Valve drive mechanism for engine

Information

  • Patent Grant
  • 6397804
  • Patent Number
    6,397,804
  • Date Filed
    Friday, August 10, 2001
    22 years ago
  • Date Issued
    Tuesday, June 4, 2002
    22 years ago
Abstract
A valve drive mechanism includes a generally cylindrically shaped tappet assembly (24) comprising a center tappet (41 ) and a side tappet (42). The center tappet (41 ) has a circular-arcuate side walls (41c) formed with vertical side shrouds (41d) at opposite sides of each side wall (41c) which overlap and slide contact with opposite end guide walls (42h) of the side tappet (42), respectively. When the tappet assembly (24) is in an unlocked state so as to transmit rotation of the side cams (25, 27), the vertical side shroud (41d) of the center tappet (41 ) slide on the vertical side walls (42h) of the side tappet 42 so as thereby to guide slide movement of the center tappet (41) relative to the side tappet (42).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a valve drive mechanism for an engine which is variable in valve lift and has a valve lifter or tappet which selectively transmits rotation of different cams of different lift cams.




2. Description of Related Art




There has been known various valve drive mechanisms which can drive valves with variable valve lifts. For example in U.S. Pat. No. 5,287,830 a valve drive mechanism has a center tappet and a side tappet arranged coaxially with each other and couples them together by a hydraulically operated locking/unlocking pin for high speed engine operation with a high lift cam and uncoupled from one another by the hydraulically operated locking/unlocking pin for low speed engine operation with low lift cams. In Japanese Unexamined Patent Publication No. 10-141030 a cylindrically shaped tappet is divided into three parts in a rotational direction of cams. Further, in Japanese Unexamined Patent Publication No. 7-71213 a shim is divided into three parts.




The tappet disclosed in U.S. Pat. No. 5,287,830 comprises a cylindrical center tappet and a side tappet which coaxially surrounds the cylindrical center tappet. This cylindrical configuration of the tappet has restraints on the length of the center tappet as a cam follower. In order to avoid such a restraint, it is proposed to incorporate a center tappet having an elongated top. However, this alternative center tappet increases the height of the tappet. The tappet disclosed in Japanese Unexamined Patent Publication No. 10-141030 or Japanese Unexamined Patent Publication No. 7-71213 has the drawback that, since a circumferential outer wall at an edge of an interface of the side tappet with the center tappet causes contact slide on a wall of a tappet guide bore formed in a cylinder head in other words, since the center tappet is not subjected to a force by the cam, while the side tappet is driven by side cams, there occurs a rise in pressure between the side tappet and tappet guide bore, which results in uneven abrasion of the tappet and tappet guide.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a valve drive mechanism which enables a large cam follower length of a tappet and lowers a force that is caused due to an inclination of the tappet and is exerted on a tappet guide from the tappet.




The above object of the present invention is accomplished by a valve drive mechanism including one center cam which has a center cam lobe per valve and a pair of side cams which have side cam lobes, respectively, different from the center cam lobe per valve and are arranged on a camshaft on opposite sides of the center cam in an axial direction of the camshaft, a generally cylindrically shaped tappet assembly which is movable in a direction of valve lift and comprises two mating parts, and locking/unlocking means for mechanically coupling the two mating parts together and uncoupling the two mating parts from each other so as to selectively transmit rotation of the center cam and the side cams as reciprocating movement to the valve. The valve drive mechanism comprises a center tappet, forming one of the two mating parts and driven by the center cam; which is formed with opposite circular-arcuate vertical side walls in a rotational direction of the camshaft, a side tappet, forming another one of the two mating parts and driven by the side cams, which is divided into two side tappet parts in the axial direction of the camshaft between which the center tappet is received for slide movement relative to the side tappet in said direction of valve lift and is formed at the side tappet parts with opposite circular-arcuate vertical end walls, respectively, such that the circular-arcuate vertical side walls of the center tappet and the circular-arcuate vertical end walls of the side tappet form a generally cylindrical configuration of the tappet assembly, and guide means for guiding the slide movement of the center tappet relative to the side tappet which comprises a vertical flat side wall extending continuously from each of opposite sides of each circular-arcuate end wall of the side tappet in the rotational direction of the camshaft and a vertical shroud extending continuously from each of opposite ends of each circular-arcuate side wall of the center tappet in the axial direction of the camshaft and forming thereon a vertical flat side surface. The vertical shroud at the vertical flat side surface is slidable on the vertical flat side wall so as thereby to guide the slide movement of the center tappet relative to the side tappet.




In the valve drive mechanism which preferably includes the center cam having a high lift cam lobe and the side cam having a low lift cam lobe, the two side tappet parts are joined by a connecting bridge at which the tappet assembly is engaged by a valve stem of the valve. This connecting bridge is formed with a spring receiving recess in which a return spring is received so as to force the center tappet to return when the center tappet slides relatively to the side tappet. Further, the connecting bridge may be provided with at least one oil spill port formed at a bottom of the spring receiving recess. A shim may be disposed between the connecting bridge and the valve stem.




The locking/unlocking means may preferably comprise guide bores which are formed in each the center tappet and each the side tappet part of the side tappet and are in alignment with one another in the direction of the rotational axis of camshaft, a locking/unlocking pin received for slide movement in the guide bore of the center tappet, a plunger received for slide movement in the guide bore of one of the two side tappet parts of the side tappet, a spring loaded receiver received for slide movement in the guide bore of another of the two side tappet parts of the side tappet, and an oil channel formed in the one side tappet part of the side tappet so as to communicate with the guide bore of the one of the two side tappet parts of the side tappet, through which hydraulic oil is introduced into and removed from the guide bore of the one side tappet part of the side tappet. The hydraulic oil is supplied into the guide bore of the one side tappet part of the side tappet through the oil channel so as to force the plunger and the locking/unlocking pin to slide against the spring loaded receiver and to partly enter the guide bores of the center tappet and the other side tappet part of the side tappet, respectively, thereby mechanically coupling the center tappet to the side tappet together and is removed from the guide bore of the one side tappet part of the side tappet through the oil channel so as to cause the plunger and the locking/unlocking pin to slide back by the spring loaded receiver, thereby mechanically uncoupling the center tappet from the side tappet. The locking/unlocking pin is preferably formed with a circumferential recess.




The tappet assembly may includes a stopper in the guide bore in which the plunger is received so as to limit the slide movement of the plunger in the guide bore and to close the guide bore at one end. In this case, the guide bore is communicated with the oil channel through a connecting oil channel.




The valve drive mechanism includes oil supply means comprising oil galleries which extend along the intake camshaft and the exhaust camshaft, respectively, branch oil channels which branch off from the oil galleries, respectively and extend between two tappet assemblies for twin intake valves and two tappet assemblies for twin exhaust valves for each cylinder, oil channels each of which is formed in an outer wall of the side tappet and is in communication with the branch oil channel. The plunger in the guide bore of the one side tappet part of the side tappet operates to bring the center tappet and the side tappet into a locked or mechanically coupled condition when pressure of hydraulic oil is supplied to the plunger from the oil gallery through the oil channel via the branch oil channel and into an unlocked or mechanically uncoupled condition when the pressure of hydraulic oil is removed from the plunger.




The branch oil channel preferably extends such as to partly overlap outer peripheries of the two tappet assemblies for the twin intake valves or the twin exhaust valves, and the oil channel has a length sufficient to remain communicated with the branch oil channel during up and down movement of the tappet assembly.




The branch oil channel may be formed by drilling a cylinder head to the oil gallery from one side of the cylinder head and plugged at the one side of the cylinder head.




The valve drive mechanism may further comprise a member operative to prevent the tappet assembly from turning relative to the cylinder head during installing the tappet assembly in the valve drive mechanism. The member is provided on an outer wall of the side tappet at one of opposite sides of the tappet assembly remote from the branch oil chamber.




The valve drive mechanism may further comprises retaining means provided between the center tappet and the side tappet for preventing the center tappet from moving up beyond a top of the side tappet by the return spring and however for allowing down movement of the center tappet with respect to the side tappet against the return spring. Specifically, the retaining means comprises a retaining pin extending between the center tappet and the side tappet, a supporting bore in which the retaining pin is removably received and a limiting recess engageable with the retaining pin which limits the down movement of the center tappet, the supporting bore being formed in either one of the center tappet and the side tappet and the limiting recess being formed in another one of the center tappet and the side tappet.




According to the valve drive mechanism, the tappet assembly has the vertical shroud which extends, preferably along almost the entire vertical length of the center tappet, continuously from each of opposite sides of each circular-arcuate vertical side wall of the center tappet in the axial direction of the camshaft, slide movement of the center tappet relative to the side tappet is guided by the vertical shrouds sliding on the vertical flat side wall of the side tappet, respectively. This structure of the tappet assembly enables a large cam follower length of the tappet assembly. In addition, the tappet assembly thus structured disperses a force, which presses the side tappet against the guide wall of the tappet guide, toward the center tappet through the vertical shrouds while the side tappet is driven by the side cams, so that the side tappet slides on the tappet guide through the outer wall of the center tappet that is perpendicular to a direction in which the force presses the side tappet against the wall of the tappet guide. As a result, there is no concentration of pressing force that occurs at circumferential outer edges of an interface with the center tappet in the conventional valve drive mechanisms. In addition, the force that is caused due to an inclination of the tappet and is exerted on the tappet guide from the tappet is lowered.




The valve drive mechanism has the cam arrangement in which the high lift center cam is disposed between the low lift side cams enables a large cam follower length of the tappet assembly. This cam arrangement is quite advantageous to high lift operation. In addition to the cam arrangement, the valve drive mechanism has the side tappet structure in which the two side tappet parts are joined by the connecting bridge engageable with the valve stem and the return spring is received in the recess formed in the connecting bridge so as to force the center tappet to return. This side tappet arrangement keeps the center tappet ridden on the center cam while the center tappet is uncoupled from the side tappet. This prevents an occurrence of rattling noises due to repeated collisions of the center tappet with the center cam during floating action of the center tappet and, in addition, provides the tappet assembly with compactness.




The locking/unlocking means that comprise guide bores formed in the center tappet and the side tappet, a locking/unlocking pin received for slide movement in the guide bore of the center tappet, a plunger received for slide movement in the guide bore of one of the two side tappet parts, a spring loaded receiver received for slide movement in the guide bore of another one of the two side tappet parts, and an oil channel formed in the one side tappet part so as to communicate with the guide bore of the one side tappet part through which hydraulic oil is introduced into and removed from the guide bore of the one side tappet part. This locking/unlocking means operates such that, when hydraulic oil is supplied into the guide bore of the one side tappet part through the oil channel, the locking/unlocking means forces the plunger and the locking/unlocking pin to slide against the spring loaded receiver and to partly enter the guide bores of the center tappet and the other side tappet part, respectively, thereby mechanically coupling the center tappet to the side tappet together and, when the hydraulic oil is removed from the guide bore of the one side tappet part through the oil channel, the locking/unlocking means causes the plunger and the locking/unlocking pin to slide back by the spring loaded receiver, thereby mechanically uncoupling the center tappet from the side tappet. This hydraulically operated mechanism of the locking/unlocking means can couple the center tappet to the side tappet together in a state where the engine operates at a high speed and, in consequence, a high hydraulic pressure is provided assuredly. This prevents an occurrence of unstable mechanical coupling of the center tappet to the side tappet due to an insufficient hydraulic pressure.




The locking/unlocking pin formed with a circumferential recess decreases an area of contact surface with the guide bore, so as to lower frictional resistance between the locking/unlocking pin and the guide bore.




The valve drive mechanism includes the oil channel arrangement for the tappet assembly which comprises the oil galleries extending along the intake camshaft and the exhaust camshaft, respectively, branch oil channels branching off from the oil galleries, respectively and extending between the two adjacent tappet assemblies for the twin intake valves and the two adjacent tappet assemblies for the twin exhaust valves for each cylinder, oil channels each of which is formed in an outer wall of the side tappet and is in communication with the branch oil channel. Further, in the oil channel arrangement, the branch oil channel extends such as to partly overlap outer peripheries of the two tappet assemblies for the twin intake valves or the twin exhaust valves, and the oil channel has a length sufficient to remain communicated with the branch oil channel during up and down movement of the tappet assembly. The oil channel arrangement has one branch oil channel used commonly to both the two adjacent tappet assemblies. This avoids drilling the branch oil channel per the tappet guide, which leads to a reduction in man-hour for forming the branch oil channel. In addition, the oil channel arrangement is easily formed.











BRIEF DESCRIPTION OF DRAWINGS




The foregoing and other objects and features of the present invention will become more apparent from the following description in connection with the preferred embodiments thereof when considering in conjunction with the accompanying drawings, in which the same reference numerals have been used to denote same or similar parts throughout the accompanying drawings, and wherein:





FIG. 1

is an end view of an engine equipped with a valve drive mechanism in accordance with n embodiment of the present invention;





FIG. 2

is a top view of the engine with a cylinder head cover removed;





FIG. 3

is a cross-sectional view of the engine taken along line III—III of

FIG. 2

;





FIG. 4

is a cross-sectional view of the engine taken along line IV—IV of

FIG. 2

;





FIG. 5

is a cross-sectional view of the engine taken along line V—V of

FIG. 2

;





FIG. 6

is a perspective view of a center tappet;





FIG. 7

is a perspective view of a side tappet;





FIG. 8

is a plane cross-sectional view of a tappet assembly;





FIG. 9

is cross-sectional view of the tappet assembly;





FIG. 10

is a cross-sectional view of an essential part of a cylinder head with the tappet assembly installed thereto;





FIG. 11

is a plan view partly showing the cylinder head;





FIG. 12

is an end view of the tappet assembly;





FIG. 13

is a plane cross-sectional view of the tappet assembly taken along line XIII—XIII of

FIG. 12

;





FIG. 14

is an end view of the center tappet;





FIG. 15

is a cross-sectional view of the side tappet taken along line XV—XV of

FIG. 8

; and





FIG. 16

is a plane cross-sectional view of an variant of the tappet assembly shown in FIG.


8


.











DETAILED DESCRIPTION OF THE INVENTION




In the following description the terms “front end” and “rear end” shall mean and refer to front and rear ends of an engine, respectively, as viewed in a direction in which a row of cylinders is arranged, and the terms “front side” and “rear side” of the engine shall mean and refer to the front and rear sides, respectively, as viewed in a lengthwise direction of a vehicle body.




Referring to the drawings in detail, and in particular to

FIG. 1

which shows an internal combustion engine


1


equipped with a valve drive mechanism according to the present invention, the engine


1


is of an in-line four cylinder type that has double overhead camshafts. The engine


1


, which is mounted in an engine compartment so that the camshafts extend in a transverse direction of the engine compartment, has an engine body comprising a cylinder block


11


, a cylinder head


12


and a head cover


13


. A crankshaft


14


is disposed at the bottom of the cylinder block


14


and axially extends beyond a front end of the cylinder block


11


. Camshafts, namely an intake camshaft


15


and an exhaust camshaft


16


are disposed over the cylinder head


12


and axially extend beyond the front end of the cylinder head


12


. The crankshaft


14


is provided with a crankshaft pulley


17


secure to one end thereof. The intake camshaft


15


is provided with a camshaft pulley


18


secure to one end thereof extending beyond the front end of the cylinder head


12


. Similarly, the exhaust camshaft


16


is provided with a camshaft pulley


19


secure to one end thereof extending beyond the front end of the cylinder head


12


. The cylinder block


11


is provided with a tension pulley


20


and an idle pulley


21


pivotally mounted to the front end thereof. The intake camshaft


15


and the exhaust camshaft


16


are turned by a timing belt


22


. The tension pulley


20


is adjustable in position so as to apply desired tension to the timing belt


22


. The camshafts


15


and


16


turn one-half crankshaft speed.




Referring to

FIGS. 2

to


5


which show a top of the cylinder head


12


, a vertical cross-section of the cylinder head


12


as viewed along line III—III of

FIG. 2

, a vertical cross-section of the cylinder head


12


as viewed along line IV—IV of

FIG. 2

, and a vertical cross-section of the cylinder head


12


as viewed along line V—V of

FIG. 2

, respectively, the camshafts


15


and


16


extend in parallel with each other in the transverse direction. There is one spark plug


23


on the cylinder head


12


for each cylinder A in the engine


1


. The engine


1


has four valves, namely two intake valves


39


and two exhaust valves


40


, per cylinder A. These valves


39


and


40


are driven at appropriate timings by the camshafts


15


and


16


to open and close intake ports


34


and exhaust ports


35


, respectively. The valve train includes a valve lifter or tappet assembly


24


installed between a cam lobe of the camshaft


15


,


16


and a valve stem


81


of the valve


39


,


40


. The lower end of the tappet assembly


24


is in contact with the cam lobe and slid up and down when the camshaft


15


,


16


turns.




The intake camshaft


15


has two low lift side cams


25


and


27


and one high lift center cam


26


for each intake valve


39


. Similarly, the exhaust camshaft


16


has two low lift side cams


25


and


27


and one high lift center cam


26


for each exhaust valve


40


. The low lift side cams


25


and


27


have the same shape of lobes. The high lift center cam


26


has a lobe different in shape from those of the low lift side cams


25


and


27


and is interposed between the low lift side cams


25


and


27


. The cam lobe of high lift center cam


26


is in contact with a center portion of the tappet assembly


24


(which is hereafter referred to as a center tappet


41


and will be described in detail later) The cam lobes of low lift side cams


25


and


27


are in contact with side portions of the tappet assembly


24


(which are hereafter referred to as a side tappet


42


and will be described in detail later) at opposite sides of the center portion. The low lift side cam


25


,


27


has a smaller lobe lower than that of the high lift center cam


26


.




The cylinder head


12


comprises a base portion


30


and front side, rear end and rear side shrouds


31


,


32


and


33


extending vertically from the front side, rear end and rear side peripheries of the base portion


30


. The front side, rear end and rear side shrouds


31


,


32


and


33


are formed as a continuous wall. The engine


1


has a front cover


28


that covers front ends of the cylinder block


11


, the cylinder head


12


and the head cover


13


so as to protect a camshaft drive mechanism including the crankshaft pulley


17


the camshaft pulleys


18


and


19


, the tension pulley


20


, the idle pulley


21


and the timing belt


22


. The cylinder head


12


is formed with an upper portion of combustion chamber B, the intake ports


34


, the exhaust ports


35


and a plug hole


36


per cylinder A all of which are bored in the cylinder head base portion


30


. The cylinder head


12


at opposite sides is provided with an intake manifold


37


and an exhaust manifold


38


mounted to the cylinder head base portion


30


.




There is a cam carrier


50


on the cylinder head base portion


30


. The cam carrier


50


comprises a horizontal base plate


51


disposed in a space that is formed over the cylinder head base portion


30


by the continuous shrouds


31


,


32


and


33


and a peripheral shroud


52


extending along the almost entire periphery of the horizontal base plate


51


such as to provide a box-shaped configuration. Journal bearings


57


are located such that the journal bearings


57


are on each of the opposite sides of a straight row of the cylinder A as viewed in the longitudinal direction of the vehicle body and that there is one journal bearing


57


per camshaft behind each cylinder A as viewed in the transverse direction of the vehicle body. The journal bearings


57


support the intake camshaft


15


and the exhaust cam shaft


16


at their journals


15




a


and


16




a


, respectively, for rotation. The journal bearing


57


comprises a bearing lower block


53


formed as an integral part of the horizontal base plate


51


and a bearing upper block


55


secured to the bearing lower block


53


by fastening bolts


56


and


56




a


. The each pair of bearing lower blocks


53


for the intake camshaft


15


and the exhaust camshaft


16


are interconnected by a bridge


72


formed as an integral part of the horizontal base plate


51


. In this instance, the journal bearings


57


are basically identical in configuration and arranged at regular intervals. However, the foremost journal bearings


57




a


are slightly different in configuration from the remaining journal bearings


57


and located closely to the camshaft pulleys


18


and


19


, respectively.




There is one tappet guide


54


formed in the horizontal base plate


51


per cylinder A in which the tappet assembly


24


is received for slide movement therein. The tappet guide


54


is such an inclined cylindrical bore as to extend through the horizontal base plate


51


. The tappet assembly


24


slides up and down in the tappet guide


54


following rotation of the cams


25


-


27


so as to lift up and down the intake valve


39


or the exhaust valve


40


. There is further a guide bore


58


formed in the horizontal base plate


51


as a guide way for the spark plug


23


when the spark plug


23


is fixedly mounted in the plug hole


36


. Specifically, the spark plug guide bore


58


, except the foremost one, is formed such as to pass through a cylindrical column


59


vertically extending above the center of each cylinder A from the horizontal base plate


51


. As seen in

FIG. 2

, the spark plug guide bore


58


associated with the foremost cylinder A is formed in a cocoon-shaped column


62


. A bore


61


is also formed in the column


62


so as to receive a hydraulic oil supply control valve


60


operative to supply hydraulic oil to the tappet assembly


24


.




The head cover


13


is brought into contact with the cylinder head


12


along the top surfaces of shrouds


13


-


33


extending vertically from the base portion


30


, and the top surfaces of the columns


59


and


62


vertically extending from the horizontal base plate


51


and fixedly attached to the cylinder head


12


.




The horizontal base plate


51


has ribs


63


and


64


extending in a direction from the front end to the rear end of the engine


1


. The rib


63


, which is formed as an integral part of the horizontal base plate


51


, is located between a straight row of the tappet guide


54


associated with the intake camshaft


15


and a straight row of spark plug guide bores


58


and extends in parallel to the intake camshaft


15


in a direction from the front to the back of the engine


1


. An oil gallery


65


is formed in the rib


63


. Similarly, the rib


63


, which is formed as an integral part of the horizontal base plate


51


, is located between a straight row of the tappet guide


54


associated with the exhaust camshaft


16


and the straight row of spark plug guide bores


58


and extends in parallel to the exhaust camshaft


16


in a direction from the front to the back of the engine


1


. An oil gallery


66


is formed in the rib


64


.




As clearly shown in

FIG. 3

, the horizontal base plate


51


is formed with a plurality of circular-shaped recesses


70


at the front side thereof and a plurality of circular-shaped projections


71


(see

FIG. 2

) at the rear side thereof. Further, the horizontal base plate


51


has a cylindrical column


72


with a through bore


73


formed at the center thereof. The cylinder head


12


has cylindrical columns


75


correspondingly in position to the circular-shaped recesses


70


, circular-shaped projections


71


and bridge


73


. In securing the cam carrier


50


to the cylinder head


12


, the cam carrier


50


is placed on the cylinder head by bringing these circular-shaped recesses


70


, circular-shaped projections


71


and bridge


73


into contact with the columns


75


, respectively and then fixedly secured to the cylinder head


12


by fastening bolts


74


into the columns


75


. The cylinder head


12


at the base portion


30


has further cylindrical columns


76


correspondingly in position to the columns


59


and


62


of the cam carrier


50


. These cylindrical columns


76


are such that when the cam carrier


50


is secured to the cylinder head


12


, the columns


76


are abutted against by the columns


59


and


62


of the cam carrier


50


, this is advantageous to stably fix the cam carrier


50


to the cylinder head


12


.




Some of the fastening bolts


56


, namely the fastening bolts


56




a


that are used to fixedly secure the bearing upper block


55


to the bearing lower block


53


for supporting the intake camshaft


15


, are sufficiently long in length differently from the remaining fastening bolts


56


so as to extend passing through both bearing lower block


53


and horizontal base plate


51


, thereby fixedly securing the cam carrier


50


to the cylinder head


12


while fixedly securing the bearing upper block


55


to the both bearing lower block


53


. In this instance, the cam carrier


50


has cylindrical columns


77


extending downward from the horizontal base plate


51


at locations corresponding to these fastening bolts


56




a


, and the cylinder head


12


is formed with cylindrical columns


78


extending upward from the cylinder head base portion


30


as counterparts of the cylindrical columns


77


. When the cam carrier


50


is secured to the cylinder head


12


, the cylindrical columns


78


of the cylinder head


12


are abutted against by the cylindrical columns


77


of the cam carrier


50


, this is advantageous to stably fix the cam carrier


50


to the cylinder head


12


.




As clearly shown in

FIG. 3

, the cylinder head


12


is fixedly secured to the cylinder block


11


by fastening bolts


80


. The fastening bolts


80


are located such that the fastening bolts


80


are on each of the opposite sides of the straight row of the cylinder A as viewed in the longitudinal direction of the vehicle body and that there is one fastening bolt


80


per camshaft behind each cylinder A as viewed in the transverse direction of the vehicle body. This arrangement of fastening bolts


80


causes the fastening bolts


80


receive explosion force generated in the respective cylinders


1


equally.




As described above, in the structure associated with camshaft drive mechanism, the cam carrier


50


, that is provided separately from the cylinder head


12


, has the bearing lower blocks


53


forming part of the journal bearings


57


and the tappet guides


54


. This structure enables the bearing lower blocks


53


of the journal bearings


57


and the tappet guides


54


to be assembled to the cylinder head


12


all at once by fixing the cam carrier


50


to the cylinder head


12


only, so as to prevent aggravation of assembling performance and serviceability of the engine


1


that is caused due to possible mechanical interference between the fastening bolts


80


and the camshafts


15


and


16


. In addition, this structure provides significant improvement of layout and, as a result of which, the cylinder head


12


is improved in assembling performance and enabled to be compact. The cam carrier


50


is constructed by means of mutual combinations of various parts stretching or extending in different directions such as the horizontal base plate


51


, the peripheral shroud


52


, the bearing lower block


53


, the tappet guides


54


and the like and, in consequence, these parts are complementary to each other. As a result, the cam carrier


50


is given a high stiffness and leads to stable support of the camshafts


15


and


16


, the tappet assemblies


24


and the hydraulic oil supply control valve


60


. Further, because the cam carrier


50


is provided separately from the cylinder head


12


, there occurs no possible mechanical interference between the fastening bolts


80


and the bearings


57


comprising the upper and lower bearing blocks


53


and


55


, so that the layout of bolts


80


causes no constraints on the degree of freedom in arranging the bearings


57


. This permits both the bearing


57


and fastening bolt


80


to clash in position with each other such that they are located in an intermediate position between two adjacent cylinders


2


on one of the opposite sides of a straight row of the cylinder A as viewed in the lengthwise direction of the vehicle body.





FIGS. 6 through 9

shows the tappet assembly


24


in detail. It is to be noted that while the same tapped assembly


24


is installed to each of valve trains for the intake valve


39


and the exhaust valve


40


, respectively, in the embodiment shown in

FIG. 10

, it may be installed either one of the valve trains.




As shown in

FIG. 10

, the tappet assembly


24


is almost touched by the upper end of valve stem


81


through a shim


90


. The tapped assembly


24


has a valve spring retainer


92


. On the other hand, the cylinder head


12


has an annular recess


93


per valve. A valve spring


82


is mounted on the valve stem


81


between the valve spring retainer


92


and the annular recess


93


of the cylinder head


12


so as to force the tappet assembly


24


to the cam lobe of the cams of the camshaft


15


,


16


. A branch oil channel


95


branches off from the oil gallery


65


at a right angle. Similarly, a branch oil channel


95


branches off from the oil gallery


66


at a right angle. The branch oil channel


95


is made by drilling a channel in the cylinder head


12


from the front side thereof or the rear side thereof so as to reach the oil gallery


65


or


66


. The oil channel at the front side of the cylinder head


12


or at the rear side of the cylinder head


12


is stopped up by a ball


95




a


(see FIG.


11


). The branch oil channel


95


is formed so as to partly overlap the outer peripheries of each adjacent tappet assemblies


24


(see FIG.


11


). Oil flows in the oil gallery


65


,


66


, enters the branch oil channel


95


, and then enters in the interior of the bore as the tappet guide


54


.




As shown in

FIG. 11

, the tappet guide


54


is formed with a recess


54




a


in the interior wall thereof. As will be described, the side tappet


24


has a ball retainer


421


fixedly fitted in a side surface


42




c


on a side remote from the oil gallery


65


,


66


with respect to the center tappet


41


. The ball retainer


421


is located so as to face the recess


54




a


of the tappet guide


54


. A ball


94


is in the ball retainer


421


. W hen installing the tappet assembly


24


into the tappet guide


54


, the ball


94


is interposed between the ball retainer


421


of the tappet assembly


24


and the recess


54




a


of the tappet guide


54


. The ball


94


prevents the tappet assembly


24


from turning in the tappet guide


54


during insertion of the tappet assembly


24


into the tappet guide


54


.




The tappet assembly


24


comprises a side tappet


42


attached to the valve stem


81


of the valve


39




40


and the center tappet


41


. The side tappet


42


the side tappet


42


has two tappet heads


42




a


separated apart from each other. The center tappet


41


is received for slide movement between the tappet heads


42




a


of the side tappet


42


. As describe later, the tappet assembly


24


has a coupling mechanism between these center tappet


41


and side tappet


42


which mechanically couples them together so as to allow the center tappet


41


to slide up and down relative to the side tappet


42


. The side tappet


42


at the tappet heads


42




a


rides on the lobes of the low lift side cams


25


and


27


so as to slide up and down, thereby opening and closing the valve


39


,


40


when the camshaft


15


,


16


turns. The center tappet


41


at a tappet head


41




a


rides on the lobe of the high lift center cam


26


. The center tappet


41


is slid up and down relatively to the side tappet


42


while it is mechanically uncoupled from the side tappet


42


. Accordingly, the center tappet


42


is not contributory to opening and closing the valve


39


,


40


even though the camshaft


15


,


16


turns. On the other hand, while the center tappet


41


is mechanically coupled to the side tappet


42


, the center tappet


41


is slid up and down integrally with the side tappet


42


by the high lift center cam


26


. The low lift side cam


25


,


27


is used as a slow speed cam, and the high lift center cam


27


is used as a fast speed cam.




More specifically describing, the tappet assembly


24


, having a generally cylindrical configuration, is made up of two mating parts, namely a center tappet


41


and a side tappet


42


. The tappet assembly


24


is divided into three tappet head sections in an axial direction of the camshaft


15


,


16


, namely the center tappet head


41




a


and the side tappet heads


42




a


on opposite side of the center tappet had


41




a


. Each tappet head


41




a


,


42




a


has a length greater in the direction perpendicular to the axis of rotation of the cam


25


,


26


,


27


than a width in the direction of the axis of rotation of the cam


25


,


26


,


27


. The center tappet


41


, that has a generally inverted U-shaped configuration, is formed with flat end walls


41




b


at opposite sides thereof in the direction of the axis of rotation of the cam


25


,


26


,


27


. Each end wall


41




b


extends perpendicularly to a flat top wall of the tappet head


41




a


which is perpendicular to the axis of the valve stem


81


. The center tappet


41


is further formed with circular-arcuate side walls


41




c


at opposite sides thereof in the direction perpendicular to the axis of rotation of the cam


25


,


26


,


27


. In addition, the center tappet


42


is formed with a vertical flat side shroud


41




d


extending as an extension of the side wall


41




c


. These circular-aruate side wall


41




c


and vertical side shrouds


41




d


form parts of an outer shell of the tappet assembly


24


. The vertical side shroud


41




d


forms a vertical flat side surface facing a vertical side wall


42




h


formed on the side tappet


42


(which will be described later). The center tappet


41


is further formed with a guide bore


41




e


passing through the end walls


41




b


. This guide bore


41




e


extends at the center of the end walls


41




b


in the direction parallel to the axis of rotation of the cams


39


,


40


.




The side tappet


42


has a generally U-shaped configuration complementary to the inverted U-shaped configuration of the center tappet


41


. The center tappet


41


and the side tappet


42


form a complete cylindrical configuration when they are assembled to each other as the tappet assembly


24


. The side tappet


42


is formed with flat inner end walls


42




b


separated from each other and circular-arcuate outer end walls


42




c


at opposite sides thereof in the direction of the axis of rotation of the cam,


25


,


26


,


27


. The opposite circular-arcuate end walls


42




c


of the side tappet


41


and the opposite circular-arcuate side walls


41




c


form a generally cylindrical configuration of an outer shell of the tappet assembly. The inner end walls


42




b


are parallel to each other and extend perpendicularly to flat top walls of the tappet head


42




a


which are perpendicular to the axis of the valve stem


81


. The distance between the inner end walls


42




b


is such that the center tappet


41


is received for slide movement between the inner end walls


42




b


. The side tappet


42


is further formed with vertical flat side walls


42




h


as guide surfaces at opposite sides thereof in the direction perpendicular to the axial direction of the cam


25


,


26


,


27


so that each side wall


42




h


connects each adjacent inner and outer end walls


42




b


and


42




c


. The circular-arcuate end walls


42




c


form parts of the outer shell of the tappet assembly


24


and cooperate with the circular-arcuate end walls


41




c


of the center tappet


41


so as to complete the generally cylindrically configuration of the outer shell of the tappet assembly


24


. The flat side walls


42




h


mate with the flat side surfaces


41




f


of the vertical flat side shrouds


41




d


, respectively, when the center tappet


41


is installed to the side tappet


42


. These shroud


41




d


formed with the guide surface


41




f


an the side walls


42




h


form guide means for guiding reciprocal slide movement of the center tappet


41


relative to the side tappet


42


. The side tappet


42


further has a bridge


42




d


interconnecting lower portions of the flat inner end walls


42




b


. The bridge


42




d


is formed with a spring receiving recess


42




g


in which a tappet spring


49


is received. As shown in

FIG. 9

, there are oil spill ports


42




j


formed at the bottom of the spring receiving bore


42




g


so as to drain away oil trapped at the bottom of the inner end walls


42




b.






The side tappet


42


is further formed with first and second guide bores


42




e


, each of which passes through the inner and outer end walls


42




b


and


42




c


. These guide bores


42




e


extend at the center of the inner and outer end walls


42




b


and


42




c


in the direction parallel to the axis of rotation of the cams


39


,


40


so as to be brought into alignment with the guide bore


41




e


when the center tappet


41


is installed to the side tappet


42


. There is an oil channel


42




f


extending in parallel to the axis of the valve stem


81


from the first guide bore


42




e


in the outer end wall


41




b


of the side tappet


42


.




When the center tappet


41


is installed to the side tappet


42


, the vertical side shrouds


41




d


of the center tappet


41


are brought into slide contact with the vertical side walls


42




h


of the side tappet


42


, respectively. Accordingly, during relative movement of the center tappet


41


, the center tapped


41


is guided through slide contact between the vertical side shrouds


41




d


and the vertical side walls


42




h


. The tappet assembly


24


thus structured disperses and transmits a force that is exerted on the side tappet


41


by the side cams


25


and


26


to the center tappet


41


through the slide contact between the vertical side shrouds


41




d


and the vertical side walls


42




h


while the valve is driven by side cams


25


and


25


through the side tappets


42


uncoupled from the center tappet


41


. As a result, not only the side tappet


42


but also the center tappet


41


are pressed against the tappet guide


54


at their opposite circular-arcuate walls


41




c


and


42




c


. This leads to a decrease in interface resistance between the center and side tappets


41


and


42


and the tappet guide


54


, which provides improvement of wear-restant properties of the center and side tappets


41


and


42


and the tappet guide


54


.




The center tappet


41


and the side tappet


42


mate with each other to form a generally cylindrically-shaped tappet assembly


24


when they are installed to each other. When the center tappet


41


is installed in the side tappet


42


the tappet heads


41




a


and


42




a


of the center tappet


41


and the side tappet


42


are brought even with one another, and the guide bores


41




e


and


42




e


of the center tappet


41


and the side tappet


42


are brought into alignment with one another. This state is such that the cams


25


-


27


at their base ride on the tappet heads


41




a


and


42




a


, respectively.




There is a lock mechanism in the tappet assembly


24


which cooperates with the guide bore


41




e


of the center tappet


41


and the guide bores


42




e


of the side tappet


42


so as to mechanically couple the center and side tappets


41


and


42


. Specifically, the lock mechanism comprises a locking/unlocking pin


43


, a plunger


44


and a cup-shaped receiver


46


having a flange


46




a


. The locking/unlocking pin


43


is received for slide movement in the guide bore


41




e


of the center tappet


41


. The locking/unlocking pin


43


has the same axial length as the guide bore


41




e


of the center tappet


41


and is formed with circumferential recess


43




c


so as to reduce a contact area with the guide bore


41




e


. The plunger


44


is received for slide movement in the first guide bore


42




e


of the side tappet


42


. The receiver


46


is received for slide movement in the second guide bore


42




e


of the side tappet


42


and forced against the locking/unlocking pin


44


by a receiver spring


45


received in the second guide bore


42




e


of the side tappet


42


. As shown in

FIG. 9

in detail, the plunger


44


is shorter in the axial direction of the camshaft


15


,


16


than the first guide bore


42




e


and stopped by an annular stopper ring


48


so as to provide an oil chamber in the first guide bore


42




e


at the outer end of the plunger


44


. The plunger


44


is such that, when the plunger


44


is stopped by the annular stopper ring


48


, the plunger


44


places the locking/unlocking pin


43


in a neutral position where the opposite end surfaces


43




a


and


43




b


of the locking/unlocking pin


43


are even with opposite end walls


41




b


of the center tappet


41


, respectively. Pressurized oil is supplied to the plunger


4


in the guide bore


42




e


through the oil channel


42




f


of the side tappet


42


extending from the first guide bore


42




e


of the side tappet


42


. The oil channel


42




f


is sufficiently long in the vertical direction so that the first guide bore


42




e


always remains in communication with the branch oil channel


95


while the side tappet


42


moves up and down.




The plunger


44


is operated by hydraulic oil that is generated by the hydraulic oil supply control valve


60


(see FIG.


2


). The hydraulic oil is supplied into the oil chamber in the first guide bore


42




e


through the oil channel


42




f


through the branch oil channel


95


branching off from the oil gallery


65


,


66


and then acts on the outer end of the plunger


44


so as to always force the plunger


44


against the locking/unlocking pin


43


in a direction opposite to the direction in which the plunger


44


is forced by the spring loaded receiver


46


. The receiver spring


45


is retained in the second guide bore


42




e


by an annular retainer ring


47


. The second guide bore


42




e


of the side tappet


42


is formed with a shoulder


42




i


so that the flange


46




a


of the receiver


46


abuts against the shoulder


42




i


for restriction of axial movement of the receiver


46


. The receiver


46


is such that, when the flange


46




a


of the receiver


46


abuts against the shoulder


42




i


, the receiver


46


places the locking/unlocking pin


43


in the neutral position where the opposite end surfaces


43




a


and


43




b


of the locking/unlocking pin


43


are even with opposite end walls


41




b


of the center tappet


41


, respectively.




When applying controlled hydraulic oil in the oil chamber in the first guide bore


42




e


of the side tappet


42


to the plunger


44


, the plunger


44


is forced to enter the guide bore


41




e


of the center tappet


41


pushing the locking/unlocking pin


43


against the receiver spring


45


and, in consequence, the locking/unlocking pin


43


is forced to enter the second guide bore


42




e


of the side tappet


42


pushing the receiver


46


against the receiver spring


45


. As a result, the center tappet


41


and the side tappet


42


are mechanically coupled together by the plunger


44


and the locking/unlocking pin


43


, respectively. On the other hand, when removing the control hydraulic oil in the oil chamber in the first guide bore


42




e


of the side tappet


42


, the receiver


46


is pushed by the receiver spring


45


so as to force the locking/unlocking pin


43


and the plunger


44


to return into their neutral positions, respectively. As a result, the center tappet


41


is mechanically uncoupled from the side tappet


42


.




The branch oil channel


95


is in communication with a lower portion of the oil channel


42




f


extending from the first guide bore


42




e


of the side tapped


42


. This oil channel


95


is formed in the base portion


30


of the cylinder head


12


by boring or drilling the front side and rear end shrouds


31


and


32


aiming at the oil gallery


65


,


66


after forming the cylinder head


12


such that it partly overlaps the inner wall of the recess


54




a


of the adjacent tappet guide


54


and is brought into communication with the oil channel


42




f


when the side tappet


24


is assembled. This avoids drilling the branch oil channel per the tappet guide, which leads to a reduction in man-hour for forming the branch oil channel.





FIGS. 12

to


15


shows various aspects of the tappet assembly


24


.

FIG. 12

shows one end of the tappet assembly


24


.

FIG. 13

shows a cross-section of the tappet assembly


24


taken along line XIII—XIII of FIG.


12


.

FIG. 14

shows one end of the center tappet


41


.

FIG. 15

shows a vertical-section of the tappet assembly


24


taken along line XV—XV of FIG.


8


.




As shown in

FIGS. 6

,


7


,


10


and


12


to


15


, the center tappet


41


is formed with retaining pin supporting bores


41




g


passing through the center tappet


41


for receiving retaining pins


101


, respectively. Specifically, two retaining pin supporting bores


41




g


are arranged in alignment with each other in the axial direction of the camshaft


15


,


16


on each side of the guide bore


41




e


. These retaining pin supporting bores


41




g


are arranged symmetrical with the vertical center axis of the center tappet


41


. The side walls


42




h


of the side tappet


42


at opposite sides are formed with limiting recesses


42




m


facing the retaining pin supporting bores


41




g


, respectively, and extending vertically. Each limiting recess


42




m


is located such that the retaining pin supporting bore


41




g


exposes the exterior of the tappet assembly


24


through the limiting recess


42




m


when the center tappet


41


is installed to the side tappet


42


. This enables insertion of the retaining pins


101


into the retaining pin supporting bores


41




g


after installation of the center tappet


41


to the side tappet


42


. Since the structure of the tappet assembly


24


is such that the center tappet


41


is forced by the tappet spring


49


so as to always abut against the high lift center cam


26


, the locking/unlocking pin


43


possibly comes off from the guide bore


41




e


due to upward movement of the center tappet


42


that is caused by the tappet spring


49


in the course of assembling the center tappet


41


to the side tappet


42


. The structure of the tappet assembly


24


prevents the locking/unlocking pin


43


from coming off from the guide bore


41




e


by inserting the retaining pins


101


into the retaining pin supporting bores


41




g


and engaging opposite ends of the retaining pins


101


by upper ends of the limiting recesses


42




m


. Specifically, the limiting recess


42




m


is such as to bring the retaining pin


101


into engagement with the upper end of the limiting recess


42




m


when the tappet head


41




a


of the center tappet


41


is substantially even with the tappet heads


42




a


of the side tappet


42


and to have a vertical length H greater than a distance by which the center tappet


41


and the side tappet


42


are allowed to move relatively to each other. Otherwise, these retaining pin support bore


41




g


and limiting recesses


42




m


may be replaced with each other.





FIG. 16

shows a tappet assembly


24


in accordance with another embodiment of the present invention. The tappet assembly


24


is different from that of the previous embodiment described above in that a guide bore


42




e


of a side tappet


42


in which a plunger


44


is received is closed by a stopper block


108


which is provided in place of the annular stopper ring


48


of the previous embodiment so as a stopper member for limiting axial slide movement of the plunger


44


and that the guide bore


42




e


is in communication with an oil channel


42




f


formed in an outer end wall


41




b


of the side tappet


42


through a connecting oil channel


42




k.






In operation of the valve drive mechanism equipped with the tappet assembly


24


, when it is intended to drive the valve


39


,


40


for low lift valve operation for low speed operation of the engine


1


, the hydraulic oil supply control valve


60


is operated to remove hydraulic oil from the oil chamber of the first guide bore


42




e


of the side tappet


42


. The locking/unlocking pin


43


, and hence the plunger


44


, is moved in the axial direction by the spring loaded receiver


46


until the plunger


44


is stopped by the annular stopper ring


48


or the stopper block


108


. When the plunger


44


is brought into abutment against the annular stopper ring


48


or the stopper block


108


, the locking/unlocking pin


43


comes out of the second guide bore


42




e


of the side tappet


42


and is fully accepted in the first guide bore


41




e


of the side tappet


42


, so that the center tappet


41


is mechanically uncoupled from the side tappet


42


and, in consequence, permitted to move relatively to the side tappet


42


. Therefore, when the camshaft


15


,


16


rotates, although the cams


25


-


27


cause reciprocating movement of the center and side tappets


41


and


42


, the center tappet


41


reciprocally moves up and down relatively to the side tappet


42


, so that rotation of the camshaft


15


,


16


is not transmitted to the valve


39


,


40


through the high lift center cam


26


. As a result, rotation of the camshaft


15


,


16


is transmitted to the valve


39


,


40


by both the low lift side cams


25


and


27


.




On the other hand, when it is intended to drive the valve


39


,


40


for high lift valve operation for high speed operation of the engine


1


, the hydraulic oil supply control valve


60


is operated to supply hydraulic oil into the oil chamber of the first guide bore


42




e


of the side tappet


42


so as to force the plunger


44


, and hence the locking/unlocking pin


43


against the return spring


45


. As a result, the plunger


44


partly enters the guide bore


41




e


of the center tappet


41


, and hence, the locking/unlocking pin


43


partly enters the second guide bore


42




e


of the side tappet


42


, so that the center tappet


41


is mechanically coupled to the side tappet


42


together. Therefore, when the camshaft


15


,


16


rotates, rotation of the camshaft


15


,


16


is transmitted to the valve


39


,


40


by the high lift center cam


26


only through the center tappet


41


mechanically coupled to the side tappet


42


.




Coupling the center tappet


41


to the side tappet


42


or uncoupling the center tappet


41


from the side tappet


42


is performed while the center and side tappets


41


and


42


at their tappet heads


41




a


and


42




a


ride on the base of the lobes of the center and side cams


25


,


26


and


27


.




According to the valve drive mechanism equipped with the tappet assembly described above, since the center tappet


41


can cause large reciprocating movement relative to the side tappet


42


, a valve lift difference between low lift and high lift operation of the valve


39


,


40


.




In the case where the tappet assembly


24


is used in order to cause a swirl of intake air in the combustion chamber of the engine


1


, the valve drive mechanism employs low lift side cams


25


and


27


having substantially circular profiles for either one of two intake valves for each combustion chamber so that the one intake valve is not lifted during high speed operation of the engine


1


. In this case, it is necessary for the side cams


25


and


27


to have an effective valve lift of approximately 2 mm in order to force out fuel collected in the intake port and to intpinuce it into the combustion chamber.




The tappet assembly can be incorporated in a valve drive mechanism in which two intake valves or two exhaust valves per cylinder are driven by cams having cam profiles that are different and variable.




It is to be understood that although the present invention has been described in detail with regard to preferred embodiments thereof, various other embodiments and variants may occur to those skilled in the art, which are within the scope and spirit of the invention, and such embodiments and variants are intended to be covered by the following claims.



Claims
  • 1. A valve drive mechanism having one center cam (26) having a center cam lobe and a pair of side cams (25, 27) having side cam lobes different from said center cam lobe for one valve (39, 40), said side cams (25, 27) being arranged on a camshaft (15, 16) on opposite sides of said center cam (26) in an axial direction of said camshaft (15, 16), a generally cylindrically shaped tappet assembly (24), which is movable in a direction of valve lift, comprising two mating parts, and locking/unlocking means (41e, 42e, 43-46) for mechanically coupling and uncoupling said two mating parts together so as to selectively transmit rotation of said center cam (26) and said side cams (25, 27) as reciprocating movement to said valve (39, 40), said valve drive mechanism comprising:a center tappet (41) forming one of said two mating parts (41, 42) and driven by said center cam (26); said center tappet (41) being formed with opposite circular-arcuate vertical side walls (41c) in a rotational direction of said camshaft (15, 16); a side tappet (42) forming another one of said two mating parts and driven by said side cams (25, 27), said side tappet (42) being divided into two side tappet parts in said axial direction of said camshaft (15, 16) between which said center tappet (41) is received for slide movement relative to said side tappet (42) in said direction of valve lift, said side tappet (42) at said side tappet parts being formed with opposite circular-arcuate vertical end walls (42c), respectively, such that said circular-arcuate vertical side walls (41c) of said center tappet (41) and said circular-arcuate vertical end walls (42c) of said side tappet (42) form a generally cylindrical configuration of said tappet assembly (24); and guide means for guiding said slide movement of said center tappet (41) relative to said side tappet (42), said guide means comprising a vertical flat side wall (42h) extending continuously from each of opposite sides of each said circular-arcuate end wall (42c) of said side tappet (42) in said rotational direction of said camshaft (15, 16) and a vertical shroud (41d) extending continuously from each of opposite ends of each said circular-arcuate side wall (41c) of said center tappet (41) in said axial direction of said camshaft (15, 16) and forming thereon a vertical flat side surface (41f), said vertical shroud (41d) at said vertical flat side surface (41f) being slidable on said vertical flat side wall (42h) so as thereby to guide said slide movement of said center tappet (41) relative to said side tappet (42).
  • 2. A valve drive mechanism as defined in claim 1, wherein said center cam has a high lift cam lobe and each said side cam has a low lift cam lobe.
  • 3. A valve drive mechanism as defined in claim 1, wherein said two side tappet parts are joined by a connecting bridge at which said tappet assembly is engaged by a valve stem of said valve, said connecting bridge being formed with a spring receiving recess in which a return spring is received so as to force said center tappet to return when said center tappet slides relatively to said side tappet.
  • 4. A valve drive mechanism as defined in claim 3, wherein said connecting bridge has an oil spill port formed in a bottom of said spring receiving recess.
  • 5. A valve drive mechanism as defined in claim 3, and further comprising a shim disposed between said connecting bridge and said valve stem.
  • 6. A valve drive mechanism as defined in claim 3, wherein said vertical guide shroud extends along almost the entire vertical length of said center tappet.
  • 7. A valve drive mechanism as defined in claim 3, wherein said locking/unlocking means comprises guide bores formed in each said center tappet and each said side tappet part of said side tappet and being in alignment with one another in said direction of said rotational axis of camshaft, a locking/unlocking pin received for slide movement in said guide bore of said center tappet, a plunger received for slide movement in said guide bore of one of said two side tappet parts of said side tappet, a spring loaded receiver received for slide movement in said guide bore of another of said two side tappet parts of said side tappet, and an oil channel formed in said one side tappet part of said side tappet so as to communicate with said guide bore of said one of said two side tappet parts of said side tappet, through which hydraulic oil is introduced into and removed from said guide bore of said one of said two side tappet parts of said side tappet.
  • 8. A valve drive mechanism as defined in claim 7, and further comprising means for supplying said hydraulic oil into said guide bore of said one of said two side tappet parts through said oil channel so as to force said plunger and said locking/unlocking pin to slide against said spring loaded receiver and to partly enter said guide bores of said center tappet and said other side tappet part of said side tappet, respectively, thereby mechanically coupling said center tappet to said side tappet together and for removing said hydraulic oil from said guide bore of said one of said two side tappet parts through said oil channel so as to cause said plunger and said locking/unlocking pin to slide back by said spring loaded receiver, thereby mechanically uncoupling said center tappet from said side tappet.
  • 9. A valve drive mechanism as defined in claim 7, wherein said locking/unlocking pin is formed with a circumferential recess.
  • 10. A valve drive mechanism as defined in claim 1, and further comprising an oil gallery extending along each of an intake camshaft and an exhaust camshaft, a branch oil channel branching off from said oil gallery and extending between two said tappet assemblies for each twins of twin intake valves and twin exhaust valves per cylinder, an oil channel formed in an outer wall of said side tappet and being in communication with said branch oil channel, and a plunger as a part of said locking/unlocking means incorporated within said tappet assembly,wherein said plunger operates to bring said center tappet and said side tappet into a locked condition when pressure of hydraulic oil is supplied to said plunger from said oil gallery through said oil channel via said branch oil channel and into an unlocked condition when pressure of said hydraulic oil is removed from said plunger.
  • 11. A valve drive mechanism as defined in claim 10, wherein branch oil channel extends to partly overlap outer peripheries of said each twins of said tappet assemblies and said oil channel has a length sufficient to remain communicated with said branch oil channel during up and down movement of said tappet assembly.
  • 12. A valve drive mechanism as defined in claim 11, wherein said branch oil channel is formed by drilling a cylinder head to said oil gallery from one side of said cylinder head and plugged at said one side of said cylinder head.
  • 13. A valve drive mechanism as defined in claim 11, wherein said side tappet of said tappet assembly is formed with a guide bore in which said plunger is received for slide movement, said guide bore being provided with a stopper operative to limit said slide movement of said plunger in said guide bore and to close said guide bore at one end and being in communication with said oil channel through a connecting oil channel.
  • 14. A valve drive mechanism as defined in claim 11, and further comprising a member operative to prevent said tappet assembly from turning relative to said cylinder head, said member being provided on an outer wall of said side tappet at one of opposite sides of said tappet assembly remote from said branch oil chamber.
  • 15. A valve drive mechanism as defined in claim 3, and further comprising retaining means provided between said center tappet and said side tappet for preventing said center tappet from moving up beyond a top of said side tappet by said return spring and however for allowing down movement of said center tappet with respect to said side tappet against said return spring.
  • 16. A valve drive mechanism as defined in claim 15, wherein said retaining means comprises a retaining pin extending between said center tappet and said side tappet, a supporting bore in which said retaining pin is removably received and a limiting recess engageable with said retaining pin which limits said down movement of said center tappet, said supporting bore being formed in either one of said center tappet and said side tappet and said limiting recess being formed in another one of said center tappet and said side tappet.
  • 17. A valve drive mechanism as defined in claim 3, and further comprising an oil gallery extending along each of an intake camshaft and an exhaust camshaft, a branch oil channel branching off from said oil gallery and extending between twins of said tappet assemblies for each twins of twin intake valves and twin exhaust valves per cylinder, an oil channel formed in said side tappet and being in communication with said branch oil channel, and a plunger as a part of said locking/unlocking means incorporated within said tappet assembly, wherein said plunger operates to bring said center tappet and said side tappet into a locked condition when pressure of hydraulic oil is supplied to said plunger from said oil gallery through said oil channel via said branch oil channel and into an unlocked condition when pressure of said hydraulic oil is removed from said plunger.
  • 18. A valve drive mechanism as defined in claim 17, wherein branch oil channel extends such as to partly overlap outer peripheries of said each twins of said tappet assemblies and said oil channel has a length sufficient to remain communicated with said branch oil channel during up and down movement of said tappet assembly.
  • 19. A valve drive mechanism as defined in claim 18, wherein said branch oil channel is formed by drilling a cylinder head to said oil gallery from one side of said cylinder head and plugged at said one side of said cylinder head.
  • 20. A valve drive mechanism as defined in claim 19, wherein said side tappet of said tappet assembly is formed with a guide bore in which said plunger is received for slide movement, said guide bore being provided with a stopper operative to limit said slide movement of said plunger in said guide bore and to close said guide bore at one end and being in communication with said oil channel through a connecting oil channel.
  • 21. A valve drive mechanism as defined in claim 19, and further comprising a member operative to prevent said tappet assembly from turning relative to said cylinder head, said member being provided on an outer wall of said side tappet at one of opposite sides of said tappet assembly remote from said branch oil chamber.
Priority Claims (1)
Number Date Country Kind
2000-245022 Aug 2000 JP
US Referenced Citations (5)
Number Name Date Kind
5090364 McCarroll et al. Feb 1992 A
5287830 Dopson et al. Feb 1994 A
5343833 Shirai Sep 1994 A
5709180 Spath Jan 1998 A
6125804 Kawai et al. Oct 2000 A
Foreign Referenced Citations (2)
Number Date Country
07-071213 Mar 1995 JP
10-141030 May 1998 JP