Information
-
Patent Grant
-
6397804
-
Patent Number
6,397,804
-
Date Filed
Friday, August 10, 200123 years ago
-
Date Issued
Tuesday, June 4, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 9015
- 123 9016
- 123 9017
- 123 9048
- 123 905
- 123 198 F
- 074 569
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International Classifications
-
Abstract
A valve drive mechanism includes a generally cylindrically shaped tappet assembly (24) comprising a center tappet (41 ) and a side tappet (42). The center tappet (41 ) has a circular-arcuate side walls (41c) formed with vertical side shrouds (41d) at opposite sides of each side wall (41c) which overlap and slide contact with opposite end guide walls (42h) of the side tappet (42), respectively. When the tappet assembly (24) is in an unlocked state so as to transmit rotation of the side cams (25, 27), the vertical side shroud (41d) of the center tappet (41 ) slide on the vertical side walls (42h) of the side tappet 42 so as thereby to guide slide movement of the center tappet (41) relative to the side tappet (42).
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve drive mechanism for an engine which is variable in valve lift and has a valve lifter or tappet which selectively transmits rotation of different cams of different lift cams.
2. Description of Related Art
There has been known various valve drive mechanisms which can drive valves with variable valve lifts. For example in U.S. Pat. No. 5,287,830 a valve drive mechanism has a center tappet and a side tappet arranged coaxially with each other and couples them together by a hydraulically operated locking/unlocking pin for high speed engine operation with a high lift cam and uncoupled from one another by the hydraulically operated locking/unlocking pin for low speed engine operation with low lift cams. In Japanese Unexamined Patent Publication No. 10-141030 a cylindrically shaped tappet is divided into three parts in a rotational direction of cams. Further, in Japanese Unexamined Patent Publication No. 7-71213 a shim is divided into three parts.
The tappet disclosed in U.S. Pat. No. 5,287,830 comprises a cylindrical center tappet and a side tappet which coaxially surrounds the cylindrical center tappet. This cylindrical configuration of the tappet has restraints on the length of the center tappet as a cam follower. In order to avoid such a restraint, it is proposed to incorporate a center tappet having an elongated top. However, this alternative center tappet increases the height of the tappet. The tappet disclosed in Japanese Unexamined Patent Publication No. 10-141030 or Japanese Unexamined Patent Publication No. 7-71213 has the drawback that, since a circumferential outer wall at an edge of an interface of the side tappet with the center tappet causes contact slide on a wall of a tappet guide bore formed in a cylinder head in other words, since the center tappet is not subjected to a force by the cam, while the side tappet is driven by side cams, there occurs a rise in pressure between the side tappet and tappet guide bore, which results in uneven abrasion of the tappet and tappet guide.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a valve drive mechanism which enables a large cam follower length of a tappet and lowers a force that is caused due to an inclination of the tappet and is exerted on a tappet guide from the tappet.
The above object of the present invention is accomplished by a valve drive mechanism including one center cam which has a center cam lobe per valve and a pair of side cams which have side cam lobes, respectively, different from the center cam lobe per valve and are arranged on a camshaft on opposite sides of the center cam in an axial direction of the camshaft, a generally cylindrically shaped tappet assembly which is movable in a direction of valve lift and comprises two mating parts, and locking/unlocking means for mechanically coupling the two mating parts together and uncoupling the two mating parts from each other so as to selectively transmit rotation of the center cam and the side cams as reciprocating movement to the valve. The valve drive mechanism comprises a center tappet, forming one of the two mating parts and driven by the center cam; which is formed with opposite circular-arcuate vertical side walls in a rotational direction of the camshaft, a side tappet, forming another one of the two mating parts and driven by the side cams, which is divided into two side tappet parts in the axial direction of the camshaft between which the center tappet is received for slide movement relative to the side tappet in said direction of valve lift and is formed at the side tappet parts with opposite circular-arcuate vertical end walls, respectively, such that the circular-arcuate vertical side walls of the center tappet and the circular-arcuate vertical end walls of the side tappet form a generally cylindrical configuration of the tappet assembly, and guide means for guiding the slide movement of the center tappet relative to the side tappet which comprises a vertical flat side wall extending continuously from each of opposite sides of each circular-arcuate end wall of the side tappet in the rotational direction of the camshaft and a vertical shroud extending continuously from each of opposite ends of each circular-arcuate side wall of the center tappet in the axial direction of the camshaft and forming thereon a vertical flat side surface. The vertical shroud at the vertical flat side surface is slidable on the vertical flat side wall so as thereby to guide the slide movement of the center tappet relative to the side tappet.
In the valve drive mechanism which preferably includes the center cam having a high lift cam lobe and the side cam having a low lift cam lobe, the two side tappet parts are joined by a connecting bridge at which the tappet assembly is engaged by a valve stem of the valve. This connecting bridge is formed with a spring receiving recess in which a return spring is received so as to force the center tappet to return when the center tappet slides relatively to the side tappet. Further, the connecting bridge may be provided with at least one oil spill port formed at a bottom of the spring receiving recess. A shim may be disposed between the connecting bridge and the valve stem.
The locking/unlocking means may preferably comprise guide bores which are formed in each the center tappet and each the side tappet part of the side tappet and are in alignment with one another in the direction of the rotational axis of camshaft, a locking/unlocking pin received for slide movement in the guide bore of the center tappet, a plunger received for slide movement in the guide bore of one of the two side tappet parts of the side tappet, a spring loaded receiver received for slide movement in the guide bore of another of the two side tappet parts of the side tappet, and an oil channel formed in the one side tappet part of the side tappet so as to communicate with the guide bore of the one of the two side tappet parts of the side tappet, through which hydraulic oil is introduced into and removed from the guide bore of the one side tappet part of the side tappet. The hydraulic oil is supplied into the guide bore of the one side tappet part of the side tappet through the oil channel so as to force the plunger and the locking/unlocking pin to slide against the spring loaded receiver and to partly enter the guide bores of the center tappet and the other side tappet part of the side tappet, respectively, thereby mechanically coupling the center tappet to the side tappet together and is removed from the guide bore of the one side tappet part of the side tappet through the oil channel so as to cause the plunger and the locking/unlocking pin to slide back by the spring loaded receiver, thereby mechanically uncoupling the center tappet from the side tappet. The locking/unlocking pin is preferably formed with a circumferential recess.
The tappet assembly may includes a stopper in the guide bore in which the plunger is received so as to limit the slide movement of the plunger in the guide bore and to close the guide bore at one end. In this case, the guide bore is communicated with the oil channel through a connecting oil channel.
The valve drive mechanism includes oil supply means comprising oil galleries which extend along the intake camshaft and the exhaust camshaft, respectively, branch oil channels which branch off from the oil galleries, respectively and extend between two tappet assemblies for twin intake valves and two tappet assemblies for twin exhaust valves for each cylinder, oil channels each of which is formed in an outer wall of the side tappet and is in communication with the branch oil channel. The plunger in the guide bore of the one side tappet part of the side tappet operates to bring the center tappet and the side tappet into a locked or mechanically coupled condition when pressure of hydraulic oil is supplied to the plunger from the oil gallery through the oil channel via the branch oil channel and into an unlocked or mechanically uncoupled condition when the pressure of hydraulic oil is removed from the plunger.
The branch oil channel preferably extends such as to partly overlap outer peripheries of the two tappet assemblies for the twin intake valves or the twin exhaust valves, and the oil channel has a length sufficient to remain communicated with the branch oil channel during up and down movement of the tappet assembly.
The branch oil channel may be formed by drilling a cylinder head to the oil gallery from one side of the cylinder head and plugged at the one side of the cylinder head.
The valve drive mechanism may further comprise a member operative to prevent the tappet assembly from turning relative to the cylinder head during installing the tappet assembly in the valve drive mechanism. The member is provided on an outer wall of the side tappet at one of opposite sides of the tappet assembly remote from the branch oil chamber.
The valve drive mechanism may further comprises retaining means provided between the center tappet and the side tappet for preventing the center tappet from moving up beyond a top of the side tappet by the return spring and however for allowing down movement of the center tappet with respect to the side tappet against the return spring. Specifically, the retaining means comprises a retaining pin extending between the center tappet and the side tappet, a supporting bore in which the retaining pin is removably received and a limiting recess engageable with the retaining pin which limits the down movement of the center tappet, the supporting bore being formed in either one of the center tappet and the side tappet and the limiting recess being formed in another one of the center tappet and the side tappet.
According to the valve drive mechanism, the tappet assembly has the vertical shroud which extends, preferably along almost the entire vertical length of the center tappet, continuously from each of opposite sides of each circular-arcuate vertical side wall of the center tappet in the axial direction of the camshaft, slide movement of the center tappet relative to the side tappet is guided by the vertical shrouds sliding on the vertical flat side wall of the side tappet, respectively. This structure of the tappet assembly enables a large cam follower length of the tappet assembly. In addition, the tappet assembly thus structured disperses a force, which presses the side tappet against the guide wall of the tappet guide, toward the center tappet through the vertical shrouds while the side tappet is driven by the side cams, so that the side tappet slides on the tappet guide through the outer wall of the center tappet that is perpendicular to a direction in which the force presses the side tappet against the wall of the tappet guide. As a result, there is no concentration of pressing force that occurs at circumferential outer edges of an interface with the center tappet in the conventional valve drive mechanisms. In addition, the force that is caused due to an inclination of the tappet and is exerted on the tappet guide from the tappet is lowered.
The valve drive mechanism has the cam arrangement in which the high lift center cam is disposed between the low lift side cams enables a large cam follower length of the tappet assembly. This cam arrangement is quite advantageous to high lift operation. In addition to the cam arrangement, the valve drive mechanism has the side tappet structure in which the two side tappet parts are joined by the connecting bridge engageable with the valve stem and the return spring is received in the recess formed in the connecting bridge so as to force the center tappet to return. This side tappet arrangement keeps the center tappet ridden on the center cam while the center tappet is uncoupled from the side tappet. This prevents an occurrence of rattling noises due to repeated collisions of the center tappet with the center cam during floating action of the center tappet and, in addition, provides the tappet assembly with compactness.
The locking/unlocking means that comprise guide bores formed in the center tappet and the side tappet, a locking/unlocking pin received for slide movement in the guide bore of the center tappet, a plunger received for slide movement in the guide bore of one of the two side tappet parts, a spring loaded receiver received for slide movement in the guide bore of another one of the two side tappet parts, and an oil channel formed in the one side tappet part so as to communicate with the guide bore of the one side tappet part through which hydraulic oil is introduced into and removed from the guide bore of the one side tappet part. This locking/unlocking means operates such that, when hydraulic oil is supplied into the guide bore of the one side tappet part through the oil channel, the locking/unlocking means forces the plunger and the locking/unlocking pin to slide against the spring loaded receiver and to partly enter the guide bores of the center tappet and the other side tappet part, respectively, thereby mechanically coupling the center tappet to the side tappet together and, when the hydraulic oil is removed from the guide bore of the one side tappet part through the oil channel, the locking/unlocking means causes the plunger and the locking/unlocking pin to slide back by the spring loaded receiver, thereby mechanically uncoupling the center tappet from the side tappet. This hydraulically operated mechanism of the locking/unlocking means can couple the center tappet to the side tappet together in a state where the engine operates at a high speed and, in consequence, a high hydraulic pressure is provided assuredly. This prevents an occurrence of unstable mechanical coupling of the center tappet to the side tappet due to an insufficient hydraulic pressure.
The locking/unlocking pin formed with a circumferential recess decreases an area of contact surface with the guide bore, so as to lower frictional resistance between the locking/unlocking pin and the guide bore.
The valve drive mechanism includes the oil channel arrangement for the tappet assembly which comprises the oil galleries extending along the intake camshaft and the exhaust camshaft, respectively, branch oil channels branching off from the oil galleries, respectively and extending between the two adjacent tappet assemblies for the twin intake valves and the two adjacent tappet assemblies for the twin exhaust valves for each cylinder, oil channels each of which is formed in an outer wall of the side tappet and is in communication with the branch oil channel. Further, in the oil channel arrangement, the branch oil channel extends such as to partly overlap outer peripheries of the two tappet assemblies for the twin intake valves or the twin exhaust valves, and the oil channel has a length sufficient to remain communicated with the branch oil channel during up and down movement of the tappet assembly. The oil channel arrangement has one branch oil channel used commonly to both the two adjacent tappet assemblies. This avoids drilling the branch oil channel per the tappet guide, which leads to a reduction in man-hour for forming the branch oil channel. In addition, the oil channel arrangement is easily formed.
BRIEF DESCRIPTION OF DRAWINGS
The foregoing and other objects and features of the present invention will become more apparent from the following description in connection with the preferred embodiments thereof when considering in conjunction with the accompanying drawings, in which the same reference numerals have been used to denote same or similar parts throughout the accompanying drawings, and wherein:
FIG. 1
is an end view of an engine equipped with a valve drive mechanism in accordance with n embodiment of the present invention;
FIG. 2
is a top view of the engine with a cylinder head cover removed;
FIG. 3
is a cross-sectional view of the engine taken along line III—III of
FIG. 2
;
FIG. 4
is a cross-sectional view of the engine taken along line IV—IV of
FIG. 2
;
FIG. 5
is a cross-sectional view of the engine taken along line V—V of
FIG. 2
;
FIG. 6
is a perspective view of a center tappet;
FIG. 7
is a perspective view of a side tappet;
FIG. 8
is a plane cross-sectional view of a tappet assembly;
FIG. 9
is cross-sectional view of the tappet assembly;
FIG. 10
is a cross-sectional view of an essential part of a cylinder head with the tappet assembly installed thereto;
FIG. 11
is a plan view partly showing the cylinder head;
FIG. 12
is an end view of the tappet assembly;
FIG. 13
is a plane cross-sectional view of the tappet assembly taken along line XIII—XIII of
FIG. 12
;
FIG. 14
is an end view of the center tappet;
FIG. 15
is a cross-sectional view of the side tappet taken along line XV—XV of
FIG. 8
; and
FIG. 16
is a plane cross-sectional view of an variant of the tappet assembly shown in FIG.
8
.
DETAILED DESCRIPTION OF THE INVENTION
In the following description the terms “front end” and “rear end” shall mean and refer to front and rear ends of an engine, respectively, as viewed in a direction in which a row of cylinders is arranged, and the terms “front side” and “rear side” of the engine shall mean and refer to the front and rear sides, respectively, as viewed in a lengthwise direction of a vehicle body.
Referring to the drawings in detail, and in particular to
FIG. 1
which shows an internal combustion engine
1
equipped with a valve drive mechanism according to the present invention, the engine
1
is of an in-line four cylinder type that has double overhead camshafts. The engine
1
, which is mounted in an engine compartment so that the camshafts extend in a transverse direction of the engine compartment, has an engine body comprising a cylinder block
11
, a cylinder head
12
and a head cover
13
. A crankshaft
14
is disposed at the bottom of the cylinder block
14
and axially extends beyond a front end of the cylinder block
11
. Camshafts, namely an intake camshaft
15
and an exhaust camshaft
16
are disposed over the cylinder head
12
and axially extend beyond the front end of the cylinder head
12
. The crankshaft
14
is provided with a crankshaft pulley
17
secure to one end thereof. The intake camshaft
15
is provided with a camshaft pulley
18
secure to one end thereof extending beyond the front end of the cylinder head
12
. Similarly, the exhaust camshaft
16
is provided with a camshaft pulley
19
secure to one end thereof extending beyond the front end of the cylinder head
12
. The cylinder block
11
is provided with a tension pulley
20
and an idle pulley
21
pivotally mounted to the front end thereof. The intake camshaft
15
and the exhaust camshaft
16
are turned by a timing belt
22
. The tension pulley
20
is adjustable in position so as to apply desired tension to the timing belt
22
. The camshafts
15
and
16
turn one-half crankshaft speed.
Referring to
FIGS. 2
to
5
which show a top of the cylinder head
12
, a vertical cross-section of the cylinder head
12
as viewed along line III—III of
FIG. 2
, a vertical cross-section of the cylinder head
12
as viewed along line IV—IV of
FIG. 2
, and a vertical cross-section of the cylinder head
12
as viewed along line V—V of
FIG. 2
, respectively, the camshafts
15
and
16
extend in parallel with each other in the transverse direction. There is one spark plug
23
on the cylinder head
12
for each cylinder A in the engine
1
. The engine
1
has four valves, namely two intake valves
39
and two exhaust valves
40
, per cylinder A. These valves
39
and
40
are driven at appropriate timings by the camshafts
15
and
16
to open and close intake ports
34
and exhaust ports
35
, respectively. The valve train includes a valve lifter or tappet assembly
24
installed between a cam lobe of the camshaft
15
,
16
and a valve stem
81
of the valve
39
,
40
. The lower end of the tappet assembly
24
is in contact with the cam lobe and slid up and down when the camshaft
15
,
16
turns.
The intake camshaft
15
has two low lift side cams
25
and
27
and one high lift center cam
26
for each intake valve
39
. Similarly, the exhaust camshaft
16
has two low lift side cams
25
and
27
and one high lift center cam
26
for each exhaust valve
40
. The low lift side cams
25
and
27
have the same shape of lobes. The high lift center cam
26
has a lobe different in shape from those of the low lift side cams
25
and
27
and is interposed between the low lift side cams
25
and
27
. The cam lobe of high lift center cam
26
is in contact with a center portion of the tappet assembly
24
(which is hereafter referred to as a center tappet
41
and will be described in detail later) The cam lobes of low lift side cams
25
and
27
are in contact with side portions of the tappet assembly
24
(which are hereafter referred to as a side tappet
42
and will be described in detail later) at opposite sides of the center portion. The low lift side cam
25
,
27
has a smaller lobe lower than that of the high lift center cam
26
.
The cylinder head
12
comprises a base portion
30
and front side, rear end and rear side shrouds
31
,
32
and
33
extending vertically from the front side, rear end and rear side peripheries of the base portion
30
. The front side, rear end and rear side shrouds
31
,
32
and
33
are formed as a continuous wall. The engine
1
has a front cover
28
that covers front ends of the cylinder block
11
, the cylinder head
12
and the head cover
13
so as to protect a camshaft drive mechanism including the crankshaft pulley
17
the camshaft pulleys
18
and
19
, the tension pulley
20
, the idle pulley
21
and the timing belt
22
. The cylinder head
12
is formed with an upper portion of combustion chamber B, the intake ports
34
, the exhaust ports
35
and a plug hole
36
per cylinder A all of which are bored in the cylinder head base portion
30
. The cylinder head
12
at opposite sides is provided with an intake manifold
37
and an exhaust manifold
38
mounted to the cylinder head base portion
30
.
There is a cam carrier
50
on the cylinder head base portion
30
. The cam carrier
50
comprises a horizontal base plate
51
disposed in a space that is formed over the cylinder head base portion
30
by the continuous shrouds
31
,
32
and
33
and a peripheral shroud
52
extending along the almost entire periphery of the horizontal base plate
51
such as to provide a box-shaped configuration. Journal bearings
57
are located such that the journal bearings
57
are on each of the opposite sides of a straight row of the cylinder A as viewed in the longitudinal direction of the vehicle body and that there is one journal bearing
57
per camshaft behind each cylinder A as viewed in the transverse direction of the vehicle body. The journal bearings
57
support the intake camshaft
15
and the exhaust cam shaft
16
at their journals
15
a
and
16
a
, respectively, for rotation. The journal bearing
57
comprises a bearing lower block
53
formed as an integral part of the horizontal base plate
51
and a bearing upper block
55
secured to the bearing lower block
53
by fastening bolts
56
and
56
a
. The each pair of bearing lower blocks
53
for the intake camshaft
15
and the exhaust camshaft
16
are interconnected by a bridge
72
formed as an integral part of the horizontal base plate
51
. In this instance, the journal bearings
57
are basically identical in configuration and arranged at regular intervals. However, the foremost journal bearings
57
a
are slightly different in configuration from the remaining journal bearings
57
and located closely to the camshaft pulleys
18
and
19
, respectively.
There is one tappet guide
54
formed in the horizontal base plate
51
per cylinder A in which the tappet assembly
24
is received for slide movement therein. The tappet guide
54
is such an inclined cylindrical bore as to extend through the horizontal base plate
51
. The tappet assembly
24
slides up and down in the tappet guide
54
following rotation of the cams
25
-
27
so as to lift up and down the intake valve
39
or the exhaust valve
40
. There is further a guide bore
58
formed in the horizontal base plate
51
as a guide way for the spark plug
23
when the spark plug
23
is fixedly mounted in the plug hole
36
. Specifically, the spark plug guide bore
58
, except the foremost one, is formed such as to pass through a cylindrical column
59
vertically extending above the center of each cylinder A from the horizontal base plate
51
. As seen in
FIG. 2
, the spark plug guide bore
58
associated with the foremost cylinder A is formed in a cocoon-shaped column
62
. A bore
61
is also formed in the column
62
so as to receive a hydraulic oil supply control valve
60
operative to supply hydraulic oil to the tappet assembly
24
.
The head cover
13
is brought into contact with the cylinder head
12
along the top surfaces of shrouds
13
-
33
extending vertically from the base portion
30
, and the top surfaces of the columns
59
and
62
vertically extending from the horizontal base plate
51
and fixedly attached to the cylinder head
12
.
The horizontal base plate
51
has ribs
63
and
64
extending in a direction from the front end to the rear end of the engine
1
. The rib
63
, which is formed as an integral part of the horizontal base plate
51
, is located between a straight row of the tappet guide
54
associated with the intake camshaft
15
and a straight row of spark plug guide bores
58
and extends in parallel to the intake camshaft
15
in a direction from the front to the back of the engine
1
. An oil gallery
65
is formed in the rib
63
. Similarly, the rib
63
, which is formed as an integral part of the horizontal base plate
51
, is located between a straight row of the tappet guide
54
associated with the exhaust camshaft
16
and the straight row of spark plug guide bores
58
and extends in parallel to the exhaust camshaft
16
in a direction from the front to the back of the engine
1
. An oil gallery
66
is formed in the rib
64
.
As clearly shown in
FIG. 3
, the horizontal base plate
51
is formed with a plurality of circular-shaped recesses
70
at the front side thereof and a plurality of circular-shaped projections
71
(see
FIG. 2
) at the rear side thereof. Further, the horizontal base plate
51
has a cylindrical column
72
with a through bore
73
formed at the center thereof. The cylinder head
12
has cylindrical columns
75
correspondingly in position to the circular-shaped recesses
70
, circular-shaped projections
71
and bridge
73
. In securing the cam carrier
50
to the cylinder head
12
, the cam carrier
50
is placed on the cylinder head by bringing these circular-shaped recesses
70
, circular-shaped projections
71
and bridge
73
into contact with the columns
75
, respectively and then fixedly secured to the cylinder head
12
by fastening bolts
74
into the columns
75
. The cylinder head
12
at the base portion
30
has further cylindrical columns
76
correspondingly in position to the columns
59
and
62
of the cam carrier
50
. These cylindrical columns
76
are such that when the cam carrier
50
is secured to the cylinder head
12
, the columns
76
are abutted against by the columns
59
and
62
of the cam carrier
50
, this is advantageous to stably fix the cam carrier
50
to the cylinder head
12
.
Some of the fastening bolts
56
, namely the fastening bolts
56
a
that are used to fixedly secure the bearing upper block
55
to the bearing lower block
53
for supporting the intake camshaft
15
, are sufficiently long in length differently from the remaining fastening bolts
56
so as to extend passing through both bearing lower block
53
and horizontal base plate
51
, thereby fixedly securing the cam carrier
50
to the cylinder head
12
while fixedly securing the bearing upper block
55
to the both bearing lower block
53
. In this instance, the cam carrier
50
has cylindrical columns
77
extending downward from the horizontal base plate
51
at locations corresponding to these fastening bolts
56
a
, and the cylinder head
12
is formed with cylindrical columns
78
extending upward from the cylinder head base portion
30
as counterparts of the cylindrical columns
77
. When the cam carrier
50
is secured to the cylinder head
12
, the cylindrical columns
78
of the cylinder head
12
are abutted against by the cylindrical columns
77
of the cam carrier
50
, this is advantageous to stably fix the cam carrier
50
to the cylinder head
12
.
As clearly shown in
FIG. 3
, the cylinder head
12
is fixedly secured to the cylinder block
11
by fastening bolts
80
. The fastening bolts
80
are located such that the fastening bolts
80
are on each of the opposite sides of the straight row of the cylinder A as viewed in the longitudinal direction of the vehicle body and that there is one fastening bolt
80
per camshaft behind each cylinder A as viewed in the transverse direction of the vehicle body. This arrangement of fastening bolts
80
causes the fastening bolts
80
receive explosion force generated in the respective cylinders
1
equally.
As described above, in the structure associated with camshaft drive mechanism, the cam carrier
50
, that is provided separately from the cylinder head
12
, has the bearing lower blocks
53
forming part of the journal bearings
57
and the tappet guides
54
. This structure enables the bearing lower blocks
53
of the journal bearings
57
and the tappet guides
54
to be assembled to the cylinder head
12
all at once by fixing the cam carrier
50
to the cylinder head
12
only, so as to prevent aggravation of assembling performance and serviceability of the engine
1
that is caused due to possible mechanical interference between the fastening bolts
80
and the camshafts
15
and
16
. In addition, this structure provides significant improvement of layout and, as a result of which, the cylinder head
12
is improved in assembling performance and enabled to be compact. The cam carrier
50
is constructed by means of mutual combinations of various parts stretching or extending in different directions such as the horizontal base plate
51
, the peripheral shroud
52
, the bearing lower block
53
, the tappet guides
54
and the like and, in consequence, these parts are complementary to each other. As a result, the cam carrier
50
is given a high stiffness and leads to stable support of the camshafts
15
and
16
, the tappet assemblies
24
and the hydraulic oil supply control valve
60
. Further, because the cam carrier
50
is provided separately from the cylinder head
12
, there occurs no possible mechanical interference between the fastening bolts
80
and the bearings
57
comprising the upper and lower bearing blocks
53
and
55
, so that the layout of bolts
80
causes no constraints on the degree of freedom in arranging the bearings
57
. This permits both the bearing
57
and fastening bolt
80
to clash in position with each other such that they are located in an intermediate position between two adjacent cylinders
2
on one of the opposite sides of a straight row of the cylinder A as viewed in the lengthwise direction of the vehicle body.
FIGS. 6 through 9
shows the tappet assembly
24
in detail. It is to be noted that while the same tapped assembly
24
is installed to each of valve trains for the intake valve
39
and the exhaust valve
40
, respectively, in the embodiment shown in
FIG. 10
, it may be installed either one of the valve trains.
As shown in
FIG. 10
, the tappet assembly
24
is almost touched by the upper end of valve stem
81
through a shim
90
. The tapped assembly
24
has a valve spring retainer
92
. On the other hand, the cylinder head
12
has an annular recess
93
per valve. A valve spring
82
is mounted on the valve stem
81
between the valve spring retainer
92
and the annular recess
93
of the cylinder head
12
so as to force the tappet assembly
24
to the cam lobe of the cams of the camshaft
15
,
16
. A branch oil channel
95
branches off from the oil gallery
65
at a right angle. Similarly, a branch oil channel
95
branches off from the oil gallery
66
at a right angle. The branch oil channel
95
is made by drilling a channel in the cylinder head
12
from the front side thereof or the rear side thereof so as to reach the oil gallery
65
or
66
. The oil channel at the front side of the cylinder head
12
or at the rear side of the cylinder head
12
is stopped up by a ball
95
a
(see FIG.
11
). The branch oil channel
95
is formed so as to partly overlap the outer peripheries of each adjacent tappet assemblies
24
(see FIG.
11
). Oil flows in the oil gallery
65
,
66
, enters the branch oil channel
95
, and then enters in the interior of the bore as the tappet guide
54
.
As shown in
FIG. 11
, the tappet guide
54
is formed with a recess
54
a
in the interior wall thereof. As will be described, the side tappet
24
has a ball retainer
421
fixedly fitted in a side surface
42
c
on a side remote from the oil gallery
65
,
66
with respect to the center tappet
41
. The ball retainer
421
is located so as to face the recess
54
a
of the tappet guide
54
. A ball
94
is in the ball retainer
421
. W hen installing the tappet assembly
24
into the tappet guide
54
, the ball
94
is interposed between the ball retainer
421
of the tappet assembly
24
and the recess
54
a
of the tappet guide
54
. The ball
94
prevents the tappet assembly
24
from turning in the tappet guide
54
during insertion of the tappet assembly
24
into the tappet guide
54
.
The tappet assembly
24
comprises a side tappet
42
attached to the valve stem
81
of the valve
39
40
and the center tappet
41
. The side tappet
42
the side tappet
42
has two tappet heads
42
a
separated apart from each other. The center tappet
41
is received for slide movement between the tappet heads
42
a
of the side tappet
42
. As describe later, the tappet assembly
24
has a coupling mechanism between these center tappet
41
and side tappet
42
which mechanically couples them together so as to allow the center tappet
41
to slide up and down relative to the side tappet
42
. The side tappet
42
at the tappet heads
42
a
rides on the lobes of the low lift side cams
25
and
27
so as to slide up and down, thereby opening and closing the valve
39
,
40
when the camshaft
15
,
16
turns. The center tappet
41
at a tappet head
41
a
rides on the lobe of the high lift center cam
26
. The center tappet
41
is slid up and down relatively to the side tappet
42
while it is mechanically uncoupled from the side tappet
42
. Accordingly, the center tappet
42
is not contributory to opening and closing the valve
39
,
40
even though the camshaft
15
,
16
turns. On the other hand, while the center tappet
41
is mechanically coupled to the side tappet
42
, the center tappet
41
is slid up and down integrally with the side tappet
42
by the high lift center cam
26
. The low lift side cam
25
,
27
is used as a slow speed cam, and the high lift center cam
27
is used as a fast speed cam.
More specifically describing, the tappet assembly
24
, having a generally cylindrical configuration, is made up of two mating parts, namely a center tappet
41
and a side tappet
42
. The tappet assembly
24
is divided into three tappet head sections in an axial direction of the camshaft
15
,
16
, namely the center tappet head
41
a
and the side tappet heads
42
a
on opposite side of the center tappet had
41
a
. Each tappet head
41
a
,
42
a
has a length greater in the direction perpendicular to the axis of rotation of the cam
25
,
26
,
27
than a width in the direction of the axis of rotation of the cam
25
,
26
,
27
. The center tappet
41
, that has a generally inverted U-shaped configuration, is formed with flat end walls
41
b
at opposite sides thereof in the direction of the axis of rotation of the cam
25
,
26
,
27
. Each end wall
41
b
extends perpendicularly to a flat top wall of the tappet head
41
a
which is perpendicular to the axis of the valve stem
81
. The center tappet
41
is further formed with circular-arcuate side walls
41
c
at opposite sides thereof in the direction perpendicular to the axis of rotation of the cam
25
,
26
,
27
. In addition, the center tappet
42
is formed with a vertical flat side shroud
41
d
extending as an extension of the side wall
41
c
. These circular-aruate side wall
41
c
and vertical side shrouds
41
d
form parts of an outer shell of the tappet assembly
24
. The vertical side shroud
41
d
forms a vertical flat side surface facing a vertical side wall
42
h
formed on the side tappet
42
(which will be described later). The center tappet
41
is further formed with a guide bore
41
e
passing through the end walls
41
b
. This guide bore
41
e
extends at the center of the end walls
41
b
in the direction parallel to the axis of rotation of the cams
39
,
40
.
The side tappet
42
has a generally U-shaped configuration complementary to the inverted U-shaped configuration of the center tappet
41
. The center tappet
41
and the side tappet
42
form a complete cylindrical configuration when they are assembled to each other as the tappet assembly
24
. The side tappet
42
is formed with flat inner end walls
42
b
separated from each other and circular-arcuate outer end walls
42
c
at opposite sides thereof in the direction of the axis of rotation of the cam,
25
,
26
,
27
. The opposite circular-arcuate end walls
42
c
of the side tappet
41
and the opposite circular-arcuate side walls
41
c
form a generally cylindrical configuration of an outer shell of the tappet assembly. The inner end walls
42
b
are parallel to each other and extend perpendicularly to flat top walls of the tappet head
42
a
which are perpendicular to the axis of the valve stem
81
. The distance between the inner end walls
42
b
is such that the center tappet
41
is received for slide movement between the inner end walls
42
b
. The side tappet
42
is further formed with vertical flat side walls
42
h
as guide surfaces at opposite sides thereof in the direction perpendicular to the axial direction of the cam
25
,
26
,
27
so that each side wall
42
h
connects each adjacent inner and outer end walls
42
b
and
42
c
. The circular-arcuate end walls
42
c
form parts of the outer shell of the tappet assembly
24
and cooperate with the circular-arcuate end walls
41
c
of the center tappet
41
so as to complete the generally cylindrically configuration of the outer shell of the tappet assembly
24
. The flat side walls
42
h
mate with the flat side surfaces
41
f
of the vertical flat side shrouds
41
d
, respectively, when the center tappet
41
is installed to the side tappet
42
. These shroud
41
d
formed with the guide surface
41
f
an the side walls
42
h
form guide means for guiding reciprocal slide movement of the center tappet
41
relative to the side tappet
42
. The side tappet
42
further has a bridge
42
d
interconnecting lower portions of the flat inner end walls
42
b
. The bridge
42
d
is formed with a spring receiving recess
42
g
in which a tappet spring
49
is received. As shown in
FIG. 9
, there are oil spill ports
42
j
formed at the bottom of the spring receiving bore
42
g
so as to drain away oil trapped at the bottom of the inner end walls
42
b.
The side tappet
42
is further formed with first and second guide bores
42
e
, each of which passes through the inner and outer end walls
42
b
and
42
c
. These guide bores
42
e
extend at the center of the inner and outer end walls
42
b
and
42
c
in the direction parallel to the axis of rotation of the cams
39
,
40
so as to be brought into alignment with the guide bore
41
e
when the center tappet
41
is installed to the side tappet
42
. There is an oil channel
42
f
extending in parallel to the axis of the valve stem
81
from the first guide bore
42
e
in the outer end wall
41
b
of the side tappet
42
.
When the center tappet
41
is installed to the side tappet
42
, the vertical side shrouds
41
d
of the center tappet
41
are brought into slide contact with the vertical side walls
42
h
of the side tappet
42
, respectively. Accordingly, during relative movement of the center tappet
41
, the center tapped
41
is guided through slide contact between the vertical side shrouds
41
d
and the vertical side walls
42
h
. The tappet assembly
24
thus structured disperses and transmits a force that is exerted on the side tappet
41
by the side cams
25
and
26
to the center tappet
41
through the slide contact between the vertical side shrouds
41
d
and the vertical side walls
42
h
while the valve is driven by side cams
25
and
25
through the side tappets
42
uncoupled from the center tappet
41
. As a result, not only the side tappet
42
but also the center tappet
41
are pressed against the tappet guide
54
at their opposite circular-arcuate walls
41
c
and
42
c
. This leads to a decrease in interface resistance between the center and side tappets
41
and
42
and the tappet guide
54
, which provides improvement of wear-restant properties of the center and side tappets
41
and
42
and the tappet guide
54
.
The center tappet
41
and the side tappet
42
mate with each other to form a generally cylindrically-shaped tappet assembly
24
when they are installed to each other. When the center tappet
41
is installed in the side tappet
42
the tappet heads
41
a
and
42
a
of the center tappet
41
and the side tappet
42
are brought even with one another, and the guide bores
41
e
and
42
e
of the center tappet
41
and the side tappet
42
are brought into alignment with one another. This state is such that the cams
25
-
27
at their base ride on the tappet heads
41
a
and
42
a
, respectively.
There is a lock mechanism in the tappet assembly
24
which cooperates with the guide bore
41
e
of the center tappet
41
and the guide bores
42
e
of the side tappet
42
so as to mechanically couple the center and side tappets
41
and
42
. Specifically, the lock mechanism comprises a locking/unlocking pin
43
, a plunger
44
and a cup-shaped receiver
46
having a flange
46
a
. The locking/unlocking pin
43
is received for slide movement in the guide bore
41
e
of the center tappet
41
. The locking/unlocking pin
43
has the same axial length as the guide bore
41
e
of the center tappet
41
and is formed with circumferential recess
43
c
so as to reduce a contact area with the guide bore
41
e
. The plunger
44
is received for slide movement in the first guide bore
42
e
of the side tappet
42
. The receiver
46
is received for slide movement in the second guide bore
42
e
of the side tappet
42
and forced against the locking/unlocking pin
44
by a receiver spring
45
received in the second guide bore
42
e
of the side tappet
42
. As shown in
FIG. 9
in detail, the plunger
44
is shorter in the axial direction of the camshaft
15
,
16
than the first guide bore
42
e
and stopped by an annular stopper ring
48
so as to provide an oil chamber in the first guide bore
42
e
at the outer end of the plunger
44
. The plunger
44
is such that, when the plunger
44
is stopped by the annular stopper ring
48
, the plunger
44
places the locking/unlocking pin
43
in a neutral position where the opposite end surfaces
43
a
and
43
b
of the locking/unlocking pin
43
are even with opposite end walls
41
b
of the center tappet
41
, respectively. Pressurized oil is supplied to the plunger
4
in the guide bore
42
e
through the oil channel
42
f
of the side tappet
42
extending from the first guide bore
42
e
of the side tappet
42
. The oil channel
42
f
is sufficiently long in the vertical direction so that the first guide bore
42
e
always remains in communication with the branch oil channel
95
while the side tappet
42
moves up and down.
The plunger
44
is operated by hydraulic oil that is generated by the hydraulic oil supply control valve
60
(see FIG.
2
). The hydraulic oil is supplied into the oil chamber in the first guide bore
42
e
through the oil channel
42
f
through the branch oil channel
95
branching off from the oil gallery
65
,
66
and then acts on the outer end of the plunger
44
so as to always force the plunger
44
against the locking/unlocking pin
43
in a direction opposite to the direction in which the plunger
44
is forced by the spring loaded receiver
46
. The receiver spring
45
is retained in the second guide bore
42
e
by an annular retainer ring
47
. The second guide bore
42
e
of the side tappet
42
is formed with a shoulder
42
i
so that the flange
46
a
of the receiver
46
abuts against the shoulder
42
i
for restriction of axial movement of the receiver
46
. The receiver
46
is such that, when the flange
46
a
of the receiver
46
abuts against the shoulder
42
i
, the receiver
46
places the locking/unlocking pin
43
in the neutral position where the opposite end surfaces
43
a
and
43
b
of the locking/unlocking pin
43
are even with opposite end walls
41
b
of the center tappet
41
, respectively.
When applying controlled hydraulic oil in the oil chamber in the first guide bore
42
e
of the side tappet
42
to the plunger
44
, the plunger
44
is forced to enter the guide bore
41
e
of the center tappet
41
pushing the locking/unlocking pin
43
against the receiver spring
45
and, in consequence, the locking/unlocking pin
43
is forced to enter the second guide bore
42
e
of the side tappet
42
pushing the receiver
46
against the receiver spring
45
. As a result, the center tappet
41
and the side tappet
42
are mechanically coupled together by the plunger
44
and the locking/unlocking pin
43
, respectively. On the other hand, when removing the control hydraulic oil in the oil chamber in the first guide bore
42
e
of the side tappet
42
, the receiver
46
is pushed by the receiver spring
45
so as to force the locking/unlocking pin
43
and the plunger
44
to return into their neutral positions, respectively. As a result, the center tappet
41
is mechanically uncoupled from the side tappet
42
.
The branch oil channel
95
is in communication with a lower portion of the oil channel
42
f
extending from the first guide bore
42
e
of the side tapped
42
. This oil channel
95
is formed in the base portion
30
of the cylinder head
12
by boring or drilling the front side and rear end shrouds
31
and
32
aiming at the oil gallery
65
,
66
after forming the cylinder head
12
such that it partly overlaps the inner wall of the recess
54
a
of the adjacent tappet guide
54
and is brought into communication with the oil channel
42
f
when the side tappet
24
is assembled. This avoids drilling the branch oil channel per the tappet guide, which leads to a reduction in man-hour for forming the branch oil channel.
FIGS. 12
to
15
shows various aspects of the tappet assembly
24
.
FIG. 12
shows one end of the tappet assembly
24
.
FIG. 13
shows a cross-section of the tappet assembly
24
taken along line XIII—XIII of FIG.
12
.
FIG. 14
shows one end of the center tappet
41
.
FIG. 15
shows a vertical-section of the tappet assembly
24
taken along line XV—XV of FIG.
8
.
As shown in
FIGS. 6
,
7
,
10
and
12
to
15
, the center tappet
41
is formed with retaining pin supporting bores
41
g
passing through the center tappet
41
for receiving retaining pins
101
, respectively. Specifically, two retaining pin supporting bores
41
g
are arranged in alignment with each other in the axial direction of the camshaft
15
,
16
on each side of the guide bore
41
e
. These retaining pin supporting bores
41
g
are arranged symmetrical with the vertical center axis of the center tappet
41
. The side walls
42
h
of the side tappet
42
at opposite sides are formed with limiting recesses
42
m
facing the retaining pin supporting bores
41
g
, respectively, and extending vertically. Each limiting recess
42
m
is located such that the retaining pin supporting bore
41
g
exposes the exterior of the tappet assembly
24
through the limiting recess
42
m
when the center tappet
41
is installed to the side tappet
42
. This enables insertion of the retaining pins
101
into the retaining pin supporting bores
41
g
after installation of the center tappet
41
to the side tappet
42
. Since the structure of the tappet assembly
24
is such that the center tappet
41
is forced by the tappet spring
49
so as to always abut against the high lift center cam
26
, the locking/unlocking pin
43
possibly comes off from the guide bore
41
e
due to upward movement of the center tappet
42
that is caused by the tappet spring
49
in the course of assembling the center tappet
41
to the side tappet
42
. The structure of the tappet assembly
24
prevents the locking/unlocking pin
43
from coming off from the guide bore
41
e
by inserting the retaining pins
101
into the retaining pin supporting bores
41
g
and engaging opposite ends of the retaining pins
101
by upper ends of the limiting recesses
42
m
. Specifically, the limiting recess
42
m
is such as to bring the retaining pin
101
into engagement with the upper end of the limiting recess
42
m
when the tappet head
41
a
of the center tappet
41
is substantially even with the tappet heads
42
a
of the side tappet
42
and to have a vertical length H greater than a distance by which the center tappet
41
and the side tappet
42
are allowed to move relatively to each other. Otherwise, these retaining pin support bore
41
g
and limiting recesses
42
m
may be replaced with each other.
FIG. 16
shows a tappet assembly
24
in accordance with another embodiment of the present invention. The tappet assembly
24
is different from that of the previous embodiment described above in that a guide bore
42
e
of a side tappet
42
in which a plunger
44
is received is closed by a stopper block
108
which is provided in place of the annular stopper ring
48
of the previous embodiment so as a stopper member for limiting axial slide movement of the plunger
44
and that the guide bore
42
e
is in communication with an oil channel
42
f
formed in an outer end wall
41
b
of the side tappet
42
through a connecting oil channel
42
k.
In operation of the valve drive mechanism equipped with the tappet assembly
24
, when it is intended to drive the valve
39
,
40
for low lift valve operation for low speed operation of the engine
1
, the hydraulic oil supply control valve
60
is operated to remove hydraulic oil from the oil chamber of the first guide bore
42
e
of the side tappet
42
. The locking/unlocking pin
43
, and hence the plunger
44
, is moved in the axial direction by the spring loaded receiver
46
until the plunger
44
is stopped by the annular stopper ring
48
or the stopper block
108
. When the plunger
44
is brought into abutment against the annular stopper ring
48
or the stopper block
108
, the locking/unlocking pin
43
comes out of the second guide bore
42
e
of the side tappet
42
and is fully accepted in the first guide bore
41
e
of the side tappet
42
, so that the center tappet
41
is mechanically uncoupled from the side tappet
42
and, in consequence, permitted to move relatively to the side tappet
42
. Therefore, when the camshaft
15
,
16
rotates, although the cams
25
-
27
cause reciprocating movement of the center and side tappets
41
and
42
, the center tappet
41
reciprocally moves up and down relatively to the side tappet
42
, so that rotation of the camshaft
15
,
16
is not transmitted to the valve
39
,
40
through the high lift center cam
26
. As a result, rotation of the camshaft
15
,
16
is transmitted to the valve
39
,
40
by both the low lift side cams
25
and
27
.
On the other hand, when it is intended to drive the valve
39
,
40
for high lift valve operation for high speed operation of the engine
1
, the hydraulic oil supply control valve
60
is operated to supply hydraulic oil into the oil chamber of the first guide bore
42
e
of the side tappet
42
so as to force the plunger
44
, and hence the locking/unlocking pin
43
against the return spring
45
. As a result, the plunger
44
partly enters the guide bore
41
e
of the center tappet
41
, and hence, the locking/unlocking pin
43
partly enters the second guide bore
42
e
of the side tappet
42
, so that the center tappet
41
is mechanically coupled to the side tappet
42
together. Therefore, when the camshaft
15
,
16
rotates, rotation of the camshaft
15
,
16
is transmitted to the valve
39
,
40
by the high lift center cam
26
only through the center tappet
41
mechanically coupled to the side tappet
42
.
Coupling the center tappet
41
to the side tappet
42
or uncoupling the center tappet
41
from the side tappet
42
is performed while the center and side tappets
41
and
42
at their tappet heads
41
a
and
42
a
ride on the base of the lobes of the center and side cams
25
,
26
and
27
.
According to the valve drive mechanism equipped with the tappet assembly described above, since the center tappet
41
can cause large reciprocating movement relative to the side tappet
42
, a valve lift difference between low lift and high lift operation of the valve
39
,
40
.
In the case where the tappet assembly
24
is used in order to cause a swirl of intake air in the combustion chamber of the engine
1
, the valve drive mechanism employs low lift side cams
25
and
27
having substantially circular profiles for either one of two intake valves for each combustion chamber so that the one intake valve is not lifted during high speed operation of the engine
1
. In this case, it is necessary for the side cams
25
and
27
to have an effective valve lift of approximately 2 mm in order to force out fuel collected in the intake port and to intpinuce it into the combustion chamber.
The tappet assembly can be incorporated in a valve drive mechanism in which two intake valves or two exhaust valves per cylinder are driven by cams having cam profiles that are different and variable.
It is to be understood that although the present invention has been described in detail with regard to preferred embodiments thereof, various other embodiments and variants may occur to those skilled in the art, which are within the scope and spirit of the invention, and such embodiments and variants are intended to be covered by the following claims.
Claims
- 1. A valve drive mechanism having one center cam (26) having a center cam lobe and a pair of side cams (25, 27) having side cam lobes different from said center cam lobe for one valve (39, 40), said side cams (25, 27) being arranged on a camshaft (15, 16) on opposite sides of said center cam (26) in an axial direction of said camshaft (15, 16), a generally cylindrically shaped tappet assembly (24), which is movable in a direction of valve lift, comprising two mating parts, and locking/unlocking means (41e, 42e, 43-46) for mechanically coupling and uncoupling said two mating parts together so as to selectively transmit rotation of said center cam (26) and said side cams (25, 27) as reciprocating movement to said valve (39, 40), said valve drive mechanism comprising:a center tappet (41) forming one of said two mating parts (41, 42) and driven by said center cam (26); said center tappet (41) being formed with opposite circular-arcuate vertical side walls (41c) in a rotational direction of said camshaft (15, 16); a side tappet (42) forming another one of said two mating parts and driven by said side cams (25, 27), said side tappet (42) being divided into two side tappet parts in said axial direction of said camshaft (15, 16) between which said center tappet (41) is received for slide movement relative to said side tappet (42) in said direction of valve lift, said side tappet (42) at said side tappet parts being formed with opposite circular-arcuate vertical end walls (42c), respectively, such that said circular-arcuate vertical side walls (41c) of said center tappet (41) and said circular-arcuate vertical end walls (42c) of said side tappet (42) form a generally cylindrical configuration of said tappet assembly (24); and guide means for guiding said slide movement of said center tappet (41) relative to said side tappet (42), said guide means comprising a vertical flat side wall (42h) extending continuously from each of opposite sides of each said circular-arcuate end wall (42c) of said side tappet (42) in said rotational direction of said camshaft (15, 16) and a vertical shroud (41d) extending continuously from each of opposite ends of each said circular-arcuate side wall (41c) of said center tappet (41) in said axial direction of said camshaft (15, 16) and forming thereon a vertical flat side surface (41f), said vertical shroud (41d) at said vertical flat side surface (41f) being slidable on said vertical flat side wall (42h) so as thereby to guide said slide movement of said center tappet (41) relative to said side tappet (42).
- 2. A valve drive mechanism as defined in claim 1, wherein said center cam has a high lift cam lobe and each said side cam has a low lift cam lobe.
- 3. A valve drive mechanism as defined in claim 1, wherein said two side tappet parts are joined by a connecting bridge at which said tappet assembly is engaged by a valve stem of said valve, said connecting bridge being formed with a spring receiving recess in which a return spring is received so as to force said center tappet to return when said center tappet slides relatively to said side tappet.
- 4. A valve drive mechanism as defined in claim 3, wherein said connecting bridge has an oil spill port formed in a bottom of said spring receiving recess.
- 5. A valve drive mechanism as defined in claim 3, and further comprising a shim disposed between said connecting bridge and said valve stem.
- 6. A valve drive mechanism as defined in claim 3, wherein said vertical guide shroud extends along almost the entire vertical length of said center tappet.
- 7. A valve drive mechanism as defined in claim 3, wherein said locking/unlocking means comprises guide bores formed in each said center tappet and each said side tappet part of said side tappet and being in alignment with one another in said direction of said rotational axis of camshaft, a locking/unlocking pin received for slide movement in said guide bore of said center tappet, a plunger received for slide movement in said guide bore of one of said two side tappet parts of said side tappet, a spring loaded receiver received for slide movement in said guide bore of another of said two side tappet parts of said side tappet, and an oil channel formed in said one side tappet part of said side tappet so as to communicate with said guide bore of said one of said two side tappet parts of said side tappet, through which hydraulic oil is introduced into and removed from said guide bore of said one of said two side tappet parts of said side tappet.
- 8. A valve drive mechanism as defined in claim 7, and further comprising means for supplying said hydraulic oil into said guide bore of said one of said two side tappet parts through said oil channel so as to force said plunger and said locking/unlocking pin to slide against said spring loaded receiver and to partly enter said guide bores of said center tappet and said other side tappet part of said side tappet, respectively, thereby mechanically coupling said center tappet to said side tappet together and for removing said hydraulic oil from said guide bore of said one of said two side tappet parts through said oil channel so as to cause said plunger and said locking/unlocking pin to slide back by said spring loaded receiver, thereby mechanically uncoupling said center tappet from said side tappet.
- 9. A valve drive mechanism as defined in claim 7, wherein said locking/unlocking pin is formed with a circumferential recess.
- 10. A valve drive mechanism as defined in claim 1, and further comprising an oil gallery extending along each of an intake camshaft and an exhaust camshaft, a branch oil channel branching off from said oil gallery and extending between two said tappet assemblies for each twins of twin intake valves and twin exhaust valves per cylinder, an oil channel formed in an outer wall of said side tappet and being in communication with said branch oil channel, and a plunger as a part of said locking/unlocking means incorporated within said tappet assembly,wherein said plunger operates to bring said center tappet and said side tappet into a locked condition when pressure of hydraulic oil is supplied to said plunger from said oil gallery through said oil channel via said branch oil channel and into an unlocked condition when pressure of said hydraulic oil is removed from said plunger.
- 11. A valve drive mechanism as defined in claim 10, wherein branch oil channel extends to partly overlap outer peripheries of said each twins of said tappet assemblies and said oil channel has a length sufficient to remain communicated with said branch oil channel during up and down movement of said tappet assembly.
- 12. A valve drive mechanism as defined in claim 11, wherein said branch oil channel is formed by drilling a cylinder head to said oil gallery from one side of said cylinder head and plugged at said one side of said cylinder head.
- 13. A valve drive mechanism as defined in claim 11, wherein said side tappet of said tappet assembly is formed with a guide bore in which said plunger is received for slide movement, said guide bore being provided with a stopper operative to limit said slide movement of said plunger in said guide bore and to close said guide bore at one end and being in communication with said oil channel through a connecting oil channel.
- 14. A valve drive mechanism as defined in claim 11, and further comprising a member operative to prevent said tappet assembly from turning relative to said cylinder head, said member being provided on an outer wall of said side tappet at one of opposite sides of said tappet assembly remote from said branch oil chamber.
- 15. A valve drive mechanism as defined in claim 3, and further comprising retaining means provided between said center tappet and said side tappet for preventing said center tappet from moving up beyond a top of said side tappet by said return spring and however for allowing down movement of said center tappet with respect to said side tappet against said return spring.
- 16. A valve drive mechanism as defined in claim 15, wherein said retaining means comprises a retaining pin extending between said center tappet and said side tappet, a supporting bore in which said retaining pin is removably received and a limiting recess engageable with said retaining pin which limits said down movement of said center tappet, said supporting bore being formed in either one of said center tappet and said side tappet and said limiting recess being formed in another one of said center tappet and said side tappet.
- 17. A valve drive mechanism as defined in claim 3, and further comprising an oil gallery extending along each of an intake camshaft and an exhaust camshaft, a branch oil channel branching off from said oil gallery and extending between twins of said tappet assemblies for each twins of twin intake valves and twin exhaust valves per cylinder, an oil channel formed in said side tappet and being in communication with said branch oil channel, and a plunger as a part of said locking/unlocking means incorporated within said tappet assembly, wherein said plunger operates to bring said center tappet and said side tappet into a locked condition when pressure of hydraulic oil is supplied to said plunger from said oil gallery through said oil channel via said branch oil channel and into an unlocked condition when pressure of said hydraulic oil is removed from said plunger.
- 18. A valve drive mechanism as defined in claim 17, wherein branch oil channel extends such as to partly overlap outer peripheries of said each twins of said tappet assemblies and said oil channel has a length sufficient to remain communicated with said branch oil channel during up and down movement of said tappet assembly.
- 19. A valve drive mechanism as defined in claim 18, wherein said branch oil channel is formed by drilling a cylinder head to said oil gallery from one side of said cylinder head and plugged at said one side of said cylinder head.
- 20. A valve drive mechanism as defined in claim 19, wherein said side tappet of said tappet assembly is formed with a guide bore in which said plunger is received for slide movement, said guide bore being provided with a stopper operative to limit said slide movement of said plunger in said guide bore and to close said guide bore at one end and being in communication with said oil channel through a connecting oil channel.
- 21. A valve drive mechanism as defined in claim 19, and further comprising a member operative to prevent said tappet assembly from turning relative to said cylinder head, said member being provided on an outer wall of said side tappet at one of opposite sides of said tappet assembly remote from said branch oil chamber.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-245022 |
Aug 2000 |
JP |
|
US Referenced Citations (5)
Foreign Referenced Citations (2)
Number |
Date |
Country |
07-071213 |
Mar 1995 |
JP |
10-141030 |
May 1998 |
JP |