This invention relates to valves for control of fluid flow, and especially to ball valves capable of operating over a wide pressure range with an extended time between servicing.
Ball valves suffer from a number of disadvantages. The sealing capability of ball valves relies largely on the preload between the ball and the seal. The ball is usually made of metal and the seal is usually a much softer elastomeric ring positioned within the housing of the valve in contact with the ball. The larger the pressure within the valve, the larger this preload must be for the valve to effect a fluid tight seal. Large preloads induce large stresses in the seal. Furthermore, if the valve is subjected to high pressure when closed, additional stress is placed on the seal because the ball is free to move over a limited range of motion in response to the pressure. The ball is thus forced even tighter against the seal. Under such sustained stresses the seal tends to creep and lose its resiliency, thereby losing its preload and with it, the ability to seal under pressures lower than the high pressures to which the valve is exposed.
Another disadvantage is related to the torque required to operate the valve. Large preloads require proportionally large torques to effect valve opening and closing. Furthermore, if a valve is not operated for an extended period of time the seal will tend to adhere to the ball. Significantly greater torque is required to operate a valve in which a bond has formed between the seal and the ball. The initial operating torque for a valve having this condition can be 3 to 4 times the normal operating torque. For a large manually operated valve without a geared actuator it may not be possible to operate the valve without damaging its component parts.
These problems coupled with the significant wear between moving parts under high preload result in a relatively short operating life of the valve, which must be serviced frequently to avoid leaks. There is clearly a need for a ball valve, as well as for other types of valves, which avoid the aforementioned disadvantages.
The invention concerns a valve for controlling flow of a fluid. The valve comprises a housing having an inlet and an outlet. A valve closing member is positioned within the housing. The valve closing member is movable between a closed configuration, preventing flow of the fluid from the inlet to the outlet, and an open configuration, allowing flow of the fluid from the inlet to the outlet. The valve closing member comprises a sealing surface positioned in facing relation with the outlet when in the closed configuration. A first seal is positioned within the housing surrounding the outlet. A spring element is positioned within the housing. The spring element biases the first seal into contact with the sealing surface to effect a first fluid tight seal up to a first fluid pressure within the valve. The spring element permits the first seal to move toward the outlet in response to fluid pressure within the valve against the valve closing member. A second seal is positioned within the housing surrounding the outlet. The second seal contacts the sealing surface to effect a second fluid tight seal up to a second fluid pressure within the valve when fluid pressure within the valve moves the closing member toward the outlet and into contact with the second seal. The second fluid pressure is higher than the first fluid pressure
In one embodiment, the first seal comprises a first ring and the second seal comprises a second ring. The first ring may be surrounded by the second ring, or the second ring may be surrounded by the first ring. The spring element may comprise an O-ring formed of an elastomeric material. In another embodiment the second ring comprises a first and a second lobe extending circumferentially around the second ring. The first lobe is attached to the second lobe in spaced apart relation and defines an annular cavity therebetween. In this embodiment the spring element and the first ring are positioned within the annular cavity.
The valve closing member may comprise a ball rotatably mounted within the housing. The ball has a duct therethrough alignable with the inlet and the outlet when the closing member is in the open configuration.
Additionally, the sealing surface of the valve closing member is also positioned in facing relation with the inlet when the closing member is in the closed configuration. A third seal may be positioned within the housing surrounding the inlet, and a second spring element is positioned within the housing. The second spring element biases the third seal into contact with the sealing surface to effect a third fluid tight seal up to a third fluid pressure within the valve. The second spring element permits the third seal to move toward the inlet in response to fluid pressure within the valve against the valve closing member. A fourth seal also may be positioned within the housing surrounding the inlet. The fourth seal contacts the sealing surface to effect a fourth fluid tight seal up to a fourth fluid pressure within the valve higher than the third fluid pressure when fluid pressure within the valve moves the closing member toward the inlet and into contact with the fourth seal.
The third seal may comprise a third ring and the fourth seal may comprise a fourth ring. The third ring may be surrounded by the fourth ring, or the fourth ring may be surrounded by the third ring. The second spring element may comprise an O-ring formed of an elastomeric material. In another embodiment, the fourth ring may comprise a third and a fourth lobe extending circumferentially around the fourth ring. The third lobe is attached to the fourth lobe in spaced apart relation and defines an annular cavity therebetween. The spring element and the third ring are positioned within the annular cavity defined by the third and fourth lobes.
The valve closing member may comprise a ball rotatably mounted within the housing. The ball has a duct therethrough alignable with the inlet and the outlet when the closing member is in the open configuration.
The invention further encompasses a valve for controlling flow of a fluid. The valve comprising a housing having a first and a second opening and a valve closing member positioned within the housing. The valve closing member is movable between a closed configuration preventing flow of the fluid between the first and the second openings, and an open configuration allowing flow of the fluid between the first and the second openings. The valve closing member comprises a sealing surface positioned in facing relation with the first opening when in the closed configuration. A plurality of seals are positioned within the housing. The plurality of seals comprises at least a first seal positioned within the housing surrounding the first opening, the first seal being in contact with the sealing surface and effecting a first fluid tight seal up to a first fluid pressure within the valve, and a second seal positioned within the housing surrounding the first opening, the second seal contacting the sealing surface to effect a second fluid tight seal up to a second fluid pressure within the valve higher than the first fluid pressure.
In one embodiment, the first seal comprises a first ring and the second seal comprises a second ring. The first ring may be surrounded by the second ring or the second ring may be surrounded by the first ring. A spring element may be positioned within the housing. The spring element may bias the first or the second seal into contact with the sealing surface. Alternately, two separate spring elements may be positioned within the housing to bias both the first and second seals toward the sealing surface.
In an embodiment of the valve, the sealing surface of the valve closing member is also positioned in facing relation with the second opening when the closing member is in the closed configuration. A third seal may be positioned within the housing surrounding the second opening, the third seal being in contact with the sealing surface and effecting a third fluid tight seal up to a third fluid pressure within the valve. A fourth seal may be positioned within the housing surrounding the second opening, the fourth seal contacting the sealing surface to effect a fourth fluid tight seal up to a fourth fluid pressure within the valve higher than the third fluid pressure.
In one embodiment, the third seal comprises a third ring and the fourth seal comprises a fourth ring. The third ring may be surrounded by the fourth ring or the fourth ring may be surrounded by the third ring. Additional spring elements may be positioned within the housing. A spring element may bias either the third or the fourth seal into contact with the sealing surface. Alternately, two separate spring elements may be positioned within the housing to bias both the third and fourth seals toward the sealing surface.
Two seals, 32 and 34 are positioned within housing 12 surrounding the outlet 16. Seal 32 is a low pressure seal, designed to contact the sealing surface 22 of ball 20 and provide a fluid tight seal at relatively low pressure, and up to a maximum low pressure depending on the design of the valve 10. Seal 34 is a high pressure seal which contacts the sealing surface 22 of ball 20 at pressures close to but below the maximum low pressure and provides a fluid tight seal up to a maximum high pressure determined by the material properties of the high pressure seal 34. Example maximum low pressures range between about 200 psi gauge and about 500 psi gauge, while example maximum high pressures range between about 800 psi gauge and about 3000 psi gauge.
As shown in
As shown in
In the valve embodiment 10 shown in
Spring biasing the low pressure seal provides several advantages. Stress on the low pressure seal is limited by the stiffness of the spring element, not the stiffness of the seal itself. Therefore, the low pressure seal is less likely to creep and lose resiliency when subjected to high pressure, and will seal effectively under lower pressures for a longer period (determined mainly by the spring element characteristics) than a seal that must withstand the full stresses induced by repeated or prolonged high pressure conditions. Thus the frequency of valve servicing to replace leaking seals is decreased. Because the contact force between the low pressure seal and the valve closing member is limited by the spring element, the low pressure seal is less likely to adhere to the valve closing member and require large torques to break it free to close the valve. Furthermore, the torque generally required to operate the valve may be kept within reasonable limits by a judicious choice of the spring element stiffness, as higher biasing force requires greater torque. If the biasing force can be tuned to the minimum required for the expected low pressure maximum then the required torque will also be a minimum.
While the use of discrete spring elements affords excellent control over the behavior of the seals in the valve with respect to determining the high and low pressure ranges over which the valve is effective, it is also possible to achieve the advantages noted above by using seals having different material stiffnesses, thereby obviating the need for discrete spring elements in certain applications.
Further control of the sealing ranges of the valve may be achieved by using a discrete spring element 36 in conjunction with the high pressure seal 34. An example of this embodiment is shown in
It may also be advantageous to bias both the high and low pressure seals 34 and 32 using separate discrete spring elements. An example of such a valve embodiment is shown in
Valves as described above are expected to realize significant advantages in reduced maintenance, lower actuation torques, and efficacy of sealing over a larger pressure range when compared with prior art valves.
This application is based upon and claims priority to U.S. Provisional Application No. 61/150,740, filed on Feb. 7, 2009.
Number | Date | Country | |
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61150740 | Feb 2009 | US |