Valve-lash adjuster equipped valve operating device for internal combustion engine

Information

  • Patent Grant
  • 6691654
  • Patent Number
    6,691,654
  • Date Filed
    Tuesday, December 3, 2002
    22 years ago
  • Date Issued
    Tuesday, February 17, 2004
    20 years ago
Abstract
A valve-lash adjuster equipped valve operating device for an internal combustion engine includes a biasing device biasing an engine valve in a valve-closing direction, and a valve drive mechanism opening the engine valve against the spring bias of the biasing device. A hydraulic zero lash adjuster is disposed between the engine valve and the valve drive mechanism to provide zero valve lash. A restriction device is provided to restrict a compressive force applied from each of the engine valve and the valve drive mechanism to the zero lash adjuster, when the engine is stopped.
Description




TECHNICAL FIELD




The present invention relates to a valve-lash adjuster equipped valve operating device for an internal combustion engine, and particularly to techniques for improving operating characteristics of a hydraulic zero-valve-lash adjuster employed in an engine valve operating device, capable of providing zero valve clearance (or zero valve lash) when restarting the engine.




BACKGROUND ART




One such zero valve-lash adjuster equipped valve operating device has been disclosed in Japanese Patent Provisional Publication No. 2000-213313 (hereinafter is referred to as JP2000-213313). In the valve operating device disclosed in JP2000-213313, a hydraulic zero lash adjuster is installed in an electromagnetically-operated valve. The valve operating unit of JP2000-213313 includes a flange-shaped or disk-shaped armature and an armature shaft, both constructing a flanged plunger, a pair of electromagnetic coils respectively facing to both faces of the flange-shaped armature, and a pair of coil springs permanently biasing an intake valve stem respectively in a direction opening the intake valve and in a direction closing the intake valve, the coil spring pair cooperating with the electromagnetic coil pair to electromagnetically open and close the intake valve by electromagnetic force (attraction force) plus spring bias. The hydraulic zero lash adjuster is disposed between the intake-valve stem end and the armature shaft end, to provide zero valve lash and to provide a cushioning effect that permits this arrangement without undue shock loading and thus to reduce noise during operation. The hydraulic lash adjuster is designed to axially slightly contract, while leaking working oil from a high-pressure chamber in a state where the intake valve is opening. On the contrary, when the intake valve becomes conditioned in its fully-closed state, the hydraulic lash adjuster axially expands by supplying working oil into the high-pressure chamber as the clearance between the intake-valve stem end and the armature shaft end increases. A compressive force (or a spring load) axially acts on the hydraulic zero lash adjuster by means of the lower spring, which biases the intake-valve stem in the valve-closing direction. Oil leak from the high-pressure chamber to the reservoir chamber is restricted by means of a check valve built in the zero lash adjuster, thus maintaining the axial length of the zero lash adjuster. Actually, there is a possibility of leakage of oil from the aperture defined between component parts of the zero lash adjuster. In the stopped state of the engine, the zero lash adjuster is axially spring-loaded between the armature shaft and the intake-valve stem end in the compressive direction. Due to the spring load, the working fluid in the high-pressure chamber is compressed, and whereby a portion of working fluid tends to leak from the high-pressure chamber. With the lapse of time, there is an increased tendency for the zero lash adjuster to remarkably contract owing to the spring load. When restarting the engine with such remarkable contraction of the zero lash adjuster, the zero lash adjuster tends to axially rapidly expand, and thus air is introduced into each of the reservoir chamber and the high-pressure chamber and undesirably blended with the working fluid in these chambers. This results in unstable opening and closing operations of the intake valve. In particular, when a working-fluid chamber of a zero lash adjuster has a relatively small volumetric capacity, the accuracy of opening and closing operations of the intake valve may be greatly affected by working fluid mixed with air.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the invention to provide a valve-lash adjuster equipped valve operating device, which avoids the aforementioned disadvantages.




In order to accomplish the aforementioned and other objects of the present invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, and a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.




According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) a drive shaft rotating in synchronism with rotation of an engine crankshaft and having a drive cam integrally formed on an outer periphery of the drive shaft, (b) a rockable cam opening the engine valve against a biasing force produced by the biasing device via the hydraulic zero lash adjuster, (c) a rocker arm linked at one end to the drive cam and linked at the other end to the rockable cam, and (d) a control shaft having a control cam integrally formed on an outer periphery of the control shaft and oscillatingly supporting the rocker arm via the control cam, the valve lift of the engine valve being variably controlled by adjusting an angular position of the control shaft based on engine operating conditions and by changing a center of oscillating motion of the rocker arm, and the valve lift being set to the zero lift by controlling the angular position of the control shaft by means of the restriction device.




According to a further aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) an armature mechanically linked to the engine valve (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve, (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve, and (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve, the hydraulic zero lash adjuster being disposed between the engine valve and the armature, and the restriction device comprising a restriction member that restricts movement of the armature toward the hydraulic zero lash adjuster and movement of the engine valve toward the hydraulic zero lash adjuster when the engine is stopped.




According to a still further aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing means for biasing the engine valve in a valve-closing direction, a valve drive means for opening the engine valve against a biasing force of the biasing means, a valve-lash adjusting means disposed between the engine valve and the valve drive means for adjusting each of a clearance between the valve-lash adjusting means and the engine valve and a clearance between the valve-lash adjusting means and the valve drive means to a zero clearance, and a restriction means for restricting a compressive force applied from each of the engine valve and the valve drive means to the valve-lash adjusting means when the engine is stopped.




According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, a cam that changes rotary motion of the cam to reciprocating motion of the engine valve, and the restriction device returning the valve lift to the zero lift so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.




According to another aspect of the invention, a valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprises a biasing device that biases the engine valve in a valve-closing direction, a valve drive mechanism that opens the engine valve against a biasing force of the biasing device, a hydraulic zero lash adjuster disposed between a stem end of the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance, a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped, the valve drive mechanism comprising (a) an armature mechanically linked to the engine valve, (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve, (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve, (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve, and (e) an armature shaft to which the hydraulic zero lash adjuster is linked; the armature shaft being concentric to a stem of the engine valve, and the restriction device comprising a restriction member that locks the armature shaft so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.




The other objects and features of this invention will become understood from the following description with reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial cross-sectional view of a zero lash adjuster equipped valve operating device of the first embodiment, taken in the direction indicated by the arrow A of FIG.


2


.





FIG. 2

is a partial cross-sectional view illustrating the essential part of the lash adjuster equipped valve operating device of the first embodiment.





FIG. 3A

is an explanatory view illustrating an open state of the intake valve during a minimum valve lift control mode.





FIG. 3B

is an explanatory view illustrating a closed state of the intake valve during the minimum valve lift control mode.





FIG. 4A

is an explanatory view illustrating an open state of the intake valve during a maximum valve lift control mode.





FIG. 4B

is an explanatory view illustrating a closed state of the intake valve during the maximum valve lift control mode.





FIG. 5

shows valve lift characteristics of the valve operating device of the first embodiment.





FIG. 6

is a longitudinal cross-sectional view illustrating a zero lash adjuster equipped valve operating device of the second embodiment that the lash adjuster is installed in an electromagnetically-operated valve.





FIG. 7A

is a plan view illustrating the essential part of a restriction mechanism that restricts the compressive force acting on the zero lash adjuster of the second embodiment.





FIG. 7B

is a cross section of the restriction mechanism of FIG.


7


A.





FIG. 7C

is aside view illustrating apart of a driving portion of the restriction mechanism of FIG.


7


A.





FIG. 8

is a lateral cross section, taken along the line B—B of FIG.


7


A.





FIG. 9A

is a plan view explaining the operation of the restriction mechanism.





FIG. 9B

is a cross-sectional view explaining the operation of the restriction mechanism.





FIG. 10

is a longitudinal cross-sectional view illustrating the operation of the zero lash adjuster equipped valve operating device of the second embodiment, when opening the intake valve.





FIG. 11

is a longitudinal cross-sectional view illustrating the operation of the zero lash adjuster equipped valve operating device of the second embodiment, when closing the intake valve.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings, particularly to

FIGS. 1 and 2

, the zero lash adjuster equipped variable valve operating device of the first embodiment is applied to an intake-port valve of engine valves of an internal combustion engine. As best seen in

FIG. 2

, the valve operating device of the embodiment employs two intake valves


11


, 11 per one cylinder. The valve operating device includes a variable valve lift characteristic mechanism (a variable lift and working angle control mechanism) that enables the valve-lift characteristic (both a valve lift and a working angle of intake valve


11


) to be continuously simultaneously varied depending on engine operating conditions. The valve operating device also includes a hydraulic zero lash adjuster (a valve-lash adjusting means)


2


disposed between the stem end of a valve stem


11




a


of intake valve


11


and a rockable cam


17


(described later) of variable valve lift characteristic mechanism


1


, so as to provide zero valve lash. Also provided is a restriction mechanism or a restriction device (restriction means)


3


that sets the valve lift of intake valve


11


to a zero lift via rockable cam


17


just after shifting to an engine stopped state. Each intake valve


11


is slidably mounted on a cylinder head S by way of a valve guide (not shown). Intake valves


11


,


11


are biased in their closed directions by respective valve springs


12


,


12


(each serving as a biasing means or a biasing device). The upper end of valve stem


11




a


is kept in contact with hydraulic zero lash adjuster


2


.




Variable valve lift characteristic mechanism


1


incorporated in the zero lash adjuster equipped valve operating device of the embodiment is similar to a variable valve actuation apparatus such as disclosed in U.S. Pat. No. 5,988,125, issued Nov. 23, 1999 to Hara et al, the teachings of which are hereby incorporated by reference. The construction of variable valve lift characteristic mechanism


1


is briefly described hereunder. Variable valve lift characteristic mechanism


1


is comprised of a cylindrical hollow drive shaft


13


, a drive cam


15


, rockable cams


17


,


17


, a motion transmitter (motion transmitting linkage means)


18


, and a linkage control mechanism (linkage control means)


19


. Drive shaft


13


is rotatably supported on a bearing


14


mounted on the upper portion of cylinder head S. Drive cam


15


is fixedly connected to the outer periphery of drive shaft


13


by way of press-fitting. Each rockable cam


17


is oscillatingly supported on drive shaft


13


to open or lift up the associated intake valve


11


by way of oscillating motion of rockable cam


17


in sliding-contact with the associated valve lifter


16


installed on the upper end of the valve stem end. Motion transmitter (motion transmitting linkage means)


18


transmits a rotary motion of drive cam


15


as an oscillating motion of rockable cam


17


. Linkage control mechanism (linkage control means)


19


variably controls an initial actuated position of motion transmitter


18


. Drive shaft


13


is laid out in the longitudinal direction of the engine. Rotary motion of an engine crankshaft is transferred into drive shaft


13


via a driven sprocket (not shown) attached to one end of drive shaft


13


and a timing belt or a timing chain (not shown) wound on the driven sprocket, so that drive shaft


13


rotates about its axis in synchronism with rotation of the crankshaft. Bearing


14


is comprised of a main bearing bracket


14




a


and a sub bearing bracket (a main bearing cap)


14




b


. The lower half-round section of main bearing bracket


14




a


cooperates with the half-round section of cylinder head S to rotatably support upper and lower halves of drive shaft


13


. On the other hand, the upper half-round section of main bearing bracket


14




a


and the lower half-round section of main bearing cap


14




b


cooperates with each other to rotatably support a control shaft


32


(described later). Main bearing bracket


14




a


and main bearing cap


14




b


are both bolted onto the upper portion of cylinder head S by means of a pair of bolts


14




c


and


14




c


. Drive cam


15


is substantially ring-shaped, and comprised of an annular drive cambody


15




a


and a cylindrical portion


15




b


integrally formed with the outside end of annular drive cam body


15




a


. Drive cam


15


is formed as an eccentric cam whose axis is offset from the axis X of drive shaft


13


by a predetermined eccentricity. As viewed in the axial direction of drive shaft


13


, rockable cam


17


has a raindrop shape. A base circle portion


20


of rockable cam


17


is rotatably fitted on the outer periphery of drive shaft


13


in such a manner as to directly push intake-valve lifter


16


, which has a cylindrical bore closed at its upper end. Base circle portion


20


is concentric to drive shaft


13


. Within base circle portion


20


, a valve lift is zero. One end portion (a cam nose portion


21


) of rockable cam


17


is formed therein with a connecting-pin hole for a connecting pin


28


(described later). Rockable cam


17


is formed with a cam contour surface portion


22


. Cam contour surface portion


22


has a base circle surface


22




a


, a ramp surface


22




b


being continuous with base circle surface


22




a


and extending toward the cam nose portion


21


, and a lift surface


22




c


being continuous with ramp surface


22




b


and extending toward a top surface


22




d


(a maximum lift surface) of the cam nose portion


21


. The base circle portion


20


and cam contour surface portion


22


, having base circle surface


22




a


, ramp surface


22




b


, lift surface


22




c


, and top surface


22




d


are designed to be brought into abutted-contact (sliding-contact) with a designated point or a designated position of the upper surface


16




a


of the associated intake-valve lifter


16


, depending on an angular position of rockable cam


17


oscillating. Motion transmitter


18


includes a rocker arm


23


, a link arm


24


, and a link rod


25


. Rocker arm


23


is located above drive shaft


13


. Link arm


24


mechanically links one end


23




a


of rocker arm


23


to drive cam


15


. Link rod


25


serves a link member that mechanically links the other end


23




b


of rocker arm


23


to rockable cam


17


. Rocker arm


23


is rockably supported on the outer periphery of a control cam


33


of a control shaft


32


(described later). The one end


23




a


of rocker arm


23


is rotatably linked or pin-connected to link arm


24


by means of a connecting pin


26


, whereas the other end


23




b


is rotatably linked or pin-connected to one end


25




a


of link rod


25


by means of a connecting pin


27


. Link arm


24


has a substantially annular large-diameter portion


24




a


, and a protruded portion


24




b


radially outwardly protruding from a predetermined angular position of annular large-diameter portion


24




a


. Link arm


24


is formed therein with a central fitting bore


24




c


. Annular large-diameter portion


24




a


of link arm


24


is rotatably supported on drive cam body


15




a


of drive cam


15


by fitting the cylindrical outer peripheral surface of drive cam body


15




a


into central fitting bore


24




c


. Protruded portion


24




b


of link arm


24


is rotatably linked to the one end


23




a


of rocker arm


23


by means of connecting pin


26


. As discussed above, link rod


25


is rotatably linked at the one end


25




a


to the other end


23




b


of rocker arm


23


via connecting pin


27


, and also rotatably linked at the other end


25




b


to the cam nose portion


21


of rockable cam


17


via connecting pin


28


. The central axis of connecting pin


28


serves as a pivot of rockable cam


17


. Snap rings (not shown) are fitted to pin ends of connecting pins


26


,


27


, and


28


, to restrict axial movements of link arm


24


and link rod


25


.




As shown in

FIGS. 1 and 2

, linkage control mechanism


19


is comprised of the control shaft


32


, control cam


33


, an electric motor (an electrically-operated actuator)


34


, and an electronic control unit (ECU)


35


. Control shaft


32


is rotatably supported by the same bearing unit


14


as drive shaft


13


and located above and parallel to drive shaft


13


. Control cam


33


is fixedly connected to or integrally formed with the outer periphery of control shaft


32


, such that control cam


33


is slidably fitted into a supporting bore


23




d


of rocker arm


23


. The axis of control cam


33


serves as a center of oscillating motion of rocker arm


23


. Electric motor


34


drives control shaft


32


within a predetermined angular range from an angle corresponding to a minimum valve lift (a zero lift) to an angle corresponding to a maximum valve lift. Motor


34


is electronically controlled in response to a control signal from ECU


35


. Control cam


33


is cylindrical in shape. As best seen in

FIG. 1

, control cam


33


has a relatively thick-walled, eccentric portion


33




a


and the axis P


1


of control cam


33


is eccentric to the axis P


2


of control shaft


32


by an eccentricity a. Therefore, the center of oscillating motion of rocker arm


23


can be varied by changing the angular position of control shaft


32


. With the linkage structure discussed above, rotary motion of drive shaft


13


is converted into oscillating motion of rockable cam


17


. In the shown embodiment, a direct-current pulse motor is used as electric motor


34


. ECU


35


generally comprises a microcomputer. ECU


35


includes an input/output interface (I/O), memories (RAM, ROM), and a microprocessor or a central processing unit (CPU). The input/output interface (I/O) of ECU


35


receives input information from various engine/vehicle sensors, namely a crank angle sensor, an airflow meter, an engine temperature sensor (an engine coolant temperature sensor), and a control-shaft position sensor


32




s


. Within ECU


35


, the central processing unit (CPU) allows the access by the I/O interface of input informational data signals from the previously-discussed engine/vehicle sensors to estimate engine operating conditions based on the sensor signals. The CPU of ECU


35


is responsible for carrying the engine control program (containing the variable valve lift characteristic control) stored in memories and is capable of performing necessary arithmetic and logic operations. Computational results (arithmetic calculation results), that is, a calculated output signal (a drive current or a control current) is relayed via the output interface circuitry of ECU


35


to an output stage, namely electric motor (pulse motor)


34


.




As best seen in

FIG. 1

, hydraulic zero lash adjuster


2


is installed in each of valve lifters


16


,


16


. Hydraulic zero lash adjuster


2


is comprised of an annular supporting portion


36


fixedly connected to a substantially middle of valve lifter


16


in the axial direction, a substantially cylindrical body


37


fixedly connected to the central portion of annular supporting portion


36


and having a cylindrical bore closed at its lower end, and a plunger


38


provided inside of cylindrical body


37


such that the outer peripheral wall of plunger


38


is axially slidably fitted into the inner peripheral wall of cylindrical body


37


. Annular supporting portion


36


, cylindrical body


37


, and plunger


38


are concentrically arranged with respect to the axis of valve lifter


16


(or the axis of intake-valve stem


11




a


). Plunger


38


has a partition wall portion


38




a


integrally formed therein. Partition wall portion


38




a


has a central communication hole


40


. A high-pressure chamber


38




h


is defined between one side wall (the lower side wall in

FIG. 1

) of partition wall portion


38




a


and cylindrical body


37


. A reservoir chamber


38




r


is defined in plunger


38


and above the other side wall (the upper side wall in

FIG. 1

) of partition wall portion


38




a


of plunger


38


. Reservoir chamber


38




r


is communicated with high-pressure chamber


38




h


via central communication hole


40


. A check valve


41


is disposed in high-pressure chamber


38




h


to permit only the working-fluid flow from reservoir chamber


38




r


to high-pressure chamber


38




h


. As shown in

FIG. 1

, a working-fluid supply hole


38




b


is bored in the upper peripheral wall of plunger


38


for hydraulic pressure supply (working-fluid pressure) to reservoir chamber


38




r


. The stem end of intake-valve stem


11




a


is inserted into the central hole of annular supporting portion


36


so that the intake-valve stem end is in contact with the closed end of cylindrical body


37


. A cap


38




c


is attached to the upper opening end portion of plunger


38


, so that the upper opening end portion of plunger


38


is hermetically closed by cap


38




c


in a fluid-tight fashion, and that the upper surface of cap


38




c


is conditioned in contact with the inner wall surface of the upper closed end of valve lifter


16


.




In the hydraulic zero lash adjuster equipped valve operating device of the first embodiment shown in

FIGS. 1 and 2

, restriction device (restriction means)


3


is constructed by ECU


35


, electric motor


34


, and a car battery (see FIG.


1


). The processor (control circuit) of ECU


35


determines or detects the engine stopped state by the turned-off state of an ignition key. ECU


35


operates to supply electric power to motor (electrically-operated actuator)


34


for a predetermined time period from a time when the engine stopped state has been detected, utilizing a delay timer, and whereby the valve lifts of all of intake valves


11


are reset to zero lifts by means of the respective rockable cams


17


by rotating control shaft


32


for the predetermined time period. During engine starting or restarting, motor (electrically-operated actuator)


34


is driven in such a manner as to increase the valve lift to ensure or optimize a cushioning effect of the hydraulic zero lash adjuster. Motor (electrically-operated actuator)


34


begins to shift from its inoperative state to its operative state when turning the ignition switch ON. After the engine has been started or restarted, motor (electrically-operated actuator)


34


is operated in accordance with a normal control mode based on engine operating conditions such as engine speed and engine load. Alternatively, the valve drive mechanism (variable valve lift characteristic mechanism


1


) may be constructed so that the valve lift is adjusted to a zero lift by means of a preloading device (preloading means) such as a return spring. In this case, the preloading device acts to normally bias or preload control shaft


32


in the rotation direction that the valve lift is adjusted to the zero lift via rockable cam


17


. As discussed above, control shaft


32


maybe preloaded so that the zero lift is achieved. As a matter of course, when increasing the valve lift from the zero lift, the valve drive mechanism must be operated against the preload. The valve operating device of the first embodiment operates as follows.




During low-speed low-load operation, when motor


34


rotates in one rotation direction (clockwise direction as viewed from the drive-shaft axial direction of

FIG. 1

) in response to a control signal from ECU


35


, the axis P


1


of control cam


33


moves from a position shown in

FIG. 1

to a position shown in

FIGS. 3A and 3B

. As a result of this, thick-walled eccentric portion


33




a


of control cam


33


is kept in the left-hand side with respect to the axis P


2


of control shaft


32


. Therefore, the pivot of the other end


23




b


of rocker arm


23


and the one end


25




a


of link rod


25


moves upwardly leftwards with respect to the axis of drive shaft


13


. As a consequence, the cam nose portion


21


of rockable cam


17


is forcibly somewhat pulled up via link rod


25


such that rockable cam


17


rotates in the counterclockwise direction (see FIG.


3


B). When drive cam


15


rotates with control cam


33


held at the angular position shown in

FIGS. 3A and 3B

, rotary motion of drive cam


15


is converted into oscillating motion of link arm


24


. If link arm


24


pushes up the one end


23




a


of rocker arm


23


, a lift corresponding to the pushing-up motion is transmitted from link rod


25


via rockable cam


17


to valve lifter


16


. When control cam


33


is held in the angular position shown in

FIGS. 3A and 3B

, the valve lift L


1


is set to a minimum valve lift. As set forth above, at the low-speed low-load operation, variable valve lift characteristic mechanism


1


operates at the minimum valve lift control mode at which the system (the device of the first embodiment) provides a minimum intake-valve-lift and working angle characteristic indicated by the one-dotted line of FIG.


5


. As can be appreciated from the minimum intake-valve-lift and working angle characteristic curve of

FIG. 5

, an intake valve open timing IVO of intake valve


11


tends to retard while an exhaust valve open timing EVO and an exhaust valve closure timing EVC both are fixed (see the left-hand side exhaust valve lift characteristic curve indicated by the solid line in FIG.


5


). Thus, during the low-speed low-load operation, a valve overlap, during which intake and exhaust valves are open together, becomes small. For the reasons discussed above, the device ensures improved fuel economy and stable combustion during low-speed low-load condition.




In contrast to the above, when the engine/vehicle operating condition has been shifted from the low-speed low-load condition to the high-speed high-load condition, motor


34


rotates in the opposite rotation direction (counterclockwise direction as viewed from the drive-shaft axial direction of

FIG. 1

) in response to a control signal from ECU


35


. Thus, the axis P


1


of control cam


33


moves from the position shown in

FIGS. 3A and 3B

to a position shown in

FIGS. 4A and 4B

. As a result of this, thick-walled eccentric portion


33




a


of control cam


33


is kept in the lower side with respect to the axis P


2


of control shaft


32


. Therefore, the rocker arm itself moves downwards with respect to the axis of drive shaft


13


. As a consequence, the other end


23




b


of rocker arm


23


pushes down the cam nose portion


21


of rockable cam


17


via link rod


25


such that rockable cam


17


rotates in the clockwise direction (see

FIG. 4B

) by a predetermined angular phase. As can be appreciated from comparison between the abutted-contact positions of

FIGS. 3A and 4A

(or between the abutted-contact positions of FIGS.


3


B and


4


B), during the high-speed high-load operation (see

FIGS. 4A and 4B

) the abutted-contact position of rockable cam


17


with the upper surface of valve lifter


16


shifts slightly rightwards. For this reason, when the one end


23




a


of rocker arm


23


is pushed up via link arm


24


by rotary motion of drive cam


15


during the intake-valve opening period shown in

FIG. 4A

, the valve lift L


2


is set to a maximum valve lift. As set forth above, at the high-speed high-load operation, variable valve lift characteristic mechanism


1


operates at the maximum valve lift control mode at which the system (the device of the first embodiment) provides a maximum intake-valve-lift and working angle characteristic indicated by the solid line of FIG.


5


. As can be appreciated from the maximum intake-valve-lift and working angle characteristic curve of

FIG. 5

, intake valve open timing IVO tends to advance whereas intake valve closure timing IVC tends to retard. Thus, during the high-speed high-load operation, a charging efficiency of intake air can be enhanced, thereby ensuring adequate engine power.




During operation of the engine, working fluid is fed into reservoir chamber


38




r


of hydraulic zero lash adjuster


2


via working-fluid supply hole


38




b


. When plunger


38


extends in a direction that plunger


38


projects axially outwards from cylindrical body


37


during operation, working fluid is supplied via central communication hole


40


into high-pressure chamber


38




h


and thus plunger


38


is kept extended by virtue of the working-fluid pressure supplied into high-pressure chamber


38




h


. Therefore, the clearance defined between intake valve


11


(exactly, the stem end of intake-valve stem


11




a


) and rockable cam


17


can be absorbed or eliminated by proper extension of plunger


38


so as to provide zero valve lash. The performance of application-force transmission or motion transmission from rockable cam


17


to each intake valve


11


can be enhanced. By means of the use of hydraulic zero lash adjuster


2


, it is possible to prevent or reduce noise during operation of the engine, in particular, during the engine starting period.




On the contrary, when the operating condition of the engine becomes shifted to its stopped state, ECU


35


included in restriction device (restriction means)


3


temporarily generates a control current to electric motor


34


in a manner so as to rotate control cam


33


fixedly connected to control shaft


32


in a predetermined or preprogrammed rotation direction, and to pull up the cam nose portion


21


of rockable cam


17


via rocker arm


23


so that base circle portion


20


having base circle surface


22




a


is brought into sliding-contact with the upper surface of valve lifter


16


and as a result each intake valve


11


is maintained at the zero-lift position (the valve fully-closed position). That is, the restriction device functions as a zero-lift position return means that returns the valve lift to the zero lift when the engine is stopped. With each intake valve


11


maintained at the zero-lift position in the engine stopped state, pressure (a compressive force) is not applied through rockable cam


17


and valve lifter


16


to plunger


38


of hydraulic zero lash adjuster


2


. As a result, the device of the first embodiment can reliably avoid hydraulic zero lash adjuster


2


from being sandwiched between the associated intake valve


11


and rockable cam


17


under pressure, in the engine stopped state. This prevents undesired leakage of working fluid from high-pressure chamber


38




h


or reservoir chamber


38




r


. Under these conditions, when the engine is restarted, there is no rapid expansion of plunger


38


of hydraulic zero lash adjuster


2


in the axial direction, thereby preventing hammering noise (or tappet noise) from occurring between each rockable cam


17


and valve lifter


16


, and preventing air from being introduced into reservoir chamber


38




r


or high-pressure chamber


38




h


and undesirably blended with working fluid in these chambers


38




r


and


38




h


. This enhances stability and reliability of opening and closing operations of each intake valve


11


. As discussed above, according to the device of the first embodiment, just after the engine is stopped, electric motor


34


is temporarily driven by ECU


35


to maintain or stand by each intake valve


11


at the zero-lift position. Thus, the amount of electric power consumption of the car battery can be reduced to a minimum. The hydraulic zero lash adjuster equipped valve operating device of the first embodiment is exemplified in an intake valve operating device with variable valve lift characteristic mechanism


1


having a plurality of links (containing at least rockable cam


17


, rocker arm


23


, link arm


24


, link rod


25


). In this case, there is an increased tendency for noises to be created from linked portions of the plurality of links. The hydraulic zero lash adjuster employed in the device of the first embodiment can provide a better cushioning effect (a better noise-reduction effect) even in case of the use of variable valve lift characteristic mechanism


1


having multiple links. The hydraulic zero lash adjuster equipped valve operating device of the first embodiment is exemplified in the reciprocating engine having the variable valve lift characteristic mechanism


1


that enables the valve-lift characteristic (both the valve lift and working angle of intake valve


11


) to be continuously simultaneously varied depending on engine operating conditions. It will be appreciated that the fundamental concept of the invention may be applied to a reciprocating engine having both a variable phase control mechanism (see the characteristic curve indicated by the broken line, phase-advanced from the characteristic curve indicated by the one-dotted line in

FIG. 5

) that variably changes the phase of intake valve


11


, and variable valve lift characteristic mechanism


1


that enables the valve-lift characteristic (both the valve lift and working angle of intake valve


11


).




Referring now to

FIG. 6

, there is shown the zero lash adjuster equipped valve operating device of the second embodiment. The zero lash adjuster equipped valve operating device of the second embodiment of

FIG. 6

is different from that of the first embodiment of

FIGS. 1 and 2

, in that the zero lash adjuster equipped variable valve operating device of the second embodiment is applied to an electromagnetically-operated intake valve


43


. The valve operating device of the second embodiment includes electromagnetically-operated intake valve


43


, an electromagnetic drive mechanism


44


, a hydraulic zero lash adjuster (a valve-lash adjusting means)


45


, and a restriction mechanism (restriction means)


46


. Electromagnetically-operated intake valve


43


functions to open and close the opening end of an intake-valve port


42


formed in cylinder head S. Electromagnetic drive mechanism


44


is provided to electromagnetically drive intake valve


43


. Hydraulic zero lash adjuster


45


is disposed between intake valve


43


and electromagnetic drive mechanism


44


to provide zero valve lash. Intake valve


43


is constructed by a valve head (or a valve fillet portion)


43




a


and a valve stem


43




b


. Valve fillet portion


43




a


opens and closes the opening end of intake port


42


facing the combustion chamber by lifting off the annular valve seat against which the valve face comes to rest and by seating or re-seating on the valve seat. Valve stem


43




b


is formed integral with the upper central portion of valve fillet portion


43




a


and slidably fitted into the bore formed in cylinder head S by means of a valve guide (not numbered). A valve spring (biasing means or biasing device)


48


is disposed between a valve spring retainer


43




e


and the bottom face of a valve retaining groove or hole


47


, such that intake valve


43


is normally biased in its valve-closing direction. Valve spring retainer


43




e


is located on the outer periphery of a valve-spring retainer lock or a conical-type valve collet or a conical-type valve cotter


43




c


fixedly connected to a valve stem end


43




d


of valve stem


43




b


. Valve retaining hole


47


is formed in cylinder head S. Valve stem end


43




d


of intake valve


43


is conditioned in abutted-contact with the lower closed end face of a cylindrical body


65


(described later) of hydraulic zero lash adjuster


45


. Electromagnetic drive mechanism


44


is comprised of a casing


49


mounted on cylinder head S, a disk-shaped armature


50


, an upper electromagnet


51


functioning to close the intake valve, a lower electromagnet


52


functioning to open the intake valve, and an upper spring


53


whose spring bias acts in the valve-opening direction. Disk-shaped armature


50


is accommodated in casing


49


in a manner so as to be movable between the lower face of upper electromagnet


51


and the upper face of lower electromagnet


52


in the axial direction of the intake-valve stem. Upper spring


53


is disposed between the inner peripheral wall surface of a lid portion


57


(described later) of casing


49


and the upper face of armature


50


to permanently bias the armature in the valve-opening direction. As clearly shown in

FIG. 6

, casing


49


is constructed by two parts, namely a substantially cylindrical metal body


49




a


and a substantially cylindrical non-magnetic cover


49




b


. Metal body


49




a


is fixedly connected or bolted to cylinder head S by means of four bolts


54


. Non-magnetic cover


49




b


is fixedly connected to the upper flat portion of metal body


49




a


by means of screws


55


. Additionally, a cylindrical non-magnetic holder


56


is fitted into the inner peripheral wall surface of non-magnetic cover


49




b


. A radially-stepped, hat-shaped non-magnetic lid portion


57


is fixedly connected to the upper opening end of cylindrical non-magnetic holder


56


. Upper electromagnet


51


is attached to non-magnetic lid portion


57


. Cylindrical non-magnetic holder


56


is integrally formed at its lower end with a bottom wall portion


56




a


onto which lower electromagnet


52


is attached. Bottom wall portion


56




a


is also formed integral with an axially extending central cylindrical wall portion


56




b


. An air bleeder hole


57




a


is bored in the central portion of non-magnetic lid portion


57


. Disk-shaped armature


50


is disposed between upper and lower electromagnets


51


and


52


such that upper and lower faces of armature


50


are opposite to the lower face of upper electromagnet (valve-closing electromagnet)


51


and the upper face of lower electromagnet (valve-opening electromagnet)


52


. The central portion of armature


50


is fixedly connected to the upper end


58




u


of a guide rod (or an armature shaft)


58


by way of a nut. The upper end portion of hydraulic zero lash adjuster


45


is linked to the lower end of guide rod


58


. A cylindrical guide portion


59


is fixedly fitted into the inner peripheral wall surface of central cylindrical wall portion


56




b


. Guide rod


58


is axially slidably fitted into cylindrical guide portion


59


. The axis X of guide rod


58


is concentric to the axis Y of intake-valve stem


43




b


. As seen in

FIG. 6

, valve-closing electromagnet


51


is comprised of a fixed core


51




a


and an electromagnetic coil


51




b


, whereas valve-opening electromagnet


52


is comprised of a fixed core


52




a


and an electromagnetic coil


52




b


. Fixed core


51




a


having a substantially U-shape in lateral cross section and fixed core


52




a


having the same substantially U-shape in lateral cross section are arranged such that the opening end (the lower end) of fixed core


51




a


is opposite to the opening end (the upper end) of fixed core


52




a


, sandwiching armature


50


therebetween with a small core-to-armature clearance. Electromagnetic coil


51




b


is wound inside of the substantially U-shaped recess of fixed core


51




a


, whereas electromagnetic coil


52




b


is wound inside of the substantially U-shaped recess of fixed core


52




a


. An attraction force attracting armature


50


upwards or an attraction force attracting armature


50


downwards is properly applied to or released from armature


50


in response to an energizing (exciting) signal or a de-energizing (non-exiting) signal from an electronic control unit (ECU)


60


(described later) to each of electromagnetic coils


51




b


and


52




b


. The spring bias of upper spring (valve-opening spring)


53


is balanced to the spring bias of valve spring (valve-closing spring)


48


when each of electromagnets


51


and


52


is de-energized, so that armature


50


is kept substantially in its balanced, neutral position corresponding to a substantially midpoint between two fixed electromagnets


51


and


52


. With the armature


50


kept substantially in the balanced, neutral position, intake valve


43


is held substantially in a middle position (i.e., a half-open position) between the intake valve closed position and the intake valve full-open position. The structure of ECU


60


of the device of the second embodiment is similar to that of ECU


35


of the device of the first embodiment. The input/output interface (I/O) of ECU


60


receives input information from various engine/vehicle sensors, namely a crank angle sensor


61


, an engine speed sensor


62


, a temperature sensor


63


that detects a temperature of valve-closing electromagnet


51


, and an airflow meter


64


that detects engine load. Within ECU


60


, the central processing unit (CPU) allows the access by the I/O interface of input informational data signals from the previously-discussed engine/vehicle sensors


61


,


62


,


63


and


64


to estimate engine operating conditions based on the sensor signals. The CPU of ECU


60


is responsible for carrying the engine control program (containing the energization-deenergization control for each of valve-closing electromagnet


51


and valve-opening electromagnet


52


) stored in memories and is capable of performing necessary arithmetic and logic operations. Computational results (arithmetic calculation results), that is, a calculated output signal (an exciting current or a non-exciting current) is repeatedly relayed via the output interface circuitry of ECU


60


to an output stage, namely electromagnetic coils


51




b


and


52




b


, to provide proper intake-valve opening and closing operations. As can be seen from the longitudinal cross section of

FIG. 6

, hydraulic zero lash adjuster


45


of the second embodiment is similar to hydraulic zero lash adjuster


2


of the first embodiment in construction. Hydraulic zero lash adjuster


45


is comprised of a substantially cylindrical body


65


, and a plunger


66


provided inside of cylindrical body


65


such that the outer peripheral wall of plunger


66


is axially slidably fitted into the inner peripheral wall of cylindrical body


65


. Cylindrical body


65


and plunger


66


are concentrically arranged with respect to the axis of intake-valve stem


43




b


. Plunger


66


has a partition wall portion


66




a


integrally formed therein. Partition wall portion


66




a


has a central communication hole


68


. A high-pressure chamber


67


is defined between one side wall (the lower side wall in

FIG. 6

) of partition wall portion


66




a


and cylindrical body


65


. A reservoir chamber


69


is defined in plunger


66


and above the other side wall (the upper side wall in

FIG. 6

) of partition wall portion


66




a


of plunger


66


. Reservoir chamber


69


is communicated with high-pressure chamber


67


via central communication hole


68


. A check valve


70


is disposed in high-pressure chamber


67


to permit only the working-fluid flow from reservoir chamber


69


to high-pressure chamber


67


. As shown in

FIG. 6

, a working-fluid supply hole


71


is bored in the upper peripheral wall of plunger


66


for hydraulic pressure supply (working-fluid pressure) to reservoir chamber


69


. The stem end of intake-valve stem


43




b


is in contact with the closed end of cylindrical body


65


. A disk-shaped cap


72


is attached to the upper opening end portion of plunger


66


, so that the upper opening end portion of plunger


66


is hermetically closed by cap


72


in a fluid-tight fashion. The upper surface of cap


72


is conditioned in contact with the lower end of guide rod


58


.




In the hydraulic zero lash adjuster equipped valve operating device of the second embodiment shown in

FIG. 6

, restriction mechanism (restriction means)


46


is comprised of an annular engaging groove


58




a


(see FIG.


7


B), an elongated plate-shaped restriction member


73


(see

FIGS. 7A-7C

and


8


), a restriction-member actuator


74


(see FIG.


7


C), a rectangular slider


75


(see FIGS.


7


A and


8


), and a car battery (see FIG.


6


). Annular engaging groove


58




a


is formed at the lower end portion of guide rod


58


. Restriction member


73


is loosely fitted to the lower end portion of guide rod in such a manner as to be slidable in a direction normal to the axis of guide rod


58


. Restriction member


73


is elongated in the direction normal to the axis of guide rod


58


. Restriction-member actuator


74


is mechanically linked to restriction member


73


such that restriction member


73


is slid in the direction (the longitudinal direction of restriction member


73


) normal to the axis of guide rod


58


by means of actuator


74


. Rectangular slider


75


is slidably attached to a portion of restriction member


73


substantially conforming to guide rod


58


. Electric power is supplied from the car battery via the output interface of ECU


60


to restriction-member actuator


74


. As best seen in

FIGS. 7A and 8

, restriction member


73


is formed with a substantially rectangular hole


73




a


elongated in the longitudinal direction of restriction member


73


, and a retention groove


73




b


that slidably holds rectangular slider


75


in the longitudinal direction of restriction member


73


. An insertion hole


73




c


is formed in the bottom portion of restriction member


73


. The lower end portion of guide rod


58


passes through both of rectangular hole


73




a


and insertion hole


73




c


, and is brought into contact with the upper face of cap


72


of hydraulic zero lash adjuster


45


. As clearly shown in

FIG. 7C

, restriction-member actuator


74


is comprised of a gear mechanism


76


and an electric motor (not shown). Gear mechanism


76


includes a worm gear


76




a


formed on the upper surface of one end


73




d


(the right-hand end in

FIG. 7C

) of restriction member


73


and a motor-driven worm


76




b


in meshed engagement with worm gear


76




a


. A reversible motor is used as the motor having a driving connection with worm


76




b


. The rotation direction and the degree of rotary motion of worm


76




b


(that is, sliding motion of restriction member


73


) are controlled in response to a control signal generated from ECU


60


to the motor. Rectangular slider


75


is designed and dimensioned so that slider


75


is slidable in rectangular hole


73




a


while both sides of slider


75


is held or supported by respective retention grooves


73




b


,


73




b


of restriction member


73


. A relatively large-diameter sliding-motion permissible hole (simply, a sliding hole)


75




a


is formed in the left-hand half of slider


75


, whereas a relatively small-diameter slotted hole


75




b


is formed in the substantially central portion of slider


75


. Guide rod


58


is loosely fitted into sliding hole


75




a


in such a manner as to permit axial sliding motion of guide rod


58


in sliding hole


75




a


. Slotted hole


75




b


is formed in slider


75


continuously with sliding hole


75




a


, such that slotted hole


75




b


extends from the rightmost end of sliding hole


75




a


in the longitudinal direction of restriction member


73


. Two opposing inside edges


75




c


,


75




c


of slotted hole


75




b


, being opposite to each other in the direction perpendicular to both the axis of guide rod


58


and the longitudinal direction of restriction member


73


, are engageable with engaging groove


58




a


of guide rod


58


when slider


75


moves leftwards with respect to the axis of guide rod


58


. As best seen in

FIG. 7A

, an intermediate portion of slider


75


conforming to slotted hole


75




b


is formed as a tapered surface


75




t


that is down-sloped toward sliding hole


75




a


. A spring


77


is attached to the right-hand end of slider


75


near slotted hole


75




b


and thus slider is normally spring-loaded, so that sliding hole


75




a


matches guide rod


58


by means of the spring bias of spring


77


.




With the previously-discussed arrangement, the hydraulic zero lash adjuster equipped valve operating device of the second embodiment operates as follows.




When the engine is in the stopped state, owing to OFF signals from ECU


60


to electromagnetic coil


51




b


of valve-closing electromagnet


51


and electromagnetic coil


52




b


of valve-opening electromagnet


52


, coils


51




b


and


52




b


become de-energized. Thus, as shown in

FIG. 6

, disk-shaped armature


50


is kept substantially in the balanced, neutral position substantially corresponding to the midpoint of a clearance C defined between two fixed electromagnets


51


and


52


. Therefore, intake valve


43


is also held substantially in the middle position (i.e., the half-open position slightly spaced apart from the valve seat) between the intake valve closed position and the intake valve full-open position. On the contrary, when the engine is started and intake valve


43


is opened, an exciting current is output from ECU


60


to electromagnetic coil


52




b


of valve-opening electromagnet


52


, and whereby armature


50


is attracted by valve-opening electromagnet


52


and moves downwards by means of the spring bias of valve-opening spring


53


and the attraction force until a clearance defined between the lower face of armature


50


and the upper face of lower electromagnet


52


reaches a very small clearance Go (viewing FIG.


10


). At this time, hydraulic zero lash adjuster


45


, linked to the lower end of guide rod


58


, moves downwards and thus the closed end of cylindrical body


65


downwardly pushes intake-valve stem end


43




d


. As a result, intake valve


43


moves down against the spring bias of valve-closing spring


48


, and thus the down-stroke of intake valve


43


takes place. In contrast, when intake valve


43


is closed during operation of the engine, an exciting current applied from ECU


60


to electromagnetic coil


52




b


of valve-opening electromagnet


52


is blocked, while an exciting current is applied from ECU


60


to electromagnetic coil


51




b


of valve-closing electromagnet


51


. At this time, armature


50


functions to upwardly move hydraulic zero lash adjuster


45


against the spring bias of valve-opening spring


53


by virtue of a resultant force of the attraction force created by valve-closing electromagnet


51


and spring bias of valve-closing spring


48


. Thus, intake valve


43


moves upwards by the spring bias of valve-closing spring


48


and as a result valve fillet portion


43




a


seats on the valve seat, and intake valve


43


becomes closed. When intake valve


43


moves up to the vicinity of the intake-valve closed position or when intake valve


43


moves down to the vicinity of the intake-valve full-open position, hydraulic zero lash adjuster


45


provides a cushioning effect that permits this arrangement without undue shock loading, by virtue of the internal pressure (the working-fluid pressure) in hydraulic zero lash adjuster


45


, and to provide zero valve lash between intake-valve stem end


43




d


and the lower end of guide rod


58


. This prevents hammering noise (or tappet noise) from occurring between the intake-valve stem end and the guide rod. On the other hand, restriction mechanism (restriction means)


46


operates as follows.




During operation of the engine, there is no control current from ECU


60


to the electric motor of restriction-member actuator


74


. In the de-energized state of actuator


74


, as shown in

FIGS. 9A and 9B

, restriction member


73


is maintained at its rightmost position. Additionally, slider


75


is maintained at its leftmost position within rectangular hole


73




a


by the spring bias of spring


77


. At this time, engaging groove


58




a


of guide rod


58


shifts to the position of sliding hole


75




a


of slider


75


, in a manner so as to permit axial sliding motion of guide rod


58


in sliding hole


75




a.






In contrast to the above, just after the engine has been stopped, first of all, electric power of the car battery is output from ECU


60


to valve-closing electromagnet


51


, and as a result armature


50


lifts up or moves upwards against the spring bias of valve-opening spring


53


until a clearance defined between the upper face of armature


50


and the lower face of upper electromagnet


51


reaches a very small clearance Gc (viewing FIG.


11


). Thus, intake valve


43


is maintained in the valve-closed state, and additionally engaging groove


58




a


of guide rod


58


becomes leveled up to the position of sliding hole


75




a


of slider


75


(see FIG.


11


). Secondly, a control current is output from ECU


60


to the electric motor of restriction-member actuator


74


to cause rotary motion of worm gear


76


in a normal-rotational direction. As a result of this, restriction member


73


slides leftwards (see

FIGS. 7A and 7B

) from the rightmost position shown in

FIGS. 9A and 9B

, and thus slider


75


also moves leftwards together with restriction member


73


. Therefore, engaging groove


58




a


of guide rod


58


shifts from sliding hole


75




a


of slider


75


to slotted hole


75




b


of slider


75


such that the opposing inside edges


75




c


,


75




c


of slotted hole


75




b


are brought into engagement with engaging groove


58




a


of guide rod


58


. Slider


75


is pushed against the spring bias of spring


77


via the inside edged portion


75




d


of slotted hole


75




b


and recovered to its engagement position with engaging groove


58




a


. As a consequence, complete engagement between engaging groove


58




a


and the inside edged portion of slotted hole


75




b


is achieved. Such complete engagement reliably restricts or prevents or locks axial movement (in particular, axially downward movement) of guide rod


58


in the engine stopped state. Therefore, it is possible to avoid the pressure (the compressive force) from being applied from guide rod


58


to plunger


66


of hydraulic zero lash adjuster


45


owing to axially downward movement of guide rod


58


. As a result, it is possible to reliably prevent the occurrence of working-fluid leakage within hydraulic zero lash adjuster


45


, even in the engine stopped state. As discussed above, the hydraulic zero lash adjuster equipped valve operating device of the second embodiment can provide the same effects as that of the first embodiment. When the engine operating mode is switched from a stopped state to a restarting state, first of all, ECU


60


outputs a control current to the motor of restriction-member actuator


74


to rotate the motor in a reverse-rotational direction immediately when the ignition switch is switched from a turned-off state to a turned-on state for restarting the engine. During operation of the engine, except during the engine starting or restarting and during the engine stopped state, there is no control current output from ECU


60


to the motor of restriction-member actuator


74


. Owing to the reverse rotation of the motor of restriction-member actuator


74


, restriction member


73


slides rightwards from the position shown in

FIGS. 7A and 7B

to the position shown in

FIGS. 9A and 9B

. As a result, engaging groove


58




a


of guide rod


58


becomes disengaged or unlocked from slotted hole


75




b


of slider


75


, and guide rod


58


is located within sliding hole


75




a


of slider


75


. Thus, guide rod


58


is free to axially move. Thereafter, the engine restarting state has been completed and there is no risk that the normal operation of armature


50


is affected by the delay in disengaging engaging groove


58




a


from slotted hole


75




b


during engine restarting.




As set forth above, according to the hydraulic zero lash adjuster equipped valve operating device of the second embodiment shown in

FIGS. 6-11

, transverse sliding motion of restriction member


73


is executed by way of normal rotation of the motor (i) when engaging groove


58




a


has to be engaged with slotted hole


75




b


in the engine stopped state, and executed by way of reverse rotation of the motor (ii) when engaging groove


58




a


has to be disengaged from slotted hole


75




b


in the engine restarting state. Therefore, it is possible to reduce or suppress the electric power consumption to a minimum.




In the second embodiment, restriction member


73


is electrically operated leftwards or rightwards. In lieu thereof, restriction member


73


may be mechanically or hydraulically operated. In the shown embodiments, although the hydraulic zero lash adjuster equipped valve operating device is applied to an intake-port valve of engine valves of an internal combustion engine, instead thereof the hydraulic zero lash adjuster equipped valve operating device may be applied to an exhaust-port valve.




The hydraulic zero lash adjuster equipped valve operating device of the second embodiment is exemplified in an intake valve operating device with electromagnetic drive mechanism


44


for electromagnetically-operated intake valve


43


. In this case, there is an increased tendency for a valve-opening velocity or a valve-closing velocity of the engine valve to become faster during the engine starting or restarting period. Thus, hammering noise tends to occur. The hydraulic zero lash adjuster employed in the device of the second embodiment can provide a better cushioning effect (a better noise-reduction effect) even in case of the use of electromagnetic drive mechanism


44


for electromagnetically-operated intake valve


43


.




As will be appreciated from the above, according to the devices of the first and second embodiments, during the engine stopped state there is no pressure applied from the engine valve stem end and a valve drive mechanism (variable valve lift characteristic mechanism


1


or electromagnetic drive mechanism


44


) to the hydraulic zero lash adjuster. Thus, it is possible to effectively prevent leakage of working fluid from the hydraulic zero lash adjuster during the engine stopped state, thereby reducing a possibility of undesired contraction of the hydraulic zero lash adjuster during the stopped period. Therefore, the hydraulic zero lash adjuster employed in the devices of the shown embodiments provide a better cushioning effect even when restarting the engine, thus effectively reducing or attenuating hammering noise of the engine valve during engine restarting as well as during operation of the engine. Also, it is possible to prevent air from being introduced into the reservoir chamber or the high-pressure chamber and undesirably blended with working fluid in these chambers, by eliminating undesired contraction of the hydraulic zero lash adjuster. As a consequence, it is possible to enhance the stability and reliability of opening and closing operations of the engine valve.




The entire contents of Japanese Patent Application No. P2001-369758 (filed Dec. 4, 2001) is incorporated herein by reference.




While the foregoing is a description of the preferred embodiments carried out the invention, it will be understood that the invention is not limited to the particular embodiments shown and described herein, but that various changes and modifications may be made without departing from the scope or spirit of this invention as defined by the following claims.



Claims
  • 1. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; and a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
  • 2. The valve operating device as claimed in claim 1, wherein the valve drive mechanism comprises a variable valve lift characteristic mechanism that variably controls a valve lift of the engine valve.
  • 3. The valve operating device as claimed in claim 2, wherein the valve drive mechanism variably controls the valve lift within a predetermined valve-lift range from a zero lift to a predetermined maximum lift.
  • 4. The valve operating device as claimed in claim 3, wherein the valve drive mechanism sets the valve lift to the zero lift when the engine is stopped.
  • 5. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises an electrically-operated actuator that variably adjusts the valve lift, and the valve lift is adjusted to the zero lift by driving the electrically-operated actuator for a predetermined time period from a time when the engine has been stopped.
  • 6. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises a preloading device that creates a preload acting in a direction that the valve lift is adjusted to the zero lift, and the valve drive mechanism is operated against the preload created by the preloading device, when increasing the valve lift from the zero lift.
  • 7. The valve operating device as claimed in claim 4, wherein the valve drive mechanism comprises an electrically-operated actuator that variably adjusts the valve lift, and the electrically-operated actuator is driven to increase the valve lift during starting of the engine and during restarting of the engine.
  • 8. The valve operating device as claimed in claim 7, wherein the electrically-operated actuator begins to shift from an inoperative state to an operative state when an ignition switch is turned on, and recovers to a normal control mode based on engine operating conditions after the engine has been started.
  • 9. The valve operating device as claimed in claim 2, wherein the valve drive mechanism comprises a cam that changes rotary motion of the cam to reciprocating motion of the engine valve, and a control shaft that variably controls an initial actuated position of the cam, and the valve lift is variably controlled by rotary motion of the control shaft.
  • 10. The valve operating device as claimed in claim 1, wherein the valve drive mechanism comprises an electromagnetic drive mechanism, and the engine valve is driven directly by the electromagnetic drive mechanism.
  • 11. The valve operating device as claimed in claim 1, wherein the hydraulic zero lash adjuster has a high-pressure chamber defined therein, and the hydraulic zero lash adjuster adjusts each of the clearance between the hydraulic zero lash adjuster and the engine valve and the clearance between the hydraulic zero lash adjuster and the valve drive mechanism to the zero clearance by supplying working fluid into the high-pressure chamber.
  • 12. The valve operating device as claimed in claim 11, wherein the hydraulic zero lash adjuster has a reservoir chamber defined therein, and the hydraulic zero lash adjuster is constructed to flow the working fluid in the high-pressure chamber into the reservoir chamber.
  • 13. The valve operating device as claimed in claim 12, wherein hydraulic pressure is supplied to the reservoir chamber.
  • 14. The valve operating device as claimed in claim 13, wherein the hydraulic zero lash adjuster comprises a check valve that permits only a working-fluid flow from the reservoir chamber to the high-pressure chamber.
  • 15. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing means for biasing the engine valve in a valve-closing direction; a valve drive means for opening the engine valve against a biasing force of the biasing means; a valve-lash adjusting means disposed between the engine valve and the valve drive means, for adjusting each of a clearance between the valve-lash adjusting means and the engine valve and a clearance between the valve-lash adjusting means and the valve drive means to a zero clearance; and a restriction means for restricting a compressive force applied from each of the engine valve and the valve drive means to the valve-lash adjusting means when the engine is stopped.
  • 16. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; a cam that changes rotary motion of the cam to reciprocating motion of the engine valve; and the restriction device returning the valve lift to the zero lift so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
  • 17. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between a stem end of the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) an armature mechanically linked to the engine valve; (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve; (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve; (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve; and (e) an armature shaft to which the hydraulic zero lash adjuster is linked; the armature shaft being concentric to a stem of the engine valve; and the restriction device comprising a restriction member that locks the armature shaft so that there is no application of the compressive force from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped.
  • 18. The valve operating device as claimed in claim 17, wherein the restriction member is unlocked from the armature shaft when an ignition switch is turned on, so that the armature shaft is free to move in an axial direction of the stem of the engine valve.
  • 19. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) a drive shaft rotating in synchronism with rotation of an engine crankshaft and having a drive cam integrally formed on an outer periphery of the drive shaft; (b) a rockable cam opening the engine valve against a biasing force produced by the biasing device via the hydraulic zero lash adjuster; (c) a rocker arm linked at one end to the drive cam and linked at the other end to the rockable cam; and (d) a control shaft having a control cam integrally formed on an outer periphery of the control shaft and oscillatingly supporting the rocker arm via the control cam; the valve lift of the engine valve being variably controlled by adjusting an angular position of the control shaft based on engine operating conditions and by changing a center of oscillating motion of the rocker arm; and the valve lift being set to the zero lift by controlling the angular position of the control shaft by means of the restriction device.
  • 20. A valve operating device for an internal combustion engine with an engine valve that opens and closes either of an intake port and an exhaust port of the engine, comprising:a biasing device that biases the engine valve in a valve-closing direction; a valve drive mechanism that opens the engine valve against a biasing force of the biasing device; a hydraulic zero lash adjuster disposed between the engine valve and the valve drive mechanism to adjust each of a clearance between the hydraulic zero lash adjuster and the engine valve and a clearance between the hydraulic zero lash adjuster and the valve drive mechanism to a zero clearance; a restriction device that restricts a compressive force applied from each of the engine valve and the valve drive mechanism to the hydraulic zero lash adjuster when the engine is stopped; the valve drive mechanism comprising: (a) an armature mechanically linked to the engine valve; (b) a valve-opening electromagnet creating an attraction force acting on the armature in a direction opening of the engine valve; (c) a valve-closing electromagnet creating an attraction force acting on the armature in a direction closing of the engine valve; and (d) a biasing device creating a biasing force that holds the engine valve toward a neutral position by biasing the engine valve in the direction opening of the engine valve and in the direction closing of the engine valve; the hydraulic zero lash adjuster being disposed between the engine valve and the armature; and the restriction device comprising a restriction member that restricts movement of the armature toward the hydraulic zero lash adjuster and movement of the engine valve toward the hydraulic zero lash adjuster when the engine is stopped.
Priority Claims (1)
Number Date Country Kind
2001-369758 Dec 2001 JP
US Referenced Citations (3)
Number Name Date Kind
4655178 Meneely Apr 1987 A
5988125 Hara et al. Nov 1999 A
6401676 Tsukui Jun 2002 B1
Foreign Referenced Citations (1)
Number Date Country
2000-213313 Aug 2000 JP