Information
-
Patent Grant
-
6425359
-
Patent Number
6,425,359
-
Date Filed
Friday, June 22, 200123 years ago
-
Date Issued
Tuesday, July 30, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Chang; Ching
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 9039
- 123 904
- 123 9047
- 123 9027
- 123 9018
- 123 9025
- 123 9031
- 123 9017
-
International Classifications
-
Abstract
A valve moving apparatus of an internal combustion engine has an intake camshaft with an intake variable cam piece for opening and closing an intake valve, and an exhaust camshaft with an exhaust variable cam piece for opening and closing an exhaust valve. Each variable cam piece has a low speed cam section and a high speed cam section and is movable axially relatively to the camshaft. A hydraulic driving mechanism is provided for moving the variable cam piece axially in accordance with engine operation condition. The driving mechanism has a driving piston and arms touching both sides of the variable cam piece. When valve operating characteristic of the intake valve or the exhaust valve is changed corresponding to engine operation condition, response is improved. The engine can be miniaturized.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve moving apparatus of an internal combustion engine having a mechanism for changing valve operating characteristic such as lift amount of at least one of an intake valve and an exhaust valve of the internal combustion engine in accordance with operating condition of the engine.
2. Description of the Related Art
Hitherto, as an apparatus for changing valve operating characteristic such as lift amount of an intake valve or an exhaust valve of an internal combustion engine in accordance with operating condition of the engine, a valve timing control apparatus of an engine disclosed in Japanese Laid-Open Patent Publication Hei 6-117207 has been known, for example. This apparatus comprises a rocking cam for opening and closing an intake valve or an exhaust valve, a driving cam for rocking the rocking cam supported on a camshaft rotated by power from a crankshaft, and a valve timing variable mechanism provided at one end of the camshaft for moving the camshaft axially and changing rotational phase of the camshaft with respect to the crankshaft. The driving cam is formed in a shape tapered in direction of axis of the camshaft.
When the camshaft is moved in one axial direction by the valve timing variable mechanism in accordance with engine operating condition, the valve is opened with a smaller lift amount and a smaller operation angle by the rocking cam rocked by the tapered driving cam which moves axially together with the camshaft. On the other hand, when the camshaft is moved in another direction, the valve is opened with a larger lift amount and a larger operation angle. Further, when the camshaft and the driving cam move axially, rotational phase of the camshaft with respect to the crankshaft is changed, and therefore a crank angle at which lift amount of the valve becomes maximum is also adjusted.
In the above prior art, since the driving cam for changing lift amount and operation angle of the valve is moved in a body with the camshaft by the valve timing variable mechanism, weight of an object to be moved by the valve timing variable mechanism (driving cam) is large, and further, sliding resistance of the camshaft supported by an engine main body is added. Therefore, response to change of the valve lift characteristic is not good. If a large driving force is desired in order to improve the response, the valve timing variable mechanism and the engine become large.
The present invention is achieved in view of the foregoing, and an object of the present invention is to provide a valve moving apparatus of an internal combustion engine that response to change of valve operating characteristic of an intake valve or an exhaust valve can be improved and the internal combustion engine can be miniaturized.
SUMMARY OF THE INVENTION
The present invention provides a valve moving apparatus of an internal combustion engine having an intake camshaft provided with at least one intake cam piece for opening and closing an intake valve, and an exhaust camshaft provided with at least one exhaust cam piece for opening and closing an exhaust valve, at least one of the intake cam piece and the exhaust cam piece being a variable cam piece provided with a variable cam section having different valve operating characteristics changing in direction of a rotary axis of the intake camshaft or the exhaust camshaft for opening and closing:the intake valve or the exhaust valve in accordance with the valve operating characteristic including lift amount and operation angle, wherein: the variable cam piece is provided on the intake camshaft or the exhaust camshaft so as to slide in direction of the rotary axis; a driving mechanism for moving the variable cam piece in direction of the rotary axis in accordance with engine operating condition to change the valve operating characteristic of the intake valve or the exhaust valve is provided; the driving mechanism comprises a movable member driven so as to reciprocate along a center axis, and arms extending from the movable member toward the intake camshaft or the exhaust camshaft having contact sections contacted with both side surfaces of the variable cam piece in direction of the rotary axis, respectively; and the center axis of the movable member is positioned near a center line of a cylinder of the internal combustion engine more than the rotary axis of the intake camshaft or the exhaust camshaft.
According to the invention, when the variable cam piece is moved in direction of the rotary axis of the camshaft to change valve operating characteristic of the intake valve or the exhaust valve, the driving mechanism moves the variable cam piece, which is provided on the camshaft so as to slide, in direction of the rotary axis of the camshaft, so that the movable cam section having different valve operating characteristics changing in direction of the rotary axis opens and closes the intake valve or the exhaust valve. Weight of the variable cam piece moved by the driving mechanism is very small compared with total weight of the driving cam and the camshaft of the above-mentioned prior art, therefore, a large driving force is unnecessary and the driving mechanism can be miniaturized.
Since the driving mechanism moves the variable cam piece of light weight when the valve operating characteristic of the intake valve or the exhaust valve is changed, the movement in direction of the rotary axis is carried out rapidly and response to change of the valve operating characteristic is improved, so that operation region that the engine is operated with a most suitable valve operating characteristic is widened and engine performance such as engine output can be improved. Further, since the driving mechanism can be miniaturized, the valve moving apparatus can be miniaturized and therefore the internal combustion engine can be miniaturized.
Since the movable member is positioned near a center of the cylinder more than the intake camshaft and the exhaust camshaft, and the contact section touching the variable cam piece to give driving force of the movable member to the variable cam piece is provided on the arm extending from the movable member toward the intake camshaft or the exhaust camshaft, the driving mechanism can be put within a width of the camshaft in direction of straight line perpendicular to the rotary axis of the camshaft. Therefore, a width of the valve moving apparatus in direction of the straight line does not become large. Further, since the contact sections touché the respective side surfaces of the variable cam piece, the contact sections does not influence rotation of the variable cam piece which rotates together with the intake camshaft and the exhaust camshaft.
As the result, the drive mechanism is disposed between the intake camshaft and the exhaust camshaft, width of the valve moving apparatus in direction of the straight line perpendicular to the rotary axis of the both camshafts does not become large, the valve moving apparatus can be miniaturized and the internal combustion engine can be miniaturized. Further, since the contact sections touch side surfaces of the variable cam piece so as not to influence rotation of the variable cam piece, the intake valve and the exhaust valve can be surely opened and closed by the variable cam piece.
Preferably, the driving mechanism comprises the movable member having a center axis parallel with the rotary axis and a pair of arms extending from the movable member toward the camshaft and having the contact sections, and the movable member has a recess for allowing passing of the rotating variable cam section.
According to this constitution, the movable member can be disposed further close by the camshaft, because of the recess provided on the movable member.
The movable member may have both ends supported by neighboring cam holders respectively. Since the movable member can be supported utilizing the neighboring cam holders, any other member for supporting the movable member is unnecessary. Therefore, number of parts can be reduced, the valve moving apparatus and the internal combustion engine can be miniaturized.
An intake or exhaust rocker arm may be provided between at least one of the intake cam piece and the exhaust cam piece and the intake valve or the exhaust valve to open and close the intake valve or the exhaust valve. The intake or exhaust rocker arm is pivoted on an intake or exhaust rocker shaft and the driving apparatus have an oil passage for applying oil pressure to both end portions of the movable member. The oil passage may be constituted so as to pass through an inner portion of the rocker shaft.
According to such a constitution, an oil passage structure in the valve moving apparatus is not complicated, and arrangement of elements of the valve moving apparatus is not restrained by provision of oil passages for the driving mechanism.
A valve lifter may be disposed between at least one of the intake cam piece and the exhaust cam piece and one of the intake valve and the exhaust valve to come into contact with the intake valve or the exhaust valve. The valve lifter may be provided with a cut portion for escape of the intake cam piece or the exhaust cam piece not coming into contact with the valve lifter.
A cam of the cam piece not coming into contact with the valve lifter, which is adjacent to another cam coming into sliding contact with the valve lifter, rotates passing through the cut portion of the valve lifter without interfering with the valve lifter. Therefore, in a cam piece having a plurality of cams with respective different cam profiles, at least a part of a cam adjacent to a cam coming into sliding contact with the valve lifter can be positioned within a width of the valve lifter in direction of the rotary axis of the camshaft, so that the width of the cam piece in direction of the rotary axis can be made small, and the valve moving apparatus and the internal combustion engine is made compact and light. Further, since size of the cam piece in direction of the rotary axis is small, even in case that a plurality of engine valves for intake and exhaust are provided, cams for these engine valves can be disposed within a limited range of bore diameter of the cylinder. In addition, it is easy to provide cams more than three on one cam piece.
The cut portion may be formed by an opening penetrating the valve lifter so as to connect the inner side with the outer side. Lubricating oil on the outside of the valve lifter flows into the inner side of the valve lifter through the opening forming the cut portion, so that a valve spring disposed in the valve lifter, a retainer and a sliding portion of the engine valve is lubricated easily. Since a part of the valve lifter is cut off for forming the opening, weight of the valve lifter is reduced.
Preferably, each of the intake cam piece and the exhaust cam piece has a first cam section and a second cam section arranged in series in direction of the rotary axis, each of the intake valve and the exhaust valve includes a first engine valve and a second engine valve provided for the same cylinder, the valve lifter includes a first valve lifter disposed between the first engine valve and the first cam section and a second valve lifter disposed between the second engine valve and the second cam section, and the driving mechanism selectively switches over the first cam section and the second cam section coming into sliding contact with the first valve lifter and the second valve lifter respectively.
According to this constitution, the first engine valve and the second engine valve for each cylinder are switched by the same switch means. Namely a common switch means can be used for two engine valves. Therefore, the valve moving apparatus can be made compact.
A valve lifter may be provided between one of the intake cam piece and the exhaust cam piece and the intake valve or the exhaust valve, and the valve lifter may have a cut portion for escape of the arm.
Even if the arm touches a side surface of the cam section at a position radially projected from the base circle portion of the cam, the arm does not come into contact with the valve lifter because the arm is positioned in the cut portion. Therefore, the arm can be positioned within a width of the valve lifter in direction of the rotary axis of the camshaft, so that width of the driving mechanism in direction of the rotary axis can be made small to make the valve moving apparatus and the engine compact and light. Further, since positional relation between the arm and the valve lifter is restrained little, degree of freedom of arrangement of the arm and accordingly degree of freedom of arrangement of the driving mechanism become large.
A valve lifter coming into sliding contact with one of the intake valve and the exhaust valve may be provided between one of the intake cam piece and the exhaust cam piece and the intake valve or the exhaust valve, and a trigger mechanism for setting a switching action beginning time of the driving mechanism when the intake valve or the exhaust valve is closed may be disposed under the intake camshaft or the exhaust camshaft.
Since the trigger mechanism is disposed utilizing a space formed under the camshaft, the valve moving apparatus with the trigger mechanism miniaturized and accordingly the valve moving chamber and the internal combustion engine are miniaturized.
Preferably, the trigger mechanism is disposed between the intake camshaft or the exhaust camshaft and the lifter. The valve moving apparatus can be further miniaturized.
Preferably, the trigger mechanism is disposed overlapping with the lifter in moving direction of the lifter and acts in accordance with movement of the lifter. The valve moving apparatus having the trigger mechanism can be miniaturized in direction of the rotary axis of the camshaft too.
The variable cam piece has cams adjacent to each other having respective base circle portions smoothly connected with each other.
Preferably, the cam section of the cam piece includes a first cam section and a second cam section arranged in series in direction of the rotary axis, the engine valve includes a first engine valve and a second engine valve provided for each cylinder, the lifter includes a first lifter disposed between the first engine valve and the first cam section and a second lifter disposed between the second engine valve and the second cam section, and the trigger mechanism is disposed between the first lifter and the second lifter in direction of the rotary axis. The valve moving apparatus having the trigger mechanism can be miniaturized in direction of the rotary axis.
A lifter holding member may be constituted by a member separated from a cylinder head of the internal combustion engine, and the trigger mechanism may be fixed to the lifter holding member by means of a fixing member for fixing the lifter holding member to the cylinder head. Number of parts and assembling man-hour can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view of an internal combustion engine having a valve moving apparatus according to an embodiment of the present invention corresponding to a partial section taken along the line I—I of
FIG. 2
;
FIG. 2
is a partial plan view of the internal combustion engine of
FIG. 1
from which a cylinder head cover is removed;
FIG. 3
is a partial exploded view of the valve moving apparatus on intake side;
FIG. 4
is a view showing a state of a intake side driving mechanism in a low rotational speed region;
FIG. 5
is a view showing a state of the intake side driving mechanism in a high rotational speed region;
FIG. 6
is a partial longitudinal sectional view of an internal combustion engine having a direct type valve moving apparatus according to another embodiment of the present invention;
FIG. 7
is a partial exploded view of a intake side valve moving Apparatus of the internal combustion engine of
FIG. 6
;
FIG. 8
is a partial sectional view of a intake cam piece and a intake valve lifter in a low speed position taken along a plain including a rotary axis of a intake camshaft and an axis of a valve stem;
FIG. 9
is a partial sectional view of the intake cam piece and the intake valve lifter in a high speed position similar to
FIG. 8
;
FIG. 10
is a view of the intake cam piece and the intake side driving mechanism in a low speed position viewed in direction of the arrow X of
FIG. 6
;
FIG. 11
is a view of the intake cam piece and the intake side driving mechanism in a high speed position similar to
FIG. 10
;
FIG. 12
is a sectional view of a direct type valve moving apparatus having a valve lifter with a roller according to other embodiment of the present invention;
FIG. 13
is a sectional view showing further embodiment of the present invention;
FIG. 14
is a partial longitudinal sectional view of an internal combustion engine having a direct type valve moving apparatus according to further another embodiment of the present invention;
FIG. 15
is a partial exploded view of a intake side valve moving apparatus in the internal combustion engine of
FIG. 14
;
FIG. 16
is a view for explaining a positional relation between a intake side driving mechanism and a cam piece in low rotational speed region;
FIG. 17
is a view for explaining a positional relation between the intake side driving mechanism and the cam piece in high rotational speed region;
FIG. 18
is an exploded perspective view of a trigger mechanism of the direct type valve moving apparatus of
FIG. 14
;
FIG. 19
is a partial perspective view showing a state of the trigger mechanism of
FIG. 18
before it is attached to a lifter holder of the direct type valve moving apparatus of
FIG. 14
;
FIG. 20
is a partial plan view of the lifter holder attached with the trigger mechanism of
FIG. 18
;
FIG. 21
is a sectional view taken along the line XXI—XXI of
FIG. 20
;
FIG. 22
is a view similar to
FIG. 21
showing a state when the intake valve is in the maximum lift;
FIG. 23
is a view similar to
FIG. 21
showing a state of the intake valve immediately before it is closed;
FIG. 24
is a partial sectional view taken along the line XXIV—XXIV of
FIG. 20
for explaining action of the trigger mechanism;
FIG. 25
is a view similar to
FIG. 24
;
FIG. 26
is a view similar to
FIG. 24
;
FIG. 27
is a view similar to
FIG. 24
;
FIG. 28
is a view similar to
FIG. 24
;
FIG. 29
is an exploded perspective view of a trigger mechanism of a direct type valve moving apparatus according to other embodiment of the present invention;
FIG. 30
is a partial perspective view showing a state that the trigger mechanism of
FIG. 29
is attached to the lifter holder of the direct type valve moving apparatus;
FIG. 31
is a partial plan view of the lifter holder attached with the trigger mechanism of
FIG. 29
;
FIG. 32
is a sectional view taken along the line XXII—XXII of
FIG. 31
;
FIG. 33
is a view similar to
FIG. 32
showing a state that the intake valve is in the maximum lift;
FIG. 34
is a view similar to
FIG. 32
showing a state immediately before the intake valve is closed;
FIGS. 35A
,
35
B,
35
C,
35
D and
35
E are partial sectional views corresponding to
FIGS. 24
to
28
for explaining action of the trigger mechanism of
FIG. 29
; and
FIG. 36
is a partial perspective view of a lifter holder attached with a trigger mechanism according to further another embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Hereinafter, embodiments of the present invention will be described.
FIGS. 1
to
5
show the first embodiment of the present invention. The internal combustion engine
1
having a valve moving apparatus according to the present invention is a DOHC type 4-cylinder 4-stroke-cycle internal combustion engine for a vehicle. Referring to FIG.
1
and
FIG. 2
, on an upper surface of a cylinder block
2
is attached a cylinder head
3
, and on an upper surface of the cylinder head
3
is attached a cylinder head cover
4
. A piston
6
fitted in each cylinder
5
so as to reciprocate is connected to a crankshaft (not shown) through a connecting rod (not shown). An intake camshaft
7
IN
and an exhaust camshaft
7
EX
are arranged in direction of row of cylinders in parallel with each other and rotatably supported by a plurality of cam holder
8
fixed to the cylinder head
3
by bolts. The camshafts
7
IN
,
7
EX
are rotated synchronizing with the crankshaft at a speed reduction ratio of 1/2. The cam holders
8
are disposed at both ends of the row of cylinders and between neighboring cylinders. The cam holder
8
consists of an upper cam holder
8
U
and a lower cam holder
8
L
which are divided from each other by a plain including a rotary axis L
IN
of the intake camshaft
7
IN
and a rotary axis L
EX
of the exhaust cam shaft
7
EX. The camshafts
7
IN
,
7
EX
are each supported in a circular hole formed by a semi-cylindrical hollow on an upper surface of the lower cam holder
8
L
and a semi-cylindrical hollow on a lower surface of the upper cam holder
8
U
.
Each cylinder
5
has a combustion chamber
9
formed between the piston
6
and the cylinder head
3
and a pair of intake ports
10
IN
and a pair of exhaust ports
10
EX
are opened to the combustion chamber
9
. The intake ports are opened and closed by respective intake valves
11
IN
and the exhaust the exhaust ports are opened and closed by respective exhaust valves
11
EX
. The intake valves
11
IN
and the exhaust valves
11
EX
are forced in closing direction by valve springs
14
IN
,
14
EX
compressed between the cylinder head
3
and retainers
13
IN
,
13
EX
provided at upper ends of valve stems
12
IN
,
12
EX
, respectively. An ignition plug
15
facing the combustion chamber
9
is screwed to the cylinder head
3
and a cylinder
16
for housing the ignition plug
16
and an ignition coil is fixed to the cylinder head
3
.
In a valve moving chamber
17
formed between the cylinder head
3
and the cylinder head cover
4
are accommodated a valve moving apparatus V for opening and closing the intake valve
11
IN
and the exhaust valve
11
EX
. The valve moving apparatus comprises the intake (exhaust) camshaft
7
IN
(
7
EX
) an intake (exhaust) rocker shaft
18
IN
(
18
EX
), an intake (exhaust) variable cam piece
19
IN
,
19
EX
, an intake (exhaust) rocker arm
20
NI
(
20
EX
) and an intake (exhaust) side driving mechanism
21
IN
(
21
EX
) for moving the intake (exhaust) variable cam piece
19
IN
(
19
EX
). The intake (exhaust) side driving mechanism constitutes an intake (exhaust) side valve characteristic variable mechanism.
Referring to
FIG. 3
too, the intake variable cam piece
19
IN
having an axial hole
22
IN
which the intake camshaft
7
IN
passes through is engaged with the intake camshaft
7
IN
by splines so as to slide in direction of the rotary axis L
IN
and rotate together with the intake camshaft
7
IN
. In this first embodiment, on a peripheral surface of the axial hole
22
IN
, three grooves
23
IN
extending in parallel with each other over the total length of the intake variable cam piece
19
IN
are provided at regular intervals, and on an outer peripheral surface of the intake camshaft
7
IN are provided three parallel projecting lines
24
IN
corresponding to the grooves
23
IN
.
On the intake variable cam piece
19
IN
are provided integrally a low speed cam section
25
IN
and a high speed cam section
26
IN
neighboring each other in direction of the rotary axis L
IN
. The cam sections
25
IN
,
26
IN
constitute an intake variable cam section. The low speed cam section
25
IN
has a cam profile comprising a high portion projecting radially with a relatively small projecting amount and circumferentially over a predetermined operation angle and a base circle portion. The high cam section
26
IN
has a cam profile comprising a high portion projecting radially with a projecting amount larger than that of the low speed cam section
25
IN
and circumferentially over an operation angle larger than that of the low speed cam section
25
IN
and a base circle portion.
The variable cam section of the intake variable cam piece
19
IN
comprising the low speed cam section
25
IN
and the high speed cam section
26
IN
has a first side surface
25
In
a
on side of the low speed cam section and a second side surface
26
IN
a
on side of the high speed cam section, and the intake variable cam piece
19
IN has a first cylindrical section
27
IN
extending from the first side surface
25
In
a
in direction of the rotary axis Lin and a second cylindrical section
28
IN
extending from the second side surface
26
In
a
in direction of the rotary axis L
IN
.
Under the intake camshaft
7
IN
, a hollow intake rocker shaft
18
IN
is fixed to the lower cam holder
8
L
in parallel with the intake camshaft
7
IN
, and intake rocker arms
20
IN
corresponding to respective cylinders
5
are pivoted on the intake rocker shaft
18
IN
so as to rock. A pair of adjustable tappet screws
29
IN
are screwed to a tip end of the intake rocker arm
20
IN
. The tappet screws
29
IN
touch upper surfaces of valve stems
12
IN
of a pair of intake valves
11
IN
respectively.
The intake rocker arm
20
IN
has a roller
30
IN
at a middle position between the intake rocker shaft
18
IN
and the pair of intake valves
11
IN
. The roller
30
IN
comes into sliding contact with the low speed cam section
25
IN
or the high speed cam section
26
IN
selectively and the intake rocker arm
20
IN
follows the cam sections
25
IN
,
26
IN
through the roller
30
IN
. The roller
30
IN
has an axis parallel with the intake rocker shaft and comprises a center shaft
30
IN
a
fixedly fitted to the intake rocker arm
20
IN
, an outer ring
30
IN
b
coming into contact with the low speed cam section
25
IN
or the high speed cam section
26
IN
, and a plurality of runners
30
IN
c
disposed between the center shaft
30
IN
a
and the outer ring
30
IN
b.
Therefore, in each cylinder, a pair of intake valves
11
IN
are opened and closed by the low speed cam section
25
IN
or the high speed cam section
26
IN
through the intake rocker arm
20
IN
in accordance with a valve operating characteristic including a lift amount and a operation angle determined by the high portion of the cam section.
On the one hand, the exhaust variable cam piece
19
EX
having an axial hole
22
EX
which the exhaust camshaft
7
EX
passes through is engaged with the exhaust camshaft
7
EX
by splines so as to slide in direction of the rotary axis L
EX
and rotate together with the exhaust camshaft
7
EX
. In this first embodiment, on a peripheral surface of the axial hole
22
EX
, three grooves
23
EX
extending in parallel with each other over the total length of the exhaust variable cam piece
19
EX
are provided at regular intervals, and on an outer peripheral surface of the exhaust camshaft
7
EX
are provided three parallel projecting lines
24
EX
corresponding to the grooves
23
EX
.
On the exhaust variable cam piece
19
EX
are provided integrally a low speed cam section
25
EX
and a high speed cam section
26
EX
neighboring each other in direction of the rotary axis L
EX
. The cam sections
25
EX
,
26
EX
constitute an exhaust variable cam section. The low speed cam section
25
EX
has a cam profile comprising a high portion projecting radially with a relatively small projecting amount and circumferentially over a predetermined operation angle and a base circle portion. The high cam section
26
EX
has a cam profile comprising a high portion projecting radially with a projecting amount larger than that of the low speed cam section
25
EX
and circumferentially over an operation angle larger than that of the low speed cam section
25
EX
and a base circle portion.
The variable cam section of the exhaust variable cam piece
19
EX
comprising the low speed cam section
25
EX
and the high speed cam section
26
EX
has a first side surface
25
EX
a
on side of the low speed cam section and a second side surface
26
EX
a
on side of the high speed cam section, and the exhaust variable cam piece
19
EX
has a first cylindrical section
27
EX
extending from the first side surface
25
IN
a
in direction of the rotary axis L
EX
and a second cylindrical section
28
EX
extending from the second side surface
26
EX
a
in direction of the rotary axis L
EX
.
Under the exhaust camshaft
7
EX
, a hollow intake rocker shaft
18
EX
is fixed to the lower cam holder
8
L
in parallel with the exhaust camshaft
7
EX
, and intake rocker arms
20
EX
corresponding to respective cylinders
5
are pivoted on the exhaust rocker shaft
18
EX
so as to rock. A pair of adjustable tappet screws
29
EX
are screwed to a tip end of the exhaust rocker arm
20
EX
. The tappet screws
29
EX
touch upper surfaces of valve stems
12
EX
of a pair of exhaust valves
11
EX
respectively.
The exhaust rocker arm
20
EX
has a roller
30
EX
at a middle position between the exhaust rocker shaft
18
EX
and the pair of exhaust valves
11
EX
. The roller
30
EX
comes into sliding contact with the low speed cam section
25
EX
or the high speed cam section
26
EX
selectively and the exhaust rocker arm
20
EX
follows the cam sections
25
EX
,
26
EX
through the roller
30
EX
. The roller
30
EX
has an axis parallel with the exhaust rocker shaft and comprises a center shaft
30
EX
a
fixedly fitted to the exhaust rocker arm
20
EX
, an outer ring
30
EX
b
coming into contact with the low speed cam section
25
EX
or the high speed cam section
26
EX
, and a plurality of runners
30
EX
c
disposed between the center shaft
30
Ex
a
and the outer ring
30
EX
b.
Therefore, in each cylinder, a pair of exhaust valves
11
EX
are opened and closed by the low speed cam section
25
EX
or the high speed cam section
26
EX
through the exhaust rocker arm
20
EX
in accordance with a valve operating characteristic including a lift amount and a operation angle determined by the high portion of the cam section.
Referring to
FIGS. 1
to
5
, the intake side driving mechanism
21
IN in each cylinder
5
includes a first cylindrical hollow
31
IN and a second cylindrical hollow
32
IN formed in respective boss sections each projecting from adjacent upper cam holders
8
U so as to face each other. The intake side driving mechanism
21
IN further includes a cylindrical driving piston (movable member)
33
IN having both ends fitted in the cylindrical hollows
31
IN,
32
IN so as to slide, and a pair of arms formed in one body with the driving piston
33
IN and extending from an axially middle portion of the driving piston
33
IN toward the intake camshaft
7
IN. The center axis L
PIN
of the driving piston
33
IN is positioned near the center axis L
C
of the cylinder
5
more than the rotary axis L
IN
of the intake camshaft
7
IN and parallel with the rotary axis L
IN
.
Between a first side surface
33
IN
a
of the driving piston
33
IN and the first hollow
31
IN is formed a first oil pressure chamber
36
IN, and between a second side surface
33
Inb of the driving piston
33
IN and the second hollow
32
IN is formed a second oil pressure chamber
37
IN. The driving piston reciprocates along the central axis L
PIN
in accordance with oil pressure supplied to the oil pressure chambers
36
IN,
37
IN.
A pair of arms is projected from the driving piston
33
IN laterally. The distance between the both arms is slightly larger than the length of the intake variable cam piece
19
IN. One of the arms is first arm
34
IN positioned on side of the first side surface
25
IN
a
of the intake variable cam piece
19
IN, and another arm is a second arm
35
IN positioned on side of the second side surface
26
IN
a
of the intake variable cam piece
19
IN. The first and second arms
34
IN,
35
IN have forked manipulating sections
38
IN,
39
IN surrounding the first and second cylindrical sections
27
IN,
28
IN, respectively.
The manipulating section
38
IN of the first arm
34
IN has a first contact sections
38
IN
a
touching the first side surface
25
IN of the intake variable cam piece
19
IN and the outer peripheral surface of the first cylindrical section
27
IN. The first contact sections
38
IN
a
touch the first side surface
25
IN
a
and the outer peripheral surface of the first cylindrical section
27
IN at positions equally distant from the rotary axis L
IN
and opposite to each other in direction of diameter of the intake camshaft
7
IN. Similarly, the manipulating section
39
IN of the second arm
35
IN has a second contact sections
39
IN
a
touching the second side surface
26
IN
a
of the intake variable cam piece
19
IN and the outer peripheral surface of the second cylindrical section
28
IN. The second contact sections
39
IN
a
touch the second side surface
26
IN
a
and the outer peripheral surface of the second cylindrical section
28
IN at positions equally distant from the rotary axis L
IN
and opposite to each other in direction of diameter of the intake camshaft
7
IN.
The driving piston
33
IN has a recess
40
IN formed between the first arm
34
IN and the second arm
35
IN for allowing passing of the rotating low speed and high speed cam sections
25
IN,
26
IN.
On the one hand, referring to
FIGS. 1 and 2
, the exhaust side driving mechanism
21
EX in each cylinder
5
includes a first cylindrical hollow
31
EX and a second cylindrical hollow
32
EX formed in respective boss sections each projecting from adjacent upper cam holders
8
U so as to face each other. The exhaust side driving mechanism
21
EX further includes a cylindrical driving piston (movable member)
33
EX having both ends fitted in the cylindrical hollows
31
EX,
32
EX so as to slide, and a pair of arms formed in one body with the driving piston
33
EX and extending from an axially middle portion of the driving piston
33
EX toward the intake camshaft
7
EX. The center axis L
PEX
of the driving piston
33
EX is positioned near the center axis L
C
of the cylinder
5
more than the rotary axis L
EX
of the exhaust camshaft
7
EX and parallel with the rotary axis L
EX
.
Between a first side surface
33
EX
a
of the driving piston
33
EX and the first hollow
31
EX is formed a first oil pressure chamber
36
EX, and between a second side surface
33
EX
b
of the driving piston
33
EX and the second hollow
32
EX is formed a second oil pressure chamber
37
EX. The driving piston reciprocates along the central axis L
PEX
in accordance with oil pressure supplied to the oil pressure chambers
36
EX,
37
EX.
A pair of arms is projected from the driving piston
33
EX laterally. The distance between the both arms is slightly larger than the length of the intake variable cam piece
19
EX. One of the arms is first arm
34
EX positioned on side of the first side surface
25
EX
a
of the exhaust variable cam piece
19
EX, and another arm is a second arm
35
EX positioned on side of the second side surface
26
EX
a
of the exhaust variable cam piece
19
EX. The first and second arms
34
EX,
35
EX have forked manipulating sections
38
EX,
39
EX surrounding the first and second cylindrical sections
27
EX,
28
EX, respectively.
The manipulating section
38
EX of the first arm
34
EX has a first contact sections
38
EX
a
touching the first side surface
25
EX of the exhaust variable cam piece
19
EX and the outer peripheral surface of the first cylindrical section
27
EX. The first contact sections
38
EX
a
touch the first side surface
25
EX
a
and the outer peripheral surface of the first cylindrical section
27
EX at positions equally distant from the rotary axis L
EX
and opposite to each other in direction of diameter of the exhaust camshaft
7
EX. Similarly, the manipulating section
39
EX of the second arm
35
EX has a second contact sections
39
EX
a
touching the second side surface
26
EX
a
of the exhaust variable cam piece
19
EX and the outer peripheral surface of the second cylindrical section
28
EX. The second contact sections
39
EX
a
touch the second side surface
26
EX
a
and the outer peripheral surface of the second cylindrical section
28
EX at positions equally distant from the rotary axis L
EX
and opposite to each other in direction of diameter of the exhaust camshaft
7
EX.
The driving piston
33
EX has a recess
40
EX formed between the first arm
34
EX and the second arm
35
EX for allowing passing of the rotating low speed and high speed cam sections
25
EX,
26
EX.
Next, oil passages for working oil will be described. The working oil is a part of oil discharged from an oil pump driven by the crankshaft. The intake side first oil pressure chamber
36
IN is connected with a first oil supply passage
42
IN formed by a hollow portion of the intake rocker shaft
18
IN through an intake side first connecting oil passage
41
IN provided in the upper cam holder
8
U and the lower cam holder
8
L. The exhaust side first oil pressure chamber
36
EX is connected with the first oil supply passage
42
IN through an exhaust side first connecting oil passage
41
EX provided in the upper cam holder
8
U and the lower cam holder
8
L. To the first oil supply passage is fed working oil controlled by a first control valve (not shown) into high oil pressure or low oil pressure. Similarly, intake side second oil pressure chamber
37
IN is connected with a second oil supply passage
42
EX formed by a hollow portion of the exhaust rocker shaft
18
EX through an intake side connecting oil passage
43
IN provided in the upper cam holder
8
U and the lower cam holder
8
L, and the exhaust side second oil pressure chamber
37
EX is connected with the second oil supply passage through an exhaust side second connecting oil passage
43
EX provided in the upper cam holder
8
U and the lower cam holder
8
L. To the second oil supply passage
42
EX is fed working oil controlled by a second control valve (not shown) into high oil pressure or low oil pressure.
Actions of the first and second control valves are controlled by a control apparatus (not shown) in which a signal detected by a rotational speed sensor (engine operating condition sensor) is inputted. Namely, in a low rotational speed region that rotational speed of the engine
1
is less than a predetermined value, the first control valve supplies working oil of high pressure to the first oil supply passage
42
IN and the intake side and exhaust side first connecting oil passage
41
IN,
41
EX so that both of the intake side and exhaust side first oil pressure chambers
36
IN,
36
Ex become high pressure, and the second control valve supplies working oil of low pressure to the second oil supply passage
42
EX and the intake side and exhaust side second connecting oil passage
43
IN,
43
EX so that both of the intake side and exhaust side second oil pressure chambers become low pressure. As the result, the intake (exhaust) side driving piston
33
IN (
33
EX) is driven by pressure difference between the first oil pressure chamber
36
IN (
36
EX) and the second oil pressure chamber
37
IN (
37
EX) so that the low speed cam section
25
IN (
25
EX) is moved in direction of the rotary axis LIN (LEX) to come into sliding contact with the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX), as shown in FIG.
4
.
In a high rotational speed region that rotational speed of the engine
1
is more than the predetermined value, the first control valve supplies working oil of low pressure to the first oil supply passage
42
IN and the intake side and exhaust side first connecting oil passage
41
IN,
41
EX so that both of the intake side and exhaust side first oil pressure chambers
36
IN,
36
Ex become low pressure, and the second control valve supplies working oil of high pressure to the second oil supply passage
42
EX and the intake side and exhaust side second connecting oil passage
43
IN,
43
EX so that both of the intake side and exhaust side second oil pressure chambers become high pressure. As the result, the intake (exhaust) side driving piston
33
IN (
33
EX) is driven by pressure difference between the first oil pressure chamber
36
IN (
36
EX) and the second oil pressure chamber
37
IN (
37
EX) so that the high speed cam section
26
IN (
26
EX) is moved in direction of the rotary axis LIN (LEX) to come into sliding contact with the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX), as shown in FIG.
5
.
The valve spring
14
IN (
14
EX) and driving force given to the driving piston
33
IN (
33
EX) are set so that shift of the intake (exhaust) rocker arm
20
IN (
20
EX) from rocking by the low speed cam section
25
IN (
25
EX) to rocking by the high speed cam section
26
IN (
26
EX) and from rocking by the high speed cam section
26
IN (
26
EX) to rocking by the low speed cam section
25
IN (
25
EX) is carried out during the roller
30
IN (
30
EX) of the rocker arm
20
IN (
20
EX) is in sliding contact with the base circle section of the low speed cam section
25
IN (
25
EX) or the base circle section of the high speed cam section
26
IN (
26
EX).
As shown in
FIG. 2
, on both sides of a cam holder
8
positioned between a right side cylinder
5
and a left side cylinder
5
are disposed the intake (exhaust) first oil pressure chamber
36
IN (
36
EX) belonging to the right side cylinder
5
and the intake (exhaust) first oil pressure chamber
36
IN (
36
EX) belonging to the left side cylinder
5
symmetrically, and a first connecting oil passage
41
IN (
41
EX) is used in common. Further, the intake (exhaust) variable cam piece
19
IN (
19
EX), the intake (exhaust) low speed and high speed cam sections
25
IN,
26
IN (
25
EX,
26
EX), the driving piston
33
IN (
33
EX) and arms
34
IN,
35
IN (
34
EX,
35
EX) belonging to the left side cylinder
5
and those belonging to the right side cylinder
5
are also disposed symmetrically with respect to the cam holder
8
. This is true also regarding other cam holder
8
positioned between two cylinders
5
and other elements of the valve moving apparatus V belonging to the cylinders
5
.
The above-mentioned first embodiment works as follows.
In state that the internal combustion engine
1
has started and the oil pump is operated, when the engine
1
is in the low rotational speed region that rotational speed of the engine
1
is less than the predetermined rotational speed, the first control valve acts so that working oil supplied to the intake side and exhaust side first oil pressure chambers
36
IN,
36
EX through the first oil supply passage
42
IN and the intake side and exhaust side first connecting oil passages
41
IN,
41
EX becomes high oil pressure, simultaneously, the second control valve acts so that working oil supplied to the intake side and exhaust side second oil pressure chambers
37
IN,
37
EX through the second oil supply passage
42
EX and the intake side and exhaust side second connecting oil passages
43
IN,
43
EX becomes loe oil pressure. Accordingly, the driving piston
33
IN of the intake side driving mechanism
21
IN occupies a low speed position shown in
FIG. 4
, which is a state before the engine
1
is started, by pressure difference between the first oil pressure chamber
36
IN and the second oil pressure chamber
37
IN. The driving piston
33
EX of the exhaust side driving mechanism
21
EX also occupies a similar low speed position.
Therefore, the low speed cam section
25
IN (
25
EX) of the intake (exhaust) variable cam piece
19
IN (
19
EX) comes into sliding contact with the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX), so that a pair of intake (exhaust) valves
11
IN (
11
EX) of each cylinder
5
is opened and closed with a small lift amount and a short valve opening period adapted to valve operating characteristic at the low rotational speed region.
When the engine
1
shifts to a high rotational speed region that rotational speed of the engine
1
is more that the above-mentioned predetermined rotational speed, the first control valve acts so that working oil supplied to the intake side and exhaust side first oil pressure chambers
36
IN,
36
EX through the first oil supply passage
42
IN and the intake side and exhaust side first connecting oil passages
31
IN,
41
EX becomes low oil pressure, simultaneously, the second control valve acts so that working oil supplied to the intake side and exhaust side second oil pressure chambers
37
IN,
37
EX through the second oil supply passage
42
EX and the intake side and exhaust side second connecting oil passages
43
IN,
43
EX becomes high oil pressure. Accordingly, the driving piston
33
IN of the intake side driving mechanism
21
IN is driven so as to move from the low speed position to a high speed position shown in
FIGS. 2 and 5
, and the driving piston
33
EX of the exhaust side driving mechanism
21
EX is also driven so as to move to a high speed position shown in FIG.
2
.
At that time, if the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX) is in sliding contact with the base circle section of the low speed cam section
25
IN (
25
EX), the driving piston
33
IN (
33
EX) immediately moves axially and the intake (exhaust) variable cam piece
19
IN (
19
EX) subjected to driving force through a pair of contact sections
39
IN
a
(
39
EX
a
) of the second arm
35
IN (
35
EX) moves axially. Accordingly, the intake variable cam piece
19
IN occupies a position shown in
FIGS. 2 and 5
that the high speed cam section
26
IN is in sliding contact with the roller
30
IN of the intake rocker arm
20
IN, similarly, the exhaust variable cam piece
19
EX occupies a position that the high speed cam section
26
EX is in sliding contact with the roller
30
EX of the exhaust rocker arm
20
EX (FIG.
2
).
When the intake (exhaust) side driving piston
33
IN (
33
EX) is forced to move from the low speed position to the high speed position, if the roller
30
IN (
30
EX) is in sliding contact with the high portion of the lower speed cam section
25
IN (
25
EX), the driving piston
33
IN (
33
EX) moves axially toward the high speed position immediately after the roller
30
IN (
30
EX) comes into contact with the base circle section of the low cam section
25
IN (
25
EX) owing to successive rotation of the camshaft
7
IN (
7
EX). Simultaneously, the intake (exhaust) variable cam piece
19
IN (
19
EX) given driving force through the contact section
39
IN (
39
EX
a
) of the second arm
35
IN (
35
EX) moves axially toward the high speed position that high speed cam section
26
IN (
26
EX) is in slide contact with the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX).
Therefore, in the high rotational speed region, a pair of intake (exhaust) valves
11
IN (
11
EX) of each cylinder
5
is opened and closed by the intake (exhaust) side high speed cam section
26
IN (
26
EX) with a large lift amount; and a long valve opening period adapted to valve operating characteristic in the high rotational speed region.
When engine shifts from the high rotational speed region to the low rotational speed region, owing to actions of the first and second control valves, working oil supplied to the intake side and exhaust side first oil pressure chambers
36
IN,
36
EX becomes high oil pressure, and working oil supplied to the intake side and exhaust side oil pressure chambers
37
IN,
37
EX becomes low oil pressure. Accordingly, the driving section
33
IN (
33
EX) of the intake (exhaust) side driving mechanism
21
IN (
21
EX) is forced to move from the high speed position to the low speed position by difference of oil pressure between the first oil pressure
36
IN (
36
EX) and the second oil pressure chamber
37
IN (
37
EX). IN that case, immediately if the roller
30
IN (
30
EX) of the intake (exhaust) rocker arm
20
IN (
20
EX) is in sliding contact with the base circle section of the low speed cam section
25
IN (
25
EX), or after the roller
30
IN (
30
EX) comes into contact with the base circle section of the high speed cam section
26
IN (
26
EX) if the roller
30
IN (
30
EX) is in sliding contact with the high portion of the high speed cam section
26
IN (
26
EX), the driving piston
33
IN (
33
EX) moves axially toward the low speed position and the intake (exhaust) variable cam piece
19
IN (
19
EX) given driving force through the contact section
38
In
a
(
38
EX
a
) of the first arm
34
IN (
34
EX) moves axially toward the low speed position that the low speed cam section
25
IN (
25
EX) comes into sliding contact with the roller
30
IN (
30
EX).
Thus, when the intake (exhaust) variable cam piece
19
IN (
19
EX) is moved axially to change valve operating characteristic (lift amount and operation angle) of the intake (exhaust) valve
11
IN (
11
EX), the intake (exhaust) side driving mechanism
21
IN (
21
EX) moves only the intake (exhaust) variable cam piece
19
IN (
19
EX) which is provided on the intake (exhaust) camshaft
7
IN (
7
EX) movably, and as the result, the intake (exhaust) valve
11
IN (
11
EX) is opened and closed by the low speed cam section
25
IN (
25
EX) and the high speed cam section
26
IN (
26
EX) which constitute a variable cam section having different valve operating characteristics changing in direction of the rotary axis L
IN
(L
EX
). Weight of the intake (exhaust) variable cam piece
19
IN (
19
EX) to be moved by the driving mechanism
21
IN (
21
EX) is very light compared with the driving cam and the camshaft in the aforementioned prior art, therefore the driving mechanism
21
IN (
21
EX) does not require a large driving force and can be miniaturized.
Since driving force of the driving piston
33
IN (
33
EX) for moving the intake (exhaust) variable cam piece
19
IN (
19
EX) in direction of the rotary axis L
IN
(L
EX
) acts on the first and second side surfaces
25
IN
a
,
25
IN
a
(
25
EX
a
,
25
EX
a
) of the intake (exhaust) variable cam piece
19
IN (
19
EX) through the contact sections
38
IN
a
,
39
IN
a
(
38
EX
a
,
39
EX
a
) of the first and second arms
34
IN,
35
IN (
34
EX,
35
EX), the contact sections
38
IN
a
,
39
IN
a
(
38
EX,
39
EX) do not influence rotation of the intake (exhaust) variable cam piece
19
IN (
19
EX) which rotates together with the intake (exhaust) camshaft
7
IN (
7
EX). The contact sections
38
IN
a
,
39
IN
a
(
38
EX,
39
EX) touch the first and second side surfaces
25
in
a
,
26
IN
a
(
25
EX
a
,
26
EX
a
) of the variable cam piece
19
IN (
19
EX) at positions equally distant from the rotary axis L
IN
(L
EX
) and opposite to each other diametrically. Therefore, no moment about a straight line perpendicular to the rotary axis L
IN
(L
EX
) occurs on the intake (exhaust) variable cam piece
19
IN (
19
EX). Accordingly, when the variable cam piece
19
IN (
19
EX) is moved, increase of frictional resistance owing to the above moment is prevented and the variable cam piece
19
IN (
19
EX) can be moved smoothly in direction of the rotary axis L
IN
(L
EX
).
Since the center axis L
PIN
(L
PEX
) of the driving piston
33
IN (
33
EX) is parallel with the rotary axis L
IN
(L
EX
), moving direction of the driving piston
33
IN (
33
EX) is parallel with the rotary axis L
IN
(L
EX
), and the driving piston
33
IN (
33
EX) can be arranged close to the camshaft
7
IN (
7
EX).
Since the driving piston
33
IN (
33
EX) has the recess
40
IN (
40
EX) allowing passage of the rotating low speed and high speed cam sections
25
IN,
26
IN (
25
EX,
26
EX), the driving piston
33
IN (
33
EX) can be arranged more closely to the camshaft
7
IN (
7
EX).
Since the driving piston
33
IN (
33
EX) is supported by the first and second hollows
31
IN,
32
IN (
31
EX,
32
EX) provided in respective upper cam holders
8
U of neighboring cam holders
8
, any other member for supporting the driving piston
33
IN (
33
EX) is unnecessary.
Since working oil is supplied to the first and second oil pressure chambers
36
IN,
37
IN (
36
EX,
37
EX) through the first and second oil supply passages
42
IN (
42
EX) formed utilizing the hollow portions of the intake and exhaust rocker shafts
18
IN,
18
EX, oil passage structure of the valve moving apparatus V is not complicated and arrangement of elements constituting the valve moving apparatus V is not restrained, owing to provision of oil passages for the driving mechanisms
21
IN,
21
EX.
The center axis L
PIN
of the driving piston
33
IN is positioned near the center axis L
C
of the cylinder
5
more than the rotary axis L
IN
of the intake camshaft
7
IN and the center axis L
PEX
of the driving piston
33
EX is positioned near the center axis L
C
of the cylinder
5
more than the rotary axis L
EX
of the exhaust camshaft
7
EX. Namely, both the driving piston
33
IN of the intake side driving mechanism
21
IN and the driving piston
33
EX of the exhaust side driving mechanism
21
EX are disposed between the intake camshaft
7
IN and the exhaust camshaft
7
EX. Further, the contact sections
38
IN
a
,
39
IN
a
(
38
EX
a
,
39
EX
a
) for transmitting driving force of the driving piston
33
IN (
33
EX) to the variable cam piece
19
IN (
19
EX) are provided on the arms
34
IN,
35
IN (
34
EX,
35
EX) extending from the driving piston
33
IN (
33
EX) toward the camshaft
7
IN (
7
EX). Accordingly, both the intake side driving mechanism
21
IN and the exhaust side driving mechanism
21
EX can be accommodated between the camshafts
7
IN,
7
EX so that width of the valve moving apparatus V in direction perpendicular to the rotary axis L
IN
, L
EX
does not become large.
The above-mentioned first embodiment exhibits following effects.
When valve operating characteristic of the intake (exhaust) valve
11
IN (
11
EX) is changed, the intake (exhaust) side driving mechanism
21
IN (
21
EX) moves only the intake (exhaust) variable cam piece
19
IN (
19
EX) of small weight, therefore, the variable cam piece moves quickly to improve response, operation region that the engine can be operated with a valve operating characteristic most suitable for engine operation condition is widened, and engine performance such as engine output can be improved. Further, since the driving mechanisms
21
IN,
21
EX can be miniaturized, the valve moving apparatus can be miniaturized, and accordingly the internal combustion engine can be miniaturized.
Since contact sections
38
IN
a
,
39
IN
a
(
38
Ex
a
,
39
EX
a
) do not influence rotation of the variable cam piece
19
IN (
19
EX), the variable cam piece
19
IN (
19
EX) opens and closes the intake (exhaust) valve
11
IN (
11
EX) surely.
Since the contact sections
38
IN
a
,
39
IN
a
(
38
EX
a
,
39
EX
a
) come into contact with the variable cam piece
19
IN (
19
EX) at positions equally distant from the rotary axis L
IN
(L
EX
) and opposite to each other diametrically, the variable cam piece
19
IN (
19
EX) cam be moved axially smoothly with smaller driving force and intake (exhaust) side driving mechanism can be more miniaturized.
Since the axis L
PIN
(L
PEX
) of the driving piston
33
IN (
33
EX) is parallel with the rotary axis L
NI
(L
EX
) and therefore direction of reciprocation of the driving piston is parallel with the rotary axis, the driving piston
33
IN (
33
EX) can be disposed near the camshaft
7
IN (
7
EX), and the valve moving apparatus V and the internal combustion engine
1
can be miniaturized.
Since the driving piston
33
IN (
33
EX) has the recess
40
IN (
40
EX) allowing passage of the rotating low speed and high speed cam sections
25
IN,
26
IN (
25
EX,
26
EX), the driving piston
33
IN (
33
EX) can be arranged more closely to the camshaft
7
IN (
7
EX).
Since the driving piston
33
IN (
33
EX) is supported by the cam holder
8
and other member for supporting the driving piston is unnecessary, number of parts can be reduced, and the valve moving apparatus V and the engine
1
can be miniaturized.
Since working oil is supplied to the first and second oil pressure chambers
36
IN,
37
IN (
36
EX,
37
EX) through the first and second oil supply passages
42
IN (
42
EX) formed utilizing the hollow portions of the intake and exhaust rocker shafts
18
IN,
18
EX, oil passage structure of the valve moving apparatus V is not complicated and arrangement of elements constituting the valve moving apparatus V is not restrained, owing to provision of oil passages for the driving mechanisms
21
IN,
21
EX. Therefore, the valve moving apparatus av and the engine
1
can be miniaturized.
Since both the intake side driving mechanism
21
IN and the exhaust side driving mechanism
21
EX can be accommodated between the camshafts
7
IN,
7
EX, width of the valve moving apparatus V in direction perpendicular to the rotary axes L
IN
, L
EX
does not become large. Therefore, the valve moving apparatus v and the engine
1
can be miniaturized.
Next, partial modifications of the above embodiment will be described.
In the above embodiment, both the intake cam piece and the exhaust cam piece are variable cam pieces. However, at least one of the intake cam piece and the exhaust cam piece may be a variable cam piece, or a part of the intake cam piece and the exhaust cam piece may be formed as a variable cam piece. Further, the variable cam piece may have valve operating characteristic that at least one of the intake valve and the exhaust valve is held in closed state on a specific operating condition of the engine. For example, the variable cam piece may have such valve operating characteristic that in a multi-cylinder internal combustion engine, in order to stop a part of the cylinders on a specific engine operation, the intake and exhaust valves of the stopped cylinder are held in closed state. The intake and exhaust variable cam piece
19
IN,
19
EX may have respective valve operating characteristics different from each other.
In the above embodiment, the variable cam piece
19
IN (
19
EX) and the camshaft
7
IN (
7
EX) are connected by means of spline-engagement. However, in place of the spline-engagement, a key-engagement may be used. Or, cross-sections of the axial hole of the variable cam piece and a part of the camshaft engaging with the axial hole may be formed in a non-circular shape, elliptical shape for example, so that they rotate in a body. Further, the variable cam piece and the camshaft may be connected by means of a spiral groove and a spiral projection so that when the variable cam piece moves axially relatively to the camshaft, the variable cam piece rotates relatively to the camshaft in a predetermined extent. In this case, when lift amount and operation angle is changed, opening-closing timing of the intake valve or the exhaust valve can be changed maintaining the changed operation angle (valve opening period) of the valves.
In the above embodiment, the intake side and exhaust side driving mechanism
21
IN,
21
EX have the first and second oil pressure chambers
36
IN,
37
IN;
36
EX,
37
EX. However, an oil pressure chamber may be provided on an end of the driving piston and a return spring opposing oil pressure of the oil pressure chamber may be provided on another end of the driving piston.
In the above embodiment, the driving piston has two positions. However, the variable cam section of the variable cam piece may have three cams of different valve operating characteristics so that the driving piston has three positions. In this case, a first state that the first oil pressure chamber is of high oil pressure and the second oil pressure chamber is of low oil pressure, a second state that the first oil pressure chamber is of high oil pressure and the second oil pressure chamber is of high oil pressure, and a third state that the first oil pressure chamber is of low oil pressure and the second oil pressure is of high oil pressure are available, for example.
In the above embodiment, the internal combustion engine
1
has the intake camshaft
7
IN and the exhaust camshaft
7
EX, However, the internal combustion engine
1
may be a SOHC type internal combustion engine having single camshaft. Each cylinder may have one or more than three intake valves or one or more than three exhaust valves. The internal combustion engine may be a single-cylinder internal combustion engine.
In the valve moving apparatus V of the above embodiment, the intake (exhaust) valve
11
IN (
11
EX) is opened and closed by the intake (exhaust) variable cam piece
19
IN (
19
EX) through the intake (exhaust) rocker arm
20
IN (
20
EX). However, the valve moving apparatus may be a direct type valve moving apparatus in which the intake (exhaust) valve is opened and closed by the intake (exhaust) variable cam piece
19
IN (
19
EX) directly.
According to the above embodiment, response of the intake valve and the exhaust valve when engine is operated at a high rotational speed is improved, and height of the valve moving chamber can be made low to make the internal combustion engine compact. However, in case of the direct type valve moving apparatus, when the intake (exhaust) valve is operated by the intake (exhaust) cam piece having neighboring cams of different cam profiles, interference between a valve lifter of the intake (exhaust) valve and a cam of the intake (exhaust) variable cam section which is not contacted with the valve lifter, especially a high speed cam projected higher than the low speed cam, and interference between the valve lifter and the driving mechanism for moving the cam piece axially become problems.
Hereinafter, another embodiment of the present invention will be described with reference to
FIGS. 6
to
13
. According to this embodiment, total axial length of a cam piece having cams with different cam profiles arranged in direction of an axis of a camshaft and a driving mechanism can be made small, and a compact and light type valve moving apparatus is provided.
An internal combustion engine in this embodiment is a DOHC type in-line 4-cylinder 4-stroke-cycle internal combustion engine. As shown in
FIG. 6
, the engine E has a cylinder block
102
provided with four cylinders
101
integrally (only one cylinder is shown in FIG.
6
). On an upper surface of the cylinder block
102
is attached a cylinder head
103
, and on an upper surface of the cylinder head
103
is attached a head cover
104
. A piston
105
fitted in each cylinder
101
so as to reciprocate is connected to a crankshaft (not shown) through a connecting rod (not shown). An intake camshaft
106
and an exhaust camshaft
107
are arranged in direction of row of cylinder in parallel with each other and rotatably supported by five cam holders
108
fixed to the cylinder head
103
by bolts. The camshafts
106
,
107
are rotated synchronized with the crankshaft at a speed reduction ratio of 1/2. The cam holders
108
are disposed at both ends of the row of cylinders and between neighboring cylinders. The cam holder
108
consists of an upper cam holder
108
U and a lower cam holder
108
L which are divided from each other by a plain including a rotary axis L
1
of the intake camshaft
106
and a rotary axis L
2
of the exhaust camshaft
107
.
Each cylinder
101
has a combustion chamber
109
formed between the piston
105
and the cylinder head
103
, and a pair of intake ports
110
and a pair of exhaust ports
111
are opened to the combustion chamber
109
. A first intake valve
112
a
and a second intake valve
112
b
(FIG.
7
), which are a pair of engine valves for intake, and a first exhaust valve
113
a
and a second exhaust valve (not shown), which are a pair of engine valves for exhaust),are provided so as to slide in respective valve guides
114
a
,
115
a
. The first and second intake valves
112
a
,
112
b
, the first exhaust valve
113
a
and the second exhaust valve are forced in closing direction by valve springs
120
a
,
120
b
,
121
a
compressed between the cylinder head
103
and retainers
118
a
,
118
b
,
119
a
provided at upper ends of valve stems
116
a
,
117
a
, respectively. A ignition plug
122
facing about central portion of the combustion chamber
109
is screwed to the cylinder head
103
.
In a valve moving chamber
123
formed between the cylinder head
103
and the head cover
104
is housed a direct type valve moving apparatus V for opening and closing the intake valves
112
a
,
112
b
and the exhaust valves
113
a
. The valve moving apparatus V comprises an intake side valve moving apparatus V
IN
including an intake camshaft
106
, an intake cam piece
130
, intake valve lifters
132
a
,
132
b
and a hydraulic intake side driving mechanism M
IN
which is an intake side switching means for moving the intake cam piece
130
in direction of a rotary axis of the intake camshaft
106
, and an exhaust side valve moving apparatus V
EX
including an exhaust camshaft
107
, an exhaust cam piece
131
, exhaust valve lifters
133
a
and a hydraulic exhaust side driving mechanism M
EX
which is an exhaust side switching means for moving the exhaust cam piece
131
in direction of a rotary axis of the exhaust camshaft
107
. The intake side valve moving apparatus V
IN
and the exhaust side valve moving apparatus V
EX
have the same construction basically. Therefore, in the following, mainly the intake side valve moving apparatus V
IN
will be describes.
Referring to
FIG. 7
too, the intake cam piece
130
of each cylinder
101
having an axial hole
134
which the intake camshaft
106
passes through is engaged with the intake camshaft
106
by spline so as to slide axially and rotate together with the intake camshaft
106
. In this embodiment, on an inner peripheral surface of the intake cam piece
130
, three axial grooves
135
extending in parallel with each other over the total length of the intake cam piece
130
are provided at regular intervals, and on an outer peripheral surface of the intake camshaft
106
are provided three parallel projecting lines
136
corresponding to the grooves
135
.
On the intake cam piece
130
are disposed a first cam section
137
a
and a second cam section
137
b
axially in series and at a distance. On each of the first and second intake cam sections
137
a
,
137
b
, a low speed cam
138
a
(
138
b
) and a high speed cam
139
a
(
139
b
) having profiles different from each other are provided integrally neighboring in direction of the rotary axis L
1
. Namely, the low speed cam
138
a
(
138
b
) has a cam profile comprising a nose portion with a relatively small projecting amount in radial direction and a predetermined operation angle in circumferential direction, and a base circle portion. On the one hand, the high speed cam
139
a
(
139
b
) has a cam profile comprising a nose portion with a projecting amount larger than that of the low speed cam
138
a
(
138
b
) and an operation angle larger than that of the low speed cam
138
a
(
138
b
), and a base circle portion of the same diameter as the base circle portion of the low speed cam
138
a
(
138
b
).
The cam section of the intake cam piece
130
comprising the first cam section
137
a
and the second cam section
137
b
has a first side surface
140
a
on side of the low speed cam
138
a
and a second side surface
140
b
on side of the high speed cam
139
b
, and the intake cam piece
130
has a first cylindrical section
141
a
extending from the first side surface
140
a
in direction of the rotary axis L
1
and a second cylindrical section
141
b
extending from the second side surface
140
b
in direction of the rotary axis L
1
. Under the intake cam piece
130
, a first intake valve lifter
132
a
is disposed between the first intake cam section
137
a
and the first intake valve
112
a
, and a second intake valve lifter
132
b
is disposed between the second cam section
137
b
and the second intake valve
112
b
. The first and second intake valve lifters
132
a
,
132
b
are fitted in lifter holes provided in the cylinder head so as to slide along axes of the valve stems
116
a
,
116
b.
Each intake valve lifter
132
a
(
132
b
) is formed in a cylinder having an opened lower end and an upper wall and has cut portions
142
a
1
,
142
a
2
(
142
b
1
,
142
b
2
) at an upper part and on both sides in direction of the rotary axis L
1
. The cut portion forms an opening penetrating a side wall of the cylinder to connect the outer side with the inner side. Lubricating oil supplied to the valve moving chamber
123
goes into the inner side of the intake valve lifter
132
a
(
132
b
) through the opening to lubricate a valve spring
120
a
(
120
b
), a retainer
118
a
(
118
b
) and the valve stem
116
a
(
116
b
).
Remaining parts of the upper walls of the intake valve lifters
132
a
,
132
b
form bridge-like slipper sections
143
a
,
143
b
coming into sliding contact with the low speed cams
138
a
,
138
b
and high speed cams
139
a
,
139
b
. The outer surface
143
a
1
(
143
b
1
) of the slipper section
143
a
(
143
b
) is formed in a cylindrical surface raised toward the intake cam section
137
a
(
137
b
) and having an axis parallel with the rotary axis L
1
.
As shown in
FIG. 8
, when the low speed cam
138
a
(
138
b
) of the first (second) intake cam section
137
a
(
137
b
) is in sliding contact with the slipper section
143
a
(
143
b
), the high speed cam
139
a
(
139
b
) having the nose section higher than that of the low speed cam
138
a
(
138
b
) passes through the cut portion
142
a
2
(
142
b
2
) without touching the intake valve lifter
132
a
(
132
b
). Namely, the cut portion
142
a
2
(
142
b
2
) forms an escape for the high speed cam
139
a
(
139
b
). The width of the intake cam section
137
a
(
137
b
) in direction of the rotary axis L
1
is narrower than that of the intake valve lifter
132
a
(
132
b
). The retainer
118
a
(
118
b
) is positioned within the cut portions
142
a
1
,
142
a
2
(
142
b
1
,
142
b
2
) closely to the highest point of the nose portion of the high speed cam
139
a
(
139
b
) so that distance between an end of the valve stem
116
a
(
116
b
) and the sliding surface
143
a
1
(
143
b
1
) of the slipper section
143
a
(
143
b
) can be made short to make the valve moving apparatus V compact.
Referring to
FIGS. 6 and 7
, the first intake valve lifter
132
a
has a first pin
144
a
engaging with a first guide groove
124
a
formed on a peripheral surface of the lift hole in parallel with the axis of the valve stem
116
a
, and the second intake valve lifter
132
b
has a second pin
144
b
engaging with a second guide groove similar to the above-mentioned first guide groove. The first guide grove
124
a
and the second guide groove engaging with the first pin
144
a
and the second pin
144
b
prevent rotation of the intake valve lifters
132
a
,
132
b
allowing axial sliding motion thereof. The exhaust valve lifter also has a similar pin engaging with a guide groove formed in the cylinder head
103
. In
FIG. 6
are shown a first guide groove
125
a
and a first pin
145
a
for an exhaust valve lifter.
When the intake cam piece
130
is moved axially by the intake side driving mechanism M
IN
, the low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b
of the first and second cam sections
137
a
,
137
b
come into sliding contact with the slipper sections
143
a
,
143
b
selectively, and the first and second intake valves
112
a
,
112
b
are operated in accordance with cam profiles of the cams coming into sliding contact with the slipper sections to open and close the intake ports with lift amounts and opening-closing periods set by the nose portions of the cams.
Next, the intake side driving mechanism M
IN
will be described with reference to
FIGS. 7
,
10
and
11
. The intake side drive mechanism M
IN
includes first and second cylindrical sections
151
a
,
151
b
formed in respective boss sections each projecting from adjacent upper cam holders
108
U so as to face each other, and a double-action type driving piston (movable member)
150
. The driving piston
150
includes first and second piston sections
152
a
,
152
b
supportedly fitted in the respective cylindrical sections
151
a
,
151
b
, a connecting section
153
connecting the both piston sections
152
a
,
152
b
with each other, and a pair of arms (manipulating members)
154
a
,
154
b
extending from the connecting section
153
toward the intake camshaft
105
. The center axis of the driving piston
150
is parallel with the rotary axis L
1
of the intake camshaft
106
and coincides with canter axes of the first and second cylindrical sections
151
a
,
151
b.
Between the first piston section
152
a
and the first cylindrical section
151
a
is formed a first oil pressure chamber
155
a
, and between the second piston section
152
b
, and the second cylindrical section
151
b
is formed a second oil pressure chamber
155
b
. The driving piston
150
is subjected to driving force in accordance with pressure of working oil supplied to the both oil pressure chambers
155
a
,
155
b
and reciprocates axially.
The first arm
154
a
is positioned outside of the first side surface
140
a
, and the second arm
154
b
is positioned outside of the second side surface
140
b
. The first (second) arm
154
a
(
154
b
) has a pair of manipulating sections
156
a
1
,
156
a
2
(
156
b
1
,
156
b
2
) which is forked so as to surround the first (second) cylindrical section
141
a
(
141
b
).
The manipulating section
156
a
1
(
156
a
2
) of the first arm
154
a
has a first contact section
157
a
1
(
157
a
2
) coming into contact with the first side surface
140
a
and an outer peripheral surface of the first cylindrical section
141
a
. The first contact sections
157
a
1
,
157
a
2
touch the first side surface
140
a
and the outer peripheral surface of the first cylindrical section
141
a
at respective positions equally distant from rotary axis L
1
and diametrically opposite to each other. Similarly, the manipulating section
156
b
1
(
156
b
2
) of the second arm
154
b
has a second contact section
157
b
1
(
157
b
2
) coming into contact with the second side surface
140
b
and an outer peripheral surface of the second cylindrical section
141
b
. The second contact sections
157
b
1
,
157
b
2
touch the second side surface
140
b
and the outer peripheral surface of the second cylindrical section
141
b
at respective positions equally distant from rotary axis L
1
and diametrically opposite to each other.
The driving piston
150
has a recess
157
between the first and second arms
154
a
,
154
b
for allowing passage of the rotating cams
138
a
,
138
b
,
139
a
,
139
b.
Next, a hydraulic system of the intake: side driving mechanism M
IN
will be described. The first oil pressure chamber
145
a
is connected to a working oil passage (not shown) through an opening
158
a
. The working oil passage is formed in the cylinder block
102
, the cylinder head
103
and the cam holder
108
to communicate with an oil pump driven by the crankshaft. Working oil pressure in the first oil pressure chamber
155
a
is controlled into high pressure or low pressure by a first control valve (not shown) provided in the working oil passage. Similarly, the second oil pressure chamber
155
b
is connected to a second working oil passage (not shown) through an opening
158
b
, and working oil pressure in the second oil pressure chamber
155
b
is controlled into high oil pressure or low oil pressure by a second control valve.
Actions of the first and second control valves are controlled by a control apparatus (not shown) in which a signal detected by a rotational speed sensor as a engine operation condition sensor is inputted. When the engine E is in a low rotational speed region that the engine rotates at a rotational speed less than a predetermined value, the first control valve controls working oil pressure so that pressure in the first oil pressure chamber
155
a
becomes high oil pressure, and the second control valve controls working oil pressure so that pressure in the second oil pressure chamber
155
b
becomes low oil pressure. The driving piston
150
is driven by pressure difference between pressure in the first oil pressure chamber
155
a
and pressure in the second oil pressure chamber
155
b
to move the intake cam piece
130
axially, and the intake cam piece
130
is positioned at a low speed position shown in
FIG. 10
where the low speed cam
138
a
(
138
b
) comes into sliding contact with the slipper section
143
a
(
143
b
) of the first (second) intake valve lifter
132
a
(
132
b
). At that time, the manipulating section
156
a
2
and the contact section
157
a
2
are radially projected compared with the base circle portion of the low speed cam
138
a
, but they are positioned in the cut portion
142
a
1
and do not touch the first intake valve lifter
132
a
. Namely, the cut portion
142
a
1
functions as an escape for the manipulating section
156
a
2
and the contact section
157
a
2
, or for the first arm
154
a.
When rotational speed of the engine E rises beyond the determined value and the engine comes in a high rotational speed region, the first control valve controls working oil so that the first oil pressure chamber
155
a
becomes low oil pressure, and the second control valve controls working oil pressure so that the second oil pressure chamber
155
b
becomes high pressure. The driving piston
150
is driven by pressure difference between pressure in the first oil pressure chamber
155
a
and pressure in the second oil pressure chamber
155
b
to move the intake cam piece
130
axially, and the intake cam piece
130
is positioned at a high speed position shown in
FIG. 11
where the high speed cam
139
a
(
139
b
) comes into sliding contact with the slipper section
143
a
(
143
b
) of the first (second) intake valve lifter
132
a
(
132
b
). At that time, the manipulating section
156
b
2
and the contact section
157
b
2
are radially projected compared with the base circle portion of the high speed cam
139
b
, but they are positioned in the cut portion
142
b
2
and do not touch the second intake valve lifter
132
b
. Namely, the cut portion
142
b
2
functions as an escape for the manipulation section
156
b
2
and the contact section
157
b
2
, or for the second arm
154
b.
Shift from a state that the first and second valve lifters
132
a
,
132
b
are pushed by the low speed cams
138
a
,
138
b
to a state that the first and second intake valve lifters are pushed by the high speed cams
138
a
,
138
b
, and shift from a state that the intake valve lifters are pushed by the high speed cams to a state that the intake valve lifters are pushed by the low speed cams, are carried out when the base circle portions of the low speed cams or the high speed cams are in sliding contact with the slipper sections
143
a
,
143
b.
As shown in
FIGS. 10
to
11
, on both sides of a cam holder
108
positioned between a right side cylinder
101
and a left side cylinder
101
are disposed the first oil pressure chamber
155
a
belonging to the right side cylinder and the first oil pressure chamber
155
a
belonging to the left side cylinder symmetrically, and a working oil pressure us used in common for the both first oil pressure chambers. This is also true regarding other cam holders positioned between two cylinders and other elements of the valve moving apparatuses V belonging to the cylinders.
The above-mentioned embodiment works as follows.
In state that the engine E has started and the oil pump is operated, when the engine E is in the low rotational speed region that rotational speed of the engine E is less than he predetermined rotational speed, the first control valve acts so that working oil in the first oil pressure chamber
155
a
becomes of high oil pressure, simultaneously, the second control valve acts so that working oil in the second oil pressure chamber
155
b
becomes of low oil pressure. Accordingly, the driving piston
150
of the intake side driving mechanism M
IN
occupies a low speed position shown in
FIG. 10
which is a state before the engine E is started. Therefore, the low speed cams
138
a
,
138
b
of the first and second intake cam sections
137
a
,
137
b
come into sliding contact with the slipper sections
143
a
,
143
b
of the first and second intake valve lifters
132
a
,
132
b
, respectively. A driving piston of the exhaust side driving mechanism M
EX
is also occupies a low speed position similarly to the intake side driving mechanism M
IN
. Therefore, the first and second intake valves
112
a
,
112
b
, the first exhaust valve
113
a
and the second exhaust valve are opened and closed with a small lift amount, an opening-closing timing and a short valve opening period adapted to valve operating characteristic at the low rotational speed region. At that time, as shown in
FIG. 8
, the nose portions of the high speed cams
139
a
,
139
b
radially projecting more than the nose portions of the low speed cams
138
a
,
138
b
rotate passing through the cut portions
142
a
2
,
142
b
2
without touching the first and second intake valve lifters
132
a
,
132
b
. The manipulating section
156
a
2
and the contact section
157
a
2
near the first intake valve lifter
132
a
do not touch the first intake valve lifter
132
a
because they are positioned in the cut portion
142
a
1
. This is true also regarding the exhaust side valve moving apparatus V
EX
.
When rotational speed of the engine E rises beyond the predetermined rotational speed and shifts in a high rotational speed region, the first control valve acts so that working oil in the first oil pressure chamber
155
a
becomes of low oil pressure, and the second control valve acts so that working oil in the second oil pressure chamber
155
b
becomes of high oil pressure. Therefore, the driving piston
150
is driven from the low speed position to the high speed position shown in FIG.
11
.
At that time, if the slipper sections
143
a
,
143
b
of the first and second intake valve lifters
132
a
,
132
b
are in sliding contact with the base circle portions of the low speed cams
138
a
,
138
b
, the driving piston
150
moves immediately, simultaneously the intake cam piece
130
is moved axially through the contact sections
178
b
1
,
178
b
2
of the second arm
154
b
and occupies a position where the high speed cams
139
a
,
139
b
come into sliding contact with the first and second intake valve lifters
132
a
,
132
b
. When the driving piston
150
is subjected to driving force to move from the low speed position to the high speed position, if the slipper sections
143
a
,
143
b
is in sliding contact with the nose portions of the low speed cams
138
a
,
138
b
, the driving piston
150
is moved toward the high speed position immediately after the base circle of the low speed cams
138
a
,
138
b
are brought into sliding contact with the slipper sections
143
a
,
143
b
owing to successive rotation of the intake camshaft
106
. Simultaneously, the intake cam piece
130
given driving force through the contact sections
157
b
1
,
157
b
2
of the second arm
154
b
moves axially toward the high speed position where the high speed cams
139
a
,
139
b
come into sliding contact with the slipper sections
143
a
,
143
b
. Therefore, in the high rotational speed region, the high speed cams
139
a
,
139
b
are in sliding contact with the slipper sections
143
a
,
143
b
of the first and second intake valve lifters
132
a
,
132
b
. The driving piston of the exhaust side drive mechanism M
EX
also occupies a high speed section similarly to the intake side driving mechanism M
EX
. Therefore, the first and second intake valves
112
a
,
112
b
, the first exhaust valve
113
a
and the second exhaust valve are opened and closed with a large lift amount, a opening-closing timing and a long valve opening period adapted to valve operating characteristic at the high rotational speed region. At that time, the manipulating section
156
b
2
and the contact section
157
b
2
positioned near the second intake valve lifter
132
b
radially projecting more than the base circle portion of the high speed cam
139
b
do not touch the second intake valve lifter
132
b
because they are positioned in the cut portion
142
b
2
. This is the same in case of the exhaust side valve moving apparatus V
EX
, too.
When the engine shifts from the high rotational speed region to the low rotational speed region, by actions of the first and second control valves, working oil in the first oil pressure chamber
155
a
becomes of high oil pressure and working oil in the second oil pressure chamber
155
b
becomes of low oil pressure. Therefore, the driving piston
150
id forced so as to move from the high speed position to the low speed position by pressure difference between pressure in the first oil pressure chamber
155
a
and pressure in the second oil pressure chamber
155
b
. At that time, if the base circle portions of the high speed cams
139
a
,
139
b
is in sliding contact with the slipper sections
143
a
,
143
b
of the first and second intake valve lifters
132
a
,
132
b
, the driving piston
150
moves toward the low speed position immediately, and if nose portions of the high speed cams
139
a
,
139
b
is in sliding contact with the slipper sections
143
a
,
143
b
, the driving piston
150
moves toward the low speed position immediately after the base circle portions of the high speed cams
139
a
,
139
b
come into sliding contact with the slipper sections
143
a
,
143
b
. Simultaneously, the intake cam piece
130
given driving force through the contact sections
157
a
1
,
157
a
2
of the first arm
154
a
moves axially toward the low speed position where the low speed cams
138
a
,
138
b
come into sliding contact with the slipper sections
143
a
,
143
b
. This is the same in case of the exhaust valve moving apparatus V
EX
, too.
The above-mentioned embodiment exhibits following effects.
When the low speed cams
138
a
,
138
b
of the intake (exhaust) cam piece
130
are in sliding contact with the first and second intake (exhaust) valve lifters
132
a
.
132
b
, the high speed cams
139
a
,
139
b
not coming into contact with the first and second intake (exhaust) valve lifters
132
a
,
132
b
rotate passing through the cut portions
142
a
2
,
142
b
2
without interfering with the intake (exhaust) valve lifters
132
a
,
132
b
. As the result, since the first and second intake (exhaust) cam sections
137
a
,
137
b
can be positioned within a width of the intake (exhaust) valve lifters
132
a
,
132
b
in direction of the rotary axis L
1
, the length of the intake (exhaust) cam piece
130
can be made small and the valve moving apparatus V and the engine E can be made compact and light. Further, even in case that a cylinder
101
has the first and second intake valves
112
a
,
112
b
, the first exhaust valve
113
a
and the second exhaust valve, the intake cam piece
130
and the exhaust cam piece for these intake and exhaust valves can be disposed within the diameter of the bore
101
a
of the cylinder
101
.
The manipulating sections
156
a
2
,
156
b
2
and the contact sections
157
a
2
,
157
b
2
of the arms
154
a
,
154
b
project radially outward more than the base circle portions of the low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b
, but they do not come into contact with the first and second intake (exhaust) valve lifters
132
a
,
132
b
because they are positioned in the cut portions
142
a
1
,
142
b
2
. Therefore, the cams
154
a
,
154
b
can be positioned within a width of the intake (exhaust) valve lifters
132
a
,
132
b
in direction of the rotary axis L
1
, so that width of the intake (exhaust) driving mechanism M
IN
(M
EX
) in direction of the rotary axis L
1
can be made small, and the valve moving apparatus V and the engine E can be made compact and light. Since the arms
154
a
,
154
b
can be contacted with the first and second side surfaces
140
a
,
140
b
without being restrained by positional relation between the arms
154
a
,
154
b
and the first and second intake (exhaust) valve lifters
132
a
,
132
b
, degree of freedom for arrangement of the arms
154
a
,
154
b
and degree of freedom for arrangement of the intake (exhaust) side driving mechanism M
IN
(M
EX
) become large.
Since lubricating oil in the valve moving chamber
123
enters the first and second intake (exhaust) valve lifters
132
a
,
132
b
through the cut portions
142
a
1
,
142
a
2
,
142
b
1
,
142
b
2
, sliding parts such as the valve springs
120
a
,
120
b
, the retainers
118
a
,
118
b
and the first and second intake (exhaust)valves
112
a
,
112
b
, disposed in the valve lifters
132
a
,
132
b
are supplied with lubricating oil easily. Therefore, durability of the sliding parts is improved. Since a portion of the valve lifter
132
a
(
132
b
) is cut off by forming the cut portions
142
a
1
,
142
a
2
(
142
b
1
,
142
b
2
), the valve lifters
132
a
,
132
b
are made light and accordingly the engine E also can be made light.
The low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b
provided on the same intake (exhaust) cam piece
130
are switched selectively and simultaneously by the same intake (exhaust) side driving mechanism M
IN
, (M
EX
) for operating the first intake (exhaust) valve
112
a
and the second intake (exhaust) valve
112
b
, therefore the intake (exhaust) cam piece
130
and the intake (exhaust) side driving mechanism M
IN
(M
EX
) can be used in common for the both intake (exhaust) valves
112
a
,
112
b
, so that the valve moving apparatus V can be made compact.
Since the sliding contact surface
143
a
1
,
143
b
1
of the slipper sections
143
a
,
143
b
of the first and second intake (exhaust) valve lifters
132
a
,
132
b
are formed in convex surfaces facing the first and second intake (exhaust) cam sections
137
a
,
137
b
, diameters of the intake (exhaust) valve lifters
132
a
,
132
b
can be made small and the cylinder head
193
can be miniaturized. Further, it is possible to give the slipper sections
143
a
,
143
b
necessary rigidity without increasing thickness and weight.
The retainers
118
a
,
118
b
are positioned in the cut portions
142
a
1
,
142
a
2
,
142
b
1
,
142
b
2
near the nose portions of the high speed cams
139
a
,
139
b
, so that distance between ends of the valve stems
116
a
,
116
b
and the sliding contact surfaces
143
a
1
,
143
b
1
of the slipper sections
143
a
,
143
b
can be made small as possible. Therefore, the valve moving apparatus V can be made compact.
Next, partial modifications of the above embodiment will be described.
In the above embodiment, the low speed cams and the high speed cams come into sliding contact with the outer surfaces of the slipper sections of the valve lifters. But, as shown in
FIG. 12
, first and second rollers
160
a
,
160
b
may be provided on top walls of the first and second intake valve lifters
132
a
,
132
b
so as to bring the low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b
into sliding contact with the rollers
160
a
,
160
b
. The first and second rollers
160
a
,
160
,b are supported by first and second support shaft
161
a
,
161
b
fixed to the first and second intake valve lifters
132
a
,
132
b
, and comprise first and second outer rings
162
a
,
162
b
coming into sliding contact with the low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b
, first and second inner rings
163
a
,
163
b
fitted on the support shafts
161
a
,
161
b
, and many runners
164
a
,
164
b
disposed between the outer rings
162
a
,
162
b
and the inner rings
163
a
,
163
b
. Friction between the valve lifter and the cam can be reduced and loss of output can be reduced. The above is the same regarding the exhaust side valve moving apparatus V
EX
.
As shown in
FIG. 13
, the intake cam piece
130
may be provided with one or more reinforcing ribs
170
connecting the first and second intake cams
137
a
,
137
b
with each other. The intake side driving mechanism M
IN
may be positioned near the cylinder
101
compared with its position shown in FIG.
6
. The manipulating sections
156
a
2
,
156
b
2
and the contact sections
157
a
2
,
157
b
2
may be positioned near the first and second intake valve lifters
132
a
,
132
b
more than those in the above embodiment, and projected radially outward more than the nose portions of the low speed cams
138
a
,
138
b
and the high speed cams
139
a
,
139
b.
Also in this intake side driving mechanism M
IN
, as shown in
FIG. 13
, when the engine is in the low rotational speed region and the low speed cams
138
a
,
138
b
is in sliding contact with the rollers
160
a
,
160
b
of the valve lifters
132
a
,
132
b
, the manipulating section
156
a
2
and the contact section
157
a
2
near the first intake valve lifter
132
a
are positioned in the cut portion
142
a
, though they are projected more than the nose portions of the low speed cam
138
a
and the high speed cam
139
a
, and do not touch the first intake valve lifter
132
a
. Similarly, when the engine is in the high rotational speed region and the high speed cams
139
a
,
139
b
is in sliding contact with the rollers
160
a
,
160
b
, the manipulating section
156
b
2
and the contact section
157
b
2
near the second intake valve lifter
132
b
are positioned in the cut portion
142
b
2
, though they are projected more than the nose portions of the low speed cam
138
b
and the high speed cam
139
b
, and do not touch the second intake valve lifter
132
b.
Also in the exhaust side valve moving apparatus V
EX
, an exhaust side driving mechanism similar to the above-mentioned intake side driving mechanism M
IN
may be used.
According to this embodiment, rigidity of the intake (exhaust) cam piece
130
(
131
) is improved by the reinforcing rib
170
and since the intake (exhaust) side driving mechanism M
IN
(M
EX
) is disposed near the cylinder
101
, height of the valve moving chamber
123
and the engine E can be made low.
In the above-mentioned embodiment, both first and second cam sections of the intake (exhaust) cam piece
130
(
131
) are constituted by the low speed cam and the high speed cam. But, any one cam section may be constituted by a pause cam for keeping one of the intake (exhaust) valves in closing state and the high speed cam, so that in the low rotational speed region, one of the intake (exhaust) valves are closed and another intake (exhaust) valve is operated by the low speed cam, and in the high rotational speed region, both intake (exhaust) valves are operated by the high speed cams. Similarly, in a multi-cylinder engine, both cam sections of any one cylinder may be constituted by pause cams for keeping the intake (exhaust) valve in closing state and the high speed cams, so that in the low rotational speed region, both intake (exhaust) valves are closed to let the corresponding cylinder pause, and in the high rotational speed region, both intake (exhaust) valves of all cylinders are operated by the high speed cams.
In the above-mentioned embodiment, both the intake (exhaust) valves of each cylinder
101
are operated by respective cam sections through respective valve lifters. But, both the intake (exhaust) valves may be operated by a single cam section through a single valve lifter.
In the above-mentioned embodiment, the driving piston of the intake (exhaust) side driving mechanism has two positions. However, the cam section of the intake (exhaust) cam piece may have three cams of different cam profiles so that the driving piston has three positions. In this case, a first state that the first oil pressure chamber
155
a
is of high oil pressure and the second oil pressure chamber
155
b
is of low oil pressure, a second state that the first oil pressure chamber is of high oil pressure and the second oil pressure chamber is of high oil pressure and a third state that the first oil pressure chamber is of low oil pressure and the second oil pressure chamber is of high oil pressure are available, for example. Cams not contacted with the valve lifter pass through the cut portion of the valve lifter, so that the valve moving apparatus can be made contact though the cam section is provided with three cams.
In the above-mentioned embodiment, the engine E has the intake camshaft
106
and the exhaust camshaft
107
. However, the engine may be a SOHC type internal combustion engine having a single camshaft. Each cylinder may have one or more than three intake valves or one or more than three exhaust valves. The engine may be a single-cylinder internal combustion engine.
In the above-mentioned embodiment, the intake (exhaust) cam piece
130
(
131
) is moved by two arms
154
a
,
154
b
. However, the cam piece may be moved by a single arm coming into sliding contact with a cylindrical portion formed between the first and second cam sections.
Hitherto, a valve moving apparatus including cams having different cam profiles for changing valve operating characteristic, switch means for switching over the cams selectively and a trigger lever for setting switching action beginning time of the switch means has been disclosed in Japanese Laid-Open Patent Publication Sho 61-201804. The valve moving apparatus comprises a cam column (cam piece) having a middle, low speed cam and a high speed cam which are provided on a camshaft adjacent to each other and have different cam profiles, a rocker arm touching any one of the cams, switch mechanism (switch means) for moving the cam column in direction of rotary axis of the camshaft, and a trigger lever supported by a trigger lever support shaft parallel with the camshaft so as to rock. An end of the trigger lever is engaged with a trigger cam formed on the camshaft, and another end of the trigger lever is adapted to be fitted in a piston of the switch mechanism. When the trigger lever is rocked by the trigger cam to be released from engagement with the groove, switching action begins.
In the above-mentioned customary valve moving apparatus, since the trigger lever support shaft and the trigger lever is positioned above the camshaft, the valve moving apparatus is large-sized and accordingly a valve moving chamber for housing the valve moving apparatus and the internal combustion engine are also large-sized. Further, in the above customary valve moving apparatus, a rocker arm support shaft is disposed besides the trigger lever support shaft in the neighborhood of the camshaft, and it is necessary to ensure a space for rocking of the trigger lever and a rocker arm supported by the trigger lever support shaft and the rocker arm support shaft respectively. Therefore, the valve moving apparatus is apt to be more large-sized. In addition, in the above customary valve moving apparatus, the trigger cam is provided on the camshaft side by side with the cam column in order to operate the trigger lever, so that length of the valve moving apparatus in direction of the rotary axis of the camshaft becomes long, and operating mechanism of the apparatus becomes complicated.
The following embodiment is accomplished in view of the foregoing and aims at miniaturization of the valve moving apparatus provided with the trigger mechanism, simplification of the operating mechanism for operating the trigger mechanism and reduction of number of parts and assembling man-hour.
The embodiment will be described with reference to
FIGS. 14
to
36
.
An internal combustion engine E shown in
FIGS. 14
to
28
is a DOHC type in-line 4-cylinder 4-stroke-cycle internal combustion engine with a direct type valve moving apparatus for a vehicle. As shown in
FIG. 14
, the engine E has a cylinder block with four cylinders
201
(only one cylinder is shown in FIG.
14
), a cylinder head
203
attached on an upper surface of the cylinder head, and a head cover
204
attached on an upper surface of the cylinder head
203
.
In a bore of each cylinder
201
is fitted a piston
205
so as to reciprocate. The piston turns a crankshaft (not shown) through a connecting rod
206
. An intake camshaft
207
and an exhaust camshaft
208
arranged in parallel with the crankshaft are rotated synchronizing with the crankshaft at a rotational speed equal to that of the crankshaft. The intake camshaft
207
and the exhaust camshaft
208
are supported by intake cam holders
209
and exhaust cam holders
210
which are fixed to the cylinder head
203
by bolts. The cam holders
209
,
210
are disposed at both ends of the row of cylinders and between neighboring cylinders. Each of the cam holders
209
,
210
consists of an upper cam holder
209
U (
209
U) and a lower cam holder
209
L (
210
L).
Each cylinder
201
has a combustion chamber
211
formed between the piston
205
and the cylinder head
203
, and a pair of intake ports
212
and a pair of exhaust ports
213
are opened to the combustion chamber
211
. Intake valves
214
for opening and closing the intake ports and exhaust valves
215
for opening and closing the exhaust ports are provided in respective valve guides
216
,
217
so as to slide. The intake valves
214
and the exhaust valves
215
are forced in closing direction by valve springs
218
,
219
having upper ends supported by spring bearings
226
,
227
. The cylinder head
203
is provided with ignition plugs
220
facing respective combustion chambers
211
.
In a valve moving chamber
221
formed between the cylinder head
203
and the head cover
204
is housed a direct type valve moving apparatus for opening and closing the intake valve
214
and the exhaust valve
215
. The valve moving apparatus consists of an intake side valve moving apparatus V
IN
and an exhaust side valve moving apparatus V
EX
. The intake side valve moving apparatus V
IN
comprises a camshaft
207
, a cam piece
222
, a lifter
224
and a hydraulic intake side driving mechanism M
IN
(switch means) for moving the cam piece
222
on the camshaft
207
in direction of rotary axis L
1
of the camshaft or in direction A
1
shown in FIG.
15
. The exhaust side valve moving apparatus V
EX
comprises a cam shaft
208
, a cam piece
223
, a lifter
225
and a hydraulic exhaust side driving mechanism M
EX
(switch means) for moving the cam piece
223
on the camshaft
208
in the direction A
1
. Since the intake side valve moving apparatus V
IN
and the exhaust side valve moving apparatus V
EX
, have basically the same construction, hereinafter mainly the intake side valve moving apparatus V
IN
will be described.
Referring to
FIG. 15
too, the cam piece
222
of each cylinder
201
having an axial hole which the camshaft
207
passes through is spline-engaged with the camshaft
207
so as to slide axially and rotate together with the camshaft
207
. Namely, on an inner peripheral surface of the cam piece
222
, three axial grooves
226
extending in parallel with each other over the total length of the cam piece
222
are provided at regular intervals, and on an outer peripheral surface of the camshaft
207
are provided three parallel projecting lines
227
corresponding to the grooves
226
.
On the cam piece
222
are disposed a first cam section
230
a
and a second cam section
230
b
axially in series and at a distance. On each of the first and second cam sections
230
a
,
230
b
, a low speed cam
231
a
(
231
b
) and a high speed cam
232
a
(
232
b
) having different cam-profiles are provided integrally neighboring in axial direction A
1
. Namely, the low speed cam
231
a
(
231
b
) has a cam-profile comprising a nose portion with a relatively small projecting amount in radial direction and a predetermined operation angle in circumferential direction, and a base circle portion. On the one hand, the high speed cam
232
a
(
232
b
) has a cam-profile comprising a nose portion with a projecting amount larger than that of the low speed cam and an operation angle larger than that of the low speed cam, and a base circle portion of the same diameter as the base circle portion of the low speed cam.
On a cylindrical section of the cam piece
222
formed between the first and second cam sections
230
a
,
230
b
, flange-like first and second engaging sections
235
,
236
are provided and an annular guide groove
234
is formed between the first and second engaging sections
235
,
236
. Outer diameters of the first and second engaging sections
235
,
236
are set so that when the base circle portions
231
a
2
,
231
b
2
,
232
a
2
,
232
b
2
of the low speed cams
231
a
,
231
b
and the high speed cams
232
a
,
232
b
are in sliding contact with the lifters
224
, the first and second engaging sections
235
,
236
do not touch the lifters
224
.
Under the cam piece
222
, a first lifter
224
a
is disposed between the first cam section
230
a
and the first intake valve
214
a
, and a second lifter
224
b
is disposed between the second cam section
230
b
and the second intake valve
214
b
. The first and second lifters
224
a
,
224
b
are supported by a holder section
237
. Each cylinder has four holder sections
237
and these holder sections are connected through connecting sections
238
(
FIG. 19
) to form a lift holder to be fixed to the cylinder head
203
. As shown in
FIG. 19
, each holder section
237
is fixed to the cylinder head
203
by bolts B penetrating through holes
237
b
formed in three boss sections
237
a
. The first and second lifters
224
a
,
224
b
are fitted in first and second guide holes
239
a
,
239
b
formed in the holder section
237
so as to reciprocate in direction of axis of the first and second lifters
224
a
,
224
b
, that is, so as to slide up and down.
Each lifter
224
a
(
224
b
) is formed in a cylinder having an opened lower end and an upper wall and has cut portions
240
a
1
,
240
a
2
(
240
b
1
,
240
b
2
) at an upper part and on both sides in the direction A
1
. The upper wall is partly cut off by the cut portion, and remaining portion of the upper wall forms a bridge-like slipper section
242
a
(
242
b
) coming into sliding contact with the low speed cam
231
a
(
231
b
) and the high speed cam
232
a
(
232
b
). The upper surface of the slipper section
242
a
(
242
b
) is formed in a cylindrical surface raised toward the first (second) cam section
30
a
(
230
b
) and having an axis parallel with the direction A
1
.
Referring to
FIG. 20
too, on an outer surface of a side wall of the first (second) lifter
224
a
(
224
b
) is formed an insertion groove
224
a
1
(
224
b
1
) having a semi-circular cross-section. The insertion groove extends in parallel with the axis of the lifter and has end walls at upper and lower ends. On the one side, on a peripheral surface of the first (second) guide hole
239
a
(
239
b
) is formed a retaining groove
239
a
1
(
239
b
1
) facing the insertion groove
224
a
1
(
224
b
1
) and having a semi-circular cross-section similarly to the insertion groove
224
a
1
(
224
b
1
). The retaining groove has an opened upper end and a lower end provided with an end wall. A pin
243
which is somewhat shorter than the insertion groove
224
a
1
(
224
b
1
) is engaged with both the insertion groove
224
a
1
(
224
b
1
) and the retaining groove
239
a
1
(
239
b
1
) for preventing rotation of the lifter
224
a
(
224
b
) relative to the holder section
237
. But the lifter
224
a
(
224
b
) is allowed to move up and down relatively to the holder section
237
.
When the cam piece
222
is moved axially by the intake side driving mechanism M
IN
, the low speed cam
231
a
(
231
b
) or the high speed cam
232
a
(
232
b
) of the first (second) cam section
230
a
(
230
b
) is brought into sliding contact with the slipper section
242
a
(
242
b
), so that the first (second) intake valve
214
a
(
214
b
) is operated through the first (second) lifter
224
a
(
224
b
) to open and close the intake port in accordance with the cam-profile of the corresponding cam.
As shown in
FIGS. 16
,
18
, the intake side driving mechanism M
IN
includes a first cylindrical section
245
a
and a second cylindrical section
245
b
formed in respective boss section each projecting from adjacent upper cam holder
209
U so as to face each other, and a double-action type driving piston
246
. The double-action type driving piston
246
includes first and second piston sections
245
a
(
246
b
) fitted in the respective cylindrical sections
245
a
,
245
b
so as to slide, a connecting section
246
c
connecting the piston sections
246
a
,
246
b
with each other, and an arm (manipulating member)
247
extending from the connecting section
246
c
toward the guide groove
234
of the cam piece
222
. Between the first piston section
246
a
and the first cylindrical section
245
a
is formed a first oil pressure chamber
248
a
, and between the second piston section
246
b
and the second cylindrical section
245
b
is formed a second oil pressure chamber
248
b.
The driving piston is subjected to a drive force in accordance with pressure of working oil supplied to the first and second oil pressure chambers
248
a
,
248
b
to reciprocate axially. The drive force is slightly larger than friction force generated between the cams and slipper sections by spring force of the valve spring
218
when the base circle portions of the cams are in sliding contact with the slipper sections, that is, when the first and second intake valves
214
a
,
214
b
are closed, and the drive force is smaller than friction force generated between the cams and the slippers by spring force of the valve spring
218
when the nose portions of the cams are in sliding contact with the slipper sections, that is, the first and second intake valve are opened. Therefore, switchover between the low speed cam and the high speed cam by the intake side driving mechanism M
IN
is carried out during the first and second intake valves are closed.
The arm
247
disposed between the first and second cam sections
230
a
,
230
b
is bifurcated so as to surround the cylindrical section
233
and has a first contact section
247
a
and a second contact section
247
b
. The contact sections
247
a
,
247
b
come into the guide groove
234
and touch the first and second engaging sections
235
,
236
of the cam piece
232
in the axial direction A
1
. A distance between the first and second engaging sections
235
,
236
is larger than a width W
1
of the contact sections
247
a
,
247
b
in the axial direction A
1
, and when contact sections
247
a
,
247
b
touch any one of the engaging sections
235
,
236
, a predetermine gap Glis formed between the contact sections
247
a
,
247
b
and another engaging section. At least the first contact section
247
a
contacted with a trigger piece
252
to be mentioned later is projected radially from the first and second engaging sections
235
,
236
.
Next, a hydraulic system of the intake side driving mechanism M
IN
will be described. The first oil pressure chamber
248
a
is connected to a working oil passage (not shown) through an opening
249
a
. The working oil passage is formed in the cylinder block
202
, the cylinder head
203
and the cam holder
209
to communicate with an oil pump driven by the crankshaft. Working oil pressure in the first oil pressure chamber
248
a
is controlled into high oil pressure or low oil pressure by a first control valve (not shown) provided in the working oil passage. Similarly, the second oil pressure chamber
248
b
is connected to a second oil passage (not shown) through an opening
249
b
, and working oil pressure in the second oil pressure chamber
248
b
is controlled into high oil pressure or low oil pressure by the second control valve
Actions of the first and second control valves are controlled by a control apparatus (not shown) in which a signal detected by a rotational speed sensor as a engine operating condition sensor is inputted. When engine E is in a low rotational speed region that the engine rotates at a rotational speed less than a predetermined value, the first control valve controls working oil pressure so that pressure in the first oil pressure chamber
248
a
becomes low oil pressure, and the second control valve controls working pressure so that pressure in the second oil pressure chamber
248
b
becomes high oil pressure. At that time, the driving piston occupies a low speed position shown in FIG.
16
. When rotational speed of the engine E rises beyond the predetermined value and the engine comes in a high rotational speed region, the first control valve controls working oil pressure so that the first oil pressure chamber
248
a
becomes high oil pressure, and the second control valve controls working oil pressure so that the second oil pressure chamber
248
b
becomes low oil pressure. At that time, the driving piston occupies a high speed position shown in FIG.
17
.
As shown in
FIGS. 16 and 17
, on both sides of a cam holder
209
positioned between a right side cylinder and a left side cylinder are disposed the second oil pressure chamber
248
b
belonging to the right side cylinder and the second oil pressure chamber
249
b
belonging to the left side cylinder symmetrically, and a working oil passage is used in common for both the second oil pressure chambers. This is also true regarding other cam holders positioned between two cylinders.
A hydraulic system of the exhaust side driving mechanism M
EX
is also supplied with controlled working oil similarly to above-mentioned intake side driving mechanism M
IN
.
Next, referring to
FIGS. 18
to
20
, a trigger mechanism T for setting beginning time of switching action between the low speed cam
231
a
(
231
b
) and the high speed cam
232
a
(
232
b
) will be described. The switching action is carried out by the driving piston
246
moving the cam piece
222
through the arm
247
. As shown in
FIGS. 18 and 19
, the trigger mechanism T includes a trigger bracket
250
fixed to the holder section
237
by two bolts B which fix a side of the holder section
237
near the center axis of the cylinder
201
to the cylinder head
203
, a trigger base
251
supported on the trigger bracket
250
so as to rock, a trigger piece
252
supported on the trigger base
251
so as to rock, and a trigger spring
253
compressed between the trigger bracket
250
and the trigger piece
252
. All of the trigger bracket
250
, the trigger base
251
and the trigger piece
252
are formed from flat plates.
The trigger bracket
250
has a pair of engaging holes
250
a
longitudinally separated from each other, and a spring bearing section
250
b
disposed between the engaging holes
250
a
and projected upward for supporting an end of the trigger spring
253
.
The trigger base
251
is formed in T-shape as a whole having a rectangular support section
251
a
and a pair of base end sections
251
b
bifurcated from the support section
251
a
. The base end section
251
b
are inserted in the engaging holes
250
a
from an under side of the trigger bracket
250
and contacted with an upper surface of the trigger bracket
250
, so that the trigger base
251
is supported on the trigger bracket
250
so as to rock about the base end section
251
b
. In this state, the support section
251
a
is disposed between the first lifter
242
a
and the second lifter
242
b
as shown in FIG.
20
. The support section
251
a
has a first contact section
251
c
and a second contact section
251
b
(
FIG. 18
) which are contacted with a first side wall upper surface portion
224
a
2
of the first lifter
224
a
and a second side wall upper surface portion
224
b
2
of the second lifter
224
b
(
FIG. 19
) respectively. As shown in
FIG. 18
, at an end of the support section
251
a
near the base end section
251
b
is formed an insertion groove
251
e
which a spring bearing section
252
a
of the trigger piece
252
passes through. At both sides of the insertion groove
251
e
, a contact section
252
b
of the trigger piece
252
is contacted with upper surfaces of the trigger base
251
. At another end of the support section
251
a
is formed an engaging groove
251
f
in which a tip end portion of the trigger piece
252
is fitted.
As shown in
FIGS. 18
to
20
, the trigger piece
252
has a spring bearing section
252
a
positioned under the spring bearing section
250
b
of the trigger bracket
250
facing it and supporting a lower end of the trigger spring
253
, a contact section
252
b
, first and second side surfaces
252
c
1
,
252
c
2
touching the first contact section
247
a
of the arm
247
, a regulating section
252
c
, and a stopper section
252
d
. The width of the regulating section
252
c
is determined based on the maximum movement of the driving section
246
, the distance d
1
between the first and second engaging sections
235
,
236
and the width W
1
of the first contact section
247
a
so that gaps G
1
, G
3
to be described later are formed.
In state that the trigger mechanism T is attached to the holder section
237
, the trigger mechanism T is positioned in a space formed between the camshaft
207
and the lifters
224
a
,
224
b
as shown in FIG.
14
. When the base circle portions of the cams come into sliding contact with the slipper sections
242
a
,
242
b
to close the first and second intake valves
214
a
,
214
b
, the trigger base
251
is forced around the base end sections
251
b
by the trigger spring
253
so that the first and second contact sections
251
c
,
251
d
touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
of the lifters. The trigger piece
252
is forced around the contact section
252
b
touching the support section
251
a
of the trigger base
251
so that the stopper section
252
d
touches an under surface of the trigger base
251
. In this state, the regulating section
252
c
of the trigger piece
252
is projected toward the camshaft
207
and the first and second side surfaces
252
c
1
,
252
c
2
are positioned in a moving course of the first contact section
247
a
of the arm
247
.
When the first and second lifters
224
a
,
224
b
are pushed by the nose portions of the cams to lift (open) the first and second intake valves, the trigger base
251
having the first and second contact sections
251
c
,
251
d
contacted with the first and second side wall upper surfaces
224
a
2
,
224
b
2
rocks about the base end sections
251
b
downward following the lifters
224
a
,
224
b
, and when the lifters has moved by a predetermined lift amount, the stopper section
252
d
touches an upper surface
237
c
of the holder section
237
to prevent further downward movement of the trigger base
251
and the trigger piece
252
. Therefore, at a lift amount of the lifter exceeding the above-mentioned predetermined lift amount, the first and second contact sections
251
c
,
251
d
are not contacted with the first and second side wall upper surfaces
224
a
2
,
224
b
2
. The predetermined lift amount is suitably set so that at the predetermined lift amount, the regulating section
252
c
of the trigger piece
252
is positioned under the first contact section
247
a
of the arm
247
. Therefore, the trigger base
251
functions as a control member for controlling movement of the trigger piece
252
in accordance with movement of the first and second lifters
224
a
,
224
b.
Next, action of the above-mentioned embodiment will be described with reference to
FIGS. 16
,
17
and
21
to
28
. Hereinafter action of the exhaust side driving mechanism M
IN
is described mainly, but also action of the exhaust side driving mechanism M
EX
is the same as the intake side driving mechanism M
IN
.
When the engine E is in the low speed rotational speed region, the first control valve controls oil pressure in the first oil pressure chamber
248
a
so as to be low oil pressure, and the second control valve controls oil pressure in the second oil pressure chamber
248
b
so as to be high oil pressure. Therefore, the driving piston
246
occupies the low speed position shown in FIG.
16
. At that time, the low speed cam
231
a
(
231
b
) of the first (second) cam section
230
a
(
230
b
) of the cam piece
222
is in sliding contact with the slipper section
242
a
(
242
b
) of the first (second) lifter
224
a
(
224
b
), and the first (second) intake valve
214
a
(
214
b
) is opened and closed with a opening-closing time and a lift amount determined by cam-profile of the low speed cam
231
a
(
231
b
). Since also the exhaust side driving mechanism M
EX
occupies the low speed position similarly to the intake side driving mechanism M
IN
, the intake valves
214
and the exhaust valves
215
of each cylinder
201
is opened and closed with a small lift amount, a opening-closing time and a short valve opening period adapted to valve operating characteristic at the low rotational speed region.
At that time, as shown in
FIG. 24
, the first contact section
247
a
of the arm
247
, the first and second engaging sections
235
,
236
and the high speed cams
232
a
,
232
b
, which are radially projected more than the base circle portions
232
a
2
,
231
b
2
of the low speed cams
231
a
,
231
b
, are not contacted with the first and second lifters
224
a
,
224
b
because of the cut portions
240
a
1
,
240
a
2
,
240
b
1
. The first and second contact sections
247
a
,
247
b
touch the first engaging section
235
and a gap G
1
of a predetermined width is formed between the first and second contact sections
247
a
,
247
b
and the second engaging section
236
(FIG.
16
). Further, between the first side surface
252
c
1
of the regulating section
252
c
and the first contact section
247
a
is formed a gap G
2
of a predetermined width smaller than that of the gap G
1
. The first and second contact sections
251
c
,
251
d
of the trigger base
251
touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
. The second engaging section
236
is positioned opposite to the trigger piece
252
which is not contacted with the cam piece
222
.
When the rotational speed of the engine E exceeds the predetermined rotational speed and the engine shifts to the high rotational speed region, the first control valve controls oil pressure in the first oil pressure chamber
248
a
so as to be high oil pressure, and the second control valve controls oil pressure in the second oil pressure chamber
248
b
so as to be low oil pressure. Therefore, the driving piston
246
is subjected to a drive force for moving the driving piston from the low speed position to the high speed position shown in
FIG. 17
, and the drive force acts on the arm
247
.
At that time, if the first and second intake valves are closed, as shown in
FIG. 25
, movement of the arm
247
toward the second engaging section
236
is stopped by the regulating section
252
c
and the arm
247
occupies a waiting position. At this time, between the first contact section
247
a
and the second engaging section
236
is formed a gap G
3
smaller than the gap G
1
by the gap G
2
.
After then, as the camshaft rotates further, the first and second lifters
224
a
,
224
b
are pushed down by the nose portions
231
a
1
,
231
b
1
of the low speed cams
231
a
,
231
b
, and the first and second intake valves are opened. The trigger base
251
with the first and second contact sections
251
c
,
251
d
contacted with the first and second side wall upper surfaces
224
a
2
,
224
b
2
by force of the trigger spring.
253
moves down together with the first and second lifters
224
a
,
224
b
. The trigger piece
252
also moves down similarly. When the intake valves
214
a
,
214
b
are opened by the predetermined lift amount, the stopper section
252
d
touches the upper surface
237
c
of the holder section
237
to prevent further movement of the trigger base
251
and the trigger piece
252
, and the first and second contact sections
251
c
,
251
d
are separated from the first and second side wall upper surfaces
224
a
2
,
224
b
2
. At this time, the regulating section
252
c
is positioned below the first contact section
247
a
, therefore the arm
247
moves toward the second cam section
230
b
by the gap G
3
to touch the second engaging section
236
. In this state, the drive force of the arm
247
acts on the cam piece
222
, however, since the intake valves
214
a
,
214
b
is opened to make the spring force of the valve spring
218
large and the drive force is set at the aforementioned value, friction force between the low speed cams
231
a
,
231
b
and the slipper sections
242
a
,
242
b
is larger than the drive force and the cam piece
222
can not move axially.
FIGS. 22 and 26
show positional relations among the first contact section
247
a
, the first and second side wall upper surfaces
224
a
2
,
224
b
2
, the first and second contact sections
251
c
,
251
d
of the trigger base
251
and the regulating section
252
c
of the trigger piece
252
when the first and second intake valves
214
a
,
214
b
are opened with the maximum lift amount.
After the first and second intake valves
214
a
,
214
b
reach the maximum lift amount, the low speed cams
231
a
,
231
b
rotate further so that the lift amount is reduced to the predetermined lift amount. The side wall upper surfaces
224
a
2
,
224
b
2
touch the contact sections
251
c
,
251
d
of the trigger base
251
. When the low speed cams
231
a
,
231
b
rotate to reduce the lift amount and the lifters
224
a
,
224
b
moves upward, the trigger base
251
and the trigger piece
252
move upward together with the lifters and touch an outer peripheral surface of the first contact section
247
a
. At that time, since the intake valves
214
a
,
214
b
is opened and the friction force between the low speed cams
231
a
,
231
b
and the slipper sections
241
a
,
242
b
is larger than the aforementioned drive force, the driving piston
246
can not move the cam piece axially.
When the low speed cams rotate further, only the trigger base
251
moves upward together with the lifters
224
a
,
224
b
while the regulating section
252
c
is kept in a state that it touches the first contact section
247
a
.
FIGS. 23 and 27
show a state just before the base circle portions
231
a
2
,
231
b
2
of the low speed cams
231
a
,
231
b
come into sliding contact with the slipper sections
242
a
,
242
b.
Immediately after the base circle portions
231
a
2
,
231
b
2
of the low speed cams
231
a
,
231
b
come into sliding contact with the lifters
242
a
,
242
b
to close the intake valves
214
a
,
214
b
, the aforementioned drive force of the drive piston
246
overcomes the friction force between the low speed cams
231
a
,
231
b
and the slipper sections
242
a
,
242
b
, and the driving piston
246
moves the cam piece
222
axially through the first and second contact sections
247
a
,
247
b
and the second engaging section
236
. Thus, the base circle portions of the high speed cams
232
a
,
232
b
come into sliding contact with the slipper sections
242
a
,
242
b
(high speed position). Namely, switching from low speed cams
231
a
,
231
b
to the high speed cams
232
a
,
232
b
is completed. At that time, as shown in
FIG. 28
, the first contact section
247
a
is positioned near the second lifter
224
b
, and between the first contact section
247
a
and the second side surface
252
c
2
of the trigger piece
252
is formed a gap G
2
which is equal to the gap G
2
in FIG.
24
. The first engaging section
235
is opposite to the trigger piece
252
and the trigger piece
252
is not contacted with the cam piece
222
.
Therefore, the intake valves
214
a
,
214
b
are opened and closed with a opening-closing time and a lift amount determined by the cam-profile of the high speed cams
232
a
,
232
b
. Since the exhaust side mechanism M
EX
also occupies a high speed position similarly to the intake side driving mechanism M
IN
, the intake valves
214
a
,
214
b
and the exhaust valves
215
are opened and closed with a large lift amount, a opening-closing time and a long valve opening period adapted to valve operating characteristic at the high rotational speed region.
When the rotational speed of the engine E is lowered to a speed less than the above-mentioned predetermined rotational speed and the engine shifts from the high rotational speed region to the low rotational speed region, working oil in the first oil pressure chamber
248
a
becomes of low oil pressure and working oil in the second oil pressure chamber
248
b
becomes of high oil pressure, owing to the actions of the first and second control valves. Therefore, the driving piston
246
moves the cam piece
222
in a direction opposite to the moving direction in the above-mentioned case, and actions similar to the above-mentioned actions are carried out between the trigger piece
252
and the first contact section
247
a
. Thus, switching to the low speed cams
231
a
,
231
b
is carried out on the base circle portions
232
a
2
,
232
b
2
of the high speed cams
232
a
,
232
b.
Even if the operation region of the engine E shifts between the low rotational speed region and the high rotational speed region when the intake valves
214
a
,
214
b
are opened, the driving piston does not move the cam piece
222
since the drive force of the driving piston
246
is set as described above. When the camshaft
207
rotates further and the intake valves
214
a
,
214
b
are closed firstly, the switching action between the low speed cams
231
a
,
231
b
and the high speed cams
232
a
,
232
b
is carried out.
Next, working and effect of the above-mentioned embodiment will be described. The description is made regarding the intake side valve moving apparatus V
IN
, but it is the same regarding the exhaust side valve moving apparatus V
EX
.
Owing to the trigger mechanism T, the switching action is started immediately after he intake valves is closed and carried out during the base circle portions of the cams is in sliding contact with the lifters. Therefore, the switching can be carried out surely, a collision of the cams against the lifters and partial wearing of the lifters are prevented, smooth sliding motion of the lifters can be ensured, and occurrence of noise and lowering of durability of the lifters and cams are prevented.
Since the intake valves
214
a
,
214
b
are operated by the low speed cams
231
a
,
231
b
and the high speed cams
232
a
,
232
b
through the first and second lifters
224
a
,
224
b
, the intake side valve moving apparatus V
IN
is made low. Moreover, the trigger mechanism T is disposed under the camshaft
207
utilizing the space under the camshaft
207
, therefore the intake side valve moving apparatus V
IN
with the trigger mechanism T is miniaturized, and accordingly the valve moving chamber
221
and the engine E are miniaturized. As compared with the aforementioned prior art in which a rocker arm support shaft, a trigger lever support shaft and a cam switching mechanism are disposed around a camshaft, only the intake side driving mechanism M
IN
is disposed around the camshaft
207
, therefore the intake side valve moving apparatus V
IN
with the trigger mechanism T is miniaturized in this respect too.
When the intake side driving mechanism M
IN
is not carrying out the switching action, as shown in
FIGS. 24 and 28
, the first contact section
247
a
of the arm
247
does not touch the trigger piece
252
of the trigger mechanism T, so that abrasion of the both is restrained and durability of the both is improved. Since trigger mechanism T does not touch the rotating cam piece
222
, abrasion of the trigger mechanism is restrained. Since engagement and disengagement of the trigger piece
252
with the first contact section
247
a
are carried out utilizing upward and downward movement of the first and second lifters
224
a
,
224
b
, any other member for operating the trigger mechanism T is unnecessary, so that an operating mechanism for operating the trigger mechanism T simplified and the intake side driving mechanism M
IN
with the trigger mechanism T can be miniaturized. Since trigger base
251
is disposed so that it touches the first and second side wall upper surfaces
224
a
2
,
224
b
2
from above, the intake side driving mechanism M
IN
is miniaturized in plan.
Since the trigger base
251
and the trigger piece
252
are disposed between the first and second lifters
224
a
,
224
b
further between the first and second cam sections
230
a
,
230
b
of the cam piece
222
, the intake side valve moving apparatus V
IN
can be miniaturized in axial direction of the camshaft.
Since the first contact section
247
a
of the arm
247
, the first and second engaging sections
235
,
236
and the high speed cams
232
a
,
232
b
are disposed utilizing the cut portions
240
a
1
,
240
a
2
,
240
b
1
, axial length of the cam piece
222
can be made short.
Since the trigger mechanism T is disposed between the camshaft
207
and the first and second lifters
224
a
,
224
b
, the intake side valve moving apparatus V
IN
can be miniaturized in axial direction of the lifter. Further, the trigger base
251
touches the first and second side wall upper surfaces
224
a
2
,
224
b
2
formed owing to providing the cut portions
240
a
2
,
240
b
1
, namely, also the trigger mechanism T is disposed utilizing the cut portions
240
a
2
,
240
b
1
. Therefore, the intake side valve moving apparatus V
IN
can be further miniaturized in axial direction of the camshaft and in axial direction of the lifter.
The trigger piece
252
composed of a flat plate extending along the axial direction of the camshaft A
1
is contacted with the first contact section
247
a
of the arm
247
moving in the direction A
1
at the first and second side surfaces
252
c
1
,
252
c
2
. Therefore, rigidity of the trigger piece
252
is high and the trigger piece can regulate the movement of the arm
247
surely.
Since the trigger piece
252
is required only to remain in the moving course of the first contact section
247
a
, degree of freedom of shape and arrangement of the trigger piece
252
is large. Therefore, the trigger piece
252
can be applied to the intake side valve moving apparatus V
IN
of various constructions to contribute to miniaturization of the intake side valve moving apparatus V
IN
. Further, since the first contact section
247
a
which is a part of the arm
247
of the intake side driving mechanism M
IN
touches the trigger piece
252
, any other member for touching the trigger piece
252
is unnecessary, so that construction of the intake side valve moving apparatus V
IN
can be simplified.
Since the trigger mechanism T is fixed to the holder section
237
utilizing the bolts B for fixing the holder section
237
to the cylinder head
203
, number of parts and assembling man-hour cam be reduced. Further, since the trigger mechanism T is fixed to the lifter holder which has high rigidity in order to hold the first and second lifters
224
a
,
224
b
, the trigger mechanism T can be fixed strongly.
The guide groove
234
for receiving the first and second contact sections
247
a
,
247
b
of the arm
247
is formed by the first and second engaging sections
235
,
236
positioned opposite to the trigger piece
252
in the axial direction of the lifter A
2
. Therefore, width of the guide groove
234
can be made small and the trigger mechanism T can be miniaturized in the axial direction of the camshaft A
1
.
Next, another embodiment of the invention will be described with reference to
FIGS. 29
to
35
. This embodiment is different from the above-mentioned embodiment chiefly in construction of the trigger mechanism T, and in other construction, this embodiment is the same as the above-mentioned embodiment. Therefore, description of the same part will be omitted or simplified. In the following description, members of the present embodiment identical with or corresponding to members of the above-mentioned embodiment are shown by the same symbols.
Referring to
FIGS. 29
to
31
, a holder section
260
of a lifter holder is fixed to the cylinder head
203
by bolts B inserted in penetrating holes
260
a
. The trigger mechanism is formed on a position of the holder section
260
between the first and second guide holes
239
a
,
239
b
and near the center axis of the cylinder
201
. The trigger mechanism T comprises a trigger body
261
fitted so as to slide in a circular hole
260
b
having an axis parallel with the axis of the lifter
224
, a columnar trigger piece
262
fitted so as to slide in the trigger body, a first trigger spring
263
consisting of a tensile coil spring, a second trigger spring
264
consisting of a compressive coil spring and a plate
265
fixed to the holder section
260
.
The trigger body
261
has a cylinder section
261
a
to be fitted in the receiving hole
260
b
and a flat-plate-like flange section
261
b
formed integrally at an upper end of the cylinder section
261
a
. The flange section
261
b
has a first arcuate portion
261
b
1
, a second arcuate portion
261
b
2
, a first linear portion
261
b
3
and a second linear portion
261
b
4
(FIG.
31
). The flange section
261
b
is fitted so as to slide in a recess
260
c
formed in the holder section
260
and having the same shape as the flange section
261
b
to prevent turning of the trigger body
261
. Similarly to the support section
251
a
of the above-mentioned embodiment, the flange section
261
b
has a first and second contact sections
261
c
,
261
d
for touching the first and second side wall upper surface
224
a
2
,
224
b
2
of the first and second lifters
224
a
,
224
b
. The first trigger spring
263
is tensed between a retaining pin
266
pressed into the cylinder section
261
a
and a retaining pin
267
pressed in the holder section
260
, and the first and second contact sections
261
c
,
261
d
are forced to touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
of the first and second lifters
224
a
,
224
b
by spring force of the first trigger spring
263
.
The trigger piece
262
is disposed between the first cam section
230
a
and the second cam section
230
b
, and has a cylindrical piston section
262
a
with a top wall
262
a
1
fitted so as to slide in an inner hole
261
e
of the cylinder section
261
a
, and a plate-like regulating section
262
b
projecting from an upper surface of the piston section
262
a
. Between a lower surface of the top wall
262
a
1
and a flange-like spring bearing section
261
f
provided on an inner surface of the cylinder section
261
a
neighboring the retaining pin
266
is inserted the second trigger spring
264
so that the trigger piece
262
is forced upward by spring force of the second trigger spring
264
. An upper surface of the top wall
262
a
1
touches a stop ring
268
fitted to an upper portion of the cylinder section
261
a
to regulate a maximum upper position of the trigger piece
262
. A width of the regulating section
262
b
in the axial direction A
1
is determined in the same manner as the width of the regulating section
252
c
of the above-mentioned embodiment.
After the trigger mechanism T is attached to the holder section
260
, the plate
265
having a guide hole
265
a
for the regulating section
262
b
is put on the trigger piece
262
. The plate
265
is fixed to the holder section
260
by the bolt B. The guide hole
265
a
has a shape slightly larger than that of the regulating section
262
b
and functions as a turning stopper of the trigger piece
262
.
On peripheral surfaces of the first and second guide holes
239
a
,
239
b
are formed insertion grooves
239
a
2
,
239
b
2
of semi-circular cross-sections extending in parallel with the axis of the lifter (namely, in axial direction A
2
). The insertion grooves
239
a
2
,
239
b
2
have opened upper ends and lower end wall surfaces. On the one hand, retaining grooves
224
a
3
,
224
b
3
similar to the insertion grooves
239
a
2
,
239
b
2
are formed on outer surfaces of the lifters
224
a
,
224
b
facing the insertion grooves. Pins
269
are inserted in the insertion grooves
239
a
2
,
239
b
2
and retained by the retaining grooves
224
a
3
,
224
b
3
, so that turning of the lifters
224
a
,
224
b
relative to the holder section
260
is prevented. In order to prevent escape of the pins
269
, the plate
265
is formed with retaining sections
265
b
covering end surfaces of the pins
265
. Also, the plate
265
touches the flange section
261
b
of the trigger body
261
to prevent that the trigger body
261
slips out toward the camshaft
207
owing to vibration of the engine E or the like.
As shown in
FIG. 32
, the arm
247
of the intake side driving mechanism M
IN
is formed with a third contact section
247
c
projecting downward at a position near the driving piston
246
. The third contact section
247
c
touches a first side surface
262
b
1
of the regulating section
262
b
to occupy a waiting position similar to that of the above-mentioned embodiment. Referring to
FIG. 35
, a radial size of the second contact section
247
a
is about equal to those of the first and second engaging sections
235
,
236
, and the third contact section
247
c
is projected downward more than the second contact section
247
a
. Relation between the third contact section
247
c
and the regulating section
262
b
is the same as relation between the second contact section
247
a
and the regulating section
252
c
in the above-mentioned embodiment.
When the intake valves
214
a
,
214
b
are closed, the trigger body
261
is forced by the first trigger spring
263
so that the first and second contact sections
261
c
,
261
d
of the flange section
261
b
touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
, and the trigger piece
262
is forced by the second trigger spring
263
so that the top wall
262
a
1
touches the stop ring
268
. In this state, the first and second side surfaces
262
b
1
,
262
b
2
of the regulating section
262
b
are positioned in a moving course of the third contact section
247
c.
When the intake valves
214
a
,
214
b
are being opened, the trigger body
261
and the trigger piece
262
move downward in a state that the first and second contact sections
261
c
,
261
d
of the flange section
261
b
touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
, and when the first and second lifters
224
a
,
224
b
has moved by the predetermined lift amount, the flange section
261
b
touches a bottom surface of the recess
260
c
of the holder section
260
to prevent further downward movement of the trigger piece
262
. Therefore, the first and second contact sections
261
c
,
261
d
are separated from the first and second side wall upper surfaces
224
a
2
,
224
b
2
. Accordingly, the flange section
261
b
has the function of the stopper section
252
d
of the above-mentioned embodiment, and the trigger body
261
functions as a control member for controlling movement of the trigger piece
262
in accordance with movement of the first and second lifters
224
a
,
224
b
. The predetermined lift amount is suitably set so that the regulating section
262
b
of the trigger piece
262
is positioned under the third contact section
247
c
of the arm
247
at the predetermined lift amount.
As shown in
FIG. 35A
, when the engine E is in the low rotational speed region, the first contact section
247
a
touches the first engaging section
235
, a predetermined gap G
1
is formed between the first contact section
247
a
and the second engaging section
236
, and a predetermined gap G
2
smaller than the gap G
1
is formed between the first side surface
262
b
1
of the regulating section
262
b
and the first contact section
247
a
. The first and second contact sections
261
c
,
261
d
of the flange section
261
b
touch the first and second side wall upper surfaces
224
a
2
,
224
b
2
.
If the engine E is shifted to the high rotational speed region, drive force of the driving piston
246
acts on the arm
247
. And when the first and second intake valves
214
a
,
214
b
are closed firstly after beginning of action of the drive force, as shown in
FIG. 35B
, the arm
247
moves toward the second cam section
230
b
, the third contact section
247
c
touches the first side surface
262
b
1
, of the regulating section
262
b
remaining in the moving course of the third contact section
247
c
, and the arm
247
occupies the waiting position where movement of the arm
247
in the axial direction A
1
is prevented. At this time, between the first contact section
247
a
and the second engaging section
236
is formed a gap G
3
smaller than the gap G
1
by the gap G
2
.
After then, when the camshaft
207
rotates further and the lifters
224
a
,
224
b
are pushed by the nose portions
231
a
1
,
231
b
1
of the low speed cams
231
a
,
231
b
to open the intake valves
214
a
,
214
b
, the trigger body
261
with the contact sections
261
c
,
261
d
touching the side wall upper surface
224
a
2
,
224
b
2
moves downward together with the trigger piece
262
following the lifters
224
a
,
224
b
owing to spring force of the first trigger spring
263
. When the lifters
224
a
,
224
b
move downward further and the intake valves
214
a
,
214
b
are lifted by the predetermined lift amount, the flange section
261
b
touches the bottom surface of the recess
260
c
to prevent further downward movement of the trigger body
261
and the trigger piece
262
. At this time, the regulating section
262
b
is positioned under the third contact section
247
c
, the first side surface
262
b
1
is separated from the third contact section
247
c
, the arm
247
moves toward the second cam section
230
b
by a distance corresponding to the gap G
3
, and the third contact section
247
c
positioned above the regulating section
262
b
so as to be movable relatively to the regulating section. In this state, the above-mentioned drive force acts on the cam piece
222
through the arm
247
. However, since the intake valves
214
a
,
214
b
are opened, friction force between the low speed cams
231
a
,
231
b
and the slipper sections
242
a
,
242
b
are larger than the above drive force, the cam piece can not move axially.
FIGS. 33 and 35
c
show positional relation among the third contact section
247
c
, the first and second side wall upper surfaces
224
a
2
,
224
b
2
, the first and second contact sections
261
c
,
261
d
of the flange section
261
, and the regulating section
262
b
of the trigger piece
262
when the first and second intake valves
214
a
,
214
b
are opened with the maximum lift amount.
After the intake valves
214
a
,
214
b
reach the maximum lift amount, the low speed cams
231
a
,
231
b
rotate further to reduce the lift amount. And at the predetermined lift amount, the side wall upper surfaces
224
a
2
,
224
b
2
touch the contact sections
261
c
,
261
d
of the flange section
216
b
. When the low speed cams
231
a
,
231
b
rotate further to move the lifters
224
a
,
224
b
upward, the trigger body
261
and the trigger piece
262
move upward and an upper surface of the regulating section
262
b
touches a lower surface of the third contact section
247
c
. At this time, since the intake valves
214
a
,
214
b
are opened and friction force between the low speed cams
231
a
,
231
b
and the slipper sections
242
a
,
24
ab
is larger than the above-mentioned drive force, the cam piece
222
does not move axially.
When the low speed cams
131
a
,
131
b
rotate further, the regulating section
262
b
keeps the state that it touches the third contact section
247
c
and only the trigger body
261
moves upward together with the lifters
224
a
,
224
b
.
FIGS. 34 and 35D
show a state immediately before the base circle portions
231
a
2
,
231
b
2
of the low speed cams
231
a
,
231
b
touch the slipper sections
242
a
,
242
b.
Immediately after the intake valves
214
a
,
214
b
are closed, the above-mentioned drive force of the driving piston
246
overcomes friction force between the low speed cams
231
a
,
231
b
and the slipper sections
241
a
,
241
b
, the first and second contact sections
247
a
,
247
b
push the second engaging section
236
to move the cam piece
222
axially, and the cam piece
222
occupies the high speed position where the base circle portions
232
a
2
,
232
b
2
of the high speed cams
232
a
,
232
b
come into sliding contact with the slipper sections
242
a
,
24
a
b as shown in FIG.
35
E. Thus switchover from the low speed cams
231
a
,
231
b
to the high speed cams
232
a
,
232
b
is completed. At this time, the third contact section
247
c
is positioned near the second lifter
224
b
, and between the third contact section
247
c
and the second side surface
262
b
2
of the regulating section
262
b
is formed a gap G
2
equal to the gap G
2
shown in FIG.
35
A.
Switchover from the high speed cams to the low speed cams is also carried out in the same manner when the base circle portions
232
a
2
,
232
b
2
of the high speed cams
232
a
,
232
b
are in sliding contact with the lifters.
Similarly to the above-mentioned embodiment, when the operation region of the engine E shifts between the low rotational speed region and the high rotational speed region, if the intake valves
214
a
,
214
b
are opened, the driving piston
246
does not move the cam piece
222
, and when the camshaft
207
rotates further and the intake valves
214
a
,
214
b
are closed firstly, switchover between the low speed cams and the high speed cams is carried out.
In the embodiment shown in
FIG. 19
, the trigger bracket
250
may be integrally provided with a stopper sections
250
c
covering upper surfaces of the pins
243
for preventing escape of the pins as shown in FIG.
36
. In this case, similarly to the embodiment of
FIG. 19
, on peripheral surfaces of the first and second guide holes
239
a
,
239
b
are formed insertion grooves
239
a
1
,
239
b
1
each having a semi-circular cross-section, an opened upper end and a lower end provided with an end wall. On the one hand, on outer surfaces of first and second lifters
224
a
,
224
b
continuing to the slipper sections
242
a
,
242
b
are formed retaining grooves
239
a
4
,
239
b
4
each having a semi-circular cross-section, an opened upper end and a lower end provided with an end wall. Pins
270
which are somewhat shorter than the insertion grooves
239
a
3
,
239
b
3
are inserted. The pins
270
are engaged with the insertion grooves
239
a
3
,
239
b
3
and the retaining grooves
224
a
4
,
224
b
4
, which are longer than the insertion grooves
239
a
3
,
239
b
3
, for preventing rotation of the lifters
224
a
,
224
b
relative to the holder section
237
. Otherwise, the pin
243
itself may be formed integrally with the trigger bracket
250
for reducing number of parts.
Though the lifter is fitted so as to slide in the lifter holder fixed to the cylinder head according to the above-mentioned embodiments, the cylinder head may be formed with a guide hole for the lifter. In this case, the cylinder head constitutes a lifter holding member.
The engine may have one intake valve and one exhaust valve for each cylinder, or the engine may have more than three intake valves or exhaust valves for each cylinder. Further, the lifter may have a top wall not provided with cut portions.
Claims
- 1. A valve moving apparatus of an internal combustion engine having an intake camshaft provided with at least one intake cam piece for opening and closing an intake valve and an exhaust camshaft provided with at least one exhaust cam piece for opening and closing an exhaust valve, at least one of said intake cam piece and said exhaust cam piece having a variable cam piece provided with a variable cam section having different valve operating characteristics changing in direction of a rotary axis of said intake camshaft or said exhaust camshaft for opening and closing said intake valve or said exhaust valve in accordance with said valve operating characteristic including lift amount and operation angle, whereinsaid variable cam piece is provided on said intake camshaft or said exhaust camshaft so as to slide in direction of said rotary axis; a driving mechanism for moving said variable cam piece in direction of said rotary axis in accordance with engine operating condition to change said valve operating characteristic of said intake valve or said exhaust valve; said driving mechanism comprises a movable member driven so as to reciprocate along a center axis and arms extending from said movable member toward said intake camshaft or said exhaust camshaft having contact sections contacted with both side surfaces of said variable cam piece in direction of said rotary axis, respectively; and said center axis of said movable member is positioned near a center axis of a cylinder of said internal combustion engine more than said rotary axis of said intake camshaft or said exhaust camshaft.
- 2. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein said driving mechanism has a pair of arms extending from said movable member toward said camshaft and having said contact section, and said movable member has a recess for allowing passing of said rotating variable cam section.
- 3. A valve moving apparatus of an internal combustion engine as claimed in claim 2, wherein said movable member has both ends supported by respective neighboring cam holders.
- 4. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein an intake or exhaust rocker arm is provided between at least one of said intake cam piece and said exhaust cam piece and said intake valve or said exhaust valve to open and close said intake valve or said exhaust valve, said intake or exhaust rocker arm is pivoted on a intake or exhaust rocker shaft, said driving mechanism has an oil passage for supplying oil pressure to both end portions of said movable member, and said oil passage is constituted so as to pass through an inner portion of said rocker shaft.
- 5. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein a valve lifter is disposed between one of said intake cam piece and said exhaust cam piece and at least one of said intake valve and said exhaust valve to come into sliding contact with said intake valve or said exhaust valve, and said valve lifter is provided with a cut portion for escape of said intake cam piece or said exhaust cam piece not coming into contact with said valve lifter.
- 6. A valve moving apparatus of an internal combustion engine as claimed in claim 5, wherein said cut portion forms an opening penetrating said valve lifter so as to connect inner and outer sides of said valve lifter with each other.
- 7. A valve moving apparatus of an internal combustion engine as claimed in claim 6, wherein each of said intake cam piece and said exhaust cam piece has a first cam section and second cam section arranged in series in direction of said rotary axis, each of said intake valve and said exhaust valve includes a first engine valve and a second engine valve provided for the same cylinder, said valve lifter includes a first valve lifter disposed between said first engine valve and said first cam section and a second valve lifter disposed between said second engine valve and said second cam section, and said driving mechanism selectively switch over said first cam section and said second cam section coming into sliding contact with said first valve lifter and said second valve lifter respectively.
- 8. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein a valve lifter is provided between one of said intake cam piece and said exhaust cam piece and said intake valve or said exhaust valve, and said valve lifter has a cut portion for escape of said arm.
- 9. A valve moving apparatus of an internal combustion engine as claimed in claim 8, wherein said cut portion forms an opening connecting inner and outer sides of said valve lifter with each other.
- 10. A valve moving apparatus of an internal combustion engine as claimed in claim 9, wherein each of said intake cam piece and said exhaust cam piece has a first cam section and a second cam section arranged in series in direction of said rotary axis, each of said intake valve and said exhaust valve includes a first valve and second valve provided for each cylinder, said valve lifter includes a first valve lifter disposed between said first valve and said first cam section and a second valve lifter disposed between said second valve and said second cam section, and said driving mechanism selectively switches over said first cam section and said second cam section coming into sliding contact with said first valve lifter and said second valve lifter respectively.
- 11. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein a valve lifter coming into sliding contact with one of said intake valve and said exhaust valve is provided between one of said intake cam piece and said exhaust cam piece and said intake valve or said exhaust valve, and a trigger mechanism for setting a switching action beginning time of said driving mechanism when said intake valve or said exhaust valve is opened is disposed under said intake camshaft or said exhaust camshaft.
- 12. A valve moving apparatus of an internal combustion engine as claimed in claim 11, wherein said trigger mechanism is disposed between said intake or exhaust camshaft and said lifter.
- 13. A valve moving apparatus of an internal combustion engine as claimed in claim 11, wherein said trigger mechanism is disposed overlapping with said lifter in moving direction of said lifter and acts in accordance with movement of said lifter.
- 14. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein each of said intake cam piece and said exhaust cam piece includes a first cam section and a second cam section, said intake valve or said exhaust valve includes a first valve and a second valve provided for each cylinder, said lifter includes a first lifter disposed between said first valve and said first cam section and a second lifter disposed between said second valve and said second cam section, and said trigger mechanism is disposed between said first lifter and said second lifter in direction of said rotary axis.
- 15. A valve moving apparatus of an internal combustion engine as claimed in claim 1, wherein said internal combustion engine has a lifter holding member separated from a cylinder head for holding said lifter, and said trigger mechanism is fixed to said lifter holding member by means of a fixing member for fixing said lifter holding member to said cylinder head.
- 16. A valve moving apparatus of an internal combustion engine having an intake camshaft provided with at least one intake cam piece for opening and closing an intake valve and an exhaust camshaft provided with at least one exhaust cam piece for opening and closing an exhaust valve, at least one of said intake cam piece and said exhaust cam piece having a variable cam piece provided with a variable cam section having different valve operating characteristics changing in direction of a rotary axis of said intake camshaft or said exhaust camshaft for opening and closing said intake valve or said exhaust valve in accordance with said valve operating characteristic including lift amount and operation angle, whereinsaid variable cam piece is provided on said intake camshaft or said exhaust camshaft so as to slide in direction of said rotary axis; a driving mechanism for moving said variable cam piece in direction of said rotary axis in accordance with engine operating condition to change said valve operating characteristic of said intake valve or said exhaust valve; said driving mechanism comprises a movable member driven so as to reciprocate along a center axis and arms extending from said movable member toward said intake camshaft or said exhaust camshaft having contact sections contacted with both side surfaces of said variable cam piece in direction of said rotary axis, respectively; said center axis of said movable member is positioned near a center axis of a cylinder of said internal combustion engine more than said rotary axis of said intake camshaft or said exhaust camshaft; and said variable cam piece has cams adjacent to each other having respective base circle portions smoothly connected with each other.
- 17. A valve moving apparatus of an internal combustion engine as claimed in claim 11, wherein said variable cam piece has cams adjacent to each other having respective base circle portions smoothly connected with each other.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2000-189489 |
Jun 2000 |
JP |
|
2000-335160 |
Nov 2000 |
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