The invention relates to a valve assembly for fluids, in particular for liquids, and includes a housing, which has an elastic valve membrane mounted in the housing and a valve body held in the elastic valve membrane. The valve assembly includes an inlet for the fluid, opening into a chamber, and an outlet leading out from the chamber, it being possible to bring the valve body into contact with the elastic valve membrane to close the fluid passage portion of the valve.
The valve is preferably used in a mechanically operated liquid pump, particularly in a liquid pump provided for medical and nutrient liquids, and for liquids in the biological and laboratory sector. It is also conceivable to use the valve for gases, particularly those that have to be delivered in the context of laboratory tests. The main field of application of the valve is in the delivery of a liquid.
Many different types of liquid pumps are used to deliver liquids. Pumps that are not operated electrically, such as mechanical infusion pumps, have the disadvantage that they generate different pressures during the period of use. This means that the initial pressure is generally higher than the end pressure. The flow rate is controlled using capillary hoses or glass capillary tubes. These solutions with capillaries give rise to flow rate fluctuations of up to 70% within the period of use. This is a major problem for patients with tolerance difficulties, e.g. allergy sufferers, since excessively high dosing rates may lead to adverse side effects and intolerance phenomena.
A valve of the type mentioned at the outset, and used for liquids, is known from EP 1 321 156 A1. There, the housing has a chamber, an inlet channel in flow communication with the chamber, and an outlet channel in flow communication with the chamber. A stiff valve body for regulating the flow of the liquid through the chamber is arranged within the chamber. The valve body is connected to a valve membrane clamped in the housing in the area of the circumferential edge, with the valve body being moved according to the movement of the valve membrane. The housing accommodates an annular elastic element concentric to the inlet channel. To close the inlet channel, the valve body can be moved against the elastic element. Because of the dimensions of this valve, and of the flow restrictor assigned to the outlet channel, the resistance against the liquid flowing out of the housing is greater than the resistance made to the liquid flowing into the valve. As the liquid flows into the housing, a hydrostatic pressure arises in the liquid-filled chamber and acts on the valve body and the valve membrane. When spacer parts of the valve body bear without pressure on the elastic element, the liquid channel extending through the latter is not closed, and liquid can flow from the inlet channel into the chamber and from there into the outlet channel. The elasticity of the elastic element has the result that, when a force acts in its direction, and the pressure of the liquid present in the chamber changes, the valve membrane is curved slightly away from the chamber interior, and the valve body is moved in this direction, with the spacer parts of the valve body being pressed into the elastic element. This reduces the gap between the sealing surfaces. The volumetric flow passing through the valve thus decreases. If the force is sufficiently great, the valve body closes the gap, such that liquid present in the inlet channel can no longer penetrate into the chamber. Consequently, the pressure in the chamber decreases. As the pressure decreases, the restoring force of the deflected valve membrane causes the valve body to be lifted from the elastic element, such that the gap forms again between the sealing surfaces. This valve therefore operates in the manner of a pressure reducer, specifically as a function of the developing inlet pressure. With this valve, it is not adequately possible to keep the pressure substantially constant.
U.S. Pat. No. 5,616,127 describes a device for delivering a medical liquid to a patient. It comprises a valve for regulating the flow of the liquid medicament. The valve has a housing with a conically arranged valve seat, and a valve body which is displaceable relative to the latter and which likewise has a conical valve seat. The valve body is connected to the valve housing via an elastic intermediate member in the shape of a bellows. The space enclosed by the bellows forms a chamber, which is provided with an outlet channel. The inlet channel is routed through the valve housing. When the pressure in the chamber increases, the bellows expands, as a result of which the valve body reduces the cross section of passage of the valve body until, at a maximum pressure, the inlet channel of the valve housing is closed by means of the valve body. If the valve is free of pressure, the bellows ensures, by virtue of its restoring forces, that the valve body is moved against a further valve seat of the housing and, in this state, also blocks the flow through the valve.
U.S. Pat. No. 4,852,605 discloses a valve in which a valve housing has a valve seat, and a valve body designed as a ball interacts with the valve seat. This ball is held in a bearing, which in turn is mounted in a valve membrane. When an increased pressure is present in an inlet channel of the housing, the ball lifts from the valve seat. Depending on the pressure increase, a greater or lesser cross section of flow for the liquid from the inlet channel is obtained.
DE 44 36 540 A1 describes an infusion system for continuous dispensing of a liquid medicament under pressure. A piston is provided there in a state of equilibrium. If too high a volumetric flow is applied by a medicament delivery device, this leads to a displacement of the piston and, depending on the displacement travel of the piston, to a greater or lesser reduction of an inlet channel for the medicament.
U.S. Pat. No. 3,511,472 describes a valve with an elastic valve membrane for closing the seat of a valve housing. The cross section of flow through the valve can be regulated in a stepless manner by an adjustable screw that supports the valve body.
The object of the present invention is to develop a valve of the type mentioned at the outset, in such a way as to guarantee that the flow of liquid is kept substantially constant, and thus that the flow of liquid is kept constant within a narrow tolerance range.
The object is achieved by a valve of the type mentioned at the outset, characterized by the following features:
It is a particular advantage of the valve according to the invention that the flow of liquid can be kept substantially constant, irrespective of how great the inlet pressure is on the valve. This is possible because of the fact that a pressure arising at the outlet causes the valve membrane to curve outward from its starting position, with the result that the valve membrane is moved against the stop and in this way experiences a deformation, which leads to the closure of the valve body. The relatively high pressure in the area of the outlet, which is of course lower than the pressure in the area of the inlet, is ensured by the flow restrictor.
In a particularly advantageous embodiment of the valve from the point of view of its construction, the inlet is routed through the valve membrane and the valve body to the chamber. This in particular entails interconnected channels.
The valve membrane and the valve body are in particular separate structural parts. The valve body is designed in particular as a valve core. This expression is intended to signify that this structural part is arranged in a central area of the valve and in particular is held in the described manner in the valve membrane.
The valve body is preferably a rigid structural part. It is held in the valve membrane in such a way that it cannot be moved relative to the latter in the direction of movement of the valve body, or in its transverse direction, and, in particular, can also not be rotated with respect to the valve membrane. This ensures that the inlet channels of valve membrane and valve body are aligned in each operating state and, in addition, ensures a defined position of the valve body to the valve membrane, particularly in the area in which the valve body is intended to be closed by the valve membrane. The valve membrane is preferably held in the area of a circumferential edge between two parts of the housing, and in particular is held there by clamping. This affords the possibility of the valve membrane, starting from the edge areas, being able to bulge out sufficiently under the effect of the respective fluid pressure. The valve membrane is preferably profiled in cross section, and a central area of the valve membrane serves to receive the valve body. This central area has a pot-shaped configuration in particular.
A special configuration of the valve membrane is preferably provided. Accordingly, a closure element is a component part of the valve membrane. The stop moves the closure element against the valve body and in doing so closes the fluid outlet of the valve.
The outlet of the valve can be designed in different ways. It is conceivable to route the outlet directly from the chamber to the housing and from there via a channel to an outlet conduit connected to the housing. In a modified configuration, it is possible, corresponding to the routing of the inlet channel through the valve membrane, to also provide an outlet channel that is routed through the valve membrane.
The valve can be simply constructed, particularly in the area of the valve membrane and of the valve body, wherein the valve membrane has a radial inlet channel and the valve body has a radial inlet channel adjoining the latter inlet channel. The inlet channel of the valve body empties into an axial inlet channel of the valve body that can be closed by means of the valve membrane. An outlet channel, starting from the chamber, is preferably formed between the valve body and the valve membrane.
According to a particular embodiment of the invention, the stop is designed as an adjustable stop. It is designed in particular as an adjusting screw that is screwed into the housing. The further the screw frees the adjustment path of the valve membrane, the greater is the secondary pressure in the valve.
With the valve according to the invention, the flow of the fluid is regulated in relation to the maximum pressure. The valve membrane is preferably configured with respect to the pressure level to be regulated. This means that the regulation can be effected entirely by means of the elastic valve membrane. According to a development of the invention, however, a spring is provided for resetting the valve membrane to the open position of the valve. This spring assists the resetting movement of the valve membrane.
The spring is preferably designed as a compression spring supported on the housing and on the valve membrane, and, in particular, the valve membrane can be reset against a stop on the housing side. This stop limits the resetting movement of the valve membrane.
The outlet of the valve preferably includes a flow restrictor. The latter thus forms a component part of the valve.
Further features of the invention are set forth in the dependent claims, in the description of the figures, and in the figures themselves. It will be noted that all the individual features and all combinations of the individual features are part of the invention.
The invention is depicted in the figures on the basis of a mechanically operated liquid pump that is provided with the valve, without being limited to this illustrative embodiment.
For purposes of description herein, the terms “upper”, “lower”, “right”, “left”, “rear”, “front”, “vertical”, “horizontal” and derivatives thereof shall relate to the invention as oriented in
The mechanically operated liquid pump 1 illustrated in
The pump 1 has a multi-component housing 2 formed by a middle part 3, by an upper part 4 and a lower part 5 that interact with said middle part 3, by an upper shell 6 interacting with the upper part, and by a lower shell 7 interacting with the lower part 5.
The middle part 3 is provided on its upper face with a recess 8 that is open to the free edge of the middle part 3 and that has a semicircular cross section, and the upper part 4 is provided on its lower face, and in the corresponding edge area, with a corresponding semicircular recess 9. With the upper part 4 connected to the middle part 3, the two recesses 8 and 9 form a circular cross section for receiving a conically widened end area 10 of a core 11. Except at its end area 10, the core 11 has a constant external diameter. This cylindrical portion of the core 11 is designated by reference number 12. A channel 13 (see
An elastic element interacts with the core 11 and is designed as a silicone balloon 16. The latter is produced by injection molding. The balloon has a conically widened end area 17 with opening 17a, corresponding to the end area 10 of the core 11, and it has a portion 18 which corresponds to the outer shape of the portion 12 of the core 11 and which merges into the end area 19, closed on account of the balloon design and remote from the end area 17.
The dimensions of core 11 and balloon 16 are such that, as can be seen from
In order to fasten the end area 17 of the balloon 16 on the core 11, at the end area 10 of the latter, a clamping ring 20 is provided, which is fitted externally onto the balloon 16 at the end area 17 thereof. The structure thus formed is inserted with the clamping ring 20 into the recess 8 of the middle part 3, and the upper part 4 is then connected to the middle part 3, as a result of which the clamping ring 20 and therefore the core 11 and balloon 16 are held secure in the recesses 8 and 9 of middle part 3 and upper part 4. For the clamping ring 20, the recesses 8 and 9 have a seat that widens conically in the direction away from the respective free edge of the middle part 3 and upper part 4, in order to ensure a secure hold of the clamping ring 20.
The middle part 3, the upper part 4 and the lower part 5 serve to receive further operating elements of the pump 1:
A Luer check valve or lock valve 21 connected to the upper part 4 passes through an opening 22 in the upper part 4, and, as is explained in the following description of
The pump is filled with liquid by way of the Luer lock valve 21 and the channels 25, 26 and 13. Starting from the unfilled state shown in
The upper part 4 and the lower part 5 are provided with locking projections 28, which serve to receive a cap 29 that is approximately kidney-shaped in cross section. As can be seen from
This is achieved by the fact that, as can be seen from the view in
The channels 26 and 13 serve not only to deliver the liquid from the Luer lock valve 21 into the balloon 16, but also to dispense the liquid from the interior of the balloon 16 to the patient. Thus, the channel 26 is continued past the inlet point of the channel 25 to a valve 32 that is mounted in the middle part 3 and upper part 4 and that restricts the volumetric flow of liquid discharged from the balloon 16. This valve 32 is formed by an elastic valve membrane 33 held at the edge between middle part 3 and upper part 4, by a valve core 34 that interacts with the valve membrane 33, by a compression spring 35 supported on the valve membrane 33 and the upper part 4, and by an adjusting screw 36, which is mounted in a thread of the upper part 4 and can be brought into operative connection with the valve membrane 33.
As can be seen from the detailed view in
The valve 32 is used to stop the volumetric flow in the event of too high a pressure. Two separate chambers 42 and 43 are formed in the valve and are connected to each other via a channel 44, which extends through the valve core 34 and is arranged parallel to the channel 40. The chamber 42, which lies in the direction of flow to the inlet, and therefore to the channel 26, serves as a blocking chamber. The chamber 43 lies in the direction of flow to the outlet 45. To filter the liquid dispensed through the valve 32, a filter 46 is provided which is clamped at the edge between the middle part 3 and the lower part 5. Starting from the chamber 43 and the outlet 45, the liquid passes to a channel 47 (
As can be seen from the view in
Because of the stated diameters of the channels that connect the space 27 of the balloon to the valve 32, and the diameter of the channels arranged behind the valve 32 with the flow restrictor 53, the resistance that the channel 47 with flow restrictor 53 sets against the outflow of liquid from the housing 2 is greater than the resistance made to the liquid flowing into the valve 32.
In an initial state, the valve membrane 33 is located in the position shown in
With the valve 32, the volumetric flow of liquid is therefore restricted as a function of the pressure prevailing in the balloon 16, and the volumetric flow of liquid is maintained substantially constant via the flow restrictor 53. In principle, the liquid pump could be modified by providing only a device for maintaining substantially constant the volumetric flow of liquid dispensed from the elastic element, or only a device for restricting the volumetric flow of liquid dispensed from the elastic element.
Before using the mechanically operated liquid pump, liquid is delivered through the Luer lock valve 21, as a result of which the liquid passes into the balloon 16, and the filling level of the balloon can be read off through the transparent cap 29 on the basis of the markings 51 which are arranged in the transverse direction of the cap and which are a reference for the transverse expansion of the balloon as a function of its state of filling. After the pump 1 has been filled and the pump has been attached to the patient via the hose 50, liquid is dispensed out of the pump through the valve 32, with elastic pretensioning of the expanded balloon 16, and this is done until the balloon has been completely emptied and bears on the core 11.
The particularly simple design of the described liquid pump allows it to be used in a variety of different ways. The user is able to operate the pump anywhere, and immediately, without long start-up times. It can be used carried around by the user, or used in one place, specifically in all normal life situations in or outside the field of medicine. The pump can be used in a sterile state and requires minimal operating/handling effort. Because of the simple construction of the small number of component parts, the pump is inexpensive to produce. This is a condition for its being able to be used particularly in outpatient care, and in financially weak markets. The low weight of the pump permits its use in accident and emergency situations, in field hospitals and in disaster areas. Some or all of the functional elements of the pump are exchangeable. The pump is suitable for short or long dispensing times, for example in the case of a balloon with a capacity of 25 ml, for a flow rate of 2.5 ml per hour, that is to say a running time of 10 hours. It is of course possible to use other balloons with other volumes, for example 10 ml, 50 ml, 100 ml or 150 ml. The running time can be much longer, for example up to 24 hours. Although flow rates of >1000 ml per hour are entirely possible, a flow rate of 0.5 to 10 ml per hour is considered the preferred option.
According to the illustrative embodiment, a balloon is described which is produced by injection molding and serves as a container for the medicament solution and as a pressure reservoir. The balloon has a defined contour in cross section and in expansion, for filling flat housing spaces and for avoiding pressure peaks. It is radially and/or axially pretensioned on a one-part or multi-part core, in order to increase the restoring forces. One end of the balloon is sealed off in an airtight manner over the core and fixed in position by a clamping ring with a form fit. The balloon is freely movable in the axial and radial directions during filling and emptying, being elastically deformable and able to move in a manner free from friction inside the cap.
The pump 1 can additionally be provided with a bolus reservoir. In
In the foregoing description, it will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.
Number | Date | Country | Kind |
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05015966.4 | Jul 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/007192 | 7/21/2006 | WO | 00 | 12/4/2009 |