Information
-
Patent Grant
-
6655605
-
Patent Number
6,655,605
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Date Filed
Monday, March 11, 200223 years ago
-
Date Issued
Tuesday, December 2, 200321 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 251 57
- 251 12904
- 251 12906
- 239 96
- 239 1022
- 239 5334
- 239 584
- 137 6275
- 137 901
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International Classifications
-
Abstract
The invention relates to a valve for controlling fluids, having a piezoelectric unit (4) for actuating a valve member (3), with which a valve closing member (12) is associated that divides a low-pressure region (16) at system pressure from a high-pressure region (17). The valve member (3) has at least one first piston (9) and one second piston (11), between which a hydraulic chamber (13) is embodied. To compensate for leakage losses, a filling device (23) is used, which can communicate with the high-pressure region (17) and which has at least one channel-like hollow chamber (24), in which a solid body (25) is disposed, with a gap surrounding it, in such a way that on one end (25A) of the solid body (25), a line (26) branching off from the high-pressure region (17), and on its opposite end (25B) a leakage line (27) discharges into the hollow chamber (24), and that a line (29) leading to the hydraulic chamber (13) branches off along the length of the solid body (25), and the system pressure (p_sys) in the hydraulic chamber (13) is adjustable by geometric definition of the branching point (28) (FIG. 1).
Description
PRIOR ART
The invention is based on a valve for controlling fluids in accordance with the type defined in further detail in claim 1.
Such valves for controlling fluids, in which a valve closing member divides a low-pressure region in the valve from a high-pressure region, are well known in the industry, for example in fuel injectors, especially common rail injectors, or in pumps of motor vehicles.
European Patent Disclosure EP 0 477 400 A1 also describes such a valve; it is actuatable via a piezoelectric actuator and has an arrangement for a travel converter, acting in the stroke direction, of the piezoelectric actuator; the deflection of the actuator is transmitted via a hydraulic chamber, which serves as a hydraulic booster or coupling and as a tolerance compensation element. The hydraulic chamber encloses a common compensation volume between two pistons defining the hydraulic chamber, of which one piston is embodied with a smaller diameter and is connected to a valve closing member to be triggered, and the other piston is embodied with a greater diameter and is connected to the piezoelectric actuator. The hydraulic chamber is fastened between the pistons in such a way that the actuating piston executes a stroke that is lengthened by the boosting ratio of the piston diameter, when the larger piston is moved by a certain travel distance by means of the piezoelectric actuator. Via the compensation volume of the hydraulic chamber, tolerances resulting from temperature gradients or different temperature expansion coefficients of the materials used and possible settling effects, can be compensated for without thereby causing any change in the position of the valve closing member.
The hydraulic system in the low-pressure region, in particular the hydraulic coupler, requires a system pressure, which drops because of leakage, unless hydraulic fluid is adequately replenished.
To that end, in the industry, versions of common rail injectors are known in which the system pressure is expediently generated in the valve itself and should also be kept as constant as possible upon a system start, the filling of the system pressure region is assured by the delivery of hydraulic fluid from the high-pressure region of the fuel to be controlled into the low-pressure region where the system pressure is to prevail. This filling is often done with the aid of leakage gaps, which are represented by leakage or filling pins. The system pressure is as a rule adjusted by means of a valve, and the system pressure can also be kept constant for a plurality of common rail valves, for example, as well.
However, if the system pressure in the hydraulic chamber is substantially constant, and is at least largely independent of the prevailing high pressure in the high-pressure region, there is the problem that at high pressure values, great actuator force is required to open the valve closing member counter to the high-pressure direction, which in turn dictates a correspondingly large, cost-intensive dimensioning of the piezoelectric unit. Moreover, at high pressure in the high-pressure region, the positive displacement of hydraulic volume out of the hydraulic chamber via the gaps surrounding the adjacent pistons is reinforced accordingly, meaning that under some circumstances, the refilling time for building up and maintaining the counterpressure on the low-pressure region is prolonged, so that for lack of complete refilling, in the event of a re-actuation of the valve soon thereafter, a shorter valve stroke will be executed, which can adversely affect the opening behavior of the entire valve.
ADVANTAGES OF THE INVENTION
The valve for controlling fluids according to the invention, as defined by the characteristics of claim 1, has the advantage that the system pressure in the hydraulic chamber is variable, and its pressure level is dependent on the pressure prevailing in the high-pressure region. Thus at a high level in the high-pressure region, an increase of the system pressure in the hydraulic chamber is possible, as a result of which the actuating piston for opening the valve closing member counter to the prevailing high pressure is reinforced. In this way, a reduced triggering voltage of the piezoelectric unit suffices, compared to a valve with constant system pressure, and therefore the valve of the invention can be equipped with a smaller, less-expensive piezoelectric unit.
The invention furthermore enables a defined refilling of the low-pressure region, especially the hydraulic chamber. If the pressure in the high-pressure region is increasing, the refilling time can be shortened with the variable system pressure.
The embodiment according to the invention is distinguished by its structural simplicity, which makes it possible for the variable system pressure in the hydraulic chamber to be defined by means of easily adjustable geometrical variables, such as the longitudinal length of the solid body of the refilling device surrounding the gap flow between the high-pressure delivery and a branching point to the hydraulic chamber.
The solid body can be disposed essentially axially immovably in the hollow chamber.
In an especially advantageous version, it can also be provided that the solid body is disposed axially adjustably in the hollow chamber by means of a mechanical adjusting device, as a result of which influences of tolerance of valve components, specifically both an individual tolerance influence and the total influence of various components, can be mechanically corrected. The valve of the invention embodied in this way can advantageously be assembled without requiring that all the component sizes be adhered to exactly.
In a preferred application of the valve of the invention as a fuel injection valve, it is furthermore possible to meet the demand for the most precise possible preinjection quantity simply by checking the preinjection quantity after assembly, and if there is a deviation from the set-point quantity, a mechanical correction is made by way of the longitudinal mobility of the solid body of the filling device. This advantageously makes it unnecessary to replace parts, which is complicated and expensive.
Further advantages and advantageous features of the subject of the invention can be learned from the description, drawing and claims.
DRAWING
Several exemplary embodiments of the valve of the invention for controlling fluids are shown in the drawing and will be explained in further detail in the ensuing description. Shown are
FIG. 1
, a schematic, fragmentary view of a first exemplary embodiment of the invention for a fuel injection valve for internal combustion engines, in longitudinal section;
FIG. 2
, a graph showing a highly simplified course of a system pressure of the low-pressure region as a function of the pressure in the high-pressure region;
FIG. 3
, a graph with highly simplified courses of a force toward the valve of a piezoelectric unit of the valve of the invention in comparison with the course of the force for a valve with a constant system pressure in the low-pressure region;
FIGS. 4-7
, each a schematic fragmentary view of a further exemplary embodiment of the invention in longitudinal section;
FIG. 8
, a schematic cross section through the embodiment of
FIG. 7
;
FIGS. 9 and 10
, each, a schematic fragmentary view of a further exemplary embodiment of the invention, in longitudinal section;
FIG. 11
, a schematic cross section through the embodiment of
FIG. 10
; and
FIGS. 12-14
, each, simplified fragmentary views of further embodiments of the invention, in longitudinal section.
DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
The exemplary embodiment shown in
FIG. 1
illustrates a use of the valve of the invention in a fuel injection valve
1
for internal combustion engines of motor vehicles. In the present embodiment, the fuel injection valve
1
is embodied as a common rail injector for injecting Diesel fuel; the fuel injection is controlled via the pressure level in a valve control chamber
2
, which communicates with a supply of high pressure.
For adjusting the injection onset, a duration of injection, and an injection quantity via force ratios in the fuel injection valve
1
, a valve member
3
is triggered via a piezoelectric unit embodied as a piezoelectric actuator
4
, which is disposed on the side of the valve member
3
remote from the valve control chamber and from the combustion chamber. The piezoelectric actuator
4
is constructed in the usual way in a plurality of layers, and on its side toward the valve member
3
, it has an actuator head
5
, while on its side remote from the valve member
3
it has an actuator foot
6
, which is braced against a wall of a valve body
7
. Via a support
8
, a first piston of the valve member
3
, which will be called a control piston, rests on the actuator head
5
.
In addition to the first piston
9
, the valve member
3
, which is disposed axially displaceably in a longitudinal bore of the valve body
7
, includes a further, second piston
11
, which actuates a valve closing member
12
and will therefore also be called an actuating piston.
The pistons
9
and
11
are coupled to one another by means of a hydraulic booster. The hydraulic booster is embodied as a hydraulic chamber
13
, which transmits the deflection of the piezoelectric actuator
4
. The hydraulic chamber
13
, between the two pistons
9
and
11
defining it, where the diameter A1 of the second piston
11
is less than the diameter of the first piston
9
, encloses a common compensation volume, in which a system pressure p_sys prevails. The hydraulic chamber
13
is fastened between the pistons
9
and
11
in such a way that the second piston
11
of the valve member
3
executes a stroke that is lengthened by the boosting ratio of the piston diameter when the larger, first piston
9
is moved a certain travel distance by means of the piezoelectric actuator
4
. The valve member
3
, its pistons
9
and
11
, and the piezoelectric actuator
4
are located one after the other on a common axis.
Via the compensation volume of the hydraulic chamber
13
tolerances resulting from temperature gradients in the component or different temperature expansion coefficients of the materials used and possible settling effects can be compensated for, without causing a resultant change in the position of the valve closing member
12
to be triggered.
On the end of the valve member
3
toward the valve control chamber
2
, the ball-like valve closing member
12
cooperates with valve seats
14
,
15
embodied on the valve body
7
; the valve closing member
12
divides a low-pressure region
16
that is at the system pressure p_sys from a high-pressure region
17
that is at a high pressure or rail pressure p_R. The valve seats
14
,
15
are embodied in a valve chamber
18
, formed by the valve body
7
, from which a leakage outlet conduit
19
leads away on the side of the valve seat
14
toward the piezoelectric actuator
4
, and on the high-pressure side this valve chamber can be made to communicate with the valve control chamber
2
of the high-pressure region
17
, via the second valve seat
15
and an outlet throttle
20
.
In the valve control chamber
2
, merely suggested in
FIG. 1
, there is a movable valve control piston, not identified by reference numeral. By axial motions of the valve control piston, the valve control chamber
2
, which typically communicates with an injection line that communicates with a high-pressure reservoir (common rail) common to a plurality of fuel injection valves and that supplies an injection nozzle with fuel, the injection behavior of the fuel injection valve
1
is controlled in a manner known per se.
The end of the bore
10
toward the piezoelectric actuator is adjoined by a further valve chamber
21
, which is defined on one side by the valve body
7
and on the other by a sealing element
22
connected to the first piston
9
of the valve member
3
and to the valve body
7
. The sealing element
22
is embodied here as a bellows like diaphragm and prevents the piezoelectric actuator
4
from coming into contact with the fuel contained in the low-pressure region
16
.
To compensate for leakage losses on the low-pressure region
16
upon an actuation of the fuel injection valve
1
, a filling device
23
is provided, which discharges on the low-pressure region into the hydraulic chamber
13
. The filling device
23
is embodied with a channel-like hollow chamber
24
, in which a solid body
25
, which is embodied in the form of a cylindrical pin, is disposed with a gap surrounding it, in such a way that a line
26
branching off from the high-pressure region
17
discharges into a region of the hollow chamber
24
on one end
25
A of the solid body
25
, and a leakage line
27
discharges into a region of the hollow chamber
24
on the opposite end
25
B of the pin
25
. Along the length of the pin
25
, a line
29
leads from a branching point
28
to the hydraulic chamber
13
.
The system pressure p_sys in the hydraulic chamber
13
can be adjusted geometrically by way of the disposition of the branching point
28
along the length of the pin
25
. The system pressure p_sys in the hydraulic chamber
13
is thus withdrawn at a certain lengthwise segment of the pin
25
, which is acted upon by rail pressure p_R on its lower end
25
A and is relieved on its opposite end
25
B, and this system pressure varies as a function of the pressure p_R prevailing in the high-pressure region.
In
FIG. 2
, the dependency of the system pressure p_sys on the rail pressure p_R is shown highly schematically. As can be seen here, at small gap sizes at the pistons
9
and
11
, which are adjacent to the hydraulic chamber
13
, the system pressure p_sys can be assumed to be a product of the high pressure p_R and the spacing l_B between the branching point
28
toward the hydraulic chamber
13
and the end
25
B of the solid body or pin
25
where the leakage line
27
discharges into hollow chamber
24
, refer to the total length of the pin
25
. The static system pressure p_sys in the hydraulic chamber
13
, which represents the coupler pressure, can thus be formally stated as follows:
Along with the system pressure p_sys, which is attained after a certain refilling time after an injection, a maximum allowable system pressure or coupling pressure p_sys_max is also shown in
FIG. 2
, which pressure would lead to the automatic opening of the valve without triggering of the piezoelectric unit
4
. This maximum allowable system pressure p_sys_max must not be exceeded, and therefore the branching point
28
of the line
29
to the hydraulic chamber
13
is geometrically defined such that the system pressure p_sys is always less than the maximum allowable system pressure p_sys_max. Furthermore, the gap sizes at the pistons
9
and
11
and at the pin
25
are adapted such that the maximum allowable system pressure p_sys_max is not exceeded.
The system pressure p_sys and the ratio of the spacing l_A between the branching point
28
toward the hydraulic chamber
13
and the end
25
A of the pin
25
, where the line
26
communicating with the high-pressure region
17
discharges into the hollow chamber
24
, to the spacing l_B between the branching point
28
and the end
25
B of the pin
25
, where the leakage line
27
discharges into the hollow chamber
24
, is dependent on a plurality of parameters, among which are the seat diameter A2 of the first valve seat
14
and the diameter A1 of the second piston or actuating piston
11
. In the present case, in which the valve closing member
12
upon relief of the high-pressure region
17
is kept in the closing position against the first valve seat
14
by a spring force F_F of a spring
30
which is disposed between the valve closing member
12
and the second valve seat
15
, the spring force F_F is a further parameter for the geometric definition of the branching point
28
of the line
29
toward the hydraulic chamber
13
. The maximum allowable system pressure p_sys_max, which is shown in
FIG. 2
, can therefore be represented formally in simplified form as follows:
The line
26
branching off from the high-pressure region
17
communicates, in the present embodiment, with a high-pressure inlet
31
from a high-pressure pump
32
to the valve control chamber
2
in the high-pressure region
17
.
In a departure from this, it can of course also be provided that the line
26
branching off from the high-pressure region
17
communicate fluidically with other regions in the high-pressure region
17
, such as the valve control chamber
2
or the outlet throttle
20
or the valve chamber
18
, in which the valve closing member
12
is movable between the valve seats
14
and
15
, and which can also be integrated with a high-pressure line of the kind described for instance in German Patent Disclosure DE 198 60 678.8.
It can also be provided that the line
29
leading to the high-pressure region
17
not—as shown in FIG.
1
—discharge directly into the hydraulic chamber
13
but rather into a gap
36
surrounding the first piston
9
, and/or into a gap
37
surrounding the second piston
11
. Such an embodiment is indicated, highly simplified, in FIG.
4
. It can be seen that the line
29
leading from the branching point
28
to the hydraulic chamber
13
is divided into a first line
29
A and a second line
29
B, whose respective discharge regions into the gap
36
and the gap
37
is embodied as a filling groove
38
,
39
, respectively. With the pressure delivered via the pin
25
, the filling grooves
38
,
39
can each be supplied individually or in common.
It is understood that it can also be provided that only one of the lines
29
A or
29
B be present. The indirect filling of the hydraulic chamber
13
in each case serves to improve the pressure holding capacity in the hydraulic chamber during the triggering. However, care must be taken so that the flow quantity through the gaps
36
,
37
is substantially less than the flow quantity at the pin
25
, since then the furnished pressure depends only on the length ratios at the pin
25
.
The fuel injection valve of
FIG. 1
or
FIG. 4
functions as described below.
In the closed state of the fuel injection valve 1, that is, when current is not supplied to the piezoelectric actuator
4
, the valve closing member
12
rests on the upper valve seat
14
assigned to it and is acted upon, among other elements, by the spring
30
having the spring prestressing F_F. Above all, the rail pressure p_R is exerted on the valve closing member
12
and presses the valve closing member against the first valve seat
14
.
In the case of a slow actuation, for instance as a consequence of a temperature-dictated change in length of the piezoelectric actuator
4
or other valve components, the first piston
9
acting as a control piston penetrates the compensation volume of the hydraulic chamber
13
in the event of temperature increases, and upon a temperature drop withdraws from it again, without this having any effect on the closing and opening position of the valve closing member
3
and of the fuel injection valve
1
overall.
If the valve is to be opened and an injection is to take place through the fuel injection valve
1
, then the piezoelectric actuator
4
is supplied with current or subjected to voltage, which causes it to suddenly expand axially. In such a fast actuation of the piezoelectric actuator
4
, this actuator is braced against the valve body
7
at this time and builds up an opening pressure in the hydraulic chamber
13
. Not until the valve
1
is in equilibrium, as a result of coupler pressure or system pressure p_sys in the hydraulic chamber
13
, does the second piston
11
move the valve closing member
12
out of its upper valve seat
14
into a middle position between the two valve seats
14
and
15
. At a high rail pressure p_R, a greater force on the piezoelectric actuator side is required in order to reach the pressure of equilibrium in the hydraulic chamber
13
. In the valve
1
of the invention, the pin
25
of the filling device
23
is therefore used, by way of which, if the rail pressure p_R is high, the pressure in the hydraulic chamber
13
is also elevated accordingly. In this way, for the same voltage applied to the piezoelectric actuator
4
, the force on the piezoelectric actuator side exerted on the valve closing member
12
is increased, as shown in FIG.
3
.
In
FIG. 3
, for a first voltage U1 and a second, lower voltage U2, the course of the force F_A of the piezoelectric actuator
4
on the valve closing member
12
at a variable system pressure p_sys according to the invention is shown with dot-dashed lines, while solid lines represent these voltages at a conventional static system pressure p_sys. It is demonstrated that with the variable system pressure p_sys of the invention, the piezoelectric actuator, at one and the same voltage, brings a greater force to bear upon motion of the valve closing member
12
from a position S1 at the first valve seat
14
to a position S2 at the second valve seat
15
; the force increase ΔF results from the system pressure p_sys in the hydraulic chamber
13
and the diameter A1 of the second piston
11
. The force increase ΔF is equivalent to a substantially higher voltage that would have to be applied to the piezoelectric actuator, since the force gain compared with a valve with a constant system pressure can amount to 20%, for instance. This force reserve gained can be utilized in designing the valve, for instance in order to reduce the size of the piezoelectric actuator.
When the valve closing member
12
has reached its second, lower valve seat
15
counter to the rail pressure p_R, the current supply to the piezoelectric actuator
3
is interrupted, whereupon the valve member
12
moves back into its middle position, and a fuel injection again takes place. At the same time, via the filling device
23
, refilling of the hydraulic chamber
23
to the system pressure p_sys takes place.
With reference to
FIG. 5
, a detail of a further exemplary embodiment of the fuel injection valve is shown; in principle, it functions like the fuel injection valve described in conjunction with
FIGS. 1 and 4
. For the sake of simplicity, functionally identical components are identified by the same reference numerals as in FIG.
1
.
Compared to the version of
FIG. 1
, in which the solid body or pin
25
was disposed in the hollow chamber
24
of the filling device
23
indeed with play but essentially axially immovably, the solid body or pin
25
here, acting like a “pressure divider pin”, is disposed axially adjustably by means of a mechanical adjusting device
32
in the hollow chamber
24
. By means of the mechanical adjusting device
32
, which in the version of
FIG. 5
is embodied by adjusting shims
33
on its end
25
B toward the leakage line
27
, the pin
25
can be displaced in the hollow chamber
24
. As a result, the system pressure p_sys diverted by the pin
25
to the hydraulic chamber
13
is varied, since the length ratios on the pin
25
shift.
If the piezoelectric actuator
4
, in the version of
FIG. 5
, is supplied with current, the change in length as described above leads to an increase in the pressure in the hydraulic chamber
13
; the buildup of pressure in the hydraulic chamber
13
in turn depends on various factors, such as a trigger gradient, the volume of the hydraulic chamber
13
, and the deviation in the actuator ceramic. In fuel injection valves, preinjections are often performed with small injection quantities, which should be metered as precisely as possible. Since the actual preinjection quantity, because of various tolerance factors, does not often precisely match the precalculated preinjection quantity, in this embodiment a correction of the preinjection quantity can be done upon the motion of the valve closing member from its first valve seat
14
toward the second valve seat
15
in such a way that the injection time or the injection onset as well is varied by varying the system pressure p_sys.
FIG. 6
shows a variant of the embodiment of
FIG. 5
, in which the mechanical adjusting device
32
for axial displacement of the pin
25
in the hollow chamber
24
of the filling device
23
is embodied with an adjusting screw
34
, which can be adjusted externally in a thread
35
by means of a suitable screwdriver.
FIGS. 7-13
show further variant embodiments of the invention; here the pin
25
is disposed with a positioning device
40
in the hollow chamber
24
.
As described above, the pin
25
is introduced into the bore of the hollow chamber
24
with a certain play, but the
30
precise location of the pin
25
remains unknown. The radial disposition of the pin
25
in the hollow chamber
24
, however, according to empirical investigations, has an influence that should not be underestimated on the gap flow quantity and the exact function of the fuel injection valve. The division ratio between the lengths of the pin
25
with regard to where the branching point
28
is located is imprecise in the event of a skewed position of the pin
25
, for instance. The flow quantity also varies, and given full eccentricity of the pin
25
it can be higher by the factor of 2.5 than in the case of an exactly central disposition of the pin
25
. The positioning device
40
of the invention conversely makes a defined disposition of the pin
25
possible. Thus the flow is adjusted exactly, or the division ratio is adhered to precisely and the function of the injector thus becomes more exact.
In the versions of
FIGS. 7-11
, the pin
25
in each case is disposed eccentrically by means of at least one spring element, in such a way that it is braced by its long side on the wall of the hollow chamber
24
.
In a second version of the positioning device
40
in
FIGS. 7 and 8
, the pin
25
can be provided with a groove
41
for this purpose. As the spring element, a sheet-metal strip
42
of resilient material rests in this groove
41
and is braced against the bore wall of the hollow chamber
24
. The spring element
42
produces a force that presses the pin
25
against the wall. The pin
25
is thus located eccentrically in a defined way. The flow is now defined solely by the play between the pin
25
and the bore.
The version shown in
FIG. 9
is essentially equivalent to the version of
FIG. 7
or
FIG. 8
, but here the spring element is a helical spring
43
, which rests in the groove
41
and presses against a ball
44
.
As
FIGS. 10 and 11
show, a spring element
45
,
46
can also be provided in a respective flat face on both ends of the pin
25
, in order to embody the positioning device
40
.
However, the positioning device
40
can also be embodied as a respective pressure shoulder
47
,
48
and
49
,
50
disposed on one end of the pin
25
, as the variant embodiments of
FIGS. 12 and 13
show. The pressure shoulders
47
,
48
and
49
,
50
are offset from one another by 180° each and represent flat edges, which can be embodied on the pin
25
, as shown in
FIG. 12
, or on the hollow chamber
24
, as shown in FIG.
13
. By two flat edges, mounted on the end of the pin
25
with a rotation of 180°, the resultant hydraulic force is utilized. As can be learned especially from FIG.
12
and the associated pressure courses, the fuel flows from bottom to top, if a pressure p
—
1 at the bottom is greater than a pressure p
—
0. Without the flat edges, a linear pressure course from p
—
1 to p
—
0 would be established on the pin surface. The flat edges have the effect that the pressure on the lower left side of the pin
25
is initially equal to p
—
1, while conversely the pressure on the lower right side is already linearly decreasing. The pin
25
is therefore pressed downward and to the right. At the top, the same is correspondingly true for the pin
25
.
Aside from the problems of exact positioning of the pin
25
, its structural length can sometimes also cause installation and production problems, if the pressure ratio of the high pressure p_R to the system pressure p_sys in the hydraulic chamber
13
is high.
It can therefore also be provided that a plurality of “pressure distributor pins”, like the pin
25
shown in
FIGS. 1-13
, are present, by means of which the structural length of the individual pins can be reduced markedly compared with a single pin.
FIG. 14
shows one such variant embodiment, with two pins
25
and
25
′; two hollow chambers
24
,
24
′ with respective lines
26
,
26
′ each carrying high pressure and with leakage lines
27
,
27
′ are disposed serially in such a way that a line
29
′ leading to the hydraulic chamber
12
from the upstream hollow chamber
24
′ simultaneously forms the line
26
, leading from the high-pressure region
17
, that discharges into the downstream hollow chamber
24
.
The versions described each pertain to a so-called double-seat valve, but the invention is understood to be applicable to single-switching valves having only one valve seat as well.
It is understood that the invention can also be used not only in the common rail injectors described here as the preferred field of use, but also in general in fuel injection valves, or in other fields as well, such as in pumps.
Claims
- 1. A valve for controlling fluids, having a piezoelectric unit (4) for actuating a valve member (3), which is axially displaceable in a valve body (7) and with which a valve closing member (12) is associated, which valve closing member cooperates with at least one valve seat (14, 15) for opening and closing the valve (1) and separates a low-pressure region (16) at system pressure from a high-pressure region (17), the valve member (3) having at least one first piston (9) and one second piston (11) between which a hydraulic chamber (13) functioning as a tolerance compensation element and as a hydraulic booster is embodied, and to compensate for leakage losses, a filling device (23) connectable to the high-pressure region (17) is provided, characterized in that the filling device (23) is embodied with at least one channel-like hollow chamber (24, 24′), in which a solid body (25, 25′) with a gap surrounding it is disposed such that on end (25A) of the solid body (25, 25′), a line (26, 26′) leading to the high-pressure region (17) discharges into the hollow chamber (24, 24′), and on the opposite end (25B) of the solid body (25, 25′), a leakage line (27, 27′) discharges into the hollow chamber, and that a line (29, 29A, 29B, 29′) leading to the hydraulic chamber (13) branches off along the length of the solid body (25, 25′), and the system pressure (p_sys) in the hydraulic chamber (13) is adjustable by geometric definition of the branching point (28) along the length of the solid body (25, 25′).
- 2. The valve of claim 1, characterized in that the system pressure (p_sys) in the hydraulic chamber (13) is variable as a function of the pressure (p_R) prevailing in the high-pressure region (17), and the system pressure (p_sys) is the result essentially of the product of the high pressure (p_R) and the spacing between the branching point (28) to the hydraulic chamber (13) and the end (25B) of the solid body where the leakage line (27) discharges into the hollow chamber (24), refer to the total length (l_A+l_B) of the solid body (25).
- 3. The valve of claim 1, characterized in that the ratio of the spacing (l_A) between the branching point (28) to the hydraulic chamber (13) and the end (25A) of the solid body (25) where the line (26) communicating with the high-pressure region (17) discharges into the hollow chamber (24) and the spacing (l_B) between the branching point (28) to the hydraulic chamber and the end (25B) of the solid body (25) where the leakage line (27) discharges into the hollow chamber (24) is selected as a function of at least the following parameters: the seat diameter (A2) and the ratio of the diameter (A0+) of the first piston (9) to the diameter (A1) of the second piston (11).
- 4. The valve of claim 1, characterized in that a spring force (F_F) of a spring (30), which is disposed between the valve closing member (12) and a second valve seat (15) toward the high-pressure region (17) and which keeps the valve closing member (12) in the closing position against the first valve seat (14) upon relief of the high-pressure region (17), is one parameter for the geometric definition of the branching point (28) of the line (29) to the hydraulic chamber (13).
- 5. The valve of claim 1, characterized in that the branching point (28) of the line (29) to the hydraulic chamber (13) is geometrically defined such that the system pressure (p_sys) in the hydraulic chamber (13) is always than a maximum allowable system pressure (p_sys_max).
- 6. The valve of claim 5, characterized in that the maximum allowable system pressure (p_sys_max) of the hydraulic chamber (13) corresponds to a pressure at which an automatic valve opening without actuation of the piezoelectric unit (4) ensues.
- 7. The valve of claim 1, characterized in that the line (29, 29A, 29B) leading to the hydraulic chamber (13) leads into it via the gap (36), adjoining the hydraulic chamber (13) and surrounding the first piston (9), and/or the gap (37) surrounding the second piston (11).
- 8. The valve of claim 1, characterized in that the ratio of the gap sizes of the gap surrounding the solid body (25) and the gaps (36, 37) surrounding the first piston (9) and the second piston (11) is selected such that the maximum allowable (p_sys_max) in the hydraulic chamber (13) is not exceeded.
- 9. The valve of claim 1, characterized in that the filling device (23) has at least a second hollow chamber (24′) with a solid body (25) disposed in it, and the hollow chambers (24, 24′) with the respective solid bodies (25, 25′) are disposed serially in such a way that the line (29′) leading to the hydraulic chamber (13) from the upstream hollow chamber (24′) forms the line (26), leading from the high-pressure region (17), for the downstream hollow chamber (24).
- 10. The valve of claim 1, characterized in that the line (26) to the high-pressure region (17) communicates fluidically with a high-pressure inlet (31) from a high-pressure pump (32) to a valve control chamber (2) in the high-pressure region (17), or with an outlet throttle (20) between the at least one valve seat (14, 15) and the valve control chamber (2) in the high-pressure region (17), or with a valve chamber (18), in which the valve closing member (12) is movable between a first valve seat (14) and a second valve seat (15).
- 11. The valve of claim 1, characterized in that the solid body (25) is disposed essentially axially immovably in the hollow chamber (24).
- 12. The valve of claim 1, characterized in that the solid body (25) is disposed axially adjustably in the hollow chamber (24) by means of a mechanical adjusting device (32).
- 13. The valve of claim 12, characterized in that the mechanical adjusting device is embodied with at least one adjusting shim (33) and/or with an adjusting screw (34) on at least one of the ends of the solid body (25).
- 14. The valve of claim 1, characterized in that the solid body (25) is disposed with a positioning device (40) for radial alignment in the hollow chamber (24).
- 15. The valve of claim 14, characterized in that the solid body (25) is disposed eccentrically by means of the positioning device (40) in such a way that it is braced by one long side against the wall of the hollow chamber (24).
- 16. The valve of claim 14, characterized in that the positioning device (20) has at least one spring element (42, 43, 45, 46) between a wall of the hollow chamber (24) and the solid body (25), and the spring element (42, 43, 45, 46) preferably engages a groove (41) of the solid body (25).
- 17. The valve of claim 14, characterized in that the positioning device (40) is embodied with a respective pressure shoulder (47, 48, 49, 50) disposed on one end of the solid body (25), and the pressure shoulders (47, 48, 49, 50) are offset from one another by at least approximately 180°.
- 18. The valve of claim 17, characterized in that the pressure shoulders (47, 48, 49, 50) are each shaped as flat edges on the solid body (25) or the hollow chamber (24).
- 19. The valve of claim 1, characterized in that the solid body (25, 25′) is embodied as a cylindrical pin.
- 20. The valve of claim 1, characterized by its use as a component of a fuel injection valve for internal combustion engines, in particular of a common rail injector (1).
Priority Claims (1)
Number |
Date |
Country |
Kind |
100 19 766 |
Apr 2000 |
DE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/DE01/01056 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/81755 |
11/1/2001 |
WO |
A |
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A |
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A |
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Number |
Date |
Country |
198 44 996 |
Apr 2000 |
DE |
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EP |
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EP |