The present invention relates to an engine valve operating system that includes a variable valve lift mechanism that varies the amount of valve lift.
In an engine valve operating mechanism, it is necessary to bias a valve in a valve closing direction with a load generated by a valve spring in order to counteract the inertial force of the valve, which increases in proportion to the square of the rotational speed of the engine. In order to prevent the valve operating mechanism from being damaged due to improper movement of the valve when the rotational speed of the engine exceeds an allowed rotational speed due to a downshift error in a manual transmission, etc., a load that exceeds the valve spring load required for achieving the allowed rotational speed is needed. If the load of the valve spring or the strength of the valve operating mechanism is increased in order to prevent damage to the valve operating mechanism, there is the problem that the weight and the cost will increase.
An engine valve operating system described in Japanese Patent Application Laid-open No. 8-232693 reduces the inertial force of the valve to thereby prevent the occurrence of improper valve movement by increasing the valve opening angle without changing the amount of valve lift.
However, in the above-mentioned conventional arrangement, when the rotational speed of the engine increases and improper movement of the valve is about to occur, in order to decrease the inertial force of the valve, the valve opening angle is increased without changing the amount of valve lift, and although the original desire was to decrease the rotational speed of the engine, since the intake air volume increases, the rotational speed of the engine increases, and there is a possibility that improper movement of the valve might be promoted. Furthermore, when the valve opening angle is increased, since the effectiveness of engine braking deteriorates, there is a possibility of an effective braking effect not being obtained and improper movement of the valve not being suppressed.
The present invention has been achieved under the above-mentioned circumstances, and it is an object thereof to suppress effectively improper movement of a valve when there is a possibility that the rotational speed of the engine might exceed an allowed rotational speed.
In order to accomplish this object, in accordance with a first aspect of the present invention, there is proposed an engine valve operating system that includes a variable valve lift mechanism that varies the amount of lift of a valve, the variable valve lift mechanism decreasing the amount of lift of the valve in a region where improper movement of the valve occurs due to an increase in the rotational speed of the engine, so that the curvature at the top of a lift curve of the valve becomes a curvature at which the improper movement does not occur.
In accordance with this first aspect, since the amount of valve lift is decreased when there is a possibility that the rotational speed of the engine might increase and improper movement of the valve might occur, by reducing the curvature at the top of the valve lift curve so as to decrease the inertial force applied to the valve it is possible to prevent the improper movement of the valve. Moreover, by reducing the amount of valve lift so as to prevent any increase in the intake air volume and prevent the effectiveness of engine braking from being degraded, it is possible to reduce the rotational speed of the engine, thereby preventing improper movement of the valve from being promoted.
Furthermore, in accordance with a second aspect of the present invention, in addition to the first aspect, there is proposed an engine valve operating system wherein the variable valve lift mechanism varies the amount of lift without changing the opening angle of the valve. In accordance with this arrangement, since the valve opening angle does not change when the amount of valve lift is varied, it is possible to suppress any increase in the intake air volume and any decrease in the effectiveness of engine braking, thereby yet more reliably preventing improper movement of the valve. Moreover, since only the amount of valve lift is controlled as a parameter for changing the curvature at the top of the valve lift curve, the controllability is improved.
Moreover, in accordance with a third aspect of the present invention, in addition to the first or second aspect, there is proposed an engine valve operating system wherein, when the improper movement occurs, the variable valve lift mechanism decreases, according to the rotational speed of the engine, the amount of lift down to a value at which occurrence of the improper movement can be suppressed. In accordance with this arrangement, since the occurrence of improper movement is suppressed by decreasing the amount of valve lift according to the rotational speed of the engine, it is possible to appropriately decrease the amount of valve lift, thereby reliably suppressing improper movement of the valve while preventing a rapid change in the output of the engine.
An intake valve 19 of embodiments corresponds to the valve of the present invention.
A mode for carrying out the present invention is explained below with reference to an embodiment of the present invention shown in attached drawings. As shown in
As is clear from
The variable valve lift/valve timing mechanism 34 that drives the exhaust valves 20 is known, and an outline thereof is explained here. Two low speed rocker arms 36 and one high speed rocker arm 37 are pivotably supported at one end thereof on an exhaust rocker arm shaft 35 supported by the camshaft holder 29, two low speed cams 39 provided on the exhaust camshaft 32 abut against rollers 38 provided in intermediate sections of the low speed rocker arms 36, and a high speed cam 41 provided on the exhaust camshaft 32 abuts against a roller 40 provided in an intermediate section of the high speed rocker arm 37. Adjustment bolts 42 provided at the other ends of the low speed rocker arms 36 abut against stem ends of the exhaust valves 20. When the engine E runs at a low speed, disengaging the connection between the low speed rocker arms 36 and the high speed rocker arm 37 by means of hydraulic pressure allows the low speed rocker arms 36 to be driven by the corresponding low speed cams 39, and as a result the exhaust valves 20 are opened and closed with a low valve lift and a low opening angle. When the engine E runs at a high speed, integrally connecting the low speed rocker arms 36 and the high speed rocker arm 37 by means of hydraulic pressure allows the high speed rocker arm 37 to be driven by the corresponding high speed cam 41, and as a result the exhaust valves 20 are opened and closed with a high valve lift and a high opening angle by means of the low speed rocker arms 36, which are connected to the high speed rocker arm 37. In this way, the valve lift and the valve timing of the exhaust valves 20 are controlled at two levels by the variable valve lift/valve timing mechanism 34.
The structure of the variable valve lift mechanism 33 is now explained with reference to
The movable support shaft 60 is connected to a crank member 68 that enables the movable support shaft 60 to be angularly displaced around an axis parallel to the axis of the movable support shaft 60, and the crank member 68 is rotatably supported by the camshaft holder 29 of the cylinder head 14 on opposite sides of the rocker arm 63.
The crank member 68 is a single member that is shared by a plurality of cylinders arranged in line and supported by each of the camshaft holders 29, and is formed in a crank shape having, for each cylinder, webs 68a disposed on opposite sides of the rocker arm 63, journal portions 68b each connected at right angles to the outer face of a base portion of each of the two webs 68a and rotatably supported by the camshaft holders 29, and a connecting portion 68c providing a connection between the two webs 68a, the movable support shaft 60 being connected to the crank member 68 so as to provide a connection between the two webs 68a.
In this way, the crank member 68, which is connected to the movable support shaft 60 so that the movable support shaft 60 can be angularly displaced around the axis that is parallel to the axis of the movable support shaft 60, has a two point support structure in which the crank member 68 is supported by the camshaft holders 29 on opposite sides of the rocker arm 63, thereby increasing the rigidity with which the crank member 68 is supported and enabling variable control of the amount of valve lift of the intake valves 20 to be carried out precisely.
Furthermore, since the single crank member 68 is shared by the plurality of cylinders arranged in line and is supported by each camshaft holder 29, it is possible to prevent any increase in the number of components, thereby enabling the dimensions of the engine E to be made compact.
Moreover, since the crank member 68 is formed in the crank shape having the webs 68a disposed on opposite sides of the rocker arm 63, the journal portions 68b connected at right angles to the outer face of the base portion of each of the two webs 68a and rotatably supported by the camshaft holders 29, and the connecting portion 68c providing a connection between the two webs 68a, and the movable support shaft 60 is connected to the crank member 68 so as to provide a connection between the two webs 68a, it is possible to increase the rigidity of the angularly displaced crank member 68, and ensure that hardly any twist torque is applied to the movable support shaft 60, and by press-fitting the movable support shaft 60 into connecting holes 59 of the webs 68a in a state in which a movable support shaft through hole 62a of the lower link 62 and the connecting holes 59 are aligned with each other, it is possible to easily mount the crank member 68 on the lower link 62 via the movable support shaft 60.
When the rocker arm 63 is at the raised position shown in
Referring also to
The threaded shaft 73, the nut member 74, the pin 75, the connecting link 76, the pins 77, and the control arm 71 are housed inside a box-shaped casing 52 that is secured to outer faces of the cylinder head 14 and the head cover 16 via bolts 79. An opening of the casing 52 is covered by a cover member 78 that is detachably fixed via bolts 53, and simply removing the cover member 78 enables the threaded shaft 73, the nut member 74, the pin 75, the connecting link 76, the pins 77, and the control arm 71 to be easily serviced. Moreover, the casing 52 is joined so as to straddle the cylinder head 14 and the head cover 16, thereby enabling the casing 52, the cylinder head 14, and the head cover 16 to increase each other's rigidity. Fixing the actuator motor 72 to the casing 52 also enables the rigidity with which the actuator motor 72 is supported to be enhanced.
As is clear from
In particular, since the threaded shaft 73 and the actuator motor 72, which are connected in line, are disposed on the cylinder head 14 side relative to the connecting shaft portion 68d to which one end of the control arm 71 is connected, while having their axes perpendicular to the cylinder axis Ls, the actuator motor 72 is disposed within the confines of the cylinder head 14, making it yet more compact, and the strong cylinder head 14 enables the rigidity with which the actuator motor 72 is supported to be yet further enhanced.
The casing 52 is secured to the cylinder head 14 and the head cover 16 via four bolts 79; among these bolts 79, two bolts 79 are disposed side-by-side in a direction perpendicular to the cylinder axis Ls on opposite sides of the connecting shaft portion 68d, and of the two bolts 79 on the cylinder head 14 side, one is disposed beneath the connecting shaft portion 68d along the cylinder axis Ls, and the other bolt 79 is disposed adjacent to the actuator motor 72.
In accordance with such an arrangement of the bolts 79, since the casing 52 is fixed to the head cover 16 via the two bolts 79 on opposite sides of the connecting shaft portion 68d, around which the control arm 71 swings with a small amount of travel, and on the threaded shaft 73 side where the control arm 71 swings to a larger extent the casing 51 is fixed to the cylinder head 14 via the bolts 79 beneath the threaded shaft 73, the bolts 79 can be arranged compactly while increasing the rigidity with which the casing 52 is supported.
Although when the casing 52 is mounted so as to straddle the cylinder head 14 and the head cover 16, the bolts 79 might be some distance away from the threaded shaft 73 or the actuator motor 72, since the threaded shaft 73 and the actuator motor 72 are supported on the cylinder head 14 side so as to be perpendicular to the cylinder axis Ls, the bolts 79 and the threaded shaft 73 can be arranged as close to the actuator motor 72 as possible.
Referring to
Therefore, oil splashed within the head cover 16 or oil leaking from a bearing portion of the intake camshaft 31 is collected in the oil reservoir 80, and when the connecting shaft portion 68d is submerged below the oil level of the oil reservoir 80, the oil within the oil reservoir 80 drops within the casing 52 via the radial hole 81, the axial hole 83, and the radial hole 82. Meshed sections of the threaded shaft 73 and the nut member 74 are thereby lubricated, and the oil that has dropped to the bottom within the casing 52 is returned to the cylinder head 14 side via the return hole 84.
Referring in particular to
The operation of this embodiment is now explained. When the control arm 71 is made to swing to the right-hand side of
When the control arm 71 is made to swing to the left-hand side of
When the rotational speed of the engine increases beyond an allowed rotational speed, the opening and closing speed of the intake valves 19 increases, the load of the valve springs 24 becomes insufficient, and a state is produced in which the intake valves 19 are not seated reliably.
The graph of
When the rotational speed of the engine increases from Ne1 to Ne2 and then to Ne3, since the valve inertial force increases accordingly, the improper movement region gradually widens toward the side where the valve lift is low. It is therefore necessary to prevent improper movement of the valve over the entire rotational speed region of the engine by decreasing the valve lift in response to an increase in the rotational speed of the engine.
In this embodiment, when the rotational speed of the engine exceeds an allowed rotational speed due to a downshift error in a manual transmission, etc., and improper movement of the intake valves 19 is about to occur, the variable valve lift mechanism 33 is operated according to the rotational speed of the engine, and as shown in
In this process, even when the amount of valve lift of the intake valves 19 decreases, since the opening angle does not increase, the intake air volume does not increase and the rotational speed of the engine is prevented from increasing, thus reliably suppressing improper movement of the intake valves 19 and thereby preventing any damage to the valve operating mechanism. Moreover, since the opening angle of the intake valves 19 does not increase, the effectiveness of engine braking is not degraded, and the rotational speed of the engine is decreased by the effective operation of engine braking, thereby preventing improper movement of the intake valves 19.
In this way, since improper movement can be prevented by decreasing the amount of valve lift of the intake valves 19 without specially increasing the load of the valve springs 24, it is unnecessary to increase the dimensions of the valve springs 24 and correspondingly increase the strength of a valve operating mechanism, thereby preventing any increase in the weight and the cost. Moreover, since the amount of valve lift of the intake valves 19 is decreased by a necessary and sufficient amount according to the rotational speed of the engine, improper movement of the intake valves 19 can be reliably suppressed while preventing any rapid change in the output of the engine E. Furthermore, since instead of the opening angle it is only the amount of valve lift that is used as a parameter for changing the curvature at the top of the lift curve of the intake valves 19, the controllability improves.
When the valve lift of the intake valves 19 is changed by making the crank member 68 swing by means of the actuator motor 72, it is necessary to detect the magnitude of the valve lift, that is, the rotational angle of the connecting shaft portion 68d of the crank member 68, and use it as feedback for control of the actuator motor 72. For that reason, the rotational angle of the connecting shaft portion 68d of the crank member 68 is detected by the rotational angle sensor 85. If simply the rotational angle of the connecting shaft portion 68d of the crank member 68 was detected, the rotational angle sensor 85 could be connected directly to the connecting shaft portion 68d, but since the intake efficiency changes greatly with only a slight change in the amount of valve lift in the low valve lift region, it is necessary to detect the rotational angle of the connecting shaft portion 68d of the crank member 68 precisely and use it as feedback for control of the actuator motor 72. On the other hand, in the high valve lift region since the intake efficiency does not change greatly even when the amount of valve lift changes to some extent, high precision is not required for detection of the rotational angle.
The position of the control arm 71 shown by the solid line in
On the other hand, in the high valve lift region where the control arm 71 has swung to the position shown by the broken line, since the pin of the sensor arm 86 fixed to the sensor shaft 85a of the rotational angle sensor 85 engages with the base side (the side close to the axis L) of the guide channel 87 of the control arm 71, even when the control arm 71 swings to a great extent, the sensor arm 86 swings only slightly. That is, the ratio of the rotational angle of the sensor shaft 85a relative to the rotational angle of the crank member 68 is small, and the precision of detection of the rotational angle of the crank member 68 is low compared with that obtained at a low valve lift.
As is clear from
In this way, by engaging the sensor arm 86 of the rotational angle sensor 85 with the guide channel 87 of the control arm 71, detection precision is obtained in a low valve lift state where a high detection precision is required without using an expensive high precision rotational angle sensor 85, thereby contributing to a reduction in cost.
In this arrangement, since one end (that close to the connecting shaft portion 68d) of the control arm 71 and one end (that far from the rotational angle sensor 85) of the sensor arm 86 are arranged in proximity, and the guide channel 87 is formed in the one end of the control arm 71, the length of the sensor arm 86 can be shortened, thus making it compact. When the guide channel 87 is formed in the one end of the control arm 71, although the distance from the axis L becomes small and the amount of travel in the circumferential direction of the guide channel 87 is small, since the length of the sensor arm 86 is short, it is possible to ensure a sufficient rotational angle of the sensor arm 86, thereby ensuring the precision of detection of the rotational angle sensor 85.
A second embodiment of the present invention is now explained with reference to
Although embodiments of the present invention are described above, the present invention is not limited to the above-mentioned embodiments and can be modified in a variety of ways without departing from the scope and the spirit of the present invention described in the claims.
For example, in the above-mentioned embodiments, the variable valve lift mechanism 33 is applied only to the intake valves 19, but it can be applied only to the exhaust valves 20, or to both the intake valves 19 and the exhaust valves 20.
Number | Date | Country | Kind |
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2003-151222 | May 2003 | JP | national |
2003-154286 | May 2003 | JP | national |
2004-127167 | Apr 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/007534 | 5/26/2004 | WO | 00 | 8/17/2006 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/109078 | 12/16/2004 | WO | A |
Number | Name | Date | Kind |
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5365895 | Riley | Nov 1994 | A |
5679094 | Nakamura et al. | Oct 1997 | A |
6481397 | Suzuki | Nov 2002 | B2 |
Number | Date | Country |
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1 505 643 | Mar 1978 | GB |
62-45960 | Feb 1987 | JP |
63-57306 | Apr 1988 | JP |
8-232693 | Sep 1996 | JP |
2001-234771 | Aug 2001 | JP |
Number | Date | Country | |
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20070028875 A1 | Feb 2007 | US |