The present invention relates to the field of medical devices, and, especially, to a one-way valve for an inflatable chamber of a medical device. One aspect of the invention relates to a valve used in an inflatable seal of an ostomy appliance.
The creation of an ostomy (stoma) is the therapy for many sufferers of diseases or injury of the gastrointestinal or urinary tract. An ostomy is the rerouting of the tract through the abdominal wall to outside the patient's body. Once a stoma has been created, the patient must, usually for the rest of his or her life, use a device worn on the body for capturing or containing the body waste. This has traditionally been done with a bag or pouch attached to the body with adhesive patches or constricting belts. However, the wearing of such a pouch can be an extremely embarrassing and belittling experience for many ostomates. A pouch requires significant changes to a person's public and personal activities.
A controlled evacuation appliance offers the potential for an ostomate to return to some form of normality. The appliance is used to block the stoma mouth, in order to store the liquid and/or solid stool temporarily inside the tract.
For example, U.S. Pat. No. 6,723,079 describes a controlled evacuation device that utilizes an inflatable membrane seal to control the release of effluent from a stoma. The performance and characteristics of the seal may be dependent on the inflation pressure. For such a membrane seal to function properly, a valve is required that allows entry of air into the membrane seal and, once it is filled with air, prevents the release of the air. Should air escape accidentally, the pressure in the membrane seal may become reduced, possibly leading to leakage of effluent, which is likely to be highly embarrassing for the wearer.
Although not relevant to the above field nor technical problem, reference may be made to U.S. Pat. No. 5,178,281 which discloses a check-valve for a flexible hollow-shaped packaging/cushioning balloon. In such an application, the balloon is inflated to provide an air cushion, but the inflation pressure is not particularly important, and limited leakage of air through the inflation valve may be tolerated. The check-valve comprises two films welded in a particular configuration to define a narrowing valve passage. The check-valve is designed to be completely flexible, integral with the balloon, and made of the same flexible material as the balloon, so as to avoid the check valve tearing the balloon material during storage and transportation prior to use.
It is desirable to provide a non-return (one way) valve that is one or more of: (i) effective to prevent backward flowing of air from the membrane seal; (ii) is reliable in use and will not be affected by body movement; (iii) is sufficiently small to facilitate placement in the appliance, and to avoid increasing significantly the size of appliance; (iv) is light in weight so as not to increase significantly the weight of the appliance that is worn on the body; and (v) is inexpensive to manufacture so as not to add undesirably to the cost of the appliance.
Although the invention finds particular application to the field of ostomy appliances, the valve may be used in any medical device where one or more of the above properties may be beneficial.
Broadly speaking, one aspect of the invention provides a one-way valve for an inflatable chamber of a medical device, the valve comprising a wall portion and a film panel. The wall portion has an opening therein communicating with an inlet port for inflation fluid. The film panel has a first portion that is attached to the wall portion for anchoring the film panel, and a second portion that is unattached to the wall portion, and is movable relative to the wall portion. The second portion provides a valve seal in response to a differential fluid pressure acting on the film panel.
For example, fluid under pressure in the inflatable chamber acts on one side of the film panel to urge the film panel into a sealing engagement with the wall portion. Fluid pressure at the opening acts on the opposite side of the film panel to urge the film panel to lift from the wall portion. This provides a simple, yet highly effective and small, one-way valve that is self-closing to avoid escape of fluid pressure in the inflatable chamber, yet, is able to open easily when inflation fluid at a higher pressure is injected at the inlet. Another desirable characteristic of this valve is the ability to open or close with a very small pressure differential.
The wall portion comprises part of a substrate more rigid and/or substantial than the film panel. For example, the wall portion is part of a containing wall of, or for, the inflatable chamber. Alternatively, the wall portion comprises a second film panel. The second film panel is attached to a substrate having an inlet port therethrough.
The wall portion is substantially rigid, or it may be flexible. The film panel is less rigid than the wall portion. The film panel may be of elastic material, or the material may be non-elastic. One or both of the wall portion and the film panel may be of plastics.
The wall portion and/or the substrate provides structural stability for the valve, thereby improving the sealing properties of the valve, and providing consistent seal performance.
The film panel and the wall portion define a fluid flow path therebetween. The fluid flow path is, generally, parallel to the wall portion and, generally, perpendicular to the direction in which fluid enters the valve through the opening.
Further ideas, features and advantages of the invention will be apparent from the following detailed description. Although certain significant features have been described above and/or in the appended claims, the Applicant claims the right to seek protection for any patentable feature or idea described herein and/or illustrated in the drawings, whether or not emphasis has been placed thereon.
Referring to FIGS. 1 to 4, a medical device takes the form of an ostomy appliance 10. The ostomy appliance 10 comprises an inflatable membrane seal 12 for forming a seal against a person's stoma (not shown) for temporarily blocking the discharge of body waste. The ostomy appliance 10 is a controlled evacuation appliance for temporary storage of body waste within the stomal tract, until a discharge is desired by the ostomate. The inflatable membrane seal comprises a flexible plastics membrane wall 14 supported by a substrate 16 to define an inflatable chamber 18. The substrate acts as rear containment wall of, or for, the inflatable chamber 18. The substrate 16 is directly or indirectly attached to a mounting plate (indicated in phantom at 20) for attachment to the body in the region of the stoma. The substrate 16 is relatively rigid (at least compared to the film panel 26). The substrate 16 may be made of plastics. The substrate 16 provides structural and/or dimensional stability for the valve 24. The substrate 16 comprises a plurality of materials or components attached together. For more details of a controlled evacuation ostomy appliance, reference is made to the aforementioned U.S. Pat. No. 6,723,079, the content of which is hereby incorporated by reference.
The inflatable chamber 18 is inflated using any suitable inflation fluid, for example, air, water or saline. The inflation fluid is injected into the inflatable chamber 18 via an inlet port 22 in the substrate 16. A valve 24 is disposed inside the inflatable chamber 18 to control the flow of fluid through the inlet. The valve 24 is a pressure-responsive valve. The valve 24 is configured as a non-return valve. The valve 24 opens when the pressure of fluid at the inlet port 22 exceeds the pressure within the inflation chamber 18, thereby admitting fluid into the inflatable chamber 18. The valve 24 closes when the pressure of fluid at the inlet port is less than the pressure within the inflatable chamber 18, thereby preserving the inflation pressure by obstructing escape of the fluid via the inlet port 22.
The valve 24 comprises a film panel 26 overlying a wall portion 27 around the inlet port 22. In this embodiment, the wall portion 27 is a portion of the substrate 16. In an alternative embodiment (described later below), the wall portion comprises a second film panel attached to the substrate 16.
The film panel 26 comprises a first portion 26a attached to the wall portion 27 to anchor the film panel 26 relative to the wall portion 27. The film panel further comprises a second portion 26b that is unattached to the wall portion 27 and overlies the inlet port 22. The second portion 26b has a first face 26b′ that faces towards the inflatable chamber 18 (e.g., faces away from the wall portion 27) and is exposed to the internal pressure within the inflatable chamber 18. The internal pressure acts on the first face 26b′ in a direction to urge the second portion 26b of the film panel 26 towards the wall portion 27, to close the valve 24. The second portion 26b has a second face 26b″ that faces towards the wall portion 27 and is exposed to the pressure at the inlet port 22. The pressure at the inlet port 22 acts on the second face 26b″ in a direction to urge the second portion 26b away from the wall portion 27, to open the valve 24. The position adopted by the second portion 26b depends on a differential between the internal pressure and the pressure at the inlet port 22.
Referring to
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The valve 24 has a simple construction and is very light in weight with very few parts, but still provides a reliable self-closing valve action to block unwanted deflation of the inflatable chamber 18. The internal pressure within the inflatable chamber 18 is exploited to provide a sealing force for closing and sealing the valve 24. The substrate 16 provides structural and/or dimensional stability for the valve 24, which improves the valve performance and/or enable consistency amongst different valves. Moreover, the valve 24 has a very low profile, such that it does not occupy a substantial volume, nor does it increase undesirably the height of the inflatable chamber 18 with respect to the substrate 16. The gas flow path 30 through the valve 24 is in a direction generally parallel to the wall portion 27 and/or the substrate 16. The gas flow path 30 is generally perpendicular to the direction of gas flow through the inlet port 22.
The attachment between the first portion 26a of the film panel 26 and the wall portion 27 is achieved by any suitable means. For example, the attachment may be a weld (formed, for example, by heat welding, ultrasonic welding, laser welding or radio frequency welding), a solvent or chemical bond, an adhesive bond, or it may be formed by integral molding (for example, insert molding, multi-shot injection molding, or insert thermoforming). The first portion 26a is shaped as one or more continuous or discontinuous line segments. The first portion 26a extends around at least a portion (or at least a majority) of a periphery of the film panel 26, leaving at least one unsecured peripheral edge portion to form the valve exit 32. Alternatively, the valve exit 32 is defined by an aperture (not shown) in the film panel 26, and the first portion 26a defines a closed loop shape, for example, around the entire periphery of the film panel 26.
The shape of the film panel 26, and the configuration of the first portion 26a, may take any desired form. In the embodiment of
In an alternative embodiment of
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In the foregoing embodiments, the wall portion 27 is provided as a portion of the substrate 16. In these embodiments, the seal performance is dependent on the seal properties between the film panel 26 and the surface of the substrate 16. In an alternative form, the wall portion 27 comprises a second film panel between the film panel 26 and the substrate. The seal performance is thus dependent on the seal properties between the two film panels 26 and 28, which provides alternative characteristics or design options for a designer.
FIGS. 13 illustrates a hybrid of the embodiments of
The seal properties of the valve 24 (e.g., as shown in any of the foregoing embodiments) may be adjusted or enhanced by one or more of the following techniques:
(a) Adjusting the thickness and/or stiffness of the film panel(s) 26 (and 28). For example, the thickness of the film may be in the range of from about 0.01 mm to 2 mm, depending on the desired characteristics. It is also possible to alter the valve characteristics by means of a film panel or substrate with more than one thickness, for example, by means of extrusion or fabrication.
(b) Selection of the constituent materials for the film panel(s) 26 (and 28) and/or the substrate 16. For example, suitable materials may include, but are not limited to: silicone rubber; ethylene vinyl acetate; polyethylene; and ABS. It is also possible to create a film panel or substrate with more than one material, by means of multi-material processes, such as multi-shot injection or co-extrusion.
(c) Adjusting the surface properties of the film panel(s) 26 (and 28) and/or the substrate 26. For example, a highly polished surface or a matte finished surface, or combinations of these two extremes, may be appropriate for specific applications. It may also be desirable to vary the surface properties of the valve film or substrate materials either locally or over the entire surface of the valve. Such surface treatments may, for example, include corona treatment, or surface treatments that render the surfaces hydrophobic or hydrophilic.
(d) Including topographical features in the film panel(s) 26 (and 28) and/or the substrate 16. Such features may, for example, include one or more of: localized dimples; raised bumps; grooves; ridges; corrugations; and pebbled surface features. The features may be arranged randomly or in a repeating pattern. The features may range in size from about 0.02 mm to about 5 mm across (e.g., diameter), for example, from about 0.02 mm to about 2 mm. Additionally, or alternatively, the features may range in size from about 0.02 mm to about 5 mm in height or depth, for example, from about 0.02 mm to about 2 mm. In the case or grooves, corrugations or ridges provided in either a film panel or the substrate 16, such features may be aligned either parallel to, or perpendicular to, the direction of flow of fluid through the valve 24, in order to control the valve properties. The grooves, corrugations or ridges may have a length in the range of from about 5% to about 100% of the respective dimension (length or width) of the valve 24. Alternatively, the grooves, corrugations or ridges may have a mixed or random orientation.
(e) Introducing a substance such as a liquid medium into the valve 24.
The substance may be introduced during manufacture, after manufacture, or just prior to use of the medical device 10. The substance may, for example, be water, oil, wax or any other medium that may alter the flow through the valve, improve its sealing ability or enhance its stability over an extended shelf life.
Referring to
The opening element 50 extends through the inlet port 22 and partly, locally separate the film panel 26 from the wall portion 27. Just prior to use of the medical device 10, the opening element 50 is extracted via the inlet port 22 by pulling in the direction of arrow 52. Removal of the opening element 50 allows proper operation of the valve 24. The opening element may, for example, comprise a filament. The filament may be of woven thread or string, or a polymer monofilament, or a length of polymer film. The cross-section dimension of the filament may range from about 0.02 mm to about 2 mm. As an alternative to manual extraction of the opening element 50, the opening element 50 may be coupled to a moving portion of the inflatable membrane seal 12 (for example, to the membrane 14 as indicated in phantom at 54) and configured such that, when the seal 12 is inflated the first time, the act of inflation pulls the opening element 50 in the direction of arrow 56 to withdraw the opening element 50 internally from the valve 24.
It will be appreciated that any of the above described embodiments may be combined together, to combine their respective features and characteristics.
Although the preferred embodiments have been described in relation to an inflatable seal of an ostomy appliance, it will be appreciated that the principles of the valve of the present invention may be used in any medical device, and especially a medical device employing an inflatable seal.
The foregoing description is merely illustrative of preferred forms of the invention. Many modifications, improvements and/or equivalents may be used without departing from the scope and/or spirit of the invention.
Number | Date | Country | |
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60697255 | Jul 2005 | US |