The invention is included within the sector of products, systems, devices and accessories related to tyres, wheels and inner tubes for all type of vehicles. In particular, it is integrated among the devices that allow the sealing or communication of air between the interior and the exterior of a tyre or inner tube.
Since the invention of the inflatable tyre in the 19th century, different systems have been developed for the introduction and extraction of pressurized air in a wheel, facilitating the communication and sealing of air between the interior and the exterior thereof. Among these systems, we should highlight the universal use of different models of valves which allow the introduction or extraction of air at will by the use of an opening and closing mechanism. This type of valves have standard approved dimensions and have, in general, a flexible mechanism or a longitudinal spring which presses on a cover and which, by the use of a part external to the valve (normally located in the end of the air filling/emptying duct) produces a pressure on said flexible mechanism, leading to the opening of the valve duct.
This technology is widely developed, having reached a great degree of precision and standardization which allows the fast and effective introduction or extraction of air in any tyre on the market.
On the other hand, the typical tyres on the market have a single airtight air compartment, which means that the pressure inside the tyre or inner tube is homogeneous throughout its volume, so that the introduction or extraction of air through a single point is sufficient. This system has the problem that, should the breakage or puncture of the surface of the outer tread occur, an immediate loss usually occurs of the pressure inside the wheel. To avoid this type of situation, a compartmentalization system has been developed of the air in several volumes. For the introduction and extraction of air from the different volumes, maintaining it at a constant pressure, it is necessary to use a new type of valve which allows the introduction or extraction of air in several ducts simultaneously inside the wheel.
In this way, the device object of the present patent of invention application enables the introduction or extraction of air simultaneously in several volumes, and at a homogeneous pressure, in the interior of a tyre or inner tube using the current pressurized inflation devices typical in service stations.
The present invention relates to a valve which allows the introduction or extraction of air in several volumes simultaneously, at the same pressure, using for this a standard tyre inflation device, without the need to perform any modification thereto and it is compatible with the habitual ducts in adapters of these devices.
The present valve uses, as with most of the existing valves for tyres, an elastic device connected to a longitudinal part, which is in turn solidly joined to the valve cover. On coupling a tyre inflation or deflation system to the valve, the inner protuberance of the inflation device adapter enters in contact with the protector of the longitudinal part forcing its displacement. When the longitudinal part is displaced, the valve cover opens, allowing the inlet or outlet of air therethrough. When the pressure on the longitudinal part disappears, the elastic device pushes the cover to its original position, causing, again, the sealing of the valve.
The special characteristic of the valve object of the present invention consists of the inner part of the valve being divided into several ducts. Each one of these ducts communicates with each one of the airtight volumes of pressurized air wherein the interior of the tyre or inner tube has been divided.
There are several possibilities of embodiment of this invention. The preferred embodiment includes all these ducts in the interior of an elastic duct of standard diameter, similar to those typically used to communicate the valve with the interior of the wheel. Many other embodiments can be chosen, depending whether it is decided, or not, to modify the orifice existing in the metal rim to allow the incorporation of communication ducts of another type.
FIGS. 1A1-1B3 show a cross-section of the following components which are uncoupled: the valve, the adapter and the elastic duct separated in two airtight volumes. FIGS. 1A1-1A3 show the situation wherein the valve is closed and FIGS. 1B1-1B3 show the situation wherein the valve is completely open.
The different components that appear in the drawings are listed below:
1—Valve body
1A—First end
1B—Second end
1C—Flow channel
1D—Communication channel
2—Adapter of the valve to the elastic duct.
2A—First mouth
2B—Second mouth
214—First duct
215—Second duct
22
a,
22
b—Tongues
3—Elastic duct separated longitudinally in two volumes.
314—First subduct
315—Second subduct
4—Contact area of the longitudinal part.
5—Space inside the valve mouth for the inlet or outlet of air.
6—Stops for securing of the elastic spring.
7—Thread for adapting the protective cap of the valve.
8—Longitudinal spring.
9—Screw for securing the spring to the longitudinal part.
10—Longitudinal part.
11—Wall of the external duct of the valve.
12—Opening/closing cover of the flow channel
13—Inner wall of the valve.
13A—Second notch in the inner wall of the valve.
13B—Second protuberance of the inner wall of the valve.
14—First cavity or volume I of the inner duct.
15—Second cavity or volume II of the inner duct.
16—Guiding means for the displacement of the partition wall between Volume I and Volume II.
16A—Space between guiding means to guide the displacement of the connection/disconnection separator.
17—Partition wall between Volume I and Volume II of the inner duct of the valve formed by a connection/disconnection separator of the communication channel.
17A—First notch in the connection/disconnection separator.
17B—First protuberance in the connection/disconnection separator.
172—Opening/closing element formed by the opening/closing cover and the connection/disconnection separator
18—Opening for the fixing of the adapter with the correct angle.
19—Surface for the securing of the adapter.
21—Positioning means, protuberance for the fixing of the adapter in the correct position
22—Opening for the fixing of the elastic tube in the correct position.
23—Toothed surface for fixing the adapter to the valve.
24—Toothed surface for fixing the adapter to the elastic tube.
31—Inner wall of the elastic tube which separates the two volumes.
32—Outer wall of the elastic tube.
40—Adapter for securing to the external pressurized air inlet or outlet system.
41—Protuberance of the external pressurized air system for the valve opening.
42—Mobile sheet for securing the external pressurized air system.
43—Opening lever of the mobile sheet for securing the external system.
44—Toothed surface for fixing of the elastic duct of the external system.
45—Space for inlet or outlet of pressurized air from the external system.
50—Elastic duct of the external pressurized air inlet or outlet system.
60—Vehicle rim.
61—First compartment or main inner volume for pressurized air.
62—Second compartment or secondary inner volume for pressurized air.
63—Elastic separation surface between the main and secondary volumes.
64—Semi-rigid surfaces situated between the inner volumes.
65—Communication duct between the valve and the inner volumes.
66—Orifice in the separation surface between the main and secondary volumes.
67—Outer surface of the tyre tread with gripping drawings.
68—Lateral surface of the tyre tread.
69—Axis of rotation.
70—Surface of the rim for embedding of the tyre tread.
71—Orifice in the rim for the inflation/deflation valve.
72—Communication orifices between the inner volumes.
73—Flow of air between the interior and the exterior of the valve.
74—Flow of air between the upper duct of the valve and the main volume.
75—Flow of air between the inner volumes and the tube that connects with the lower duct of the valve.
76—Flow of air between the inner ducts.
77—Intertwined metal structure of inner reinforcement of the tyre tread.
78—Pressurized air entering through the upper duct of the valve.
79—Pressurized air entering through the lower duct of the valve.
80—Left flexible communication tube between the lower duct of the valve and the secondary inner volumes.
81—Communication duct between the valve, the left tube and the right tube.
82—Right flexible communication tube between the lower duct of the valve and the secondary inner volumes.
83—Orifice of communication between the upper duct of the valve and the main volume.
84—External surface of the tread in communication with the rim.
85—Internal surface of the tread in communication with the main volume.
90—Inner tube of air (or of another gas) for tyres with inner tube.
91—Left duct of the valve
92—Right duct of the valve
93—Communication tube between the valve and the inner tube divided in two longitudinal ducts
94—First compartment or upper airtight volume of the inner tube
95—Second compartment or lower airtight volume of the inner tube
96—Communication tube between the right duct of the valve and the lower compartment or airtight volume of the inner tube.
97—Elastic wall of separation between the upper and lower compartments of the inner tube.
98—Flow of air between the left duct of the valve and the upper compartment or volume of the inner tube.
99—Flow of air between the right duct of the valve and the lower compartment or volume of the inner tube.
One embodiment relates to a valve for a compartmentalized tyre. Compartmentalized tyre is understood in the invention to be that tyre, both with or without inner tube, comprising a plurality of airtight volumes inside. These compartments can be several volumes within the tyre without inner tube or several chambers within a tyre tread. In the closed position of the valve, the airtight volumes are isolated from one another.
The valve has a body (1) which has a first end (1A) configured for coupling to inflation/deflation means (50) of the compartmentalized tyre; a second end (1B), opposite the first end, configured for coupling to an inflation/deflation duct (3) of the compartmentalized tyre; a flow channel (1C) between the first end (1A) and the second end (1B). The valve comprises:
The cavities (14, 15) in the interior of the valve body (1) make it possible to connect several ducts (65, 93, 96) from several volumes (61, 62, 94, 95) in the tyre through a single orifice in the rim, that incorporated in conventional rims, without the need to make an orifice in the rim to connect each tyre duct (65, 93, 96) with each valve cavity (14,15). The invention is valid both for tyres without inner tube, for example those common in motor vehicles, and for tyres with inner tube, for example those common in bicycles. In other words, the valve of the invention allows combining compartmentalized tyres with conventional rings, used with tyres which have a single volume or compartment. In other words, it is not necessary to manufacture a specific rim for the case that the tyre that is going to be mounted is compartmentalized. The fact that the valve allows that a universal rim can be used for all types of tyres brings substantial benefits, not only financial due to the saving in the manufacturing of a considerably more complex rim—several orifices instead of one—but also in the assembly and later maintenance works of the wheel. The simple pressure control operation of the tyre with the valve of the invention does not require any special actuation, it also being compatible with the inflation/deflation apparatus of service stations. The invention has the advantages of having a compartmentalized tyre in a conventional rim, which can be inflated/deflated with the apparatus commonly found in service stations. Thus, the combination of the valve and tyre of the invention avoids all the unresolved complications in the state of the art. Additionally, using multiple cavities that form subdivisions inside a single cylinder makes it possible to maximize the air flow in relation to the diameter of the tube that passes through this cylinder, since the only restriction to the general airflow is given by the size of the partition walls that may be of small size.
In accordance with other characteristics of the invention:
In accordance with other characteristics of the invention:
A preferred embodiment of the invention is described below. This uses a valve which is compatible both with the current rim designs and the existing systems for the introduction or extraction of pressurized air in the wheels. As shown in FIGS. 1A1-2B3, the body has been separated from the actual valve (1) of the adapter (2) which connects it with the elastic air inlet and outlet duct of the wheel (3).
In this preferred embodiment, a wheel has been chosen which has two independent volumes of air. The air enters and exits the wheel through an elastic duct divided longitudinally in two independent volumes, as shown in
The effect of the opening of the valve cover can be explicitly observed in
In this way,
Unlike the current devices, the fixing of the valve (1) to the elastic duct (3) has a privileged position which is marked by the plane which contains the inner partition wall of volumes of the tube (31) and by the plane of displacement of the panel in the valve (17), which must coincide. For this reason, and due to the need to have a simple access to longitudinally fasten the inner wall of the elastic duct to the device, the use of an adapter (2) has been chosen.
In this figure, the air introduced by the pressurized air inflation system crosses the elastic duct of said system (50), until reaching the inside of the adapter (40). The cover of the valve is open due to the effect of the pressure of the protuberance (41) on the longitudinal part (10). In this way, the air pumped through the system, as it is at a higher pressure than the air inside the wheel, circulates through each one of the two volumes (14 and 15), towards the inside thereof, traversing the valve (1), the adapter (2) and the elastic duct of the tyre (3). It should be highlighted that the current rims (60), have, a cylindrical orifice in their external part with pre-established dimensions to be able to introduce the elastic duct which communicates the tyre with the closure valve.
A more detailed application of this preferred embodiment of the invention is described below. In it, as shown in
Likewise, a two-duct inlet valve has been used. By the use of this valve, air is introduced at the same pressure through two independent ducts, one of which directly connects to the main volume and the other to two tubes which reach the ends of the secondary volumes. In this way, it manages to fill both the main volume of the tread and the secondary volumes at the same initial pressure. The secondary volumes are intercommunicated, being completely isolated from the main volume so that, in the event an air leak occurs in the main volume or in any of the secondary volumes, this pressure decrease would solely affect one of the two systems.
Once a pressure difference has occurred between the main volumes and the secondary volumes, the air contained in the two spaces shall not be subjected to the same pressure until this difference is resolved by the new introduction of air through the valve.
In this way, in the event an incision occurs in the tread due to wear of the contact surface thereof, or due to the presence of a sharp object on the road, this breakage of the airtight wall will generally occur in the outer surface that surrounds the secondary volumes. In this case, the inner pressure of the main volume shall not be affected. This circumstance together with the presence of semi-rigid contact elements between the outer surface and the partition wall, mean that, in this case, the effective diameter of the tyre is only reduced by several centimetres, avoiding a loss of control of the vehicle in the event of breakage of the outer surface of the tread.
Additionally, it is necessary to consider that the inclusion of the semi-rigid elements, such as a horizontal partition wall between volumes (the main volume and the secondary volumes), contributes to the tyre undergoing a lesser degree of deformation in relation to its vertical symmetry when driving on curves, providing greater stability and adherence to the vehicle than a traditional tyre.
Finally,
Number | Date | Country | Kind |
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P201200335 | Mar 2012 | ES | national |
P201200336 | Mar 2012 | ES | national |
Filing Document | Filing Date | Country | Kind |
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PCT/ES2013/000083 | 3/27/2013 | WO | 00 |