This disclosure relates to valve identification systems and methods for identifying valve assemblies in a hydraulic control system. One specific application for the invention is a valve identification system for a control system for a power machine.
Power machines, for the purposes of this disclosure, include any type of machine that generates power for the purpose of accomplishing a particular task or a variety of tasks. One type of power machine is a work vehicle. Work vehicles are generally self-propelled vehicles that have a work device, such as a lift arm (although some work vehicles can have other work devices) that can be manipulated to perform a work function. Some examples of work vehicle power machines include loaders, excavators, utility vehicles, tractors, and trenchers, to name a few.
Power machines generally, and work machines in particular, often use power conversion systems that selectively provide pressurized hydraulic fluid to actuators to perform certain tasks. Valve assemblies are often provided for controlling the flow of pressurized hydraulic fluid to a number of these actuators on a power machine. Many power machines have several of these valve assemblies into a single valve body with each of these valve assemblies being electrically controlled by an electronic controller. This plurality of valve assemblies are often in close proximity with each other and are connected to the electronic controller by distinct wiring connections. To ensure proper operation of the power machine, the electronic controller must provide proper operating signals to the intended valve assemblies.
In one embodiment, the disclosure provides a method for identifying and operating a control system valve assembly through an electronic controller. The valve assembly includes a valve port, a valve stem that is removably inserted in the valve port, and an actuator that is connectable to the valve stem and is actuable to control a flow of hydraulic fluid through the valve port. The method includes incorporating a port identification tag including identification information for the valve port with the valve port; incorporating a stem identification tag including identification information for the stem with the stem, and incorporating a reading device with the actuator. The method further includes reading the identification information from the port identification tag and the stem identification tag with the reading device and communicating the identification information read by the reading device to the electronic controller. The valve assembly is operated by the electronic controller based on the identification information in response to operating commands.
The valve port may be included in a valve block that includes multiple valve ports; and the method, in some embodiments, includes incorporating a port identification tag with each valve port in the valve block, such that each valve port in a valve assembly includes a unique port identification tag. The method may further include identifying the position of the valve stem in the valve block through the port identification tag associated with the valve port in which the valve stem is received. The port identification tag may be provided in the form of a radio frequency identification tag and the reading device may be provided in the form of a radio frequency transceiver. The electronic controller may be programmed with expected combinations of valve stem identification information and valve port identification information and the method may further include comparing the valve stem identification information and valve port identification information to the expected combinations and identifying an exception condition if an expected combination is not met.
In another embodiment, the disclosure describes a control assembly that includes an electronic controller and a plurality of valve assemblies. Each valve assembly includes a valve port including a port identification tag, a valve stem including a stem identification tag received in the valve port, and an actuator connected to the valve stem. Each actuator includes a reading device for reading identification information from each of the port identification tag and stem identification tag and a communication link between the reading device of each valve assembly and the electronic controller. The electronic controller receives the identification information for each valve port and stem arrangement of each valve assembly and the electronic controller operates the valve assemblies according to the identification information to perform a desired operation.
In another embodiment, the disclosure describes a power machine including an electronic controller and a plurality of user input devices in communication with the electronic controller such that commands provided by the operator through manipulation of the user input devices are received by the electronic controller. A control system includes a plurality of valve assemblies, with each valve assembly including a valve port, a valve stem in the valve port, and a valve actuator interconnected to the valve stem within the valve port and actuable to control a flow of hydraulic fluid through the valve port. A valve port identification tag is incorporated with each valve block and a stem identification tag is incorporated with each valve stem, and a reading device is incorporated with each valve actuator. The reading device receives identification information from the valve port identification tag and stem identification tag in the valve assembly. A communication link exists between each valve assembly and the electronic controller. The electronic controller receives the identification information from each valve assembly and determines a position of each valve stem in the control system. The electronic controller executes the commands received from the operator through the user input devices by actuating the appropriate valve assemblies. The electronic controller controls at least one function of the power machine through the control system.
This Summary and the Abstract are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
Before any embodiments are explained in detail, it is to be understood that the concepts discussed in the embodiments set forth herein are not limited in their application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The terminology in this discussion provides description of some embodiments and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
The power machine 100 illustrated in
In exemplary embodiments, the power machine 100 includes a power source 140 that in some embodiments is an internal combustion engine. A control system or power conversion system 142 is operably coupled to the power source 140. Control system 142 illustratively receives power from the power source 140 and operator inputs to convert the received power to signals that operate functional components of the power machine 100. In some embodiments, such as with the power machine 100 of
Among the functional components that are capable of receiving signals from the control system 142 are tractive elements 108, illustratively shown as track assemblies 108, which engage a support surface rotatably to cause the power machine to travel. In other embodiments, such as certain loader and excavator embodiments, the tractive elements can be wheels. In an example embodiment, a pair of hydraulic motors (not shown in
In exemplary embodiments, the control system 142 includes an electronic controller 200 (shown in
Valve block 220 includes at least one valve port 221 formed therein, at least one port identification tag 222, at least one valve stem 230 removably inserted in the valve port 221, at least one stem identification tag 231, and at least one actuator 240 connected to the valve stem 230 for actuating the valve stem 230 in the valve port 221. The valve block 220 can include a single valve port 221 and be dedicated to a single valve assembly 210, or, as illustrated, may include multiple valve ports 221, 221′, 221″ and support multiple valve assemblies 210, 210′, 210″. A given power machine may have a single valve block such as valve block 220 or a plurality of valve blocks as may be advantageous. The port identification tag 222 includes identification information for the block 220, the valve port 221, or both. The stem identification tag 231 includes identification information for the stem 230. The port identification tag 222 and the stem identification tag 231 may uniquely identify the respective valve port 221 and valve stem 230, or may identify the type, classification, or size of the valve port 221 and valve stem 230. The block and stem identification tags 222, 231 can include, but are not limited to, a RFID tag, bar code, or any other machine-readable identifier that encodes relevant information. The port identification tag 222 may be incorporated in or positioned proximate the valve port 221. The stem identification tag 231 may be incorporated in the stem 230. The term “incorporated” and variations such as “incorporates” and “incorporating” used herein may refer affixing near or to, integrating in, or otherwise making a part of.
The valve stem 230 permits and restricts a flow of hydraulic fluid through the valve port 221. In the illustrated example, the valve stem 230 is threaded into the valve port 221, so that a tube 232 is positioned within the valve port 221. The tube 232 houses a movable spool valve portion (not shown in
The communication link 250 places the reading device 260 in communication with the electronic controller 200, such that identification information from the identification tags 222 and 231 is supplied to the electronic controller 200. The electronic controller 200, in one embodiment, includes multiple channels or output ports, one dedicated to each valve assembly 210. Alternatively, the controller 200 can be connected to each of the valve assemblies 210 over a communication network (not shown in
The reading device 260 reads identification information from each of the port identification tag 222 and stem identification tag 231. The reading device 260 may include a radio frequency transceiver or another type of device that is capable of accessing identification information from the type of identification tags 222 and 231 that are employed. The reading device 260 communicates with the communication link 250 by way of wireless or wired communication path 261.
In operation, the reading device 260 reads identification information from the port identification tag 222 and the stem identification tag 231 and transmits the read information to the electronic controller 200 via the communication link 250. In embodiments such as is shown in
A method 400 for operating a control system valve assembly of the type illustrated in
At block 440, the method 400 includes reading the identification information from the port identification tag 222 and the stem identification tag 231. This read identification information is communicated to the electronic controller 200 at block 450, via, for example, the communication link 250.
An optional error-checking routine is detailed in blocks 460, 461, 462, and 463. At block 460, the read identification information is compared with expected combinations of valve stems 230 and valve blocks 220. In some embodiments, the comparison includes identifying the position of each valve stem 230 in the valve block 220 by pairing each stem identification tag 231 with the associated port identification tag 222, and storing all of the combinations in memory. At block 461, the controller 200 determines whether an expected combination is met or satisfied, that is, whether the read identification information related to associations between each of the valve stems 230 and valve ports 221 matches expectations. If an expected combination is not met, the controller 200 identifies an exception condition as shown at block 462. The exception conditions may be specific (e.g., a specific valve stem 230 with a specific serial number is erroneously plugged into a valve port 221 having an unexpected serial number), intermediate (e.g., an incorrect class or size of a valve stem 230 is plugged into a particular valve port 221), or general (e.g., at least one of the valve stems 230 is in an incorrect valve port 221) in nature. The controller 200 then authorizes a notification routine that notifies an operator at block 463 of the identified exception condition. This can be accomplished in a variety of ways, such as through audio and/or visual indicators. Controller 200, in some embodiments, provides information to an operator information device such as a display and/or audible device to control the notification.
Once the identification processes discussed above are completed, the method next commences to operate each actuator 240 as needed for a particular operation as is shown in block 465. The electronic controller 200 uses the identification information to ensure that the proper valve assemblies 221 are actuated to achieve the desired function of the power machine 100 through the control system 142. This may include (if it has not been previously done, e.g., in the error checking subroutine) identifying the position of each valve stem 230 in the valve block 220 by pairing each stem identification tag 231 with the associated port identification tag 222, and storing all of the combinations in memory. With the combinations stored in memory, the controller 200 can map the combinations of valve stems 230 and actuators 240 to the respective valve ports 221 so the controller 200 can implement the commands of the operator received by the controller through the user input devices 119.
In other configurations, the process at block 465 may include comparing the identification information to a plurality of valve stem 230 and valve port 221 combinations, each of the combinations having associated operating parameters, selecting one of the plurality of combinations that matches the identification information and operating the valve assembly 210 according to the operating parameters associated with the selected combination.
The systems and methods above provide for important advantages. Power machines that have valve blocks with many valve stem and valve port combinations were previously susceptible to assembly errors, primarily related to pairing valve stems with valve ports and attaching wiring connectors to actuators. The systems and methods described above work to identify the valve stem and valve port combinations and when an unexpected combination is found, an operator is notified. The systems further allow for wiring flexibility. Having several actuators in close proximity with each actuator having a connector that is to be attached, allowing for any of the several connectors to be attached to any of the several actuators eliminates the need to make sure that each actuator is attached to the correct wiring connector. This makes for easier assembly of the power machine.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. For example, in various embodiments, different types of power machines 100 can be configured to employ the valve identification system. Other examples of modifications of the disclosed concepts are also possible, without departing from the scope of the disclosed concepts.