The present invention relates to a valve mechanism for an internal combustion engine.
A known technology disclosed, for instance, by JP-A-2004-183610 uses an electric motor to drive an intake valve and an exhaust valve that are provided each cylinder.
A method disclosed, for instance, by JP-A-2005-171937 operates a motor in a swing drive mode, which changes the direction of camshaft rotation during a valve body lift.
The applicant of the present invention has acknowledged that the following documents relate to the present invention:
[Patent Document 1] JP-A-2004-183610
[Patent Document 2] JP-A-2005-171937
[Patent Document 3] JP-A-2004-165704
[Patent Document 4] JP-A-2004-143990
However, when the above conventional technology is used to drive the intake valves or exhaust valves for a plurality of cylinders with one motor, it is necessary to provide a camshaft with a plurality of cylinder cams. If, in this instance, the angular positions of the cams installed to drive different cylinders are close to each other in a situation where the swing drive mode is used to drive the valve body, the camshaft rotation angle becomes unduly large when a switch is made from one cam to another.
The above problem will now be described in detail with reference to
When the base circles 100b, 102b face contact members (e.g., rocker arm rollers, or lifters provided for the end of the valve body when a direct hit type is employed) on the valve body side, the valve closes as the valve body is brought into close contact with a valve seat by the reaction force of a valve spring. If, on the other hand, the cam lift sections come into contact with the contact members on the valve body side, the cam lift sections push the valve body upward. This causes the valve body to open against the force of the valve spring.
Since intake stroke timing varies from one cylinder to another, the cam 100 and cam 102 are placed at different angular positions as shown in
Therefore, when the cam 100 swings the valve body, it is necessary, as shown in
In the swing drive mode, however, it is necessary to drive one cylinder with the cam 100 in a state shown in
As described above, when the valve body to be driven is to be changed in the swing drive mode, the camshaft 104 cannot be rotated in a direction that represents the minimum distance between the nose 100a and nose 102a, and needs to be rotated greatly in the opposite direction. Further, the amount of such rotation increases when the angular position of the cam 100 becomes closer to that of the cam 102.
A switch from the state shown in
When a single camshaft is provided with a plurality of cylinder cams, the relative angular positions of the cams become closer to each other with an increase in the number of internal combustion engine cylinders. This increases the camshaft rotation angle for changing the valve body to be swung, thereby further increasing the power consumption of the motor.
Furthermore, a fuel injection stop operation (fuel cut-off) is recently performed, for instance, to achieve increased fuel efficiency at the time of vehicle deceleration. In addition, cylinder cut-off operations are conducted by using a reduced number of cylinders for combustion depending on the operating state in a situation where the internal combustion engine has a plurality of cylinders. When control is exercised to halt the operations of all cylinders or some cylinders in a situation where a plurality of cylinder valve bodies are motor-driven, it is difficult to stop a particular cylinder valve body at a particular position because the camshaft is provided with cams that drive the valve bodies of a plurality of cylinders. This not only limits the degree of freedom in conducting an operation with all cylinders stopped or with some cylinders stopped, but also limits the degree of freedom in exercising valve close control to minimize or avoid catalyst deterioration during fuel cut-off.
The present invention has been made to solve the above problems. An object of the present invention is to provide optimum control by increasing the degree of freedom in controlling the valve body of each cylinder within a configuration in which a single camshaft includes cams for driving the valve bodies of a plurality of cylinders.
The first aspect of the present invention is a valve mechanism for an internal combustion engine that uses a motor to drive for opening/closing a valve body of each cylinder, the valve mechanism comprising: a camshaft that is rotated by the motor and equipped with a plurality of cams for driving the valve body of a plurality of cylinders; and cam angle change means for changing the relative angle between the plurality of cams that are driven by the same motor.
The second aspect of the present invention is the valve mechanism according to the first aspect of the present invention, further comprising: control means that drives the motor while making a mode switch between a normal rotation drive mode in which the camshaft is continuously rotated in one direction to drive the valve body and a swing drive mode in which the camshaft is swung to drive the valve body, wherein the cam angle change means changes the relative angular positions of the cams when a mode switch is made.
The third aspect of the present invention is the valve mechanism according to the second aspect of the present invention, wherein the camshaft has the cams for driving the valve bodies of two cylinders and is formed by combining a first camshaft, which has a cam for one cylinder, and a second camshaft, which has a cam for the other cylinder; and wherein the cam angle change means changes the relative angular positions of the cam on the first camshaft and the cam on the second camshaft by changing the relative angular positions of the first camshaft and the second camshaft.
The fourth aspect of the present invention is the valve mechanism according to the third aspect of the present invention, further comprising: angle lock means that is provided at a junction between the first camshaft and the second camshaft to lock the relative angular positions of the first camshaft and the second camshaft in the normal rotation drive mode and in the swing drive mode, respectively.
The fifth aspect of the present invention is the valve mechanism according to the fourth aspect of the present invention, wherein the angle lock means includes a lock pin, which is provided for one of the first camshaft and the second camshaft, and a first engagement hole and a second engagement hole, which are made in the other of the first camshaft and the second camshaft to engage with the lock pin; wherein, in the normal rotation drive mode, the lock pin engages with the first engagement hole to lock the relative angular positions of the first camshaft and the second camshaft; and wherein, in the swing drive mode, the lock pin engages with the second engagement hole to lock the relative angular positions of the first camshaft and the second camshaft.
The sixth aspect of the present invention is the valve mechanism according to fifth aspect of the present invention, further comprising: lock pin disengagement means that supplies oil to the first or second engagement hole to disengage the lock pin from the first or second engagement hole, wherein the lock pin disengagement means includes an oil path that communicates with either the first engagement hole or the second engagement hole in accordance with the relative angular positions of the first camshaft and the second camshaft; wherein, in the normal rotation drive mode, the oil path communicates with only the first engagement hole, and when a mode switch is to be made to the swing drive mode, oil is supplied to the oil path to disengage the lock pin from the first engagement hole; and wherein, in the swing drive mode, the oil path communicates with only the second engagement hole, and when a mode switch is to be made to the normal rotation drive mode, oil is supplied to the oil path to disengage the lock pin from the second engagement hole.
The seventh aspect of the present invention is the valve mechanism according to any one of the second to sixth aspects of the present invention, wherein the valve body is an intake valve, and when a mode switch is made from the normal rotation drive mode to the swing drive mode, the valve opening timing of the valve body retards.
The eighth aspect of the present invention is the valve mechanism according to any one of the second to sixth aspects of the present invention, wherein the valve body is an exhaust valve, and when a mode switch is made from the normal rotation drive mode to the swing drive mode, the valve opening timing of the valve body advances.
The ninth aspect of the present invention is the valve mechanism according to any one of the second to eighth aspects of the present invention, further comprising: a hydraulic lash adjuster for adjusting the clearance between the valve body and the cam.
The tenth aspect of the present invention is the valve mechanism according to the ninth aspect of the present invention, further comprising: a rocker arm for transmitting the acting force of the cam to the valve body.
The eleventh aspect of the present invention is the valve mechanism according to any one of the second to tenth aspects of the present invention, wherein the motor is positioned at a longitudinal end of the camshaft.
The twelfth aspect of the present invention is the valve mechanism according to any one of the second to tenth aspects of the present invention, wherein the motor is positioned above the camshaft.
The thirteenth aspect of the present invention is the valve mechanism according to the first aspect of the present invention, wherein the internal combustion engine performs a fuel cut-off operation at the time of vehicle deceleration; and wherein, when the fuel cut-off operation is performed, the cam angle change means changes the relative angular positions of the cams so as to close the valve bodies of all cylinders.
The fourteenth aspects of the present invention is the valve mechanism according to the thirteenth aspect of the present invention, wherein the camshaft includes an intake valve camshaft for driving intake valves and an exhaust valve camshaft for driving exhaust valves; and wherein, when the fuel cut-off operation is performed, the cam angle change means changes the relative angular positions of the cams on at least either the intake valve camshaft or the exhaust valve camshaft so as to close the valve bodies of all cylinders.
The fifteenth aspect of the present invention is the valve mechanism according to the fourteenth aspect of the present invention, wherein, when the fuel cut-off operation is performed, the cam angle change means changes the relative angular positions of the cams on one of the intake valve camshaft and the exhaust valve camshaft so as to close the valve bodies of all cylinders and changes the relative angular positions of the cams on the other of the intake valve camshaft and the exhaust valve camshaft so as to open only the valve bodies of some of the all cylinders.
The sixteenth aspect of the present invention is the valve mechanism according to the fifteenth aspect of the present invention, wherein, when the fuel cut-off operation is performed, the cam angle change means changes the relative angular positions of the cams on the exhaust valve camshaft so as to close the valve bodies of all cylinders and changes the relative angular positions of the cams on the intake valve camshaft so as to open only the valve bodies of some of the all cylinders.
The seventeenth aspect of the present invention is the valve mechanism according to the fifteenth or sixteenth aspect of the present invention, wherein the some of the all cylinders are two cylinders in which pistons move in opposite directions.
The eighteenth aspect of the present invention is the valve mechanism according to the fifteenth or sixteenth aspect of the present invention, wherein the some of the all cylinders are two cylinders that are 180 crank angle degrees out of phase with each other.
The nineteenth aspect of the present invention is the valve mechanism according to the seventeenth or eighteenth aspect of the present invention, wherein the cam angle change means changes the relative angular positions of the cams so that the two cylinders open the valve bodies by the same amount.
The twentieth aspect of the present invention is the valve mechanism according to any one of the fifteenth to nineteenth aspects of the present invention, wherein the cam angle change means changes the amount of valve body opening in accordance with a requested vehicle speed level of a vehicle in which the internal combustion engine is mounted.
According to the first aspect of the present invention, the relative positions of the plurality of cams driven by the same motor can be changed to increase the degree of freedom in driving the valve body. Therefore, control can be exercised, for instance, to close the valve bodies of all cylinders or open the valve bodies of some cylinders. Consequently, the open/close status of the valve bodies can be optimally controlled.
According to the second aspect of the present invention, the relative positions of the cams for various cylinders can be changed when a mode switch is made between the normal rotation drive mode and swing mode. Therefore, the relative angular positions of the cams of various cylinders can be set apart from each other in the swing drive mode. This makes it possible to minimize the camshaft rotation angle when the valve body to be driven is changed in the swing drive mode.
According to the third aspect of the present invention, the camshaft has cams for driving the valve bodies of two cylinders. The camshaft is formed by combining the first camshaft, which has a cam for one cylinder, with the second camshaft, which has a cam for the other cylinder. Therefore, the relative angular positions of the cams for two cylinders can be changed by changing the relative angular positions of the first and second camshafts.
According to the fourth aspect of the present invention, the relative angular positions of the first and second camshafts can be locked in the normal rotation drive mode and swing drive mode. Therefore, the motor can be driven in the normal rotation drive mode or swing drive mode while the relative angular positions of the cams for two cylinders are locked.
According to the fifth aspect of the present invention, the relative angular positions of the first and second camshafts can be locked by engaging the lock pin with the first or second engagement hole. Further, the lock pin engages with the first engagement hole in the normal rotation drive mode and engages with the second engagement hole in the swing drive mode. Therefore, the camshaft can be driven while the relative angular positions of the first and second camshafts are locked in both modes.
According to the sixth aspect of the present invention, the oil path communicates only with the first engagement hole in the normal rotation drive mode in which the lock pin is engaged with the first engagement pin, and communicates only with the second engagement hole in the swing drive mode in which the lock pin is engaged with the second engagement pin. Therefore, when the lock pin is to be disengaged, oil can be supplied only to the engagement hole with which the lock pin is engaged. This makes it possible to prevent the oil from flowing out of the engagement hole with which the lock pin is not engaged, and properly avoid an oil pressure decrease at the time of lock pin disengagement.
According to the seventh aspect of the present invention, the intake valve opening timing retards when a mode switch is made from the normal rotation drive mode to the swing drive mode. Therefore, the intake valve opening timing can set apart from the top dead center of a piston. This makes it possible to properly avoid a collision between the intake valve and piston.
According to the eighth aspect of the present invention, the exhaust valve opening timing advances when a mode switch is made from the normal rotation drive mode to the swing drive mode. Therefore, the exhaust valve opening timing can set apart from the top dead center of the piston. This makes it possible to properly avoid a collision between the exhaust valve and piston.
According to the ninth aspect of the present invention, the hydraulic lash adjuster is included and used to adjust the clearance between the valve body and cam. Therefore, the clearance between the valve body and cam can be minimized. This eliminates the need for a preparatory zone for allowing the cam to lift the valve body, and decreases the phase angle of the cam for a valve body lift. Consequently, the motor speed for swing drive can be reduced to minimize the power consumption of the motor.
According to the tenth aspect of the present invention, the rocker arm is included and used to transmit the cam's acting force to the valve body. Therefore, when the hydraulic lash adjuster is installed, the inertia for valve body operation can be reduced. This makes it possible to reduce the drive load on the motor.
According to the eleventh aspect of the present invention, the motor is positioned at the longitudinal end of the camshaft. This makes it possible to reduce the vertical space for the valve mechanism and suppress the height of the internal combustion engine. Since the internal combustion engine is mounted in a vehicle in an inclined position particularly when the vehicle is of a front-engine front-drive type, mountability in an engine room can be enhanced by suppressing the height of the internal combustion engine.
According to the twelfth aspect of the present invention, the motor is positioned above the camshaft to reduce the longitudinal camshaft space for the valve mechanism and suppress the overall length of the internal combustion engine. Since the internal combustion engine is longitudinally mounted in the vehicle particularly when the vehicle is of a front-engine rear-drive type, the overall length is suppressed to provide enhanced mountability in the engine room. Further, the internal combustion engine can be positioned toward the center of the vehicle to provide increased vehicle maneuver stability.
According to the thirteenth aspect of the present invention, the relative angular positions of the cams are changed so as to close the valve bodies of all cylinders when a fuel cut-off operation is performed. Therefore, the air flow to an exhaust path can be stopped. This makes it possible to suppress the outflow of oxygen to a catalyst and deter catalyst deterioration.
According to the fourteenth aspect of the present invention, at least either the intake valve camshaft or the exhaust valve camshaft can close the valve bodies of all cylinders. This makes it possible to shut off the air flow to the exhaust path.
According to the fifteenth aspect of the present invention, at least either the intake valve camshaft or the exhaust valve camshaft closes the valve bodies of all cylinders while the other camshaft changes the relative angular positions of the cams so as to open only the valve bodies of particular cylinders. Therefore, it is possible to deliver gas to and discharge the gas out of the particular cylinders. This makes it possible to perform pumping work and apply the engine brake.
According to the sixteenth aspect of the present invention, the exhaust valve camshaft can close the valve bodies of all cylinders and shut off the air flow to the exhaust path. Further, the intake valve camshaft changes the relative angular positions of the cams so as to open only the valve bodies of particular cylinders. Consequently, the gas can be transferred between the particular cylinders and an intake path. This makes it possible to perform pumping work and apply the engine brake.
The seventeenth aspect of the present invention opens only the valve bodies of two cylinders whose pistons move in opposite directions. Therefore, the gas discharged out of one cylinder can be taken into the other cylinder. In this manner, the gas can be exchanged between the two cylinders.
The eighteenth aspect of the present invention opens only the valve bodies of two cylinders that are 180 crank angle degrees out of phase with each other. Therefore, the gas discharged out of one cylinder can be taken into the other cylinder. In this manner, the gas can be exchanged between the two cylinders.
According to the nineteenth aspect of the present invention, two cylinders open the valve bodies by the same amount. Therefore, when the gas is exchanged between the two cylinders, a proper amount of gas can be delivered from one cylinder to the other. This makes it possible to avoid the presence of extra gas in a gas path and prevent the generation of an unnecessary negative pressure.
According to the twentieth aspect of the present invention, the amount of valve body opening changes in accordance with the requested vehicle speed level of the vehicle in which the internal combustion engine is mounted. Consequently, engine braking force can be controlled in accordance with the requested vehicle speed level.
Embodiments of the present invention will now be described with reference to the accompanying drawings. Elements common to the drawings are identified by the same reference numerals and will not be described repeatedly. The embodiments described below are merely illustrative of the present invention and do not limit the scope of the present invention.
An air flow meter 20 is positioned downstream of the air filter 16. A throttle valve 22 is installed downstream of the air flow meter 20. A throttle sensor 24, which detects the throttle opening TA, and an idle switch 26, which turns ON when the throttle valve 22 fully closes, are positioned near the throttle valve 22. A surge tank 28 is placed downstream of the throttle valve 22.
The internal combustion engine 10 includes a fuel injection valve 30, which injects fuel into a combustion chamber (in a cylinder). The fuel injection valve 30 may be used to inject fuel into an intake port. The internal combustion engine 10 also includes an intake valve 32 and exhaust valve 34. The intake valve 32 is connected to a valve mechanism 36 that drives the intake valve 32. The exhaust valve 34 is connected to a valve mechanism 38 that drives the exhaust valve 34.
An ignition plug is mounted inside a cylinder of the internal combustion 10 to ignite fuel that is sprayed into the combustion chamber. Each cylinder of the internal combustion engine 10 has a piston 44. The piston 44 is coupled to a crankshaft 47, which rotates when the piston 44 reciprocates. The vehicle drive system and auxiliaries (air-conditioner compressor, alternator, torque converter, power steering pump, etc.) are driven by the rotary torque of the crankshaft 47. More specifically, the vehicle drive system is connected to the crankshaft 47 through a transmission (torque converter, not shown in
A crank angle sensor 48 is mounted near the crankshaft 47 to detect the rotation angle of the crankshaft 47. The crank angle sensor 48 can detect the rotation speed of the crankshaft 47 (the rotation speed of the torque converter input shaft), that is, the engine speed. A water temperature sensor 49 is mounted on a cylinder block of the internal combustion engine 10 to detect cooling water temperature.
In the exhaust path 14, an upstream catalyst (start catalyst) 42 and a downstream catalyst (NOx occlusion catalyst) 44 are serially positioned. The upstream catalyst 42 has a relatively small capacity and is positioned near the internal combustion engine 10. Therefore, the upstream catalyst 42 is heated to an activation temperature within a short period of time, for instance, for engine cold start and mainly used for exhaust purification immediately after startup.
The downstream catalyst 44 has a larger capacity than the upstream catalyst 42 and plays a primary role in exhaust purification after warm-up. The upstream catalyst 42 and downstream catalyst 44 adsorb, absorb, or selectively adsorb and absorb to retain (occlude) NOx in the exhaust when the air-fuel ratio of incoming exhaust is lean, and reduce and purify occluded NOx with reducing components (HC and CO) when the air-fuel ratio of incoming exhaust is stoichiometric or rich. In other words, the upstream catalyst 42 and downstream catalyst 44 are oxidized when they retain (occlude) oxygen contained in a gas that flows in the exhaust path 14, and are reduced when they release oxygen in a situation where the exhaust contains the reducing components.
The exhaust path 14 is provided with an air-fuel ratio sensor (A/F sensor) 45. The air-fuel ratio sensor 45 is positioned upstream of the upstream catalyst 42 to detect the oxygen concentration in an exhaust gas. This sensor 45 determines the air-fuel ratio of an air-fuel mixture burned in the internal combustion engine 10 in accordance with the oxygen concentration in the exhaust gas that flows into the upstream catalyst 42.
An O2 sensor 46 is positioned downstream of the upstream catalyst 42. The O2 sensor 46 detects whether the oxygen concentration in the exhaust gas is greater or smaller than a predetermined value. This sensor 46 generates a voltage higher than a predetermine voltage (e.g., 0.45 V) when the exhaust air-fuel ratio at the sensor position is richer than the stoichiometric air-fuel ratio, and generates a voltage lower than the predetermined voltage when the exhaust air-fuel ratio is leaner than the stoichiometric air-fuel ratio. Therefore, the O2 sensor 46 can determine whether a rich exhaust gas (exhaust gas containing HC and CO) or a lean exhaust gas (exhaust gas containing NOx) has flowed downstream of the upstream catalyst 42.
As shown in
The bank 46 and bank 48 include the valve mechanism 36 for driving the intake valve 32 and the valve mechanism 38 for driving the exhaust valve 34, respectively. Although the configuration of the valve mechanism 36 will now be mainly described, the valve mechanism 36 has basically the same configuration as the valve mechanism 38. It is assumed that each cylinder of the internal combustion engine 10 has two intake valves 32 and two exhaust valves 34.
The valve mechanism 36 mounted in the bank 46 includes two devices (valve mechanism 36A and valve mechanism 36B). The valve mechanism 36 mounted in the bank 48 includes two devices (valve mechanism 36C and valve mechanism 36D). The valve mechanism 36A drives the intake valves 32 of the first cylinder, whereas the valve mechanism 36B drives the intake valves 32 of the third and fifth cylinders. The valve mechanism 36C drives the intake valves 32 of the second cylinder, whereas the valve mechanism 36D drives the intake valves 32 of the fourth and sixth cylinders.
The valve mechanism 36A includes an electric motor (hereinafter referred to as a motor) 50A, which serves as a driving source, a gear train 52A, which serves as a mechanism for transmitting the rotary motion of the motor 50A, and a camshaft 54, which converts the rotary motion transmitted from the gear train to a linear open/close motion of the intake valves 32.
Similarly, the valve mechanism 36B includes a motor 50B, a gear train 52B, and a camshaft 56. The valve mechanism 36C includes a motor 50C, a gear train 52C, and a camshaft 58. The valve mechanism 36D includes a motor 50D, a gear train 52D, and a camshaft 60. The gear trains 52B, 52C, 52D have the same configuration as the gear train 52A.
A DC brushless motor or other similar motor whose rotation speed is controllable is used as the motors 50A, 50B, 50C, 50D. The motors 50A, 50B, 50C, 50D include a resolver, rotary encoder, or other built-in position sensor that detects their rotational position. A cam drive gear 62 and a cam 64 are installed over the peripheries of the camshafts 54, 56, 58, 60. The cam drive gear 62 and cam 64 both rotate together with the camshafts 54, 56, 58, 60.
The gear train 52A transmits the rotation of a motor gear 68A, which is installed over an output shaft of the motor 50A, to the cam drive gear 62 on the camshaft 54. The gear train 52A may be configured so that the motor gear 68A and cam drive gear 62 rotate at the same speed or configured so that the cam drive gear 62 rotates at a higher speed or at a lower speed than the motor gear 68A. Similarly, the gear trains 52B, 52C, 52D transmit the rotation of the motor gears installed over output shafts of the motors 50B, 50C, 50D to the cam drive gear 62 for the camshafts 56, 58, 60.
In the bank 46, the camshaft 54 is positioned above the intake valves 32 of the first cylinder. The intake valves 32 of the first cylinder are opened/closed by two cams 64 that are installed over the camshaft 54. The camshaft 56 is positioned above the intake valves 32 of the third and fifth cylinders. The intake valves 32 of the third and fifth cylinders are opened/closed by four cams 64 that are installed over the camshaft 56.
In the bank 48, the camshaft 58 is positioned above the intake valves 32 of the second cylinder. The intake valves 32 of the second cylinder are opened/closed by two cams 64 that are installed over the camshaft 58. The camshaft 60 is positioned above the intake valves 32 of the fourth and sixth cylinders. The intake valves 32 of the fourth and sixth cylinders are opened/closed by four cams 64 that are installed over the camshaft 60.
The intake valves 32 may be directly driven by the cams 64 or driven through a rocker arm.
As shown in
When the rotary motions of the motors 50A-50D are transmitted to the camshafts 54-60 through the gear trains 52A-52D, the cam 64 rotates together with the camshafts 54-60. The intake valve 32 is pressed downward as the nose 64a climbs over the contact member on the intake valve side. The intake valve 32 then opens/closes against the force of the valve spring.
In the normal rotation drive mode, the operating angle and lift timing of the intake valve 32 is controlled by varying the rotation speed of the cam 64 with respect to crankshaft rotation. In the swing drive mode, the maximum lift amount, operating angle, and lift timing of the intake valve 32 can be controlled by controlling the rotation speed of the cam 64 and the swing angle range of the cam 64.
In the manner described above, the intake valve 32 can be driven while the lift amount and operating angle are optimized in accordance with the operating state.
The camshaft 60A has a flange section 66 at its end. Similarly, the camshaft 60B has a flange section 68 at its end. There is a hole 67 in the center of the flange section 66 of the camshaft 60A. The flange section 68 of the camshaft 60B has a shaft 69 that protrudes from the center of the flange section 68 toward the camshaft 60A. The camshaft 60A and camshaft 60B are unified as the shaft 69 turnably fits into the hole 67, thereby bringing the end face of the flange section 66 into contact with the end face of the flange section 68.
Similarly, the end face of the flange section 68 has a reference surface 68A and a protrusion surface 68B as shown in
While the camshaft 60A and camshaft 60B are coupled together, the reference surface 66A of the flange section 66 is in close contact with the protrusion surface 68B of the flange section 68, and the reference surface 68A of the flange section 68 is in close contact with the protrusion surface 66B of the flange section 66.
As shown in
The distance between the center of the shaft 69 and the center of the lock pin 74 is equal to the distance between the center of the hole 70 or hole 72 and the center of the hole 67. The inside diameters of the holes 70, 72 and the outside diameter of the lock pin 74 are determined so that the lock pin 74 fits into the holes 70, 72. Therefore, while the shaft 69 is fitted into the hole 67, the lock pin 74 can fit into the hole 70 or hole 72 as far as the angular position of the hole 70 or hole 72 agrees with that of the lock pin 74.
If the lock pin 74 is not inserted into the hole 70 or the hole 72 while the camshaft 60A and camshaft 60B are coupled together, the camshaft 60A and camshaft 60B can be relatively rotated. When the lock pin 74 is inserted into either the hole 70 or the hole 72, the relative rotational positions of the camshaft 60A and camshaft 60B are locked.
The state shown in
While the lock pin 74 is inserted into the hole 70 as shown in
In a V-type six-cylinder internal combustion engine 10, an explosion stroke is performed in the first, second, third, fourth, fifth, and sixth cylinders in the order named when the crankshaft makes two revolutions (=720°). It means that the crankshaft rotates 240° between the intake stroke of the fourth cylinder and the intake stroke of the sixth cylinder. When, in this instance, the motor 50D of the valve mechanism 36D is driven in such a manner that the ratio between the number of rotations of the camshaft 60 and the number of rotations of the crankshaft is 1:2, the camshaft 60 rotates 120° between the intake stroke of the fourth cylinder and the intake stroke of the sixth cylinder. Therefore, when the camshaft 60 rotates in the direction of the arrow in
Meanwhile, if the swing drive mode is used in the state shown in
As such being the case, when the intake valves 32 are to be opened/closed in the swing drive mode, the present embodiment varies the relative angular positions of the camshaft 60A and camshaft 60B from the state shown in
After the intake valves 32 of either the fourth cylinder or sixth cylinder are driven in the swing drive mode, the rotation amount of the camshaft 60 for driving the intake valves 32 of the remaining cylinder can therefore be rendered smaller than those indicated in
In the state shown in
Next, a mechanism for changing the engagement between the lock pin 74 and the hole 70/hole 72 will now be described.
As shown in
An oil path 78 is connected to the holes 70, 72 in the flange section 66. As shown in
As shown in
An oil pump delivers oil to the oil path 79 under a predetermined pressure. The oil delivered to the oil path 79 is forwarded to the hole 70 and hole 72 through the oil path 77 and oil path 78.
The oil path 77 has a continuous fan shape over a predetermined angular range so that the oil path 79 is constantly connected to the two oil paths 78 even when the relative angular positions of the camshaft 60A and camshaft 60B vary between the state shown in
Even when the rotational positions of the camshaft 60A and camshaft 60B vary as shown in
Consequently, when oil pressure is exerted at the time of lock pin disengagement, the oil is supplied to both the hole 70 and hole 72; however, the oil does not flow out of the holes with which the lock pin 74 is not engaged. This makes it possible to properly avoid an oil pressure decrease due to outward oil flow when the lock pin 74 becomes disengaged.
Timing for disengaging the lock pin 74 from the holes 70, 72 will now be described. First of all, the description relates to a situation where a mode switch is made from the normal rotation drive mode to the swing drive mode. As shown in
When a mode switch is made to enter the swing drive mode, the direction of output shaft rotation of the motor SOD is reversed, and the oil in the oil path 79 is pressurized. The oil is then supplied to the hole 70. This causes the lock pin 74 to enter the receiver hole 68E under oil pressure.
When the lock pin 74 is placed in the receiver hole 68E, the camshaft 60B can rotate relative to the camshaft 60A. In this instance, the direction of output shaft rotation of the motor 50D is reversed, and the rotary motion of the output shaft is transmitted to the camshaft 60B through the cam drive gear 62. Therefore, when the motor 50D reverses, the camshaft 60B rotates clockwise relative to the camshaft 60A as viewed in
When the camshaft 60B begins to rotate relative to the camshaft 60A, the oil pressure applied to the oil path 79 is relieved. Further, as the camshaft 60B rotates relative to the camshaft 60A, the distance between the stepped section 66D and stepped section 68D decreases. Eventually, the stepped section 66D comes into contact with the stepped section 68D. The positions of the hole 72 and lock pin 74 then agree with each other. Since the oil pressure is already relieved, the force of the compression spring 76 inserts the lock pin 74 into the hole 72. The relative angular positions of the camshaft 60A and camshaft 60B are then set as shown in
A situation where a mode switch is made from the swing drive mode to the normal rotation drive mode will now be described. When a mode switch is made to enter the normal rotation drive mode, the motor 50D is driven in such a direction that the camshaft 60B rotates counterclockwise as viewed in
When the lock pin 74 is placed in the receiver hole 68E, the camshaft 60B can rotate in any direction without regard to the rotation direction of the camshaft 60A. The camshaft 60B receives the driving force of the motor 50D and rotates counterclockwise relative to the camshaft 60A as viewed in
When the camshaft 60B begins to rotate relative to the camshaft 60A, the oil pressure applied to the oil path 79 is relieved. Further, as the camshaft 60B rotates relative to the camshaft 60A, the distance between the stepped section 66C and stepped section 68C decreases. Eventually, the stepped section 66C comes into contact with the stepped section 68C. The positions of the hole 70 and lock pin 74 then agree with each other. Since the oil pressure is already relieved, the force of the compression spring 76 inserts the lock pin 74 into the hole 70. The relative angular positions of the camshaft 60A and camshaft 60B are then set as shown in
The same holds true for the camshaft 56. When the intake valves 32 are to be driven in the swing drive mode, the relative position of the cam 64 is varied from the one in the normal rotation mode. The camshaft 56 is provided with a third-cylinder cam 64 and a fifth-cylinder cam 64, and the crankshaft rotates 240° between the intake stroke of the third cylinder and the intake stroke of the fifth cylinder. Therefore, when the ratio between the number of rotations of the camshaft 56 and the number of rotations of the crankshaft is 1:2, the camshaft 56 rotates 120° between the intake stroke of the third cylinder and the intake stroke of the fifth cylinder. Consequently, when the third-cylinder cam 64 is positioned 120° apart from the fifth-cylinder cam 64 in the normal rotation drive mode, the intake valves 32 can be opened/closed in accordance with the intake strokes of the third and fifth cylinders. Further, when, in the swing drive mode, the relative angular positions of the two camshafts constituting the camshaft 56 are changed so that the third-cylinder cam 64 is positioned 180° apart from the fifth-cylinder cam 64, the rotation amount of the camshaft 56 can be minimized in the swing drive mode.
When a V-type six-cylinder internal combustion engine 10 drives the intake valves 32 of two cylinders with one camshaft 60 in the swing drive mode, the first embodiment varies the relative positions of the cams 64 from those in the normal rotation drive mode as described above. Therefore, the rotation amount of the camshaft 60 for the swing drive mode can be reduced. This makes it possible to reduce the power consumption of the motor SOD, which drives the camshaft 60, and provide enhanced system efficiency.
A second embodiment of the present invention will now be described. The second embodiment is obtained by applying the present invention to an eight-cylinder internal combustion engine 10.
The bank 80 and bank 82 include the valve mechanism 36 for driving the intake valve 32 and the valve mechanism 38 for driving the exhaust valve 34, respectively. Although the configuration of the valve mechanism 36 will now be mainly described, the valve mechanism 36 has basically the same configuration as the valve mechanism 38. As is the case with the first embodiment, it is assumed that each cylinder of the internal combustion engine 10 has two intake valves 32 and two exhaust valves 34.
The valve mechanism 36 mounted in the bank 80 includes two devices (valve mechanism 36E and valve mechanism 36F). The valve mechanism 36 mounted in the bank 82 includes two devices (valve mechanism 36G and valve mechanism 36H). The valve mechanism 36E drives the intake valves 32 of the second and fourth cylinders, whereas the valve mechanism 36F drives the intake valves 32 of the sixth and eighth cylinders. The valve mechanism 36G drives the intake valves 32 of the first and third cylinders, whereas the valve mechanism 36H drives the intake valves 32 of the fifth and seventh cylinders.
As is the case with the first embodiment, the valve mechanisms 36E, 36F, 36G, 36H include motors 50E, 50F, 50G, 50H, respectively, as a driving source. In the bank 80, the rotary motion of the motor 50E is transmitted to a camshaft 84 through a gear train 52E. Similarly, the rotary motion of the motor 50F is transmitted to a camshaft 86 through a gear train 52F.
In the bank 82, the rotary motion of the motor 50G is similarly transmitted to a camshaft 88 through a gear train 52G. The rotary motion of the motor 50H is similarly transmitted to a camshaft 90 through a gear train 52H.
In the bank 80, the camshaft 84 is positioned above the intake valves 32 of the second and fourth cylinders. The intake valves 32 of the secondhand fourth cylinders are opened/closed by four cams 64 that are installed over the camshaft 84. The camshaft 86 is positioned above the intake valves 32 of the sixth and eighth cylinders. The intake valves 32 of the sixth and eighth cylinders are opened/closed by four cams 64 that are installed over the camshaft 86.
In the bank 82, the camshaft 88 is positioned above the intake valves 32 of the first and third cylinders. The intake valves 32 of the first and third cylinders are opened/closed by four cams 64 that are installed over the camshaft 88. The camshaft 90 is positioned above the intake valves 32 of the fifth and seventh cylinders. The intake valves 36 of the fifth and seventh cylinders are opened/closed by four cams 64 that are installed over the camshaft 90.
In the system according to the present embodiment, which is configured as described above, the intake valves 32 of each cylinder are also driven in either the normal rotation drive mode or the swing drive mode. Therefore, the lift amounts and operating angles of the intake valves 32 of each cylinder can be freely varied as is the case with the first embodiment.
Like the camshaft 60 according to the first embodiment, the camshaft 90A has a flange section 66 at its end. Similarly, the camshaft 90B has a flange section 68 at its end. There is a hole 67 in the center of the flange section 66 of the camshaft 90A. The flange section 68 of the camshaft 90B has a shaft 69 that protrudes from the center of the flange section 68 toward the camshaft 90A. The camshaft 90A and camshaft 90B are unified as the shaft 69 turnably fits into the hole 67, thereby bringing the end face of the flange section 66 into contact with the end face of the flange section 68.
The end faces of the flange sections 66, 68 are configured the same as the counterparts according to the first embodiment, which are described with reference to
If the lock pin 74 is not inserted into the hole 70 or hole 72 while the camshaft 90A and camshaft 90B are coupled together, the camshaft 90A and camshaft 90B can relatively rotate as is the case with the first embodiment. When the lock pin 74 is inserted into either the hole 70 or hole 72, the relative rotational positions of the camshaft 90A and camshaft 90B are locked.
The state shown in
While the lock pin 74 is inserted into the hole 70 as shown in
In a V-type eight-cylinder internal combustion engine 10, an explosion stroke is performed in the first, eighth, fourth, third, sixth, fifth, seventh, and second cylinders in the order named when the crankshaft makes two revolutions (=720°). It means that the crankshaft rotates 90° between the intake stroke of the fifth cylinder and the intake stroke of the seventh cylinder. When, in this instance, the motor 50H of the valve mechanism 36H is driven in such a manner that the ratio between the number of rotations of the camshaft 90 and the number of rotations of the crankshaft is 1:2, the camshaft 90 rotates 45° between the intake stroke of the fifth cylinder and the intake stroke of the seventh cylinder. Therefore, when the camshaft 90 rotates in the direction of the arrow in
If, on the other hand, the angular positions of the cams 64 for the fifth and seventh cylinders are set as shown in
As such being the case, when the intake valves 32 are to be opened/closed in the swing drive mode, the present embodiment also varies the relative angular positions of the camshaft 90A and camshaft 90B from the state shown in
After the intake valves 32 of either the fifth or seventh cylinder are driven in the swing drive mode, the rotation amount of the camshaft 90 for driving the intake valves 32 of the remaining cylinder can therefore be reduced. This makes it possible to minimize the power consumption of the motor 50H when the intake valves 32 are driven in the swing drive mode.
As shown in
As shown in
The second embodiment differs from the first embodiment in the rotation angle of the camshaft 90B relative to the camshaft 90A. In the state shown in
As described earlier, the second embodiment configures the oil path 77 so that the oil is supplied only to the hole with which the lock pin 74 is engaged. Therefore, the second embodiment prevents the oil from flowing out of the hole with which the lock pin 74 is not engaged. This makes it possible to properly prevent the oil pressure from decreasing when the lock pin 74 becomes disengaged. Further, since the oil is supplied only to the hole with which the lock pin 74 is engaged, it is possible to reduce the amount of hydraulic fluid and provide improved response at the time of lock pin disengagement.
Timing for disengaging the lock pin 74 from the holes 70, 72 is the same as described in conjunction with the first embodiment. In the second embodiment, the cam drive gear 62 for driving the camshaft 90 is installed over the camshaft 90B as shown in
In the normal rotation drive mode, the rotation of the camshaft 90B is transmitted to the camshaft 90A so that the camshaft 90A and camshaft 90B rotate in the direction of the arrow in
When a mode switch is made from the swing drive mode to the normal rotation drive mode, the motor 50H is driven in such a direction that the camshaft 90B rotates counterclockwise as viewed in
The same holds true for the camshaft 84, camshaft 86, and camshaft 88. When the intake valves 32 are driven in the swing drive mode, the relative position of the cam 64 is varied from the one in the normal rotation drive mode. The camshaft 84 is provided with a second-cylinder cam 64 and a fourth-cylinder cam 64, and the crankshaft rotates 270° between the intake stroke of the second cylinder and the intake stroke of the fourth cylinder. Therefore, when the ratio between the number of rotations of the camshaft 84 and the number of rotations of the crankshaft is 1:2, the camshaft 84 rotates 135° between the intake stroke of the second cylinder and the intake stroke of the fourth cylinder. Consequently, when the second-cylinder cam 64 is positioned 1350 apart from the fourth-cylinder cam 64 in the normal rotation drive mode, the intake valves 32 can be opened/closed in accordance with the intake strokes of the second and fourth cylinders. Further, when, in the swing drive mode, the relative angular positions of the two camshafts constituting the camshaft 84 are changed so that the second-cylinder cam 64 is positioned 180° apart from the fourth-cylinder cam 64, the rotation amount of the camshaft 84 can be minimized in the swing drive mode. The other camshafts 86, 88 are similar to the camshaft 84 in the relative angular positions of the cams 64 in the normal rotation drive mode and in the relative angular positions of the cams 64 in the swing drive mode. As described above, the relative angular positions of the cams 64 in the normal rotation drive mode are greater for the camshaft 84, camshaft 86, and camshaft 88 than for the camshaft 90.
A method for avoiding a collision between the intake valves 32 and the piston 44 when the relative rotational positions of the camshaft 90A and camshaft 90B are changed will now be described.
If the position at which the intake valve 32 is lifted advances toward the top dead center (toward the lift position of the exhaust valve 34) when the relative rotational positions of the camshaft 90A and camshaft 90B are changed in the manner described above, it is conceivable that the intake valve 32 may collide against the piston 44 when lifted. Therefore, when the relative rotational positions of the camshaft 90A and camshaft 90B are to be changed, it is preferable that the change retard the lift position of the intake valve 32. This ensures that the top dead center of the piston 44 is positioned apart from the lift position of the intake valve 32, and properly prevents the intake valve 32 from colliding against the piston 44.
When a mode switch is made from the normal rotation drive mode to the swing drive mode, the method described above rotates the camshaft 90B clockwise relative to the camshaft 90A as viewed in
When a mode switch is made from the normal rotation drive mode to the swing drive mode, the first embodiment also rotates the camshaft 60B clockwise relative to the camshaft 60A as viewed in
The valve mechanism 36 for driving the intake valve 32 is configured the same as the valve mechanism 38 for driving the exhaust valve 34. As regards the valve mechanism 38 for driving the exhaust valve 34, however, it is preferred that the relative rotational positions of the two camshafts be changed to prevent the lift position of the exhaust valve 34 from retarding toward the top dead center, that is, to advance the lift position of the exhaust valve 34. This makes it possible to properly prevent the exhaust valve 34 from interfering with the piston 44.
A method for minimizing the camshaft rotation angle for driving the intake valve 32 will now be described. The tappet clearance between the intake valve 32 and cam 64 can be adjusted in two ways. One method is to insert a shim or the like to make mechanical adjustments. The other method is to furnish a rocker arm supporting point with a hydraulic lash adjuster (HLA).
The hydraulic lash adjuster 98 provides automatic hydraulic adjustments of the vertical position of the rocker arm 96 to automatically adjust the tappet clearance or reduce it to zero. Therefore, the cam 64 on the camshafts 84-90 is in constant contact with the roller 96a as shown in
When, on the other hand, a shim or the like is inserted to mechanically adjust the vertical position of the rocker arm 96, the clearance between the cam 64 and roller 96a cannot perfectly be reduced to zero. Therefore, when mechanical adjustments are to be made, it is necessary to rotate the camshafts 84-90 to an exceptional extent until the clearance is reduced to zero at the beginning of lifting, and provide a preparatory zone that precedes the beginning of lifting.
If, for instance, the tappet clearance of the intake valve 32 is mechanically adjusted, it is necessary to provide a preparatory zone at a crank angle position for the beginning of opening as shown in
When the mechanical adjustment method is used as described above, the actual operating angle of the cam 64 is larger than when the hydraulic lash adjuster 98 is furnished. Therefore, the motor speed increases in the swing drive mode, thereby increasing the power consumption. Further, it is necessary to increase the phase angle between two cam noses by the amount of increase in the actual operating angle for the purpose of avoiding an overlap between the cam lift sections of two cams in the swing drive mode. This enlarges the rotation amount required for a cam change, raises the motor speed in the swing drive mode, and increases the power consumption.
When the employed mechanism includes the hydraulic lash adjuster 98, the preparatory zone is not needed because the tappet clearance is zero and the cam 64 is in constant contact with the roller 96a. Therefore, the operating angles of the camshafts 84-90 can be reduced by furnishing the hydraulic lash adjuster 98. This makes it possible to reduce the time required for an intake valve lift. Further, when the intake valve 32 is driven in the swing drive mode, it is possible to reduce the rotation angle for a cam change and the time required for such a change.
It is therefore preferable that the first and second embodiments reduce the operating angle of the cam 64 by adjusting the tappet clearance with the hydraulic lash adjuster 98. This not only increases the degree of freedom in varying the valve timing, but also reduces the drive amount of the motor 50. Consequently, the power consumption can be minimized.
If the tappet clearance is adjusted with the hydraulic lash adjuster in a situation where the employed mechanism does not use a rocker arm, that is, the acting force of the cam 64 directly works on the valve body 32, the inertia prevailing when the cam 64 drives the valve body 32 increases. Therefore, when the tappet clearance is to be adjusted with the hydraulic lash adjuster 98, it is preferred that the employed mechanism include the rocker arm 96 as shown in
A method for changing the position of the motor 50 for the valve mechanism 36 in accordance with the drive scheme for a vehicle in which the internal combustion engine 10 is mounted will now be described with reference to
As described above, when a V-type eight-cylinder internal combustion engine 10 drives the intake valves 32 of two cylinders with one camshaft 90 in the swing drive mode, the second embodiment varies the relative positions of the cams 64 from those in the normal rotation drive mode. Therefore, the rotation amount of the camshaft 90 for the swing drive mode can be reduced. This makes it possible to reduce the power consumption of the motor 50H, which drives the camshaft 90, and provide enhanced system efficiency.
In the embodiments described above, the relative angular positions of the cams 64 for two cylinders in the swing drive mode are set so that the cams 64 are positioned 180° apart from each other. Alternatively, however, the relative angle between the two cams 64 may be smaller than 180° as far as the cam lift sections of the two cams 64 do not overlap in the swing drive mode.
A third embodiment of the present invention will now be described. The third embodiment drives the intake valves 32 and exhaust valves 34 to properly control the oxygen occlusion amounts of the catalysts 42, 44 during a fuel cut-off operation.
In the system shown in
Particularly when control is exercised to increase the amount of fuel for power increase or other similar purposes, the exhaust air-fuel ratio becomes rich and a large amount of oxygen is released from the catalysts 42, 44. Consequently, the catalysts 42, 44 are placed in a reduction condition so that the odor of catalysts may be emitted.
As such being the case, while the vehicle in which the internal combustion engine 10 is mounted decelerates, the present embodiment exercises control (fuel cut-off) to shut off the fuel supply from the fuel injection valve 30. While a fuel cut-off operation is being conducted, air flows from the intake path 12 to the exhaust path 14. Therefore, the catalysts 42, 44 adsorb oxygen in the air and minimize the possibility of allowing the odor of catalysts to be emitted. Further, increased fuel efficiency can be provided because no combustion occurs during fuel cut-off.
If the oxygen adsorption amounts of the catalysts 42, 44 are excessively large and the temperatures of the catalysts 42, 44 are high, the catalysts 42, 44 deteriorate. When the oxygen adsorption amounts of the catalysts 42, 44 are large, therefore, the present embodiment closes the exhaust valves 34 of all cylinders during fuel cut-off to stop the air flow to the exhaust path 14 and shut off the oxygen supply to the catalysts 42, 44. This makes it possible to prevent the amounts of oxygen supply to the catalysts 42, 44 from increasing excessively and properly suppress the deterioration of the catalysts 42, 44.
A fuel cut-off operation is mainly performed at the time of deceleration. Therefore, when the exhaust valves 34 of all cylinders are closed during fuel cut-off, the present embodiment opens predetermined intake valves 32 to perform proper pumping work and apply the engine brake during fuel cut-off driving.
As shown in
The above control processes, which are performed during fuel cut-off, will now be described in detail. First of all, the control process performed to close the exhaust valves 34 during fuel cut-off will be described.
The valve mechanism 38 includes a motor 116, which serves as a driving source, a gear train 118, which serves as a mechanism for transmitting the rotary motion of the motor 116, and a camshaft 120, which converts the rotary motion transmitted from the gear train to a linear open/close motion of the exhaust valves 34. The rotary motion of the motor 116 is transmitted to the camshaft 120 through the gear train 118.
As shown in
As shown in
The end faces of the flange sections 66, 68 are configured the same as the counterparts according to the first embodiment, which are described with reference to
If the lock pin 74 is not inserted into the hole 70 while the camshaft 120A and camshaft 120B are coupled together, the camshaft 120A and camshaft 120B can relatively rotate. When the lock pin 74 is inserted into the hole 70, the relative rotational positions of the camshaft 120A and camshaft 120B are locked.
The state shown in
While the lock pin 74 is inserted into the hole 70 as shown in
In the state shown in
In the state shown in
Therefore, when the camshaft 120 is stopped during fuel cut-off so that its angular position is as shown in
The valve mechanism 38 may include two motors, which respectively control the camshaft 120A and camshaft 120B. In this case, too, the exhaust valves 34 of all cylinders can be closed by setting the angular positions of the camshafts 120A, 120B as shown in
The control process performed as shown in
As shown in
As is the case with the first embodiment, the valve mechanisms 36G, 36H include motors 50G, 50H, respectively, as a driving source. The rotary motion of the motor 50G is transmitted to a camshaft 110A through a gear train 52G. Similarly, the rotary motion of the motor 50H is transmitted to a camshaft 110B through a gear train 52H.
As shown in
As shown in
When the exhaust valves 34 of all cylinders are closed in the above manner in a situation where the intake valve side is configured as described above, the present embodiment opens only the intake valves 32 of the first and second cylinders by a predetermined amount by changing the relative angular positions of the camshaft 110A and camshaft 110B.
Gas exchange can then be made between the first and second cylinders to perform proper pumping work. In this instance, the intake valves 32 of the third and fourth cylinders close. However, it is preferred that the intake valves 32 of the third and fourth cylinders close when the pistons 44 of the third and fourth cylinders are positioned midway between the top dead center and bottom dead center. The exhaust valves 34 of the third and fourth cylinders are already closed. If the intake valves 32 close when a piston 44 is positioned close to the bottom dead center, the amount of air compressed when the piston 44 moves toward the top dead center increases to exhibit greater resistance. Similarly, if the intake valves 32 close when the piston 44 is positioned close to the top dead center, the negative pressure produced when the piston 44 moves toward the bottom dead center increases, thereby causing an increase in the resistance produced when the piston 44 moves toward the bottom dead center. Therefore, if the intake valves 32 close when the piston 44 is positioned midway between the top dead center and bottom dead center, the resistance produced when the piston 44 moves up and down can be minimized after intake valve closure. Since the third and fourth cylinders are 180° out of phase with each other, their pistons 44 are simultaneously positioned midway between the top dead center and bottom dead center.
In a four-cylinder internal combustion engine 10, an explosion stroke is performed in the first, third, fourth, and second cylinders in the order named at intervals of 180° crank angle as described earlier. Therefore, the first and second cylinders are 180 crank angle degrees out of phase with each other. Consequently, when the piston 44 of the first cylinder moves from the bottom dead center to the top dead center, the piston 44 of the second cylinder moves from the top dead center to the bottom dead center. In this instance, the exhaust valves 34 of all cylinders and the intake valves 32 of the first and second cylinders are closed. Therefore, the air expelled from the first cylinder due to an ascent of the piston 44 of the first cylinder flows backward within the intake path 12, reaches the surge tank 28, and is taken into the second cylinder due to a descent of the piston 44 of the second cylinder.
Similarly, when the piston 44 of the second cylinder moves from the bottom dead center to the top dead center, the air expelled from the second cylinder due to an ascent of the piston 44 flows backward within the intake path 12, reaches the surge tank 28, and is taken into the first cylinder due to a descent of the piston 44 of the first cylinder. Consequently, when only the intake valves 32 of the first and second cylinders, which are 180° out of phase with each other, are opened, gas exchange can be made between the first and second cylinders to perform pumping work.
In the above instance, the lift amount for the intake valves 32 of the first cylinder is made equal to the lift amount for the intake valves 32 of the second cylinder. This ensures that the air expelled from the first cylinder is taken into the second cylinder without excess or deficiency, and that the air expelled from the second cylinder is taken into the first cylinder without excess or deficiency. This prevents the amount of air expelled from one cylinder from exceeding the amount of air taken into the other cylinder, thereby inhibiting excess air from flowing backward toward the throttle valve 22. The above also prevents the amount of air taken into one cylinder from exceeding the amount of air expelled from the other cylinder, thereby inhibiting an unnecessary negative pressure from being generated in the intake path 12 due to intake amount insufficiency.
The amount of pumping work can be adjusted by changing the lift amounts of the intake valves 32 of the first and second cylinders while ensuring that they are equal. Decreasing the lift amounts for the intake valves 32 increases the resistance produced when air passes through the intake valves 32, thereby increasing the amount of pumping work. This provides increased engine braking force. On the other hand, increasing the lift amounts for the intake valves 32 decreases the resistance produced when air passes through the intake valves 32, thereby decreasing the amount of pumping work. This provides decreased engine braking force. Therefore, optimum engine braking force can be generated during fuel cut-off by controlling the lift amounts for the intake valves 32. This makes it possible to control the engine braking force by varying the lift amounts for the intake valves 32 in accordance, for instance, with the required vehicle speed level (e.g., the amount of brake pedal depression). Further, when deceleration ends, the amount of pumping work can be reduced to decrease the engine braking force by fully closing the intake valves 32 of the first and second cylinders and closing the intake valves 32 of all cylinders.
A method of controlling the aforementioned intake valves 32 and exhaust valves 34 will now be described with reference to a timing diagram in
In
The position of crank angle θ1 corresponds to the position of the camshaft 120 that is shown in
After the camshaft 120 is stopped at crank angle θ1, oil is supplied to the oil path 79 and forwarded to the hole 70. This drives the lock pin 74 and disengages the lock pin 74 from the hole 70.
The camshaft 120B can now rotate relative to the camshaft 120A. The camshaft 120B rotates in the direction of arrow Y in
When crank angle θ1 is reached, actual control is exercised so as to stop the camshaft 120 and drive the lock pin 74 at virtually the same time. Therefore, the camshaft 120B instantaneously rotates to the state shown in
Next, control is exercised to open the intake valves 32 of the first and second cylinders by a predetermined amount. As shown in
Although the intake valves 32 of the fourth cylinder start a lift after crank angle θ1 is reached, control is exercised to close the intake valves 32 of the fourth cylinder at the position of crank angle θ2 and stop the rotation of the camshaft 110B. As described earlier, it is preferred that the intake valves 32 of the third and fourth cylinders close when the pistons 44 of the third and fourth cylinders are positioned midway between the top dead center and bottom dead center. This ensures that the intake valves 32 of all cylinders close after crank angle θ2 is reached.
When the crank angle increases by a predetermined amount from θ2 and reaches θ3, control is exercised to open the intake valves 32 of the first and second cylinders by a predetermined amount. More specifically, the intake valves 32 of the second cylinder are lifted by a predetermined amount by placing the camshaft 110A at a predetermined angular position after crank angle θ3 is reached. In this instance, it is possible to lift only the second-cylinder intake valves 32 because the second-cylinder and third-cylinder cams 64 on the camshaft 111A are 90° out of phase with each other.
After crank angle θ3 is reached, the camshaft 110B is set at a predetermined angular position to lift the first-cylinder intake valves 32 and second-cylinder intake valves 32 by the same amount. The two camshafts 110B are joined by the coupling member 110C and equipped with the first-cylinder cams 64 and fourth-cylinder cams 64. However, the first-cylinder cams 64 and fourth-cylinder cams 64 are 90° out of phase with each other. Therefore, it is possible to lift only the intake valves 32 of the first cylinder.
Consequently, only the intake valves 32 of the first and second cylinders can be opened by the same lift amount to perform pumping work and apply the engine brake.
When a fuel cut-off operation is terminated or when a normal operation is to be resumed during the fuel cut-off operation, the motor 116 drives the camshaft 120A for the exhaust valves 34. The camshaft 120A then rotates relative to the camshaft 120B. When the position of the lock pin 74 agrees with that of the hole 70, the acting force of the spring 76 inserts the lock pin 74 into the hole 70. The camshaft 120A and camshaft 120B are then unified. When the motor 116 drives the camshaft 120A and camshaft 120B, which are unified, a normal operation can be conducted in the normal rotation drive mode or swing drive mode.
As regards the intake valves 32, a normal operation can be conducted in the normal rotation drive mode or swing drive mode by normally driving the motor 38G and motor 38H.
As described above, the third embodiment can stop the air flow to the exhaust path 14 because it closes the exhaust valves 34 of all cylinders during fuel cut-off. This makes it possible to stop the supply of oxygen to the catalysts 42, 44, and avoid an excessive supply of oxygen to the catalysts 42, 44. Consequently, the deterioration of the catalysts 42, 44 can be properly suppressed.
Further, when the exhaust valves 34 of all cylinders are closed during fuel cut-off, the third embodiment opens, by a predetermined amount, only the intake valves 32 of two cylinders that are 180 crank angle degrees out of phase with each other. Therefore, gas exchange can be made between the two cylinders through the intake path 12 and surge tank 28. This makes it possible to perform appropriate pumping work and properly apply the engine brake during a fuel cut-off operation.
The third embodiment closes all exhaust valves 34 and opens only some intake valves 32 during fuel cut-off. However, an alternative is to close all intake valves 32 and open only some exhaust valves 34 during fuel cut-off. In this alternative case, too, it is possible to stop the air flow to the exhaust path 14 by closing all intake valves 32 and generate engine braking force by opening only some exhaust valves 34.
Number | Date | Country | Kind |
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2005-133347 | Apr 2005 | JP | national |
2005-329111 | Nov 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/308495 | 4/18/2006 | WO | 00 | 10/15/2007 |