The invention relates to a valve, in particular a suction valve, particularly in a high-pressure pump of a fuel injection system, which comprises a valve element that can be moved between an open position and a closed position, having an armature which is in mechanical contact with the valve element via an armature pin, wherein the armature pin is connected to the armature by means of a press fit, wherein an actuating force can be transmitted to the valve element by the armature pin. The invention further relates to a pump, in particular a high-pressure pump of a fuel injection system, in which the suction valve is inserted. The invention furthermore relates to a method for producing a valve.
A solenoid-operated suction valve for a high-pressure pump of a fuel injection system, in particular a common-rail injection system, is disclosed by DE 10 2013 220 593 A1. This document furthermore discloses a high-pressure pump having such a suction valve.
The suction valve comprises a valve element that can be moved between an open position and a closed position and is at least indirectly in contact with an armature via an armature pin. An actuating force can therefore be transmitted to the valve element by the armature. The high-pressure pump comprises a pump housing having a housing part in which a reciprocating pump plunger is fitted in a cylinder bore and defines a pump working chamber in the cylinder bore. The pump working chamber can be connected via the suction valve to a fuel feed and via a non-return valve to a high-pressure fuel accumulator.
The armature is part of an electromagnetic actuator, which also comprises a solenoid. When the solenoid is energized, a magnetic field is formed, causing the armature to move relative to the solenoid against a spring force, in order to close the working air gap.
The valve according to the invention, the pump according to the invention and the method according to the invention have the advantage over the prior art that the armature pin is partially introduced into a depression in the armature, and the armature pin and the armature are non-positively connected together by means of a press fit in a contact area, and that the armature pin has a varying, in particularly continuously varying outside diameter along the contact area. This serves to prevent damaging of the armature due to an uneven voltage distribution and the overall surface in the area of the press fit is increased. The connection between the armature and the armature pin thereby has increased cohesion and therefore greater strength, which in turn has the advantage of increasing the mechanical load-bearing capacity and therefore prolonging the service life of the suction valve and hence of the high-pressure pump as a whole.
The armature advantageously has a varying inside diameter in the area of the depression along the contact area. In this way the overall surface in the area of the press fit is enlarged and the cohesion between the armature and the armature pin can therefore be increased, which leads to an increased mechanical load-bearing capacity.
A further advantage is that the outside diameter of the armature pin diminishes along the contact area in the direction of the depression in the armature. This serves on the one hand to increase the overall surface of the press fit and therefore the cohesion between the armature and the armature pin, which leads to an increase in the mechanical load-bearing capacity. On the other hand, this advantageous form of the armature pin makes it possible to improve and to simplify the assembly process, since this form improves the guidance during the assembly process and the risk of the armature pin component tilting is reduced. This reduces the risk of a mishap during assembly and any possible prior damaging of the armature pin and armature components due to tilting during the assembly process is reduced, which in turn leads to reduced costs.
The outside diameter of the armature pin advantageously increases along the contact area in the direction of the depression in the armature. This increases the surface of the press fit formed whilst at the same time reducing the surface stress per unit area on the armature pin component. This results in an improved distribution of stresses on the component and therefore a reduced risk of material fatigue and of the component failing.
In addition, a further advantage of the development according to the invention is that the inside diameter of the armature increases in the area of the depression along the contact area in the direction of the armature pin. This serves on the one hand to increase the overall surface of the press fit and therefore the cohesion between the armature and the armature pin, which leads to an increase in the mechanical load-bearing capacity and therefore to an increase in the service life of the valve and consequently of the pump. On the other hand, this advantageous form of the armature pin makes it possible to improve and to simplify the assembly process, since this form improves the guidance during the assembly process and reduces the risk of the armature pin component tilting. The risk of a mishap during assembly is thereby reduced and any possible incipient damaging of the armature pin and armature components due to tilting during assembly is reduced, which in turn leads to reduced costs.
It is moreover advantageous for the variation in the outside diameter of the armature pin and/or the variation in the inside diameter of the armature in the area of the depression to have a linear profile. This makes it possible to match the armature and armature pin components in the contact area of the press fit to one another in such a way that the press fit develops a maximum cohesion, whilst minimizing the fitting force required. In addition, the variation in the outside diameter of the armature pin and/or the variation in the inside diameter of the armature in the area of the depression advantageously has a curved profile. This allows a further increase in the surface in the area of the press fit formed. This further enlargement of the surface serves to increase the cohesion between the armature component and the armature pin yet further.
The armature pin with the outside diameter varying in the direction of the longitudinal axis [is advantageously introduced into the depression in the armature], which at least in respect of a portion of the part of the armature pin to be introduced into the depression, has a small inside diameter in proportion to the outside diameter of the armature pin, wherein the depression in the armature is expanded before, during or after the introduction of the armature pin, in order to form a non-positive connection through a press fit in the contact area with the armature pin. This advantageous form of the method makes it possible either to reduce the fitting force that is needed in order to introduce the armature pin into the depression in the armature to a very much smaller value than is needed without the use of this method, or to eliminate the fitting force altogether.
Furthermore, the inside diameter of the armature in the contact area is advantageously increased before pushing in the armature pin, wherein the process of enlarging the inside diameter is, in particular, reversible and done for a limited time and the inside diameter elastically returns again following insertion of the armature pin.
This advantageous form means that after inserting the armature pin into the depression in the armature with a greatly reduced fitting force—as described in the preceding paragraph—it is possible for the inside diameter to diminish again and to return to its original shape. Joining of the armature pin and the armature is therefore possible with a greatly reduced force, if any, and the compression occurs under the subsequent equalization of temperature, wherein the surface roughness is very largely retained, resulting in a firm seating of the press fit.
In a further advantageous form of the method for producing a valve the inside diameter of the armature is enlarged, in particular, by a thermal process. This makes it possible to reduce the fitting forces during assembly and to bring the assembly costs down.
A further advantage of the development of the method according to the invention is that the outside diameter of the armature pin is reduced by a thermal process, in particular by cooling, particularly in the area which forms the press fit, wherein the process of reducing the outside diameter is reversible and done for a limited time. This development of the method according to the invention makes it possible to reduce the fitting force required and therefore the energy needed during assembly, which in turn reduces the assembly costs.
Various exemplary embodiments of the invention are represented in the drawings and explained in more detail in the following descriptions. In the drawings:
The high-pressure pump 1 comprises a pump housing 3 having a camshaft chamber 5. A camshaft 7 having a cam 9 in the form of a double cam, for example, extends into the cam chamber 5. The camshaft 7 is supported in two radial bearings arranged on both sides of the cam 9. The one bearing is a housing bearing 11 arranged in the pump housing 3 and the second bearing is a flange bearing 13. The flange bearing 13 is arranged in a flange 15, which is connected to the pump housing 3 and which tightly seals off the camshaft chamber 5 from the surroundings. The flange 15 has a through opening, through which a drive-side end portion 17 of the camshaft 7 extends. The drive-side end portion 17 has a taper, for example, onto which a drive wheel is mounted and secured. The drive wheel takes the form, for example, of a belt pulley or a gear wheel. The drive wheel is driven directly by the internal combustion engine or indirectly via a belt drive or a gear mechanism, for example.
A tappet guide 19, into which a roller tappet 23 comprising a roller 21 is inserted, is furthermore let into the pump housing 3. The roller 21 runs on the cam 9 of the camshaft 7 as the latter rotates and the roller tappet 23 is therefore moved translationally up and down in the tappet guide 19. In so doing the roller tappet 23 interacts with a pump plunger 18, which is arranged so that it can likewise perform a translational up and down movement in a cylinder bore 29 formed in a pump cylinder head 27. A tappet spring 33, which is supported on the one hand on the pump cylinder head 27 and on the other on the roller tappet 23, and which ensures that the roller 21 continuously bears on the cam 9 in the direction of the camshaft 7, is arranged in a tappet spring chamber 31 formed by the tappet guide 19 and the pump bore 29. A pump working chamber 35, into which fuel is introduced by the solenoid-operated suction valve 2, is formed in the pump cylinder head 27 as an extension of the pump plunger 18. The fuel is introduced during a downward movement of the pump plunger 18, whereas during an upward movement of the pump plunger 18 fuel present in the pump working chamber 35 is delivered via a high-pressure outlet 39 with an outlet valve 16 inserted, via a further high-pressure line into the high-pressure accumulator. The high-pressure pump 1 as a whole is fuel-lubricated, wherein the fuel is delivered from the low-pressure system into the camshaft chamber 5, which is flow-connected to the suction valve 2. This solenoid-operated suction valve 2 and its working principle is described below.
The solenoid-operated suction valve 2 fitted to the high-pressure pump 1 as represented in
Also represented in
The first compression spring 4 presses on the armature pin 8 and the armature 10 in an axial direction. In an unenergized state the first compression spring 4 ensures that the armature pin 8 acts on the valve element 14 and holds it in an open position. Although the second compression spring 12 acts in opposition to this, since the first compression spring 4 has a greater spring force than the second compression spring 12 the valve element 14 is kept in an open state. Energizing the armature 10 by means of the solenoid coil 6 causes the armature 10 to move away from the valve element 14 against the force of the first compression spring 4, in order to close the working air gap 28. Its moving away causes the armature pin 8 to lose the non-positive contact with the valve element 14, so that the valve element 14 moves towards the closed state under the force of the second compression spring 12. In a fully closed state the valve element 14 bears on the sealing face 37 on the valve seat 36 and seals the pump working chamber 35 off from the fuel feed 26.
With the high-pressure pump 1 in suction mode, the solenoid-operated suction valve 2 is opened and the pump working chamber 35 is connected to the fuel feed 26, so that fuel is delivered to the pump working chamber 35 via the suction valve 2. With the high-pressure pump 1 in delivery mode the fuel delivered to the pump working chamber 35 is compressed and delivered to a high-pressure accumulator (not shown) via the outlet valve 16 arranged in the high-pressure outlet 39. With the high-pressure pump 1 in compression mode, in which the pump plunger 18 moves upward, the suction valve 2 is closed when fuel delivery is to ensue, and seals off the pump working chamber 35 from the fuel feed 26.
The detail III represented in
Also shown is the carrier element 40, which serves as guide and receiving element for the armature 10 and the armature pin 8.
The optional annular shoulder 30, which is in bearing contact with the armature 10 and prevents the armature pin 8 being pressed too far into the armature, is also shown. The annular shoulder 30 ensures that the armature pin 8 cannot be pressed further into the depression 24 in the armature 10. It therefore serves as an assembly aid in order to prevent the armature pin 8 being pressed too far into the armature 10.
The figure also shows that the armature pin 8 has an internal recess 22, which is open on the side facing the armature 10. The armature pin 8, moreover, is in bearing contact with the valve element 14 on the one side, and the armature pin 8 is in bearing contact with the first compression spring 4 on the other side. In particular, the inside diameter 45 of the armature 10 may be expanded prior to fitting of the armature pin 8, in order to ensure an improved and simplified assembly process. This can be ensured, in particular, by a thermal process.
The sectional representations of the armature 10 represented in
A center line 41, which at the same time forms the axis of rotation of the sectional representation, is represented in each of the
For one thing the recess 22 in the armature pin 8 serves to reduce the weight, which is advantageous, since the armature 10/armature pin 8 assembly performs a high-frequency movement during the operation of the pump 1 and the weight saving afforded by the recess 22 is capable of reducing the inertia of the assembly and in addition can reduce the input energy needed for electromagnetic actuation. The recess 22 in the armature pin 8 moreover affords further advantages during assembly in that it lends the armature pin 8 component a certain elasticity in the area of the press fit 20. This firstly ensures that the fitting force when introducing the armature pin 8 into the depression 24 in the armature 10 is reduced, but secondly after introduction the elasticity ensures that the outside diameter 47 of the armature pin 8 is pressed more heavily against the inside diameter 45 of the armature 10, thereby forming a better non-positive connection in the area of the press fit 20.
In step 1202 of the method the depression in the armature is expanded before and/or during the introduction of the armature pin 8 into the depression 24 in the armature 10, particularly by a thermal or mechanical process. In particular, the mechanical process is performed through the use of a tool.
In step 1203 of the method the armature pin 8, which is introduced into the depression 24 in the armature 10, is heat-treated. For this purpose, the outside diameter 47 of the armature pin 8 is reduced by a thermal process, in particular by cooling.
This is followed in step 1204 of the method by the actual process of joining the armature 10 and armature pin 8 components. It should be noted with regard to this that the steps 1202 and 1203 of the method can each be employed separately or in combination. Using the steps 1202 and 1203 of the method reduces the fitting force required.
Step 1205 of the method describes the formation of the press fit in the contact area of the armature 10 and the armature pin 8 following assembly in step 1204 of the method. After employing steps 1202 and 1203 of the method, in particular, these are followed, owing to the possible reversibility of the two steps of the method and their temporary nature, by a return movement of either the armature 10 and/or the armature pin 8. This means, in particular, that the press fit 20 between the armature 10 and the armature pin 8 is not formed until step 1205 of the method. Compression therefore occurs, wherein the surface roughness is very largely retained, resulting in a firm seating of the press fit.
Number | Date | Country | Kind |
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10 2015 225 770.3 | Dec 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/075531 | 10/24/2016 | WO | 00 |