A variety of different types of valves are known in the art and are generally used for the purpose of controlling the flow of a gas and/or fluid within a particular gas or fluid flow or transport system. One type of such known valves is a poppet valve that includes a valve body having one or more fluid inlets and fluid outlets, a valve seat disposed within the body, and a movable poppet member disposed within the body. Fluid flow through the valve is affected by the placement position of the poppet member within the valve body relative to the valve seat.
For example, the poppet valve may be configured such that fluid flow through the valve body is elected by moving the poppet member from a closed position, where a portion of the poppet member is positioned or seated against the valve seat, to an open position, where the poppet member is moved relative to the valve seat to become unseated to thereby permit the flow of fluid through the valve. Poppet valves can be configured differently to address different system flow requirements, e.g., in an example embodiment fluid flow through a valve may instead occur when the poppet member is seated against the valve seat.
Poppet valves known in the art are constructed having a poppet member including an elastomeric material disposed along a surface portion of the poppet member that is located adjacent the valve seat for the purpose of providing an improved degree of sealing when the poppet member is positioned against the valve seat. While poppet valves including a poppet member constructed in such manner may provide an improved degree of sealing as contrasted with a purely metallic poppet member, when subjected certain aggressive fluid-transport services such as slurry service, i.e., liquid transport service comprising intermixed fluid and a solid constituents and the like, the elastomeric material of such poppet valves may undergo abrasion wear and/or stress cracks from repetitive cycling of being seated and unseated during valve operation, which abrasion wear and/or stress cracks may eventually result in a failure that reduces the effective valve service life.
According to some embodiments, valve members have a rigid body having a head at one end having a circular-shaped side section extending axially from the head. A composite seal element is adjacent the side section, and extends circumferentially therearound. The composite seal element includes an elastomeric body having an inner diameter that is in contact with the side section, and having an outside surface extending away from the side section. The composite seal includes a non-elastomeric material that is attached with at least a portion of the elastomeric body outside surface.
In some embodiments, the non-elastomeric material is a fabric material. In an example, the non-elastomeric material is attached along a portion of the elastomeric body outside surface that is positioned to make contact with a valve seat within a valve body and/or may be attached along a portion of the outside surface that does not make contact with the valve seat within a valve body.
The non-elastomeric material may have a constant thickness along the outside surface, or may have a thickness that is different depending on the placement position along the outside surface. In an example, the non-elastomeric material is provided in the form of a fabric that is integrally bonded with the elastomeric body. The fabric may be provided in one or more layers disposed on or in the body. In an example, the elastomeric material is urethane, and the non-elastomeric material is a fabric including aramid fiber. In an example, the non-elastomeric material covers at least 25 percent of the outside surface. In an example, the non-elastomeric material has a thickness greater than about 0.1 mm or in the range of from about 0.2 to 1 mm.
According to some embodiments, valve members have an improved degree of service life by improving a degree of wear resistance at the sealing surface and/or by providing an improved degree of support and rigidity to the elastomeric body at or adjacent to the sealing surface.
These and other features and advantages of valves and valve members as disclosed herein will be appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Valve members as disclosed herein may be used in a number of different types of valves, e.g., where the valve member is disposed movably therein to engage a valve seat for the purpose of controlling fluid flow within the valve. In an example, the valve member is a poppet member, e.g., having a metallic body, having a circular outside surface that is configured for placement against a circular seat within the valve body. The outside surface includes a composite seal element disposed therealong (e.g., the composite seal is adjacent to the outside surface of the valve member), where the composite seal element includes a non-elastomeric material, e.g., in the form of a fabric material, joined with an elastomeric body, e.g., disposed along at least a portion of the body outside surface.
The fabric material can be positioned along the entire outside surface or a portion of the body outside surface, and the fabric material may have a constant thickness or a variable thickness depending on location along the outside surface. In some embodiments, valve members as disclosed herein have an improved level of wear resistance and/or resistance to cracking when placed into use, thereby having an improved effective service life.
Poppet valve members are used in a variety of different types of valves and valve applications. For example, poppet valve members may be used in MacClatchie valves, which are pump valves used in conjunction with a reciprocating piston pump to effect fluid transport.
A pair of poppet valve members 18 and 20 is positioned within the fluid-transport chamber 14 to provide fluid transport through the valve in response to the movement of the piston 16. A first valve member 18 is located at an upper end of the channel 14, and is biased by a spring 24 into seated engagement with a first valve seat 26 that is fixedly attached to the channel. A second valve member 20 is located at a lower end of the channel 14, and is biased by a spring 30 into seated engagement with a second valve seat 32 that is fixedly attached to the channel.
Arranged in this manner, movement of the piston 16 outwardly away from the channel 14 causes the second valve member 20 to move upwardly against the spring bias to become unseated from the second valve seat 32 and permit the passage of fluid into the channel 14. While a reversed movement of the piston 16 inwardly into the channel 14 causes the second valve member 20 to be seated against the second valve seat 32, and causes the first valve member 18 to move upwardly against the spring bias to become unseated from the first valve seat 26 and permit the passage of fluid outwardly from the channel 14. The valve members 18 and 20 illustrated in
Moving from right to left in
In an example, the side section 56 is configured in this manner to both accommodate placement of a circular composite seal element 66 as disclosed herein therewith, and to position the composite seal element at a location for making contact with a valve seat within a valve. The composite seal element 66 as disclosed herein includes an elastomeric body 68 and a non-elastomeric material 70 disposed along an outside surface 72 of the elastomeric body 68. In some embodiments, elastomeric materials useful for forming the elastomeric body include polymers capable of undergoing a desired amount of elastic deformation to provide a leak-tight seal with a valve seat. Suitable elastomeric materials include nitrile, highly saturated nitrile, carboxylated nitrite, natural rubber, fluoropolymer, urethane, or combinations thereof.
In some embodiments, materials useful for forming the non-elastomeric layer include materials capable of providing an improved degree of abrasion resistance to the underlying elastomeric body, and/or that are also capable of providing a degree of support or rigidity to the elastomeric body. Suitable non-elastomeric materials suitable include those provided in the form of a fabric selected from the group including and not limited to those formed from aramid fibers, such as Kevlar, cotton, nylon, polyester, or combinations thereof.
In an example, the non-elastomeric material is a fabric material that is impregnated with the elastomeric material used to form the body, and is bonded to an outside surface of the elastomeric body during a molding process used to form the composite seal element 66. Thus, the resulting composite seal element 66 is one where the fabric material is integrally bonded together with the underlying elastomeric body.
The placement position of the fabric material in the composite seal element and/or the thickness of the fabric material on the elastomeric body may vary depending on the particular valve member construction, the types of elastomeric and fabric materials being used, the type of valve being used, and/or the valve end-use application. For example, the fabric, material may be positioned along the composite seal element at a location that directly engages a valve seat, e.g., for applications calling for increased abrasion resistance, such as applications where the fluid being transported through the valve is a slurry including both fluid and solid constituents. In another example, the fabric material may be placed at a location that directly engages a valve seat, e.g., for valve applications calling for an increased level of protection against crack development in the underlying elastomeric body seal. In another example, the fabric material may he positioned along the composite seal element at a location that does not directly contact the valve seat, e.g., for applications calling for an increased level of rigidity or support of the elastomeric body. Further, if desired, the fabric material may be positioned along the body at a position that is not on the body outside surface, e.g., for the purpose of providing a desired degree of support and or rigidity to the body at a particular location. Additionally, the fabric material can he placed in any combination of the above-noted locations.
In an example where the fabric seal is disposed along an outside surface of the body, the fabric material may cover at least about 25 percent of the elastomeric body outside surface, in the range of from about 25 to 100 percent, or in the range of from about 50 to 100 percent of the elastomeric body outside surface.
The fabric material may have a thickness that is constant within the composite seal element, or that varies depending on the placement position along the composite seal element. In an example, the fabric material may have a thickness of greater than about 0.1 mm, in the range of from about 0.2 to 1 mm, from about 0.3 to 0.5 mm, or in the range of from about 0.35 to 0.45 mm The desired thickness may be provided in the form of a single layer of the fabric material and/or through the use of two or more fabric material layers (as better described below and illustrated in
Referring still to
Accordingly, while a particular angle of departure at this position has been disclosed, it is to he understood that valve members as disclosed herein may have a fabric material that does not have an angle of departure at this location, or that has one that is other than that illustrated in this example. In some embodiments, the fabric material 70 has a tapered transition 75 starting at a lower-most edge of the bottom section 74, and has a constant thickness along a remaining portion of the bottom section. For example, the thickness of the fabric material along the bottom section is within the ranges noted above, e.g., approximately 0.42 mm.
The fabric material 70 disposed along the side section 76 has a generally constant thickness extending from a tapered transition 78 at a side section leading edge. In this example, the tapered transition has an angle of departure (as measured relative to an axis that is perpendicular to the side section 76) of approximately 45 degrees. In some embodiments, having an angle of departure at this location is desired to create a squeegee-like wiping effect. As the elastomeric composite is compressed, the portion of the elastomeric with the lesser angle contacts the mating valve geometry first, pushing any slurry between the components toward the outside diameter (“OD”) of the valve. The higher-angle area starts to seal as compression continues, further pushing slurry toward the OD. Accordingly, while a particular angle of departure at this position has been presented, it is to be understood that valve members as disclosed herein may have a fabric material that does not have an angle of departure at this location, or that has an angle of departure that is different than that illustrated in this particular example. In some embodiments, the fabric material 70 along the side section has a thickness of approximately 0.8 mm. Placement of the fabric material along the side section 76, and the relatively thicker layer of the fabric material along this section, may operate to provide additional rigidity to the underlying elastomeric body to thereby resist damage that may be caused by repeated contact. with a. valve seal.
As noted above for the example valve member illustrated in
Referring to FIG. SB, the elastomeric body 100 for this embodiment is configured differently from that disclosed above and illustrated in
Specifically, the second section 108 is provided at the above angle of departure to coincide with the geometry of the conical surface on the valve seat, on which the elastomeric composite member will contact and seal. Specifically, the third section 110 is provided at about the above angle of departure for the purpose of creating a squeegee-like wiping effect. As the elastomeric composite member is compressed, the portion of the elastomeric member with the lesser angle contacts the mating geometry first, pushing any slurry between the components toward the OD of the valve. The higher angle area starts to seal as compression continues, further pushing slurry toward the OD. While particular angles of departure have been noted for sections 108 and 100 for the example illustrated in
As shown in
As noted above for the valve member illustrated in
Referring to
Specifically, the second section 158 is provided at the above angle of departure to coincide with the geometry of the conical surface on the valve seat, on which the elastomeric composite member will seal. Thus, it is to be understood that the particular angle of departure for the second section 158 may vary depending on the geometry of the particular valve with which the valve member will be used.
As shown in
In this embodiment, the fabric material is placed only along the bottom section 164 and not along the side section 166, e.g., for providing a desired degree of protection to the underlying elastomeric material at and immediately adjacent to where the composite seal member will make contact with a valve seat, and in a valve application where additional support or reinforcement (e.g., from placement of the fabric material along the side section) is not needed.
The fabric material is provided in this embodiment having a constant thickness along the outside surface of the elastomeric body (except for the tapered section 168), and the thickness of the fabric material is within the range noted above, and in some embodiments, may be approximately 0.42 mm. While a particular fabric material layer thickness has been disclosed, it is to be understood that composite valve members as disclosed herein may have a thickness that is greater than or less that this particular thickness, which thickness may be influenced by factors that include, and are not limited to, the type of elastomeric material used to form the elastomeric body, the type of material used to form the fabric layer, the configuration of the elastomeric body, and the type of valve and valve end-use application.
The side section 188 may be configured to both accommodate placement of a circular composite seal element 198 therewith, and to position the composite seal element at a location for making contact with a valve seat within a valve. The composite seal element 198 includes an elastomeric body 200 and a fabric material 202 disposed along an outside surface 204 of the elastomeric body 200 for disposed inside the elastomeric body 200 at an outside portion of the elastomeric body). The elastomeric body and fabric material may be formed from the same materials noted above for the other embodiments.
The elastomeric body 200 of
Specifically, the second section 208 may be provided at the above described angle of departure to coincide with the geometry of the conical surface on the valve seat, on which the elastomeric composite member will seal. The third section 210 may be provided at the above described angle of departure for the purpose of creating a squeegee-like wiping effect. As the elastomeric composite member is compressed, the portion of the elastomeric member with the lesser angle contacts the mating geometry first, pushing any slurry between the components toward the OD of the valve. The higher angle area starts to seal as compression continues, further pushing slurry toward the OD. It is to be understood that the second and third sections may be configured having angles of departure other than noted depending on the particular configuration of the valve that the valve member will be used with.
In this embodiment, the fabric material 202 is provided over only a portion of the elastomeric seal outside surface 204, following along the elastomeric body fourth section 212. As shown in
In some embodiments, the fabric material is placed only along the composite seal member side section 216 for providing a desired degree of support and/or rigidity to the underlying elastomeric material in a valve application where added abrasion resistance at a point of contact with the valve seat (e.g., from placement of the fabric material along the bottom section) is not needed.
The fabric material is provided in this embodiment may have a constant thickness along the outside surface of the elastomeric body (except for the tapered section 218) that is within the range noted above, and in some embodiments, may be approximately 0.42 mm. While a particular fabric material layer thickness has been disclosed, it is to be understood that composite valve members as disclosed herein may have a thickness that is greater than or less that this particular thickness, and the thickness may be selected by considering factors that include, but are not limited to, the type of elastomeric material used to form the elastomeric body, the type of material used to form the fabric layer, the configuration of the elastomeric body, and the type of valve and valve end-use application.
While valve members including composite seal member constructions as disposed herein have been discussed with reference to specific illustrations, it is to be understood that valve composite seal members as disclosed herein, i.e., including both an elastomeric seal body and a fabric material integrally bonded therein, may be configured differently than as illustrated While remaining within the scope of the composite seal member as disclosed herein.
While the composite seal member has been disclosed as including a fabric material, composite seal members as disclosed herein may also be formed including an elastomeric body with a plurality of fibers disposed along a desired outside surface portion of the elastomeric body, e.g., where the fibers are not necessarily provided in a woven configuration that may be considered a fabric material. The fibers useful in this regard may be the same ones that are used to form fabric materials disclosed above.
Other modifications and variations of composite seal elements and valve members including the same as disclosed herein will be apparent to those skilled in the art. It is, therefore, to be understood that within the scope of the present disclosure that composite seal elements and valve members including the same may be practiced otherwise than as specifically described.
This patent application claims priority to and the benefit of U.S. Provisional Patent Application 61/834,358, filed on Jun. 12, 2013, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61834358 | Jun 2013 | US |