Information
-
Patent Grant
-
6691654
-
Patent Number
6,691,654
-
Date Filed
Tuesday, December 3, 200222 years ago
-
Date Issued
Tuesday, February 17, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Corrigan; Jaime
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 9015
- 123 9016
- 123 9017
- 123 9039
- 123 904
- 123 9041
- 123 9042
- 123 9043
- 123 9044
- 123 9045
- 123 9046
-
International Classifications
-
Abstract
A valve-lash adjuster equipped valve operating device for an internal combustion engine includes a biasing device biasing an engine valve in a valve-closing direction, and a valve drive mechanism opening the engine valve against the spring bias of the biasing device. A hydraulic zero lash adjuster is disposed between the engine valve and the valve drive mechanism to provide zero valve lash. A restriction device is provided to restrict a compressive force applied from each of the engine valve and the valve drive mechanism to the zero lash adjuster, when the engine is stopped.
Description
TECHNICAL FIELD
The present invention relates to a valve-lash adjuster equipped valve operating device for an internal combustion engine, and particularly to techniques for improving operating characteristics of a hydraulic zero-valve-lash adjuster employed in an engine valve operating device, capable of providing zero valve clearance (or zero valve lash) when restarting the engine.
BACKGROUND ART
One such zero valve-lash adjuster equipped valve operating device has been disclosed in Japanese Patent Provisional Publication No. 2000-213313 (hereinafter is referred to as JP2000-213313). In the valve operating device disclosed in JP2000-213313, a hydraulic zero lash adjuster is installed in an electromagnetically-operated valve. The valve operating unit of JP2000-213313 includes a flange-shaped or disk-shaped armature and an armature shaft, both constructing a flanged plunger, a pair of electromagnetic coils respectively facing to both faces of the flange-shaped armature, and a pair of coil springs permanently biasing an intake valve stem respectively in a direction opening the intake valve and in a direction closing the intake valve, the coil spring pair cooperating with the electromagnetic coil pair to electromagnetically open and close the intake valve by electromagnetic force (attraction force) plus spring bias. The hydraulic zero lash adjuster is disposed between the intake-valve stem end and the armature shaft end, to provide zero valve lash and to provide a cushioning effect that permits this arrangement without undue shock loading and thus to reduce noise during operation. The hydraulic lash adjuster is designed to axially slightly contract, while leaking working oil from a high-pressure chamber in a state where the intake valve is opening. On the contrary, when the intake valve becomes conditioned in its fully-closed state, the hydraulic lash adjuster axially expands by supplying working oil into the high-pressure chamber as the clearance between the intake-valve stem end and the armature shaft end increases. A compressive force (or a spring load) axially acts on the hydraulic zero lash adjuster by means of the lower spring, which biases the intake-valve stem in the valve-closing direction. Oil leak from the high-pressure chamber to the reservoir chamber is restricted by means of a check valve built in the zero lash adjuster, thus maintaining the axial length of the zero lash adjuster. Actually, there is a possibility of leakage of oil from the aperture defined between component parts of the zero lash adjuster. In the stopped state of the engine, the zero lash adjuster is axially spring-loaded between the armature shaft and the intake-valve stem end in the compressive direction. Due to the spring load, the working fluid in the high-pressure chamber is compressed, and whereby a portion of working fluid tends to leak from the high-pressure chamber. With the lapse of time, there is an increased tendency for the zero lash adjuster to remarkably contract owing to the spring load. When restarting the engine with such remarkable contraction of the zero lash adjuster, the zero lash adjuster tends to axially rapidly expand, and thus air is introduced into each of the reservoir chamber and the high-pressure chamber and undesirably blended with the working fluid in these chambers. This results in unstable opening and closing operations of the intake valve. In particular, when a working-fluid chamber of a zero lash adjuster has a relatively small volumetric capacity, the accuracy of opening and closing operations of the intake valve may be greatly affected by working fluid mixed with air.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the invention to provide a valve-lash adjuster equipped valve operating device, which avoids the aforementioned disadvantages.
In order to accomplish the aforementioned and other objects of the present invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, and a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) a drive shaft rotating in synchronism with rotation of an engine crankshaft and having a drive cam integrally formed on an outer periphery of the drive shaft, (b) a rockable cam opening the engine valve against a biasing force produced by the biasing device via the hydraulic zero lash adjuster, (c) a rocker arm linked at one end to the drive cam and linked at the other end to the rockable cam, and (d) a control shaft having a control cam integrally formed on an outer periphery of the control shaft and oscillatingly supporting the rocker arm via the control cam, the valve lift of the engine valve being variably controlled by adjusting an angular position of the control shaft based on engine operating conditions and by changing a center of oscillating motion of the rocker arm, and the valve lift being set to the zero lift by controlling the angular position of the control shaft by means of the restriction device.
According to a further aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) an armature mechanically linked to the engine valve (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve, (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve, and (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve, the hydraulic zero lash adjuster being disposed between the engine valve and the armature, and the restriction device comprising a restriction member that restricts movement of the armature toward the hydraulic zero lash adjuster and movement of the engine valve toward the hydraulic zero lash adjuster when the engine is stopped.
According to a still further aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing means for biasing the engine valve in a valve-closing direction, a valve drive means for opening the engine valve against a biasing force of the biasing means, a valve-lash adjusting means disposed between the engine valve and the valve drive means for adjusting each of a clearance between the valve-lash adjusting means and the engine valve and a clearance between the valve-lash adjusting means and the valve drive means to a zero clearance, and a restriction means for restricting a compressive force applied from each of the engine valve and the valve drive means to the valve-lash adjusting means when the engine is stopped.
According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, a cam that changes rotary motion of the cam to reciprocating motion of the engine valve, and the restriction device returning the valve lift to the zero lift so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between a stem end of the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) an armature mechanically linked to the engine valve, (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve, (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve, (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve, and (e) an armature shaft to which the hydraulic zero lash adjuster is linked; the armature shaft being concentric to a stem of the engine valve, and the restriction device comprising a restriction member that locks the armature shaft so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
The other objects and features of this invention will become understood from the following description with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a partial cross-sectional view of a zero lash adjuster equipped valve operating device of the first embodiment, taken in the direction indicated by the arrow A of FIG.
2
.
FIG. 2
is a partial cross-sectional view illustrating the essential part of the lash adjuster equipped valve operating device of the first embodiment.
FIG. 3A
is an explanatory view illustrating an open state of the intake valve during a minimum valve lift control mode.
FIG. 3B
is an explanatory view illustrating a closed state of the intake valve during the minimum valve lift control mode.
FIG. 4A
is an explanatory view illustrating an open state of the intake valve during a maximum valve lift control mode.
FIG. 4B
is an explanatory view illustrating a closed state of the intake valve during the maximum valve lift control mode.
FIG. 5
shows valve lift characteristics of the valve operating device of the first embodiment.
FIG. 6
is a longitudinal cross-sectional view illustrating a zero lash adjuster equipped valve operating device of the second embodiment that the lash adjuster is installed in an electromagnetically-operated valve.
FIG. 7A
is a plan view illustrating the essential part of a restriction mechanism that restricts the compressive force acting on the zero lash adjuster of the second embodiment.
FIG. 7B
is a cross section of the restriction mechanism of FIG.
7
A.
FIG. 7C
is aside view illustrating apart of a driving portion of the restriction mechanism of FIG.
7
A.
FIG. 8
is a lateral cross section, taken along the line B—B of FIG.
7
A.
FIG. 9A
is a plan view explaining the operation of the restriction mechanism.
FIG. 9B
is a cross-sectional view explaining the operation of the restriction mechanism.
FIG. 10
is a longitudinal cross-sectional view illustrating the operation of the zero lash adjuster equipped valve operating device of the second embodiment, when opening the intake valve.
FIG. 11
is a longitudinal cross-sectional view illustrating the operation of the zero lash adjuster equipped valve operating device of the second embodiment, when closing the intake valve.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, particularly to
FIGS. 1 and 2
, the zero lash adjuster equipped variable valve operating device of the first embodiment is applied to an intake-port valve of engine valves of an internal combustion engine. As best seen in
FIG. 2
, the valve operating device of the embodiment employs two intake valves
11
, 11 per one cylinder. The valve operating device includes a variable valve lift characteristic mechanism (a variable lift and working angle control mechanism) that enables the valve-lift characteristic (both a valve lift and a working angle of intake valve
11
) to be continuously simultaneously varied depending on engine operating conditions. The valve operating device also includes a hydraulic zero lash adjuster (a valve-lash adjusting means)
2
disposed between the stem end of a valve stem
11
a
of intake valve
11
and a rockable cam
17
(described later) of variable valve lift characteristic mechanism
1
, so as to provide zero valve lash. Also provided is a restriction mechanism or a restriction device (restriction means)
3
that sets the valve lift of intake valve
11
to a zero lift via rockable cam
17
just after shifting to an engine stopped state. Each intake valve
11
is slidably mounted on a cylinder head S by way of a valve guide (not shown). Intake valves
11
,
11
are biased in their closed directions by respective valve springs
12
,
12
(each serving as a biasing means or a biasing device). The upper end of valve stem
11
a
is kept in contact with hydraulic zero lash adjuster
2
.
Variable valve lift characteristic mechanism
1
incorporated in the zero lash adjuster equipped valve operating device of the embodiment is similar to a variable valve actuation apparatus such as disclosed in U.S. Pat. No. 5,988,125, issued Nov. 23, 1999 to Hara et al, the teachings of which are hereby incorporated by reference. The construction of variable valve lift characteristic mechanism
1
is briefly described hereunder. Variable valve lift characteristic mechanism
1
is comprised of a cylindrical hollow drive shaft
13
, a drive cam
15
, rockable cams
17
,
17
, a motion transmitter (motion transmitting linkage means)
18
, and a linkage control mechanism (linkage control means)
19
. Drive shaft
13
is rotatably supported on a bearing
14
mounted on the upper portion of cylinder head S. Drive cam
15
is fixedly connected to the outer periphery of drive shaft
13
by way of press-fitting. Each rockable cam
17
is oscillatingly supported on drive shaft
13
to open or lift up the associated intake valve
11
by way of oscillating motion of rockable cam
17
in sliding-contact with the associated valve lifter
16
installed on the upper end of the valve stem end. Motion transmitter (motion transmitting linkage means)
18
transmits a rotary motion of drive cam
15
as an oscillating motion of rockable cam
17
. Linkage control mechanism (linkage control means)
19
variably controls an initial actuated position of motion transmitter
18
. Drive shaft
13
is laid out in the longitudinal direction of the engine. Rotary motion of an engine crankshaft is transferred into drive shaft
13
via a driven sprocket (not shown) attached to one end of drive shaft
13
and a timing belt or a timing chain (not shown) wound on the driven sprocket, so that drive shaft
13
rotates about its axis in synchronism with rotation of the crankshaft. Bearing
14
is comprised of a main bearing bracket
14
a
and a sub bearing bracket (a main bearing cap)
14
b
. The lower half-round section of main bearing bracket
14
a
cooperates with the half-round section of cylinder head S to rotatably support upper and lower halves of drive shaft
13
. On the other hand, the upper half-round section of main bearing bracket
14
a
and the lower half-round section of main bearing cap
14
b
cooperates with each other to rotatably support a control shaft
32
(described later). Main bearing bracket
14
a
and main bearing cap
14
b
are both bolted onto the upper portion of cylinder head S by means of a pair of bolts
14
c
and
14
c
. Drive cam
15
is substantially ring-shaped, and comprised of an annular drive cambody
15
a
and a cylindrical portion
15
b
integrally formed with the outside end of annular drive cam body
15
a
. Drive cam
15
is formed as an eccentric cam whose axis is offset from the axis X of drive shaft
13
by a predetermined eccentricity. As viewed in the axial direction of drive shaft
13
, rockable cam
17
has a raindrop shape. A base circle portion
20
of rockable cam
17
is rotatably fitted on the outer periphery of drive shaft
13
in such a manner as to directly push intake-valve lifter
16
, which has a cylindrical bore closed at its upper end. Base circle portion
20
is concentric to drive shaft
13
. Within base circle portion
20
, a valve lift is zero. One end portion (a cam nose portion
21
) of rockable cam
17
is formed therein with a connecting-pin hole for a connecting pin
28
(described later). Rockable cam
17
is formed with a cam contour surface portion
22
. Cam contour surface portion
22
has a base circle surface
22
a
, a ramp surface
22
b
being continuous with base circle surface
22
a
and extending toward the cam nose portion
21
, and a lift surface
22
c
being continuous with ramp surface
22
b
and extending toward a top surface
22
d
(a maximum lift surface) of the cam nose portion
21
. The base circle portion
20
and cam contour surface portion
22
, having base circle surface
22
a
, ramp surface
22
b
, lift surface
22
c
, and top surface
22
d
are designed to be brought into abutted-contact (sliding-contact) with a designated point or a designated position of the upper surface
16
a
of the associated intake-valve lifter
16
, depending on an angular position of rockable cam
17
oscillating. Motion transmitter
18
includes a rocker arm
23
, a link arm
24
, and a link rod
25
. Rocker arm
23
is located above drive shaft
13
. Link arm
24
mechanically links one end
23
a
of rocker arm
23
to drive cam
15
. Link rod
25
serves a link member that mechanically links the other end
23
b
of rocker arm
23
to rockable cam
17
. Rocker arm
23
is rockably supported on the outer periphery of a control cam
33
of a control shaft
32
(described later). The one end
23
a
of rocker arm
23
is rotatably linked or pin-connected to link arm
24
by means of a connecting pin
26
, whereas the other end
23
b
is rotatably linked or pin-connected to one end
25
a
of link rod
25
by means of a connecting pin
27
. Link arm
24
has a substantially annular large-diameter portion
24
a
, and a protruded portion
24
b
radially outwardly protruding from a predetermined angular position of annular large-diameter portion
24
a
. Link arm
24
is formed therein with a central fitting bore
24
c
. Annular large-diameter portion
24
a
of link arm
24
is rotatably supported on drive cam body
15
a
of drive cam
15
by fitting the cylindrical outer peripheral surface of drive cam body
15
a
into central fitting bore
24
c
. Protruded portion
24
b
of link arm
24
is rotatably linked to the one end
23
a
of rocker arm
23
by means of connecting pin
26
. As discussed above, link rod
25
is rotatably linked at the one end
25
a
to the other end
23
b
of rocker arm
23
via connecting pin
27
, and also rotatably linked at the other end
25
b
to the cam nose portion
21
of rockable cam
17
via connecting pin
28
. The central axis of connecting pin
28
serves as a pivot of rockable cam
17
. Snap rings (not shown) are fitted to pin ends of connecting pins
26
,
27
, and
28
, to restrict axial movements of link arm
24
and link rod
25
.
As shown in
FIGS. 1 and 2
, linkage control mechanism
19
is comprised of the control shaft
32
, control cam
33
, an electric motor (an electrically-operated actuator)
34
, and an electronic control unit (ECU)
35
. Control shaft
32
is rotatably supported by the same bearing unit
14
as drive shaft
13
and located above and parallel to drive shaft
13
. Control cam
33
is fixedly connected to or integrally formed with the outer periphery of control shaft
32
, such that control cam
33
is slidably fitted into a supporting bore
23
d
of rocker arm
23
. The axis of control cam
33
serves as a center of oscillating motion of rocker arm
23
. Electric motor
34
drives control shaft
32
within a predetermined angular range from an angle corresponding to a minimum valve lift (a zero lift) to an angle corresponding to a maximum valve lift. Motor
34
is electronically controlled in response to a control signal from ECU
35
. Control cam
33
is cylindrical in shape. As best seen in
FIG. 1
, control cam
33
has a relatively thick-walled, eccentric portion
33
a
and the axis P
1
of control cam
33
is eccentric to the axis P
2
of control shaft
32
by an eccentricity a. Therefore, the center of oscillating motion of rocker arm
23
can be varied by changing the angular position of control shaft
32
. With the linkage structure discussed above, rotary motion of drive shaft
13
is converted into oscillating motion of rockable cam
17
. In the shown embodiment, a direct-current pulse motor is used as electric motor
34
. ECU
35
generally comprises a microcomputer. ECU
35
includes an input/output interface (I/O), memories (RAM, ROM), and a microprocessor or a central processing unit (CPU). The input/output interface (I/O) of ECU
35
receives input information from various engine/vehicle sensors, namely a crank angle sensor, an airflow meter, an engine temperature sensor (an engine coolant temperature sensor), and a control-shaft position sensor
32
s
. Within ECU
35
, the central processing unit (CPU) allows the access by the I/O interface of input informational data signals from the previously-discussed engine/vehicle sensors to estimate engine operating conditions based on the sensor signals. The CPU of ECU
35
is responsible for carrying the engine control program (containing the variable valve lift characteristic control) stored in memories and is capable of performing necessary arithmetic and logic operations. Computational results (arithmetic calculation results), that is, a calculated output signal (a drive current or a control current) is relayed via the output interface circuitry of ECU
35
to an output stage, namely electric motor (pulse motor)
34
.
As best seen in
FIG. 1
, hydraulic zero lash adjuster
2
is installed in each of valve lifters
16
,
16
. Hydraulic zero lash adjuster
2
is comprised of an annular supporting portion
36
fixedly connected to a substantially middle of valve lifter
16
in the axial direction, a substantially cylindrical body
37
fixedly connected to the central portion of annular supporting portion
36
and having a cylindrical bore closed at its lower end, and a plunger
38
provided inside of cylindrical body
37
such that the outer peripheral wall of plunger
38
is axially slidably fitted into the inner peripheral wall of cylindrical body
37
. Annular supporting portion
36
, cylindrical body
37
, and plunger
38
are concentrically arranged with respect to the axis of valve lifter
16
(or the axis of intake-valve stem
11
a
). Plunger
38
has a partition wall portion
38
a
integrally formed therein. Partition wall portion
38
a
has a central communication hole
40
. A high-pressure chamber
38
h
is defined between one side wall (the lower side wall in
FIG. 1
) of partition wall portion
38
a
and cylindrical body
37
. A reservoir chamber
38
r
is defined in plunger
38
and above the other side wall (the upper side wall in
FIG. 1
) of partition wall portion
38
a
of plunger
38
. Reservoir chamber
38
r
is communicated with high-pressure chamber
38
h
via central communication hole
40
. A check valve
41
is disposed in high-pressure chamber
38
h
to permit only the working-fluid flow from reservoir chamber
38
r
to high-pressure chamber
38
h
. As shown in
FIG. 1
, a working-fluid supply hole
38
b
is bored in the upper peripheral wall of plunger
38
for hydraulic pressure supply (working-fluid pressure) to reservoir chamber
38
r
. The stem end of intake-valve stem
11
a
is inserted into the central hole of annular supporting portion
36
so that the intake-valve stem end is in contact with the closed end of cylindrical body
37
. A cap
38
c
is attached to the upper opening end portion of plunger
38
, so that the upper opening end portion of plunger
38
is hermetically closed by cap
38
c
in a fluid-tight fashion, and that the upper surface of cap
38
c
is conditioned in contact with the inner wall surface of the upper closed end of valve lifter
16
.
In the hydraulic zero lash adjuster equipped valve operating device of the first embodiment shown in
FIGS. 1 and 2
, restriction device (restriction means)
3
is constructed by ECU
35
, electric motor
34
, and a car battery (see FIG.
1
). The processor (control circuit) of ECU
35
determines or detects the engine stopped state by the turned-off state of an ignition key. ECU
35
operates to supply electric power to motor (electrically-operated actuator)
34
for a predetermined time period from a time when the engine stopped state has been detected, utilizing a delay timer, and whereby the valve lifts of all of intake valves
11
are reset to zero lifts by means of the respective rockable cams
17
by rotating control shaft
32
for the predetermined time period. During engine starting or restarting, motor (electrically-operated actuator)
34
is driven in such a manner as to increase the valve lift to ensure or optimize a cushioning effect of the hydraulic zero lash adjuster. Motor (electrically-operated actuator)
34
begins to shift from its inoperative state to its operative state when turning the ignition switch ON. After the engine has been started or restarted, motor (electrically-operated actuator)
34
is operated in accordance with a normal control mode based on engine operating conditions such as engine speed and engine load. Alternatively, the valve drive mechanism (variable valve lift characteristic mechanism
1
) may be constructed so that the valve lift is adjusted to a zero lift by means of a preloading device (preloading means) such as a return spring. In this case, the preloading device acts to normally bias or preload control shaft
32
in the rotation direction that the valve lift is adjusted to the zero lift via rockable cam
17
. As discussed above, control shaft
32
maybe preloaded so that the zero lift is achieved. As a matter of course, when increasing the valve lift from the zero lift, the valve drive mechanism must be operated against the preload. The valve operating device of the first embodiment operates as follows.
During low-speed low-load operation, when motor
34
rotates in one rotation direction (clockwise direction as viewed from the drive-shaft axial direction of
FIG. 1
) in response to a control signal from ECU
35
, the axis P
1
of control cam
33
moves from a position shown in
FIG. 1
to a position shown in
FIGS. 3A and 3B
. As a result of this, thick-walled eccentric portion
33
a
of control cam
33
is kept in the left-hand side with respect to the axis P
2
of control shaft
32
. Therefore, the pivot of the other end
23
b
of rocker arm
23
and the one end
25
a
of link rod
25
moves upwardly leftwards with respect to the axis of drive shaft
13
. As a consequence, the cam nose portion
21
of rockable cam
17
is forcibly somewhat pulled up via link rod
25
such that rockable cam
17
rotates in the counterclockwise direction (see FIG.
3
B). When drive cam
15
rotates with control cam
33
held at the angular position shown in
FIGS. 3A and 3B
, rotary motion of drive cam
15
is converted into oscillating motion of link arm
24
. If link arm
24
pushes up the one end
23
a
of rocker arm
23
, a lift corresponding to the pushing-up motion is transmitted from link rod
25
via rockable cam
17
to valve lifter
16
. When control cam
33
is held in the angular position shown in
FIGS. 3A and 3B
, the valve lift L
1
is set to a minimum valve lift. As set forth above, at the low-speed low-load operation, variable valve lift characteristic mechanism
1
operates at the minimum valve lift control mode at which the system (the device of the first embodiment) provides a minimum intake-valve-lift and working angle characteristic indicated by the one-dotted line of FIG.
5
. As can be appreciated from the minimum intake-valve-lift and working angle characteristic curve of
FIG. 5
, an intake valve open timing IVO of intake valve
11
tends to retard while an exhaust valve open timing EVO and an exhaust valve closure timing EVC both are fixed (see the left-hand side exhaust valve lift characteristic curve indicated by the solid line in FIG.
5
). Thus, during the low-speed low-load operation, a valve overlap, during which intake and exhaust valves are open together, becomes small. For the reasons discussed above, the device ensures improved fuel economy and stable combustion during low-speed low-load condition.
In contrast to the above, when the engine/vehicle operating condition has been shifted from the low-speed low-load condition to the high-speed high-load condition, motor
34
rotates in the opposite rotation direction (counterclockwise direction as viewed from the drive-shaft axial direction of
FIG. 1
) in response to a control signal from ECU
35
. Thus, the axis P
1
of control cam
33
moves from the position shown in
FIGS. 3A and 3B
to a position shown in
FIGS. 4A and 4B
. As a result of this, thick-walled eccentric portion
33
a
of control cam
33
is kept in the lower side with respect to the axis P
2
of control shaft
32
. Therefore, the rocker arm itself moves downwards with respect to the axis of drive shaft
13
. As a consequence, the other end
23
b
of rocker arm
23
pushes down the cam nose portion
21
of rockable cam
17
via link rod
25
such that rockable cam
17
rotates in the clockwise direction (see
FIG. 4B
) by a predetermined angular phase. As can be appreciated from comparison between the abutted-contact positions of
FIGS. 3A and 4A
(or between the abutted-contact positions of FIGS.
3
B and
4
B), during the high-speed high-load operation (see
FIGS. 4A and 4B
) the abutted-contact position of rockable cam
17
with the upper surface of valve lifter
16
shifts slightly rightwards. For this reason, when the one end
23
a
of rocker arm
23
is pushed up via link arm
24
by rotary motion of drive cam
15
during the intake-valve opening period shown in
FIG. 4A
, the valve lift L
2
is set to a maximum valve lift. As set forth above, at the high-speed high-load operation, variable valve lift characteristic mechanism
1
operates at the maximum valve lift control mode at which the system (the device of the first embodiment) provides a maximum intake-valve-lift and working angle characteristic indicated by the solid line of FIG.
5
. As can be appreciated from the maximum intake-valve-lift and working angle characteristic curve of
FIG. 5
, intake valve open timing IVO tends to advance whereas intake valve closure timing IVC tends to retard. Thus, during the high-speed high-load operation, a charging efficiency of intake air can be enhanced, thereby ensuring adequate engine power.
During operation of the engine, working fluid is fed into reservoir chamber
38
r
of hydraulic zero lash adjuster
2
via working-fluid supply hole
38
b
. When plunger
38
extends in a direction that plunger
38
projects axially outwards from cylindrical body
37
during operation, working fluid is supplied via central communication hole
40
into high-pressure chamber
38
h
and thus plunger
38
is kept extended by virtue of the working-fluid pressure supplied into high-pressure chamber
38
h
. Therefore, the clearance defined between intake valve
11
(exactly, the stem end of intake-valve stem
11
a
) and rockable cam
17
can be absorbed or eliminated by proper extension of plunger
38
so as to provide zero valve lash. The performance of application-force transmission or motion transmission from rockable cam
17
to each intake valve
11
can be enhanced. By means of the use of hydraulic zero lash adjuster
2
, it is possible to prevent or reduce noise during operation of the engine, in particular, during the engine starting period.
On the contrary, when the operating condition of the engine becomes shifted to its stopped state, ECU
35
included in restriction device (restriction means)
3
temporarily generates a control current to electric motor
34
in a manner so as to rotate control cam
33
fixedly connected to control shaft
32
in a predetermined or preprogrammed rotation direction, and to pull up the cam nose portion
21
of rockable cam
17
via rocker arm
23
so that base circle portion
20
having base circle surface
22
a
is brought into sliding-contact with the upper surface of valve lifter
16
and as a result each intake valve
11
is maintained at the zero-lift position (the valve fully-closed position). That is, the restriction device functions as a zero-lift position return means that returns the valve lift to the zero lift when the engine is stopped. With each intake valve
11
maintained at the zero-lift position in the engine stopped state, pressure (a compressive force) is not applied through rockable cam
17
and valve lifter
16
to plunger
38
of hydraulic zero lash adjuster
2
. As a result, the device of the first embodiment can reliably avoid hydraulic zero lash adjuster
2
from being sandwiched between the associated intake valve
11
and rockable cam
17
under pressure, in the engine stopped state. This prevents undesired leakage of working fluid from high-pressure chamber
38
h
or reservoir chamber
38
r
. Under these conditions, when the engine is restarted, there is no rapid expansion of plunger
38
of hydraulic zero lash adjuster
2
in the axial direction, thereby preventing hammering noise (or tappet noise) from occurring between each rockable cam
17
and valve lifter
16
, and preventing air from being introduced into reservoir chamber
38
r
or high-pressure chamber
38
h
and undesirably blended with working fluid in these chambers
38
r
and
38
h
. This enhances stability and reliability of opening and closing operations of each intake valve
11
. As discussed above, according to the device of the first embodiment, just after the engine is stopped, electric motor
34
is temporarily driven by ECU
35
to maintain or stand by each intake valve
11
at the zero-lift position. Thus, the amount of electric power consumption of the car battery can be reduced to a minimum. The hydraulic zero lash adjuster equipped valve operating device of the first embodiment is exemplified in an intake valve operating device with variable valve lift characteristic mechanism
1
having a plurality of links (containing at least rockable cam
17
, rocker arm
23
, link arm
24
, link rod
25
). In this case, there is an increased tendency for noises to be created from linked portions of the plurality of links. The hydraulic zero lash adjuster employed in the device of the first embodiment can provide a better cushioning effect (a better noise-reduction effect) even in case of the use of variable valve lift characteristic mechanism
1
having multiple links. The hydraulic zero lash adjuster equipped valve operating device of the first embodiment is exemplified in the reciprocating engine having the variable valve lift characteristic mechanism
1
that enables the valve-lift characteristic (both the valve lift and working angle of intake valve
11
) to be continuously simultaneously varied depending on engine operating conditions. It will be appreciated that the fundamental concept of the invention may be applied to a reciprocating engine having both a variable phase control mechanism (see the characteristic curve indicated by the broken line, phase-advanced from the characteristic curve indicated by the one-dotted line in
FIG. 5
) that variably changes the phase of intake valve
11
, and variable valve lift characteristic mechanism
1
that enables the valve-lift characteristic (both the valve lift and working angle of intake valve
11
).
Referring now to
FIG. 6
, there is shown the zero lash adjuster equipped valve operating device of the second embodiment. The zero lash adjuster equipped valve operating device of the second embodiment of
FIG. 6
is different from that of the first embodiment of
FIGS. 1 and 2
, in that the zero lash adjuster equipped variable valve operating device of the second embodiment is applied to an electromagnetically-operated intake valve
43
. The valve operating device of the second embodiment includes electromagnetically-operated intake valve
43
, an electromagnetic drive mechanism
44
, a hydraulic zero lash adjuster (a valve-lash adjusting means)
45
, and a restriction mechanism (restriction means)
46
. Electromagnetically-operated intake valve
43
functions to open and close the opening end of an intake-valve port
42
formed in cylinder head S. Electromagnetic drive mechanism
44
is provided to electromagnetically drive intake valve
43
. Hydraulic zero lash adjuster
45
is disposed between intake valve
43
and electromagnetic drive mechanism
44
to provide zero valve lash. Intake valve
43
is constructed by a valve head (or a valve fillet portion)
43
a
and a valve stem
43
b
. Valve fillet portion
43
a
opens and closes the opening end of intake port
42
facing the combustion chamber by lifting off the annular valve seat against which the valve face comes to rest and by seating or re-seating on the valve seat. Valve stem
43
b
is formed integral with the upper central portion of valve fillet portion
43
a
and slidably fitted into the bore formed in cylinder head S by means of a valve guide (not numbered). A valve spring (biasing means or biasing device)
48
is disposed between a valve spring retainer
43
e
and the bottom face of a valve retaining groove or hole
47
, such that intake valve
43
is normally biased in its valve-closing direction. Valve spring retainer
43
e
is located on the outer periphery of a valve-spring retainer lock or a conical-type valve collet or a conical-type valve cotter
43
c
fixedly connected to a valve stem end
43
d
of valve stem
43
b
. Valve retaining hole
47
is formed in cylinder head S. Valve stem end
43
d
of intake valve
43
is conditioned in abutted-contact with the lower closed end face of a cylindrical body
65
(described later) of hydraulic zero lash adjuster
45
. Electromagnetic drive mechanism
44
is comprised of a casing
49
mounted on cylinder head S, a disk-shaped armature
50
, an upper electromagnet
51
functioning to close the intake valve, a lower electromagnet
52
functioning to open the intake valve, and an upper spring
53
whose spring bias acts in the valve-opening direction. Disk-shaped armature
50
is accommodated in casing
49
in a manner so as to be movable between the lower face of upper electromagnet
51
and the upper face of lower electromagnet
52
in the axial direction of the intake-valve stem. Upper spring
53
is disposed between the inner peripheral wall surface of a lid portion
57
(described later) of casing
49
and the upper face of armature
50
to permanently bias the armature in the valve-opening direction. As clearly shown in
FIG. 6
, casing
49
is constructed by two parts, namely a substantially cylindrical metal body
49
a
and a substantially cylindrical non-magnetic cover
49
b
. Metal body
49
a
is fixedly connected or bolted to cylinder head S by means of four bolts
54
. Non-magnetic cover
49
b
is fixedly connected to the upper flat portion of metal body
49
a
by means of screws
55
. Additionally, a cylindrical non-magnetic holder
56
is fitted into the inner peripheral wall surface of non-magnetic cover
49
b
. A radially-stepped, hat-shaped non-magnetic lid portion
57
is fixedly connected to the upper opening end of cylindrical non-magnetic holder
56
. Upper electromagnet
51
is attached to non-magnetic lid portion
57
. Cylindrical non-magnetic holder
56
is integrally formed at its lower end with a bottom wall portion
56
a
onto which lower electromagnet
52
is attached. Bottom wall portion
56
a
is also formed integral with an axially extending central cylindrical wall portion
56
b
. An air bleeder hole
57
a
is bored in the central portion of non-magnetic lid portion
57
. Disk-shaped armature
50
is disposed between upper and lower electromagnets
51
and
52
such that upper and lower faces of armature
50
are opposite to the lower face of upper electromagnet (valve-closing electromagnet)
51
and the upper face of lower electromagnet (valve-opening electromagnet)
52
. The central portion of armature
50
is fixedly connected to the upper end
58
u
of a guide rod (or an armature shaft)
58
by way of a nut. The upper end portion of hydraulic zero lash adjuster
45
is linked to the lower end of guide rod
58
. A cylindrical guide portion
59
is fixedly fitted into the inner peripheral wall surface of central cylindrical wall portion
56
b
. Guide rod
58
is axially slidably fitted into cylindrical guide portion
59
. The axis X of guide rod
58
is concentric to the axis Y of intake-valve stem
43
b
. As seen in
FIG. 6
, valve-closing electromagnet
51
is comprised of a fixed core
51
a
and an electromagnetic coil
51
b
, whereas valve-opening electromagnet
52
is comprised of a fixed core
52
a
and an electromagnetic coil
52
b
. Fixed core
51
a
having a substantially U-shape in lateral cross section and fixed core
52
a
having the same substantially U-shape in lateral cross section are arranged such that the opening end (the lower end) of fixed core
51
a
is opposite to the opening end (the upper end) of fixed core
52
a
, sandwiching armature
50
therebetween with a small core-to-armature clearance. Electromagnetic coil
51
b
is wound inside of the substantially U-shaped recess of fixed core
51
a
, whereas electromagnetic coil
52
b
is wound inside of the substantially U-shaped recess of fixed core
52
a
. An attraction force attracting armature
50
upwards or an attraction force attracting armature
50
downwards is properly applied to or released from armature
50
in response to an energizing (exciting) signal or a de-energizing (non-exiting) signal from an electronic control unit (ECU)
60
(described later) to each of electromagnetic coils
51
b
and
52
b
. The spring bias of upper spring (valve-opening spring)
53
is balanced to the spring bias of valve spring (valve-closing spring)
48
when each of electromagnets
51
and
52
is de-energized, so that armature
50
is kept substantially in its balanced, neutral position corresponding to a substantially midpoint between two fixed electromagnets
51
and
52
. With the armature
50
kept substantially in the balanced, neutral position, intake valve
43
is held substantially in a middle position (i.e., a half-open position) between the intake valve closed position and the intake valve full-open position. The structure of ECU
60
of the device of the second embodiment is similar to that of ECU
35
of the device of the first embodiment. The input/output interface (I/O) of ECU
60
receives input information from various engine/vehicle sensors, namely a crank angle sensor
61
, an engine speed sensor
62
, a temperature sensor
63
that detects a temperature of valve-closing electromagnet
51
, and an airflow meter
64
that detects engine load. Within ECU
60
, the central processing unit (CPU) allows the access by the I/O interface of input informational data signals from the previously-discussed engine/vehicle sensors
61
,
62
,
63
and
64
to estimate engine operating conditions based on the sensor signals. The CPU of ECU
60
is responsible for carrying the engine control program (containing the energization-deenergization control for each of valve-closing electromagnet
51
and valve-opening electromagnet
52
) stored in memories and is capable of performing necessary arithmetic and logic operations. Computational results (arithmetic calculation results), that is, a calculated output signal (an exciting current or a non-exciting current) is repeatedly relayed via the output interface circuitry of ECU
60
to an output stage, namely electromagnetic coils
51
b
and
52
b
, to provide proper intake-valve opening and closing operations. As can be seen from the longitudinal cross section of
FIG. 6
, hydraulic zero lash adjuster
45
of the second embodiment is similar to hydraulic zero lash adjuster
2
of the first embodiment in construction. Hydraulic zero lash adjuster
45
is comprised of a substantially cylindrical body
65
, and a plunger
66
provided inside of cylindrical body
65
such that the outer peripheral wall of plunger
66
is axially slidably fitted into the inner peripheral wall of cylindrical body
65
. Cylindrical body
65
and plunger
66
are concentrically arranged with respect to the axis of intake-valve stem
43
b
. Plunger
66
has a partition wall portion
66
a
integrally formed therein. Partition wall portion
66
a
has a central communication hole
68
. A high-pressure chamber
67
is defined between one side wall (the lower side wall in
FIG. 6
) of partition wall portion
66
a
and cylindrical body
65
. A reservoir chamber
69
is defined in plunger
66
and above the other side wall (the upper side wall in
FIG. 6
) of partition wall portion
66
a
of plunger
66
. Reservoir chamber
69
is communicated with high-pressure chamber
67
via central communication hole
68
. A check valve
70
is disposed in high-pressure chamber
67
to permit only the working-fluid flow from reservoir chamber
69
to high-pressure chamber
67
. As shown in
FIG. 6
, a working-fluid supply hole
71
is bored in the upper peripheral wall of plunger
66
for hydraulic pressure supply (working-fluid pressure) to reservoir chamber
69
. The stem end of intake-valve stem
43
b
is in contact with the closed end of cylindrical body
65
. A disk-shaped cap
72
is attached to the upper opening end portion of plunger
66
, so that the upper opening end portion of plunger
66
is hermetically closed by cap
72
in a fluid-tight fashion. The upper surface of cap
72
is conditioned in contact with the lower end of guide rod
58
.
In the hydraulic zero lash adjuster equipped valve operating device of the second embodiment shown in
FIG. 6
, restriction mechanism (restriction means)
46
is comprised of an annular engaging groove
58
a
(see FIG.
7
B), an elongated plate-shaped restriction member
73
(see
FIGS. 7A-7C
and
8
), a restriction-member actuator
74
(see FIG.
7
C), a rectangular slider
75
(see FIGS.
7
A and
8
), and a car battery (see FIG.
6
). Annular engaging groove
58
a
is formed at the lower end portion of guide rod
58
. Restriction member
73
is loosely fitted to the lower end portion of guide rod in such a manner as to be slidable in a direction normal to the axis of guide rod
58
. Restriction member
73
is elongated in the direction normal to the axis of guide rod
58
. Restriction-member actuator
74
is mechanically linked to restriction member
73
such that restriction member
73
is slid in the direction (the longitudinal direction of restriction member
73
) normal to the axis of guide rod
58
by means of actuator
74
. Rectangular slider
75
is slidably attached to a portion of restriction member
73
substantially conforming to guide rod
58
. Electric power is supplied from the car battery via the output interface of ECU
60
to restriction-member actuator
74
. As best seen in
FIGS. 7A and 8
, restriction member
73
is formed with a substantially rectangular hole
73
a
elongated in the longitudinal direction of restriction member
73
, and a retention groove
73
b
that slidably holds rectangular slider
75
in the longitudinal direction of restriction member
73
. An insertion hole
73
c
is formed in the bottom portion of restriction member
73
. The lower end portion of guide rod
58
passes through both of rectangular hole
73
a
and insertion hole
73
c
, and is brought into contact with the upper face of cap
72
of hydraulic zero lash adjuster
45
. As clearly shown in
FIG. 7C
, restriction-member actuator
74
is comprised of a gear mechanism
76
and an electric motor (not shown). Gear mechanism
76
includes a worm gear
76
a
formed on the upper surface of one end
73
d
(the right-hand end in
FIG. 7C
) of restriction member
73
and a motor-driven worm
76
b
in meshed engagement with worm gear
76
a
. A reversible motor is used as the motor having a driving connection with worm
76
b
. The rotation direction and the degree of rotary motion of worm
76
b
(that is, sliding motion of restriction member
73
) are controlled in response to a control signal generated from ECU
60
to the motor. Rectangular slider
75
is designed and dimensioned so that slider
75
is slidable in rectangular hole
73
a
while both sides of slider
75
is held or supported by respective retention grooves
73
b
,
73
b
of restriction member
73
. A relatively large-diameter sliding-motion permissible hole (simply, a sliding hole)
75
a
is formed in the left-hand half of slider
75
, whereas a relatively small-diameter slotted hole
75
b
is formed in the substantially central portion of slider
75
. Guide rod
58
is loosely fitted into sliding hole
75
a
in such a manner as to permit axial sliding motion of guide rod
58
in sliding hole
75
a
. Slotted hole
75
b
is formed in slider
75
continuously with sliding hole
75
a
, such that slotted hole
75
b
extends from the rightmost end of sliding hole
75
a
in the longitudinal direction of restriction member
73
. Two opposing inside edges
75
c
,
75
c
of slotted hole
75
b
, being opposite to each other in the direction perpendicular to both the axis of guide rod
58
and the longitudinal direction of restriction member
73
, are engageable with engaging groove
58
a
of guide rod
58
when slider
75
moves leftwards with respect to the axis of guide rod
58
. As best seen in
FIG. 7A
, an intermediate portion of slider
75
conforming to slotted hole
75
b
is formed as a tapered surface
75
t
that is down-sloped toward sliding hole
75
a
. A spring
77
is attached to the right-hand end of slider
75
near slotted hole
75
b
and thus slider is normally spring-loaded, so that sliding hole
75
a
matches guide rod
58
by means of the spring bias of spring
77
.
With the previously-discussed arrangement, the hydraulic zero lash adjuster equipped valve operating device of the second embodiment operates as follows.
When the engine is in the stopped state, owing to OFF signals from ECU
60
to electromagnetic coil
51
b
of valve-closing electromagnet
51
and electromagnetic coil
52
b
of valve-opening electromagnet
52
, coils
51
b
and
52
b
become de-energized. Thus, as shown in
FIG. 6
, disk-shaped armature
50
is kept substantially in the balanced, neutral position substantially corresponding to the midpoint of a clearance C defined between two fixed electromagnets
51
and
52
. Therefore, intake valve
43
is also held substantially in the middle position (i.e., the half-open position slightly spaced apart from the valve seat) between the intake valve closed position and the intake valve full-open position. On the contrary, when the engine is started and intake valve
43
is opened, an exciting current is output from ECU
60
to electromagnetic coil
52
b
of valve-opening electromagnet
52
, and whereby armature
50
is attracted by valve-opening electromagnet
52
and moves downwards by means of the spring bias of valve-opening spring
53
and the attraction force until a clearance defined between the lower face of armature
50
and the upper face of lower electromagnet
52
reaches a very small clearance Go (viewing FIG.
10
). At this time, hydraulic zero lash adjuster
45
, linked to the lower end of guide rod
58
, moves downwards and thus the closed end of cylindrical body
65
downwardly pushes intake-valve stem end
43
d
. As a result, intake valve
43
moves down against the spring bias of valve-closing spring
48
, and thus the down-stroke of intake valve
43
takes place. In contrast, when intake valve
43
is closed during operation of the engine, an exciting current applied from ECU
60
to electromagnetic coil
52
b
of valve-opening electromagnet
52
is blocked, while an exciting current is applied from ECU
60
to electromagnetic coil
51
b
of valve-closing electromagnet
51
. At this time, armature
50
functions to upwardly move hydraulic zero lash adjuster
45
against the spring bias of valve-opening spring
53
by virtue of a resultant force of the attraction force created by valve-closing electromagnet
51
and spring bias of valve-closing spring
48
. Thus, intake valve
43
moves upwards by the spring bias of valve-closing spring
48
and as a result valve fillet portion
43
a
seats on the valve seat, and intake valve
43
becomes closed. When intake valve
43
moves up to the vicinity of the intake-valve closed position or when intake valve
43
moves down to the vicinity of the intake-valve full-open position, hydraulic zero lash adjuster
45
provides a cushioning effect that permits this arrangement without undue shock loading, by virtue of the internal pressure (the working-fluid pressure) in hydraulic zero lash adjuster
45
, and to provide zero valve lash between intake-valve stem end
43
d
and the lower end of guide rod
58
. This prevents hammering noise (or tappet noise) from occurring between the intake-valve stem end and the guide rod. On the other hand, restriction mechanism (restriction means)
46
operates as follows.
During operation of the engine, there is no control current from ECU
60
to the electric motor of restriction-member actuator
74
. In the de-energized state of actuator
74
, as shown in
FIGS. 9A and 9B
, restriction member
73
is maintained at its rightmost position. Additionally, slider
75
is maintained at its leftmost position within rectangular hole
73
a
by the spring bias of spring
77
. At this time, engaging groove
58
a
of guide rod
58
shifts to the position of sliding hole
75
a
of slider
75
, in a manner so as to permit axial sliding motion of guide rod
58
in sliding hole
75
a.
In contrast to the above, just after the engine has been stopped, first of all, electric power of the car battery is output from ECU
60
to valve-closing electromagnet
51
, and as a result armature
50
lifts up or moves upwards against the spring bias of valve-opening spring
53
until a clearance defined between the upper face of armature
50
and the lower face of upper electromagnet
51
reaches a very small clearance Gc (viewing FIG.
11
). Thus, intake valve
43
is maintained in the valve-closed state, and additionally engaging groove
58
a
of guide rod
58
becomes leveled up to the position of sliding hole
75
a
of slider
75
(see FIG.
11
). Secondly, a control current is output from ECU
60
to the electric motor of restriction-member actuator
74
to cause rotary motion of worm gear
76
in a normal-rotational direction. As a result of this, restriction member
73
slides leftwards (see
FIGS. 7A and 7B
) from the rightmost position shown in
FIGS. 9A and 9B
, and thus slider
75
also moves leftwards together with restriction member
73
. Therefore, engaging groove
58
a
of guide rod
58
shifts from sliding hole
75
a
of slider
75
to slotted hole
75
b
of slider
75
such that the opposing inside edges
75
c
,
75
c
of slotted hole
75
b
are brought into engagement with engaging groove
58
a
of guide rod
58
. Slider
75
is pushed against the spring bias of spring
77
via the inside edged portion
75
d
of slotted hole
75
b
and recovered to its engagement position with engaging groove
58
a
. As a consequence, complete engagement between engaging groove
58
a
and the inside edged portion of slotted hole
75
b
is achieved. Such complete engagement reliably restricts or prevents or locks axial movement (in particular, axially downward movement) of guide rod
58
in the engine stopped state. Therefore, it is possible to avoid the pressure (the compressive force) from being applied from guide rod
58
to plunger
66
of hydraulic zero lash adjuster
45
owing to axially downward movement of guide rod
58
. As a result, it is possible to reliably prevent the occurrence of working-fluid leakage within hydraulic zero lash adjuster
45
, even in the engine stopped state. As discussed above, the hydraulic zero lash adjuster equipped valve operating device of the second embodiment can provide the same effects as that of the first embodiment. When the engine operating mode is switched from a stopped state to a restarting state, first of all, ECU
60
outputs a control current to the motor of restriction-member actuator
74
to rotate the motor in a reverse-rotational direction immediately when the ignition switch is switched from a turned-off state to a turned-on state for restarting the engine. During operation of the engine, except during the engine starting or restarting and during the engine stopped state, there is no control current output from ECU
60
to the motor of restriction-member actuator
74
. Owing to the reverse rotation of the motor of restriction-member actuator
74
, restriction member
73
slides rightwards from the position shown in
FIGS. 7A and 7B
to the position shown in
FIGS. 9A and 9B
. As a result, engaging groove
58
a
of guide rod
58
becomes disengaged or unlocked from slotted hole
75
b
of slider
75
, and guide rod
58
is located within sliding hole
75
a
of slider
75
. Thus, guide rod
58
is free to axially move. Thereafter, the engine restarting state has been completed and there is no risk that the normal operation of armature
50
is affected by the delay in disengaging engaging groove
58
a
from slotted hole
75
b
during engine restarting.
As set forth above, according to the hydraulic zero lash adjuster equipped valve operating device of the second embodiment shown in
FIGS. 6-11
, transverse sliding motion of restriction member
73
is executed by way of normal rotation of the motor (i) when engaging groove
58
a
has to be engaged with slotted hole
75
b
in the engine stopped state, and executed by way of reverse rotation of the motor (ii) when engaging groove
58
a
has to be disengaged from slotted hole
75
b
in the engine restarting state. Therefore, it is possible to reduce or suppress the electric power consumption to a minimum.
In the second embodiment, restriction member
73
is electrically operated leftwards or rightwards. In lieu thereof, restriction member
73
may be mechanically or hydraulically operated. In the shown embodiments, although the hydraulic zero lash adjuster equipped valve operating device is applied to an intake-port valve of engine valves of an internal combustion engine, instead thereof the hydraulic zero lash adjuster equipped valve operating device may be applied to an exhaust-port valve.
The hydraulic zero lash adjuster equipped valve operating device of the second embodiment is exemplified in an intake valve operating device with electromagnetic drive mechanism
44
for electromagnetically-operated intake valve
43
. In this case, there is an increased tendency for a valve-opening velocity or a valve-closing velocity of the engine valve to become faster during the engine starting or restarting period. Thus, hammering noise tends to occur. The hydraulic zero lash adjuster employed in the device of the second embodiment can provide a better cushioning effect (a better noise-reduction effect) even in case of the use of electromagnetic drive mechanism
44
for electromagnetically-operated intake valve
43
.
As will be appreciated from the above, according to the devices of the first and second embodiments, during the engine stopped state there is no pressure applied from the engine valve stem end and a valve drive mechanism (variable valve lift characteristic mechanism
1
or electromagnetic drive mechanism
44
) to the hydraulic zero lash adjuster. Thus, it is possible to effectively prevent leakage of working fluid from the hydraulic zero lash adjuster during the engine stopped state, thereby reducing a possibility of undesired contraction of the hydraulic zero lash adjuster during the stopped period. Therefore, the hydraulic zero lash adjuster employed in the devices of the shown embodiments provide a better cushioning effect even when restarting the engine, thus effectively reducing or attenuating hammering noise of the engine valve during engine restarting as well as during operation of the engine. Also, it is possible to prevent air from being introduced into the reservoir chamber or the high-pressure chamber and undesirably blended with working fluid in these chambers, by eliminating undesired contraction of the hydraulic zero lash adjuster. As a consequence, it is possible to enhance the stability and reliability of opening and closing operations of the engine valve.
The entire contents of Japanese Patent Application No. P2001-369758 (filed Dec. 4, 2001) is incorporated herein by reference.
While the foregoing is a description of the preferred embodiments carried out the invention, it will be understood that the invention is not limited to the particular embodiments shown and described herein, but that various changes and modifications may be made without departing from the scope or spirit of this invention as defined by the following claims.
Claims
- 1. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; and a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
- 2. The valve operating device as claimed in claim 1, wherein the valve drive mechanism comprises a variable valve lift characteristic mechanism that variably controls a valve lift of the engine valve.
- 3. The valve operating device as claimed in claim 2, wherein the valve drive mechanism variably controls the valve lift within a predetermined valve-lift range from a zero lift to a predetermined maximum lift.
- 4. The valve operating device as claimed in claim 3, wherein the valve drive mechanism sets the valve lift to the zero lift when the engine is stopped.
- 5. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises an electrically-operated actuator that variably adjusts the valve lift, and the valve lift is adjusted to the zero lift by driving the electrically-operated actuator for a predetermined time period from a time when the engine has been stopped.
- 6. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises a preloading device that creates a preload acting in a direction that the valve lift is adjusted to the zero lift, and the valve drive mechanism is operated against the preload created by the preloading device, when increasing the valve lift from the zero lift.
- 7. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises an electrically-operated actuator that variably adjusts the valve lift, and the electrically-operated actuator is driven to increase the valve lift during starting of the engine and during restarting of the engine.
- 8. The valve operating device as claimed in claim 7, wherein the electrically-operated actuator begins to shift from an inoperative state to an operative state when an ignition switch is turned on, and recovers to a normal control mode based on engine operating conditions after the engine has been started.
- 9. The valve operating device as claimed in claim 2, wherein the valve drive mechanism comprises a cam that changes rotary motion of the cam to reciprocating motion of the engine valve, and a control shaft that variably controls an initial actuated position of the cam, and the valve lift is variably controlled by rotary motion of the control shaft.
- 10. The valve operating device as claimed in claim 1, wherein the valve drive mechanism comprises an electromagnetic drive mechanism, and the engine valve is driven directly by the electromagnetic drive mechanism.
- 11. The valve operating device as claimed in claim 1, wherein the hydraulic zero lash adjuster has a high-pressure chamber defined therein, and the hydraulic zero lash adjuster adjusts each of the clearance between the hydraulic zero lash adjuster and the engine valve and the clearance between the hydraulic zero lash adjuster and the valve drive mechanism to the zero clearance by supplying working fluid into the high-pressure chamber.
- 12. The valve operating device as claimed in claim 11, wherein the hydraulic zero lash adjuster has a reservoir chamber defined therein, and the hydraulic zero lash adjuster is constructed to flow the working fluid in the high-pressure chamber into the reservoir chamber.
- 13. The valve operating device as claimed in claim 12, wherein hydraulic pressure is supplied to the reservoir chamber.
- 14. The valve operating device as claimed in claim 13, wherein the hydraulic zero lash adjuster comprises a check valve that permits only a working-fluid flow from the reservoir chamber to the high-pressure chamber.
- 15. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing means for biasing the engine valve in a valve-closing direction; a valve drive means for opening the engine valve against a biasing force of the biasing means; a valve-lash adjusting means disposed between the engine valve and the valve drive means, for adjusting each of a clearance between the valve-lash adjusting means and the engine valve and a clearance between the valve-lash adjusting means and the valve drive means to a zero clearance; and a restriction means for restricting a compressive force applied from each of the engine valve and the valve drive means to the valve-lash adjusting means when the engine is stopped.
- 16. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; a cam that changes rotary motion of the cam to reciprocating motion of the engine valve; and the restriction device returning the valve lift to the zero lift so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
- 17. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between a stem end of the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) an armature mechanically linked to the engine valve; (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve; (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve; (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve; and (e) an armature shaft to which the hydraulic zero lash adjuster is linked; the armature shaft being concentric to a stem of the engine valve; and the restriction device comprising a restriction member that locks the armature shaft so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
- 18. The valve operating device as claimed in claim 17, wherein the restriction member is unlocked from the armature shaft when an ignition switch is turned on, so that the armature shaft is free to move in an axial direction of the stem of the engine valve.
- 19. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) a drive shaft rotating in synchronism with rotation of an engine crankshaft and having a drive cam integrally formed on an outer periphery of the drive shaft; (b) a rockable cam opening the engine valve against a biasing force produced by the biasing device via the hydraulic zero lash adjuster; (c) a rocker arm linked at one end to the drive cam and linked at the other end to the rockable cam; and (d) a control shaft having a control cam integrally formed on an outer periphery of the control shaft and oscillatingly supporting the rocker arm via the control cam; the valve lift of the engine valve being variably controlled by adjusting an angular position of the control shaft based on engine operating conditions and by changing a center of oscillating motion of the rocker arm; and the valve lift being set to the zero lift by controlling the angular position of the control shaft by means of the restriction device.
- 20. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) an armature mechanically linked to the engine valve; (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve; (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve; and (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve; the hydraulic zero lash adjuster being disposed between the engine valve and the armature; and the restriction device comprising a restriction member that restricts movement of the armature toward the hydraulic zero lash adjuster and movement of the engine valve toward the hydraulic zero lash adjuster when the engine is stopped.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-369758 |
Dec 2001 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
4655178 |
Meneely |
Apr 1987 |
A |
5988125 |
Hara et al. |
Nov 1999 |
A |
6401676 |
Tsukui |
Jun 2002 |
B1 |
Foreign Referenced Citations (1)
Number |
Date |
Country |
2000-213313 |
Aug 2000 |
JP |