuration according to
As shown in
In the case of application of electronically controlled level regulation, and air is to be admitted to air-suspension bellows (3), electronic control unit (5) exercises the level-regulating functions by acting via electrical line (8) on electromagnet (20) to actuate valve (44). Hereby compressed air is delivered from pressurized-fluid source (2) to pressure-control input (43). Relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) passes compressed air from pressurized-fluid input port (41) through to compressed-air output (42). If air-suspension bellows (3) are to be vented, electronic control unit (5) actuates electromagnet (21) via electrical line (9) in order to actuate valve (45). Hereby pressure-control input (43) of relay-valve device (40) is placed in communication with the vent port of vent valve (45) and therefore with the atmosphere. Relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to that present at pressure-control input (43), by the fact that relay-valve device (40) allows compressed air to flow out of air-suspension bellows (3) via the vent port of relay-valve device (40) into the atmosphere.
For a manual change of relative level, momentary-contact switch (18) is to be actuated for admission of air to air-suspension bellows (3) and momentary-contact switch (19) is to be actuated for venting of air-suspension bellows (3). In the process, the actuation of momentary-contact switch (18) brings about a reversal of air-admission/holding valve (46) to the effect that pressure-control input (43) of relay-valve device (40) is placed in communication with pressurized-fluid source (2). In turn, relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to the pressure present at pressure-control input (43), by the fact that relay-valve device (40) passes compressed air from pressurized-fluid input port (41) through to compressed-air output (42). Actuation of momentary-contact switch (19) brings about a reversal of vent valve (47) to the effect that pressure-control input (43) of relay-valve device (40) is placed in communication with the vent port of vent valve (47). In turn, relay-valve device (40) attempts to adjust the pressure at compressed-air output (42) to the pressure present at pressure-control input (43), by the fact that relay-valve device (40) allows compressed air to flow out of air-suspension bellows (3) via the vent port of relay-valve device (40) into the atmosphere.
In the case of application of the mechanically operating level control device containing an air-suspension valve, air-suspension valve (53) is again connected to compressed-air port (52) in the embodiment according to
According to an advantageous configuration of the invention, servo-valve device (30, 31, 40) is mechanically coupled with manual actuating element (18, 19) and can be manually actuated via manual actuating element (18, 19). In the case of the configuration of the servo-valve device according to
According to an advantageous improvement of the invention, electronically controlled level-regulating device (1) is suitable for receiving at least one input variable, to be predefined manually, in which case the input variable can be predefined via manual actuating element (18, 19) even in the presence of power supply to electronically controlled level-regulating device (1). Such an input variable is preferably a manually predefined relative level or change of relative level compared with the previously adjusted relative level. This has the advantage that these same actuating elements can be used at any time to predefine the input variable, regardless of whether or not the level-regulating device is being supplied with electrical power. Additional actuating elements such as electric momentary-contact switches are not necessary. Furthermore, a simple kind of operator control is achieved hereby, since an operator does not have to make sure of actuating different operating elements according to the state of the power supply.
According to an advantageous improvement of the invention, electronically controlled level-regulating device (1) is suitable for receiving at least one distance signal from a displacement sensor (22) as well as one pressure signal from a pressure sensor (23). Level-regulating device (1) or electronic control unit (5) evaluates the distance signal and the pressure signal continuously, and on the basis of the variation of these signals detects whether an input variable such as a change of relative level has been predefined manually. In the process, electronic control unit (5) advantageously checks whether the distance signal is changing while the pressure signal remains substantially constant. This is an indication of a manually predefined change of relative level, to the effect that a certain quantity of air has been discharged from or injected into air-suspension bellows (3) at substantially constant vehicle weight. Since it can be assumed during such a manual change of relative level that the vehicle cargo and therefore the vehicle weight remained constant, the pressure in air-suspension bellows (3) does not change as a result, but instead only the volume of compressed air stored therein is changed by a change in relative level. However, if the electronic control unit detects that the pressure signal and the distance signal are changing, this is an indication that the vehicle cargo has been changed. In this case electronic control unit (5) does not infer a manually predefined input variable.
The valve devices according to
According to an advantageous configuration of the invention, a rotary arm known from conventional rotary slide valves can also be used instead of two separate momentary-contact switches (18, 19). This rotary arm brings about admission of air to air-suspension bellows (3) in one end position and venting of air-suspension bellows (3) in another end position.
Number | Date | Country | Kind |
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103 54 056.3 | Nov 2003 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/11322 | 10/9/2004 | WO | 5/12/2006 |