CROSS REFERENCE TO RELATED APPLICATION
This application claims the benefit of priority to Japanese Patent Application No. 2016-236888 filed on Dec. 6, 2016. The entire contents of this application are hereby incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve opening/closing mechanism, an ink supply system including the valve opening/closing mechanism, and an ink jet printer including the ink supply system.
2. Description of the Related Art
Japanese Patent Application Publication No. 2008-12819 discloses an ink jet printer that includes an ink jet head which is an example of an ink head that injects ink and a main tank which is an example of an ink tank in which ink to be supplied to the ink jet head is stored. In this ink jet printer, ink is injected from the ink jet head toward a recording medium whereby printing is performed with respect to the recording medium.
In the ink jet printer disclosed in Japanese Patent Application Publication No. 2008-12819, the main tank is connected to a sub-tank via an ink replenishing channel. The sub-tank and the ink jet head are connected to a first ink circulation channel through which ink is supplied from the sub-tank to the ink jet head and a second ink circulation channel through which ink is returned from the ink jet head to the sub-tank. A bypass channel is connected to the first ink circulation channel. A valve is provided in the bypass channel. One end of a first waste liquid channel is connected to the valve. A waste tank is connected to the other end of the first waste liquid channel. For example, by opening the valve so that the bypass channel communicates with the first waste liquid channel, it is possible to cause ink to flow into the waste tank.
A mechanism that includes the main tank, the ink jet head, and a flow channel that connects the main tank and the ink jet head, and the valve will be referred to as an ink supply mechanism. The number of ink supply mechanisms is the number of main tanks. The valve is provided in respective ink supply mechanisms. Due to this, a plurality of valves is provided in an ink jet printer in which a plurality of ink supply mechanisms is provided. For example, there may be a case in which ink is to be discharged to a waste tank using predetermined ink supply mechanisms among a plurality of ink supply mechanisms. In this case, the valves in respective ink supply mechanisms are controlled to open and close the valves. Therefore, valve control is sometimes complex.
SUMMARY OF THE INVENTION
Preferred embodiments of the present invention provide valve opening/closing mechanisms which control opening/closing of a plurality of valves without complex control and also provide ink supply systems and ink jet printers.
A valve opening/closing mechanism according to a preferred embodiment of the present invention includes a rotating shaft, a first cam, a first valve, a second cam, a second valve, and a rotating mechanism. The first cam is provided on the rotating shaft so as to rotate together with the rotating shaft. The first valve includes a first flow channel in which ink flows and a first opening/closing member that is disposed at a position at which the first opening/closing member contacts with the first cam so as to open or close the first flow channel, depending on whether the first opening/closing member makes contact with the first cam. The second cam is provided on the rotating shaft so as to rotate together with the rotating shaft. The second valve includes a second flow channel in which ink flows and a second opening/closing member that is disposed at a position at which the second opening/closing member contacts with the second cam so as to open or close the second flow channel depending on whether the second opening/closing member makes contact with the second cam. The rotating mechanism rotates the rotating shaft. The rotating positions of the first and second cams, when the first opening/closing member opens the first flow channel and the second opening/closing member opens the second flow channel, are defined as a first position. The rotating positions of the first and second cams, when the first opening/closing member closes the first flow channel and the second opening/closing member closes the second flow channel, are defined as a second position. The rotating positions of the first and second cams, when the first opening/closing member opens the first flow channel and the second opening/closing member closes the second flow channel, are defined as a third position. The rotating positions of the first and second cams, when the first opening/closing member closes the first flow channel and the second opening/closing member opens the second flow channel, are defined as a fourth position. When the rotating shaft is rotated by the rotating mechanism, the rotating positions of the first and second cams are at any one of the first, second, third, and fourth positions.
According to the valve opening/closing mechanism, when the rotating shaft is rotated by the rotating mechanism, the first and second cams rotate together. By rotation of the rotating shaft, the rotating positions of the first and second cams are able to be any one of the first to fourth positions. For example, when the flow channel of the first valve is to be open and the flow channel of the second valve is to be closed, the rotating shaft may be rotated so that the rotating positions of the first and second cams are at the third position. Therefore, it is possible to control opening and closing of the flow channel of the first valve and opening and closing of the flow channel of the second valve by rotating the first and second cams with a simple operation of rotating the rotating shaft. Therefore, according to the valve opening/closing mechanism, it is possible to control opening and closing of a plurality of valves without complex control.
According to various preferred embodiments of the present invention, it is possible to provide valve opening/closing mechanisms which control opening/closing of a plurality of valves without complex control.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a front view illustrating a printer according to a preferred embodiment of the present invention.
FIG. 2 is a schematic diagram illustrating an ink supply mechanism.
FIG. 3 is a conceptual diagram of an ink supply system;
FIG. 4 is a perspective view of an inlet valve opening/closing mechanism.
FIG. 5 is a cross-sectional view of a right side surface of a first valve.
FIG. 6 is a schematic diagram in a front view, illustrating a state in which a first cam is in contact with the first valve.
FIG. 7 is a right side view of the first cam and a second cam.
FIG. 8 is a right side view of a third cam and a fourth cam.
FIG. 9 is a schematic diagram in a right side view, illustrating a state in which the first cam closes a flow channel of the first valve.
FIG. 10 is a schematic diagram in a right side view, illustrating a state in which the first cam opens the flow channel of the first valve.
FIG. 11 is a perspective view of the inlet valve opening/closing mechanism when the rotating positions of the first to fourth cams are at a second position.
FIG. 12 is a perspective view of the inlet valve opening/closing mechanism when the rotating positions of the first to fourth cams are at a third position.
FIG. 13 is a perspective view of the inlet valve opening/closing mechanism when the rotating positions of the first to fourth cams are at a fourth position.
FIG. 14 is a perspective view of the inlet valve opening/closing mechanism when the rotating positions of the first to fourth cams are at a fifth position.
FIG. 15 is a perspective view of the inlet valve opening/closing mechanism when the rotating positions of the first to fourth cams are at a sixth position.
FIG. 16 is a block diagram of a printer.
FIG. 17 is a block diagram of a controller.
FIG. 18 is a schematic diagram of first to fourth ink supply mechanisms in a printing state.
FIG. 19 is a schematic diagram of first to fourth ink supply mechanisms in a print standby state.
FIG. 20 is a schematic diagram of the first to fourth ink supply mechanisms in an air discharge state.
FIG. 21 is a schematic diagram of the first to fourth ink supply mechanisms in a purging state.
FIG. 22 is a schematic diagram of the first to fourth ink supply mechanisms during first filling control in an ink filling state.
FIG. 23 is a schematic diagram of the first to fourth ink supply mechanisms during second filling control in the ink filling state.
FIG. 24 is a schematic diagram of the first to fourth ink supply mechanisms during third filling control in the ink filling state.
FIG. 25 is a schematic diagram of the first to fourth ink supply mechanisms during fourth filling control in the ink filling state.
FIG. 26 is a flowchart illustrating the procedure of control of the controller in the ink filling state.
FIG. 27 is a schematic diagram of the first to fourth ink supply mechanisms during first discharge control in an ink discharge state.
FIG. 28 is a schematic diagram of the first to fourth ink supply mechanisms during second discharge control in the ink discharge state.
FIG. 29 is a flowchart illustrating the procedure of control of the controller in the ink discharge state.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, preferred embodiments of ink supply systems each including a valve opening/closing mechanism according to a preferred embodiment of the present invention and ink jet printers each including an ink supply system according to a preferred embodiment of the present invention will be described with reference to the drawings. The preferred embodiments described herein is not naturally intended to limit the present invention particularly. Moreover, members or portions that perform the same operations will be denoted by the same reference numerals, and redundant description thereof will be appropriately omitted or simplified.
FIG. 1 is a front view of an ink jet printer 100 according to the present preferred embodiment. Hereinafter, the ink jet printer 100 will be referred to as a printer 100. The printer 100 preferably is an ink jet-type printer. In the present preferred embodiment, the “ink jet type” refers to an ink jet type that follows a method including various continuous systems such as a binary deflection system and a continuous deflection system and various on-demand systems such as a thermal system and a piezoelectric system. In the following description, symbols F, Rr, L, R, U, and D in the drawings mean, respectively, the front, rear, left, right, up, and down directions when the printer 100 is seen from the front surface. However, the directions are directions defined for the sake of convenience and do not limit an installation aspect of the printer 100.
As illustrated in FIG. 1, the printer 100 preferably performs printing on a recording medium 5. In the present preferred embodiment, the recording medium 5 is a roll-shaped recording paper. The recording medium 5 is a so-called rolled paper. However, the recording medium 5 is not limited to a roll-shaped recording paper. For example, the recording medium 5 may be a sheet formed of a resin. Moreover, the recording medium 5 is not limited to a flexible sheet. For example, the recording medium 5 may be a rigid medium formed of a glass substrate. In the present preferred embodiment, a material that forms the recording medium 5 is not particularly limited.
In the present preferred embodiment, the printer 100 includes a printer body 2 and a guide rail 3 fixed to the printer body 2. For example, the guide rail 3 extends in a left-right direction. In this example, a carriage 4 engages with the guide rail 3. The carriage 4 can slide along the guide rail 3. Although not illustrated in the drawings, a roller is provided on each of left and right end sides of the guide rail 3. A carriage motor (not illustrated) is connected to any one of these rollers. One roller connected to the carriage motor is rotated by the carriage motor. In this example, an endless belt 6 is wound around the rollers provided on both end sides of the guide rail 3. The carriage 4 is fixed to the belt 6. When the carriage motor is driven, the rollers rotates and the belt 6 travels. When the belt 6 travels, the carriage 4 moves in the left-right direction. In this manner, the carriage 4 is able to move in the left-right direction along the guide rail 3.
In the present preferred embodiment, a platen 7 on which the recording medium 5 is placed is provided in the printer body 2. The platen 7 supports the recording medium 5 when printing is performed with respect to the recording medium 5. A pair of upper grit roller (not illustrated) and lower pinch roller (not illustrated) are provided in the platen 7. A feed motor (not illustrated) is coupled to the grit roller. The grit roller is rotated by the feed motor. The grit roller rotates in a state in which the recording medium 5 is pinched between the grit roller and the pinch roller such that the recording medium 5 is conveyed in a front-rear direction.
In the present preferred embodiment, the printer 100 includes an ink supply system 10. The ink supply system 10 includes a plurality of ink supply mechanisms 30, an inlet valve opening/closing mechanism 26, an outlet valve opening/closing mechanism 27, and a controller 55 (see FIG. 16). The ink supply mechanism 30 is a system that supplies ink from an ink tank 12 toward an ink head 11. Moreover, the ink supply mechanism 30 circulates ink supplied to the ink head 11. The ink supply mechanism 30 is provided in each ink head 11. In other words, the ink supply mechanism 30 is provided in each ink tank 12. In the present preferred embodiment, the number of ink heads 11 and the number of ink tanks 12 preferably are “8”, respectively, for example. Due to this, the number of ink supply mechanisms 30 preferably is “8”, for example. However, the number of ink heads 11, the number of ink tanks 12, and the number of ink supply mechanisms 30 are not particularly limited. The plurality of ink supply mechanisms 30 have the same configuration. Due to this, the configuration of one ink supply mechanism 30 will be described in detail.
FIG. 2 is a schematic diagram illustrating the ink supply mechanism 30. As illustrated in FIG. 2, the ink supply mechanism 30 includes the ink head 11, the ink tank 12, an ink flow channel 20, an upstream pump 21, a downstream pump 22, an upstream damper 23, a downstream damper 24, an air trap 25, and an outlet pump 28. In the following description, a side on which ink flows into the ink head 11 is referred to as an upstream side. A side on which ink flows out of the ink head 11 is referred to a downstream side.
As illustrated in FIG. 1, the ink head 11 injects ink to the recording medium 5 placed on the platen 7. As illustrated in FIG. 2, a nozzle 11aa through which ink is injected is provided on a bottom surface of the ink head 11. As illustrated in FIG. 1, the ink head 11 is mounted on the carriage 4. The ink head 11 can move in the left-right direction along the guide rail 3 by the carriage 4. Specifically, when the carriage motor that causes the belt 6 to travel is driven, the ink head 11 moves in the left-right direction together with the carriage 4.
The ink tank 12 is structured to store ink. In the present preferred embodiment, the number of ink tanks 12 is preferably the same as the number of the ink head 11, for example. In this example, the number of ink tanks 12 is “8”, for example. One ink head 11 is connected to one ink tank 12. However, a plurality of ink tanks 12 may be connected to one ink head 11. The ink stored in the ink tank 12 is supplied to the ink head 11. The ink stored in one ink tank 12 is any one of process color ink such as cyan ink, magenta ink, yellow ink, light cyan ink, light magenta ink, and black ink and spot color ink such as white ink, metallic ink, and clear ink. In the present preferred embodiment, ink of the same color is stored in two ink tanks 12 among the eight ink tanks 12. FIG. 3 is a conceptual diagram of the ink supply system 10. As illustrated in FIG. 3, for example, the eight ink supply mechanisms 30 can be subdivided into four groups of a first group 61, a second group 62, a third group 63, and a fourth group 64. It is assumed that two ink supply mechanisms 30 belong to each group. In this case, for example, cyan ink is stored in the ink tank 12 of the ink supply mechanism 30 belonging to the first group 61. Magenta ink is stored in the ink tank 12 of the ink supply mechanism 30 belonging to the second group 62. Yellow ink is stored in the ink tank 12 of the ink supply mechanism 30 belonging to the third group 63. Black ink is stored in the ink tank 12 of the ink supply mechanism 30 belonging to the fourth group 64. However, different ink may be stored in the plurality of ink tanks 12. Although not illustrated in the drawings, an ink outlet port (not illustrated) is provided in the ink tank 12. In the present preferred embodiment, for example, cyan ink corresponding to “first ink”. For example, magenta ink corresponds to “second ink”.
In the present preferred embodiment, as illustrated in FIG. 1, the ink tank 12 is provided so as to be detachably attached to the printer body 2. Specifically, for example, an accommodation section 12aa is provided in the printer body 2. The plurality of ink tanks 12 is accommodated in the accommodation section 12aa. However, an arrangement position of the ink tanks 12 is not particularly limited. For example, the ink tank 12 may be provided so as to be detachably attached to the carriage 4.
As illustrated in FIG. 2, a detection sensor 41 that detects the amount of ink stored in the ink tank 12 may be provided in the ink tank 12. The type of the detection sensor 41 is not particularly limited. For example, the detection sensor 41 may be a photo-interrupter. The detection sensor 41 detects, for example that the amount of ink stored in the ink tank 12 corresponds to a predetermined storage amount.
The ink flow channel 20 is a flow channel through which ink stored in the ink tank 12 is supplied to the ink head 11 and a flow channel through which ink in the ink head 11 circulates. As illustrated in FIG. 1, in the present preferred embodiment, at least a portion of the ink flow channel 20 is covered by a cable protection and guiding device 20aa. The cable protection and guiding device 20aa is a cableveyor (registered trademark), for example. As illustrated in FIG. 2, the ink flow channel 20 includes the inlet flow channel 13, a connection flow channel 14, an upstream flow channel 15, a downstream flow channel 16, and an outlet flow channel 17.
The inlet flow channel 13 is a flow channel through which ink stored in the ink tank 12 is supplied to the connection flow channel 14. One end of the inlet flow channel 13 is detachably connected to the ink tank 12. The other end of the inlet flow channel 13 is connected to the connection flow channel 14. In the present preferred embodiment, the inlet flow channel 13 includes a first inlet section 13aa and a second inlet section 13ba. One end of the inlet flow channel 13 is included in the first inlet section 13aa. The first inlet section 13aa is detachably connected to the ink tank 12. The first inlet section 13aa is structured so that, when the ink tank 12 is detached from the one end of the inlet flow channel 13, ink does not leak from one end of the inlet flow channel 13. The other end of the inlet flow channel 13 is included in the second inlet section 13ba. The second inlet section 13ba is connected to the connection flow channel 14.
The connection flow channel 14 is a flow channel through which ink supplied to the inlet flow channel 13 is supplied to the upstream flow channel 15. The connection flow channel 14 is a flow channel that connects the inlet flow channel 13 and the upstream flow channel 15. One end of the connection flow channel 14 is connected to the other end of the inlet flow channel 13. In the present preferred embodiment, a three-way valve 42 is provided at one end of the connection flow channel 14. One end of the connection flow channel 14 is connected to the other end of the inlet flow channel 13 via the three-way valve 42. The other end of the connection flow channel 14 is connected to the upstream flow channel 15. In this example, the connection flow channel 14 has a first connection section 14aa and a second connection section 14ba. One end of the connection flow channel 14 is included in the first connection section 14aa. The first connection section 14aa is connected to the second inlet section 13ba via the three-way valve 42. The other end of the connection flow channel 14 is included in the second connection section 14ba. The second connection section 14ba is connected to the upstream flow channel 15.
The upstream flow channel 15 is a flow channel through which ink supplied to the connection flow channel 14 is supplied to the ink head 11. One end of the upstream flow channel 15 is connected to the other end of the connection flow channel 14. In this example, a three-way valve 43 is provided at one end of the upstream flow channel 15. One end of the upstream flow channel 15 is connected to the other end of the connection flow channel 14 via the three-way valve 43. The other end of the upstream flow channel 15 is connected to the ink head 11. In the present preferred embodiment, the upstream flow channel 15 includes a first upstream section 15aa, a second upstream section 15ba, and an upstream middle section 15ca. One end of the upstream flow channel is included in the first upstream section 15aa. The first upstream section 15aa is connected to the second connection section 14ba via the three-way valve 43. The other end of the upstream flow channel 15 is included in the second upstream section 15ba. The second upstream section 15ba is connected to the ink head 11. The upstream middle section 15ca is positioned between the first upstream section 15aa and the second upstream section 15ba. The upstream middle section 15ca is connected to the first upstream section 15aa and the second upstream section 15ba.
The downstream flow channel 16 is a flow channel through which ink in the ink head 11 flows out of the ink head 11. The downstream flow channel 16 is a flow channel through which ink in the ink head 11 flows into the connection flow channel 14. In this example, one end of the downstream flow channel 16 is connected to the ink head 11. The other end of the downstream flow channel 16 is connected to one end of the connection flow channel 14. Specifically, the other end of the downstream flow channel 16 is connected to one end of the connection flow channel 14 and the other end of the inlet flow channel 13 via the three-way valve 42. In the present preferred embodiment, the downstream flow channel 16 includes a first downstream section 16aa, a second downstream section 16ba, and a downstream middle section 16ca. One end of the downstream flow channel 16 is included in the first downstream section 16aa. The first downstream section 16aa is connected to the ink head 11. The other end of the downstream flow channel 16 is included in the second downstream section 16ba. The second downstream section 16ba is connected to the second inlet section 13ba and the first connection section 14aa via the three-way valve 42. The downstream middle section 16ca is positioned between the first downstream section 16aa and the second downstream section 16ba. The downstream middle section 16ca is connected to the first downstream section 16aa and the second downstream section 16ba.
The outlet flow channel 17 is a flow channel through which ink in the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, and the downstream flow channel is discharged to the outside. One end of the outlet flow channel 17 is connected to the other end of the connection flow channel 14. Specifically, one end of the outlet flow channel 17 is connected to the other end of the connection flow channel 14 and one end of the upstream flow channel 15 via the three-way valve 43. In the present preferred embodiment, a waste tank 29 is connected to the other end of the outlet flow channel 17. The waste tank 29 is a tank to which ink flowing through the ink flow channel 20 and the like of the ink supply system 10 flows when the ink is discharged.
In the present preferred embodiment, the outlet flow channel 17 includes a first outlet section 17aa, a second outlet section 17ba, and an outlet middle section 17ca. One end of the outlet flow channel 17 is included in the first outlet section 17aa. The second connection section 14ba and the first upstream section 15aa are connected to the first outlet section 17aa via the three-way valve 43. The other end of the outlet flow channel is included in the second outlet section 17ba. The second outlet section 17ba is connected to the waste tank 29. The outlet middle section 17ca is positioned between the first outlet section 17aa and the second outlet section 17ba. The outlet middle section 17ca is connected to the first outlet section 17aa and the second outlet section 17ba.
In the present preferred embodiment, the ink flow channel 20 includes a flexible tube. Specifically, the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, and the outlet flow channel 17 include flexible tubes, for example. However, the types and the materials of the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, and the outlet flow channel 17 are not particularly limited.
The upstream pump 21 and the downstream pump 22 supply ink. The upstream pump 21 is a pump to supply ink toward the ink head 11. The upstream pump 21 adjusts the flow rate of ink flowing into the ink head 11. The downstream pump 22 is a pump to cause ink to flow into the connection flow channel 14 by causing ink flowing from the ink head 11 to circulate. The downstream pump 22 adjusts the flow rate of ink flowing out of the ink head 11. In the present preferred embodiment, the upstream pump 21 is provided in the upstream flow channel 15. Specifically, the upstream pump 21 is provided between the first upstream section 15aa and the upstream middle section 15ca of the upstream flow channel 15. The downstream pump 22 is provided in the downstream flow channel 16. Specifically, the downstream pump 22 is provided between the downstream middle section 16ca and the second downstream section 16ba of the downstream flow channel 16. In this example, the ink head 11 is disposed between the upstream pump 21 and the downstream pump 22. Due to this, when the flow rate of the ink is adjusted by the upstream pump 21, the pressure in a flow channel (in this example, the upstream flow channel 15) on the upstream side of the ink head 11 is adjusted. The pressure in a flow channel (in this example, the downstream flow channel 16) on the downstream side of the ink head 11 is adjusted by the downstream pump 22. In this manner, when the pressures on the upstream and downstream sides of the ink head 11 are adjusted, the pressure in the ink head 11 is adjusted. Ink is injected according to the pressure in the ink head 11.
In the present preferred embodiment, the type of the upstream pump 21 is the same as the type of the downstream pump 22. However, the upstream pump 21 may be a pump of a different type from the downstream pump 22. In this example, the upstream pump 21 and the downstream pump 22 are diaphragm pumps. However, the types of the upstream pump 21 and the downstream pump 22 are not particularly limited. Although not illustrated in the drawings, the upstream pump 21 and the downstream pump 22 each include a diaphragm that is elastically deformable and a pump motor that elastically deforms the diaphragm. When the pump motor is driven and the diaphragm is elastically deformed, the upstream pump 21 and the downstream pump 22 adjust the flow rate of ink. In the present preferred embodiment, the expressions “the upstream pump 21 is driven” and “the downstream pump 22 is driven” refer to a state in which the pump motor is driven and the diaphragm is elastically deformed.
In the present preferred embodiment, for example, an inlet port (not illustrated) into which ink flows is provided in the upstream pump 21. An upstream filter 44 to catch impurities such as dregs in the ink flow channel 20 may be provided in the inlet port of the upstream pump 21. In this way, it is possible to significantly reduce or prevent the occurrence of problems resulting from impurities entering into the upstream pump 21. Similarly, an inlet port (not illustrated) into which ink flows is provided in the downstream pump 22. A downstream filter 45 to catch impurities in the ink flow channel 20 may be provided in the inlet port of the downstream pump 22. In this way, it is possible to significantly reduce or prevent the occurrence of problems resulting from impurities entering into the downstream pump 22.
The upstream damper 23 and the downstream damper 24 are structured to alleviate a variation in the pressure of ink to stabilize an ink injection operation of the ink head 11. The upstream damper 23 detects the flow rate of ink flowing into the upstream damper 23. The driving of the upstream pump 21 is controlled on the basis of the flow rate detection result obtained by the upstream damper 23. The downstream damper 24 detects the flow rate of ink flowing into the downstream damper 24. The driving of the downstream pump 22 is controlled on the basis of the flow rate detection result obtained by the downstream damper 24.
In the present preferred embodiment, the upstream damper 23 is provided in the upstream flow channel 15. Specifically, the upstream damper 23 is provided in a portion of the upstream flow channel 15 positioned closer to the ink head 11 than the upstream pump 21. In the present preferred embodiment, the upstream damper 23 is provided between the upstream middle section 15ca and the second upstream section 15ba of the upstream flow channel 15. The downstream damper 24 is provided in the downstream flow channel 16. Specifically, the downstream damper 24 is provided in a portion of the downstream flow channel 16 positioned closer to the ink head 11 than the downstream pump 22. In the present preferred embodiment, the downstream damper 24 is provided between the first downstream section 16aa and the downstream middle section 16ca of the downstream flow channel 16.
In the present preferred embodiment, for example, the upstream damper 23 and the downstream damper 24 each include an ink storing chamber 47 in which ink is stored and a detection sensor 48 that detects whether the amount of ink stored in the ink storing chamber 47 is equal to or smaller than a predetermined storage amount. For example, the detection sensor 48 may be a photo-interrupter. For example, in the upstream damper 23, when the detection sensor 48 detects that the storage amount of ink in the ink storing chamber 47 is equal to or smaller than the predetermined storage amount, the driving of the upstream pump 21 is controlled so that the flow rate of ink in the upstream pump 21 is increased. Moreover, in the upstream damper 23, when the storage amount of ink in the ink storing chamber 47 is larger than the predetermined storage amount, the driving of the upstream pump 21 is controlled so that the flow rate of ink in the upstream pump 21 is decreased.
Similarly, in the downstream damper 24, when the detection sensor 48 detects that the storage amount of ink in the ink storing chamber 47 is equal to or smaller than the predetermined storage amount, the driving of the downstream pump 22 is controlled so that the flow rate of ink in the downstream pump 22 is increased. Moreover, in the downstream damper 24, when the storage amount of ink in the ink storing chamber 47 is larger than the predetermined storage amount, the driving of the downstream pump 22 is controlled so that the flow rate of ink in the downstream pump 22 is decreased.
The upstream damper 23 and the downstream damper 24 may be provided in one damper body (not illustrated). In this case, the upstream damper 23 and the downstream damper 24 may be provided in the damper body so that portions that define the upstream damper 23 do not overlap portions that define the downstream damper 24. For example, the damper body is provided on an upper surface of the ink head 11. The damper body is mounted on the carriage 4. That is, as illustrated in FIG. 1, the upstream damper 23 and the downstream damper 24 are mounted on the carriage 4 together with the ink head 11. The upstream damper 23 and the downstream damper 24 are disposed above the ink head 11.
A damper filter (not illustrated) to catch impurities such as dregs in the ink flow channel 20 may be provided in the upstream damper 23. In this way, it is possible to significantly reduce or prevent impurities included in ink from flowing into the ink head 11 and the second upstream section 15ba of the upstream flow channel 15. Moreover, as illustrated in FIG. 2, a thermistor 32 that detects the temperature of ink in the upstream flow channel 15 may be provided in the upstream damper 23.
The air trap 25 is structured to trap air contained in the ink supply system 10 and discharge the air trapped in the air trap 25 to the outside. The air trap 25 is provided in the connection flow channel 14. Specifically, the air trap 25 is provided between the first connection section 14aa and the second connection section 14ba of the connection flow channel 14. For example, the air trap 25 includes an ink pouch 33 in which ink and air in the air are accumulated and a discharge mechanism 34 that discharges ink in the ink pouch 33 to the outside. In this example, the expression “the air trap 25 is stopped” refers to a state in which air in the air trap 25 is not discharged but air is trapped in the air trap 25. The expression “the air trap 25 is driven” refers to a state in which air trapped in the air trap 25 is discharged to the outside.
In the present preferred embodiment, a thermistor 35a and a heater 35b may be provided in the air trap 25. The thermistor 35a detects the temperature of ink in the ink pouch 33 of the air trap 25. The heater 35b heats the ink in the ink pouch 33 of the air trap 25.
Next, the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27 will be described. The inlet valve opening/closing mechanism 26 opens and closes the inlet flow channel 13. When the inlet valve opening/closing mechanism 26 opens the inlet flow channel 13, the ink stored in the ink tank 12 is able to be supplied to the ink head 11. When the inlet valve opening/closing mechanism 26 closes the inlet flow channel 13, the ink stored in the ink tank 12 cannot flow into the ink head 11. In the present preferred embodiment, the inlet valve opening/closing mechanism 26 is provided in the inlet flow channel 13. Specifically, the inlet valve opening/closing mechanism 26 is provided between the first inlet section 13aa and the second inlet section 13ba of the inlet flow channel 13.
The outlet valve opening/closing mechanism 27 is a valve that opens and closes the outlet flow channel 17. When the outlet valve opening/closing mechanism 27 opens the outlet flow channel 17, the ink in the ink flow channel 20 is able to be discharged to the outside. When the outlet valve opening/closing mechanism 27 closes the outlet flow channel 17, the ink in the ink flow channel 20 cannot be discharged to the outside. In the present preferred embodiment, the outlet valve opening/closing mechanism 27 is provided in the outlet flow channel 17. Specifically, the outlet valve opening/closing mechanism 27 is provided between the first outlet section 17aa and the outlet middle section 17ca of the outlet flow channel 17. In the present preferred embodiment, the expression “open” includes a case in which a target flow channel is not completely open but is partially open, for example, as well as a case in which the target flow channel is completely open. When a state in which the target flow channel is completely open is a 100%-open state, the expression “open” may include an about 80%-open state and an about 90%-open state, for example. Moreover, depending on a configuration of the ink supply system 10, the expression “open” may include an about 10%-open state, for example. In the present preferred embodiment, the expression “closed” preferably refers to a state in which the target flow channel is completely closed. However, depending on a configuration of the ink supply system 10, the expression “closed” may include a state in which a very small portion of the target flow channel is open. When a state in which the target flow channel is completely open is a 100%-open state, the expression “closed” may include an about 1%-open state, for example, depending on a configuration of the ink supply system 10.
In the present preferred embodiment, the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27 preferably have the same configuration. Due to this, in this example, the configuration of the inlet valve opening/closing mechanism 26 will be described in detail, and detailed description of the configuration of the outlet valve opening/closing mechanism 27 will be omitted.
In the following description, the expression “height” refers to the length in the direction of gravity (in other words, a vertical direction) when the ink supply mechanism 30 and the inlet valve opening/closing mechanism 26 (or the outlet valve opening/closing mechanism 27) are disposed normally in a predetermined attitude at a predetermined position. Moreover, in the drawings associated with the inlet valve opening/closing mechanism 26, symbols F1, Rr1, L1, R1, U1, and D1 mean the front, rear, left, right, up, and down directions when the inlet valve opening/closing mechanism 26 is seen from the front surface.
FIG. 4 is a perspective view of the inlet valve opening/closing mechanism 26. As illustrated in FIG. 4, the inlet valve opening/closing mechanism 26 is able to open and close the inlet flow channels 13 of all ink supply mechanisms 30 (in this example, eight ink supply mechanisms 30). The outlet valve opening/closing mechanism 27 is able to open and close the outlet flow channels 17 of all ink supply mechanisms 30. The inlet valve opening/closing mechanism 26 includes a main body 71, a rotating shaft 72, a first cam 81, a second cam 82, a third cam 83, a fourth cam 84, a first valve 91, a second valve 92, a third valve 93, a fourth valve 94, a rotating mechanism 73, and a lock mechanism 74.
The main body 71 is a hollow member. The rotating shaft 72, the first to fourth cams 81 to 84, and the first to fourth valves 91 to 94 are provided inside the main body 71. In the present preferred embodiment, the main body 71 includes a lower wall 71a, an upper wall 71b, a left wall 71c, and a right wall 71d. The lower wall 71a is a planar member extending in the left-right direction. The upper wall 71b is a planar member extending in the left-right direction. The upper wall 71b is provided above the lower wall 71a. The left wall 71c and the right wall 71d are members extending in an up-down direction. The upper end of the left wall 71c is connected to the left end of the upper wall 71b. The lower end of the left wall 71c is connected to the left end of the lower wall 71a. The upper end of the right wall 71d is connected to the right end of the upper wall 71b. The lower end of the right wall 71d is connected to the right end of the lower wall 71a. The rotating shaft 72, the first to fourth cams 81 to 84, and the first to fourth valves 91 to 94 are disposed in a space surrounded by the lower wall 71a, the upper wall 71b, the left wall 71c, and the right wall 71d.
The rotating shaft 72 is a shaft that rotates the first cam 81, the second cam 82, the third cam 83, and the fourth cam 84. In the present preferred embodiment, the rotating shaft 72 is a shaft extending in the left-right direction. One end (in this example, the left end) of the rotating shaft 72 is rotatably supported by the left wall 71c. The other end (in this example, the right end) of the rotating shaft 72 is rotatably supported by the right wall 71d. The rotating shaft 72 is supported by the main body 71 so as to be rotatable with respect to the main body 71.
The first to fourth valves 91 to 94 open and close a portion of the ink flow channel 20. Specifically, the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism 26 open and close any one of the inlet flow channels 13 of the plurality of ink supply mechanisms 30. Any one of the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism is provided in one inlet flow channel 13. In the present preferred embodiment, the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism 26 each are provided in two sets. The first valve 91 of the inlet valve opening/closing mechanism 26 is provided in the inlet flow channel 13 of the ink supply mechanism 30 belonging to the first group 61. The second valve 92 of the inlet valve opening/closing mechanism 26 is provided in the inlet flow channel 13 of the ink supply mechanism 30 belonging to the second group 62. The third valve 93 of the inlet valve opening/closing mechanism 26 is provided in the inlet flow channel 13 of the ink supply mechanism 30 belonging to the third group 63. The fourth valve 94 of the inlet valve opening/closing mechanism 26 is provided in the inlet flow channel 13 of the ink supply mechanism 30 belonging to the fourth group 64.
The first to fourth valves 91 to 94 of the outlet valve opening/closing mechanism 27 each are able to open and close any one of the outlet flow channels 17 of the plurality of ink supply mechanisms 30. Any one of the first to fourth valves 91 to 94 of the outlet valve opening/closing mechanism 27 is provided in one outlet flow channel 17. The first valve 91 of the outlet valve opening/closing mechanism 27 is provided in the outlet flow channel 17 of the ink supply mechanism 30 belonging to the first group 61. The second valve 92 of the outlet valve opening/closing mechanism 27 is provided in the outlet flow channel 17 of the ink supply mechanism 30 belonging to the second group 62. The third valve 93 of the outlet valve opening/closing mechanism 27 is provided in the outlet flow channel 17 of the ink supply mechanism 30 belonging to the third group 63. The fourth valve 94 of the outlet valve opening/closing mechanism 27 is provided in the outlet flow channel 17 of the ink supply mechanism 30 belonging to the fourth group 64.
In the present preferred embodiment, the first to fourth valves 91 to 94 have the same configuration. Due to this, in this example, the configuration of the first valve 91 will be described in detail, and detailed description of the second to fourth valves 92 to 94 will be omitted. FIG. 5 is a cross-sectional view of a right side surface of the first valve 91. As illustrated in FIG. 5, the first valve 91 has a valve body 95, a flow channel 96, and an opening/closing member 97.
The valve body 95 is hollow. A lower surface of the valve body 95 is open. A cylindrical supporting member 95a extending in the up-down direction is provided inside the valve body 95. The lower end of the supporting member 95a is positioned in a portion corresponding to the opening of the valve body 95. Ink flows through the flow channel 96. The flow channel 96 is provided in an upper section of the valve body 95. In the present preferred embodiment, the flow channel 96 includes an inflow channel 96a and an outflow channel 96b. The inflow channel 96a is a flow channel into which ink flows. The inflow channel 96a is provided in the valve body 95. In this example, although not illustrated in the drawings, the inflow channel 96a of the inlet valve opening/closing mechanism 26 is connected to the first inlet section 13aa (see FIG. 2) of the inlet flow channel 13. The inflow channel 96a of the outlet valve opening/closing mechanism 27 is connected to the first outlet section 17aa (see FIG. 2) of the outlet flow channel 17. The outflow channel 96b is a flow channel from which ink flows. The outflow channel 96b is provided in the valve body 95. In this example, although not illustrated in the drawings, the outflow channel 96b of the inlet valve opening/closing mechanism 26 is connected to the second inlet section 13ba (see FIG. 2) of the inlet flow channel 13. The outflow channel 96b of the outlet valve opening/closing mechanism 27 is connected to the outlet middle section 17ca (see FIG. 2) of the outlet flow channel 17. The inflow channel 96a and the outflow channel 96b communicate with each other inside the valve body 95. In the present preferred embodiment, an ink chamber 98 is connected to the inflow channel 96a and the outflow channel 96b. The inflow channel 96a and the outflow channel 96b communicate with each other via the ink chamber 98. A lower wall of the ink chamber 98 is defined by a flexible membrane 98a.
The opening/closing member 97 is able to open or close the flow channel 96. In the present preferred embodiment, the opening/closing member 97 is supported by the valve body 95 so as to be movable in the up-down direction. The opening/closing member 97 of the first valve 91 closes the flow channel 96 when the first cam 81 comes into contact with and presses the opening/closing member 97 upward. In this example, the opening/closing member 97 includes a rod section 99a and a contact section 99b. The rod section 99a is a member extending in the up-down direction. The rod section 99a is disposed so that a lower portion thereof protrudes toward a lower side of the contact section 99b. The upper portion of the rod section 99a is disposed inside the valve body 95. Moreover, the upper end of the rod section 99a is in contact with the membrane 98a. The rod section 99a is pressed upward by the first cam 81, for example, so that the upper end thereof blocks a portion of the ink chamber 98 connected to the outflow channel 96b. In this way, the outflow channel 96b is closed. In this case, ink does not flow into the outflow channel 96b. The contact section 99b is provided in a lower portion of the rod section 99a. The contact section 99b is supported by the valve body 95 so as to be movable in the up-down direction together with the rod section 99a. In this example, the lower portion of the contact section 99b contacts with the first cam 81. The contact section 99b is exposed to the lower side of the valve body 95. In the present preferred embodiment, a spring 101 is interposed between the contact section 99b and the supporting member 95a. The spring 101 applies downward elastic force to the opening/closing member 97.
In the present preferred embodiment, the flow channel 96 of the first valve 91 corresponds to a “first flow channel”. The opening/closing member 97 of the first valve 91 corresponds to a “first opening/closing member”. The flow channel 96 of the second valve 92 corresponds to a “second flow channel”. The opening/closing member 97 of the second valve 92 correspond to a “second opening/closing member”. The flow channel 96 of the third valve 93 corresponds to a “third flow channel”. The opening/closing member 97 of the third valve 93 corresponds to a “third opening/closing member”. The flow channel 96 of the fourth valve 94 corresponds to a “fourth flow channel”. The opening/closing member 97 of the fourth valve 94 corresponds to a “fourth opening/closing member”.
Next, the first to fourth cams 81 to 84 will be described. The first to fourth cams 81 to 84 make contact with the opening/closing members 97 of the first to fourth valves 91 to 94, respectively. The first to fourth cams 81 to 84 press the opening/closing members 97 upward to close the flow channel 96. In this example, when the first to fourth cams 81 to 84 are not in contact with the opening/closing members 97 of the first to fourth valves 91 to 94, the flow channel 96 is open. In the present preferred embodiment, as illustrated in FIG. 4, the first to fourth cams 81 to 84 are provided on the rotating shaft 72. The first to fourth cams 81 to 84 rotate together with the rotating shaft 72. FIG. 6 is a schematic diagram in a plan view, illustrating a state in which the first cam 81 is in contact with the first valve 91. In this example, as illustrated in FIG. 6, any two of the first to fourth cams 81 to 84 contacts with one of the first to fourth valves 91 to 94. Specifically, the first cam 81 is provided in four sets. Two first cams 81 contacts with one first valve 91. One of the first cams 81 contacts with a lower left portion of the opening/closing member 97. The other of the first cams 81 can make with a lower right portion of the opening/closing member 97. The second to fourth cams 82 to 84 each are provided in four sets. Two second cams 82 contacts with one second valve 92. Two third cams 83 contacts with one third valve 93. Two fourth cams 84 contacts with one fourth valve 94.
FIG. 7 is a right side view of the first cam 81 and the second cam 82. FIG. 8 is a right side view of the third cam 83 and the fourth cam 84. In the present preferred embodiment, as illustrated in FIGS. 7 and 8, the first to fourth cams 81 to 84 have the same shape. However, the first to fourth cams 81 to 84 may have different shapes. In the present preferred embodiment, as illustrated in FIG. 7, the first cam 81 and the second cam 82 are provided on the rotating shaft 72 in the same orientation with respect to an axial direction of the rotating shaft 72. As illustrated in FIG. 8, the third cam 83 and the fourth cam 84 are provided on the rotating shaft 72 in the same orientation with respect to the axial direction of the rotating shaft 72. The third cam 83 and the fourth cam 84 are provided on the rotating shaft 72 so as to be disposed in such an orientation that the first cam 81 is reversed with respect to the axial direction of the rotating shaft 72. For example, the shape in a left side view of the first cam 81 is the same as the shape in a right side view of the third cam 83.
As described above, the first to fourth cams 81 to 84 have the same shape. Due to this, in this example, the shape of the first cam 81 will be described. As illustrated in FIG. 7, the first cam 81 has a disk shape in which a portion of an outer edge is cut. FIG. 9 is a schematic diagram in a right side view, illustrating a state in which the first cam 81 closes the flow channel 96 of the first valve 91. FIG. 10 is a schematic diagram in a right side view, illustrating a state in which the first cam 81 opens the flow channel 96 of the first valve 91. As illustrated in FIGS. 9 and 10, the flow channel 96 of the first valve 91 is open or closed depending on the position of the first cam 81 when the first cam 81 is rotated. In the present preferred embodiment, the first cam 81 includes a closing section 85 and an opening section 86. A portion of the outer edge of the first cam 81 is included in each of the closing section 85 and the opening section 86. As illustrated in FIG. 9, the closing section 85 is a section that makes contact with the opening/closing member 97 to press the opening/closing member 97 upward when the first cam 81 rotates together with the rotating shaft 72 to approach the opening/closing member 97 of the first valve 91 (that is, when the first cam 81 is positioned right below the opening/closing member 97). In this way, the flow channel 96 of the first valve 91 enters a closed state. In this example, as illustrated in FIG. 7, the closing section 85 includes an outer edge of the first cam 81 in which the distance from the center of the rotating shaft 72 is a distance D11. In the present preferred embodiment, a plurality of closing sections 85 are provided in the first cam 81.
As illustrated in FIG. 10, the opening section 86 is a section that does not make contact with the opening/closing member 97 and does not press the opening/closing member 97 upward when the first cam 81 rotates together with the rotating shaft 72 to approach the opening/closing member 97 of the first valve 91 (that is, when the first cam 81 is positioned right below the opening/closing member 97). In this case, since the opening/closing member 97 is not pressed upward, the flow channel 96 of the first valve 91 enters an open state. In this example, as illustrated in FIG. 7, the opening section 86 includes an outer edge of the first cam 81 in which the distance from the center of the rotating shaft 72 is a distance D12 which is shorter than the distance D11. In the present preferred embodiment, a plurality of opening sections 86 are provided in the first cam 81. The opening section 86 is positioned between the adjacent closing sections 85. The flow channel 96 of the first valve 91 is closed when the first cam 81 rotates and the section that approaches the closest to the opening/closing member 97 of the first valve 91 is the closing section 85. The flow channel 96 of the first valve 91 is open when the first cam 81 rotates and the section that approaches the closest to the opening/closing member 97 is the opening section 86.
In the present preferred embodiment, as illustrated in FIG. 4, the relative orientations of the first to fourth cams 81 to 84 with respect to a rotating direction R11 (see FIG. 7) of the rotating shaft 72 are different. Due to this, when the rotating shaft 72 rotates and the rotating positions of the first to fourth cams 81 to 84 are at a predetermined position, some of the first to fourth cams 81 to 84 may close the flow channel 96 and the other cams may open the flow channel 96. In this example, the rotating positions in the rotating direction R11 of the first to fourth cams 81 to 84 include six positions of a first position P1 (see FIG. 4), a second position P2 (see FIG. 11), a third position P3 (see FIG. 12), a fourth position P4 (see FIG. 13), a fifth position P5 (see FIG. 14), and a sixth position P6 (see FIG. 15). When the rotating shaft 72 rotates and the position in the rotating direction R11 of the first to fourth cams 81 to 84 is changed, the position is changed to any one of the first to sixth positions P1 to P6.
As illustrated in FIG. 4, the first position P1 is such positions in the rotating direction R11 of the first to fourth cams 81 to 84 that all flow channels 96 of the first to fourth valves 91 to 94 are open. At the first position P1, the opening sections 86 of the first to fourth cams 81 to 84 approach the closest to the opening/closing members 97 of the first to fourth valves 91 to 94. As illustrated in FIG. 11, the second position P2 is a position in the rotating direction R11 of the first to fourth cams 81 to 84 in which all flow channels 96 of the first to fourth valves 91 to 94 enters a closed state. At the second position P2, the closing sections 85 of the first to fourth cams 81 to 84 approach the closest to the opening/closing members 97 of the first to fourth valves 91 to 94. At the second position P2, the closing sections 85 of the first to fourth cams 81 to 84 press the opening/closing member 97 upward.
As illustrated in FIG. 12, the third position P3 is such a position in the rotating direction R11 of the first to fourth cams 81 to 84 that the flow channel 96 of the first valve 91 is open and the flow channels 96 of the second to fourth valves 92 to 94 are in the closed state. At the third position P3, the opening section 86 of the first cam 81 approaches the closest to the opening/closing member 97 of the first valve 91. In this case, the closing sections 85 of the second to fourth cams 82 to 84 approach the closest to the opening/closing members 97 of the second to fourth valves 92 to 94, respectively, to press the opening/closing members 97 upward. As illustrated in FIG. 13, the fourth position P4 is such a position in the rotating direction R11 of the first to fourth cams 81 to 84 that the flow channel 96 of the second valve 92 is open and the flow channels 96 of the first, third, and fourth valves 91, 93, and 94 are closed. At the fourth position P4, the opening section 86 of the second cam 82 approaches the closest to the opening/closing member 97 of the second valve 92. In this case, the closing sections 85 of the first, third, and fourth cams 81, 83, and 84 approach the closest to the opening/closing members 97 of the first, third, and fourth valves 91, 93, and 94, respectively, to press the opening/closing members 97 upward.
As illustrated in FIG. 14, the fifth position P5 is such a position in the rotating direction R11 of the first to fourth cams 81 to 84 that the flow channel 96 of the third valve 93 is open and the flow channels 96 of the first, second, and fourth valves 91, 92, and 94 are closed. At the fifth position P5, the opening section 86 of the third cam 83 approaches the closest to the opening/closing member 97 of the third valve 93. In this case, the closing sections 85 of the first, second, and fourth cams 81, 82, and 84 approach the closest to the opening/closing members 97 of the first, second, and fourth valves 91, 92, and 94, respectively, to press the opening/closing members 97 upward. As illustrated in FIG. 15, the sixth position P6 is such a position in the rotating direction R11 of the first to fourth cams 81 to 84 that the flow channel 96 of the fourth valve 94 is open and the flow channels 96 of the first to third valves 91 to 93 are closed. At the sixth position P6, the opening section 86 of the fourth cam 84 approaches the closest to the opening/closing member 97 of the fourth valve 94. In this case, the closing sections 85 of the first to third cams 81 to 83 approach the closest to the opening/closing members 97 of the first to third valves 91 to 93, respectively, to press the opening/closing members 97 upward. In the present preferred embodiment, as described above, depending on the position in the rotating direction R11 of the first to fourth cams 81 to 84, it is possible to open all flow channels 96 of the first to fourth valves 91 to 94, close all flow channels 96 of the first to fourth valves 91 to 94, or open any one of the flow channels 96 of the first to fourth valves 91 to 94.
Next, the rotating mechanism 73 will be described. As illustrated in FIG. 4, the rotating mechanism 73 is a mechanism that rotates the rotating shaft 72. In this example, when the rotating mechanism 73 rotates the rotating shaft 72, it is possible to rotate the first to fourth cams 81 to 84 in the rotating direction R11. The rotating mechanism 73 is a mechanism that switches the position in the rotating direction R11 of the first to fourth cams 81 to 84 to any one of the first to sixth positions P1 to P6. In the present preferred embodiment, the rotating mechanism 73 includes a first gear 105, a second gear 106, and a driving motor 107. The first gear 105 is able to rotate together with the rotating shaft 72. The first gear 105 is provided on the rotating shaft 72. In the present preferred embodiment, the first gear 105 is provided at the left end of the rotating shaft 72. However, the first gear 105 may be provided at the right end of the rotating shaft 72. The second gear 106 is provided on a front side of the first gear 105 and is engaged with the first gear 105. In this example, the second gear 106 has a smaller diameter than the first gear 105. The driving motor 107 is a motor that rotates the rotating shaft 72. When the driving motor 107 is driven to rotate the rotating shaft 72, the first to fourth cams 81 to 84 rotate. In the present preferred embodiment, the driving motor 107 is connected to the second gear 106. When the driving motor 107 is driven, the second gear 106 rotates. When the second gear 106 rotates, the rotating shaft 72 rotates together with the first gear 105.
The lock mechanism 74 is a mechanism that locks the positions of the first to fourth cams 81 to 84 in a state in which the position in the rotating direction R11 of the first to fourth cams 81 to 84 is at the second position P2 (see FIG. 11). For example, when a main power source is turned off contrary to a user's intention such as in the event of power failure, the lock mechanism 74 locks the first to fourth cams 81 to 84 at the second position P2 to close the flow channels 96 of the first to fourth valves 91 to 94. A specific configuration of the lock mechanism is not particularly limited. In the present preferred embodiment, the lock mechanism 74 preferably includes a spring, for example. By the elastic force of the spring, the first to fourth cams 81 to 84 are locked at the second position P2. For example, a lever is provided in the lock mechanism 74. The lock mechanism 74 may lock the first to fourth cams 81 to 84 at the second position P2 by a user operating the lever to change the state of the spring.
Hereinabove, the configuration of the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27 has been described. Next, the outlet pump 28 will be described. As illustrated in FIG. 2, the outlet pump 28 is configured to cause ink in the ink flow channel 20 or air contained in the ink to flow into the waste tank 29 in a state in which the outlet valve opening/closing mechanism 27 opens the outlet flow channel 17. The outlet pump 28 is provided in the outlet flow channel 17. Specifically, the outlet pump 28 is provided in a portion of the outlet flow channel 17 positioned closer to the waste tank 29 than the outlet valve opening/closing mechanism 27. In the present preferred embodiment, the outlet pump 28 is provided between the outlet middle section 17ca and the second outlet section 17ba of the outlet flow channel 17. The type of the outlet pump 28 is not particularly limited. In this example, the outlet pump 28 is a tube pump. Although not illustrated in the drawings, a motor is connected to the outlet pump 28. When the motor is driven, resultantly the outlet pump 28 is driven.
FIG. 16 is a block diagram of the printer 100. FIG. 17 is a block diagram of the controller 55. In the present preferred embodiment, as illustrated in FIG. 16, the ink supply system 10 includes the controller 55. The controller 55 is a device that controls the ink supply system 10. In this example, the controller 55 is a device that performs control related to supply of ink to the ink head 11. The configuration of the controller 55 is not particularly limited. For example, the controller 55 is a computer and may include a central processing unit (hereinafter referred to as a CPU), a ROM in which programs and the like executed by the CPU are stored, and a RAM.
The controller 55 is connected to the detection sensor 41 provided in the ink tank 12. The controller 55 detects the storage amount of ink stored in the ink tank 12 by the detection sensor 41. The controller 55 is connected to the upstream pump 21 and the detection sensor 48 of the upstream damper 23. The controller 55 detects the storage amount of ink in the ink storing chamber 47 of the upstream damper 23 by the detection sensor 48 of the upstream damper 23. The controller 55 controls driving of the upstream pump 21 on the basis of the detection result. The controller 55 is connected to the downstream pump 22 and the detection sensor 48 of the downstream damper 24. The controller 55 detects the storage amount of ink in the ink storing chamber 47 of the downstream damper 24 by the detection sensor 48 of the downstream damper 24. The controller 55 controls driving of the downstream pump 22 on the basis of the detection result.
The controller 55 is connected to the thermistor 32 provided in the upstream damper 23. The controller 55 detects the temperature of ink in the upstream flow channel 15 by the thermistor 32. The controller 55 is connected to the discharge mechanism 34 of the air trap 25. When air in the ink pouch 33 is discharged, the controller 55 controls the discharge mechanism 34 so as to discharge the air. The controller 55 is connected to the thermistor 35a provided in the air trap 25. The controller 55 detects the temperature of ink in the ink pouch 33 of the air trap 25 by the thermistor 35a. The controller 55 is connected to the heater 35b provided in the air trap 25. The controller 55 heats the ink in the ink pouch 33 by controlling the heater 35b. The controller 55 is connected to the driving motors 107 of the rotating mechanisms 73 of the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27. The controller 55 controls driving of the driving motor 107 of the inlet valve opening/closing mechanism 26 to put the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 to any one of the first to sixth positions P1 to P6 to control opening/closing of the inlet flow channel 13. The controller 55 controls driving of the driving motor 107 of the outlet valve opening/closing mechanism 27 to put the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 to any one of the first to sixth positions P1 to P6 to control opening/closing of the outlet flow channel 17. The controller 55 is connected to the outlet pump 28. The controller 55 controls the outlet pump 28 so that ink in the ink flow channel 20 is discharged to the waste tank 29.
In the present preferred embodiment, as illustrated in FIG. 17, the controller 55 includes a storage processor 151, a print control processor 152, a print standby control processor 153, a first air discharge control processor 154a, a second air discharge control processor 154b, a third air discharge control processor 154c, a fourth air discharge control processor 154d, and a purge control processor 155. Moreover, the controller 55 includes a first of first ink filling control processor 156a, a second of first ink filling control processor 157a, a third of first ink filling control processor 158a, and a fourth of first ink filling control processor 159a; a first of second ink filling control processor 156b, a second of second ink filling control processor 157b, a third of second ink filling control processor 158b, and a fourth of second ink filling control processor 159b; a first of third ink filling control processor 156c, a second of third ink filling control processor 157c, a third of third ink filling control processor 158c, and a fourth of third ink filling control processor 159c; and a first of fourth ink filling control processor 156d, a second of fourth ink filling control processor 157d, a third of fourth ink filling control processor 158d, and a fourth of fourth ink filling control processor 159d. Furthermore, the controller 55 includes a first of first ink discharge control processor 161a and a second of first ink discharge control processor 162a, a first of second ink discharge control processor 161b and a second of second ink discharge control processor 162b, a first of third ink discharge control processor 161c and a second of third ink discharge control processor 162c, and a first of fourth ink discharge control processor 161d and a second of fourth ink discharge control processor 162d. The respective processors of the controller 55 may be configured as software or may be configured as hardware. Moreover, the respective processors of the controller 55 may be performed by a processor and may be integrated into circuits. Specific control of the respective processors will be described later.
Hereinabove, the configuration of the printer 100 including the ink supply system 10 has been described. In the present preferred embodiment, the controller 55 performs the same control with respect to two ink supply mechanisms 30 among eight ink supply mechanisms 30. Therefore, as illustrated in FIG. 3, the eight ink supply mechanisms 30 are subdivided into four groups of the first group 61, the second group 62, the third group 63, and the fourth group 64. In this example, the same control is performed with respect to two ink supply mechanisms 30 belonging to the same group.
In the following description, as illustrated in FIG. 18, the ink supply mechanisms 30 belonging to the first group 61, the second group 62, the third group 63, and the fourth group 64 will be appropriately referred to as a first ink supply mechanism 30a, a second ink supply mechanism 30b, a third ink supply mechanism 30c, and a fourth ink supply mechanism 30d, respectively. The ink head 11, the ink tank 12, the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, the outlet flow channel 17, the ink flow channel 20, the upstream pump 21, the downstream pump 22, the upstream damper 23, the downstream damper 24, the air trap 25, the outlet pump 28, and the waste tank 29 of the first ink supply mechanism 30a will be appropriately referred to as a first ink head 11a, a first ink tank 12a, a first inlet flow channel 13a, a first connection flow channel 14a, a first upstream flow channel 15a, a first downstream flow channel 16a, a first outlet flow channel 17a, a first ink flow channel 20a, a first upstream pump 21a, a first downstream pump 22a, a first upstream damper 23a, a first downstream damper 24a, a first air trap 25a, a first outlet pump 28a, and a first waste tank 29a, respectively. The ink pouch 33 and the discharge mechanism 34 of the first air trap 25a will be referred to as a first ink pouch 33a and a first discharge mechanism 34a, respectively. In the present preferred embodiment, the first ink pouch 33a is an example of a “first air storing section”. Moreover, the ink head 11, the ink tank 12, the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, the outlet flow channel 17, the ink flow channel 20, the upstream pump 21, the downstream pump 22, the upstream damper 23, the downstream damper 24, the air trap 25, the outlet pump 28, and the waste tank 29 of the second ink supply mechanism 30b will be appropriately referred to as a second ink head 11b, a second ink tank 12b, a second inlet flow channel 13b, a second connection flow channel 14b, a second upstream flow channel 15b, a second downstream flow channel 16b, a second outlet flow channel 17b, a second ink flow channel 20b, a second upstream pump 21b, a second downstream pump 22b, a second upstream damper 23b, a second downstream damper 24b, a second air trap 25b, a second outlet pump 28b, and a second waste tank 29b, respectively. The ink pouch 33 and the discharge mechanism 34 of the second air trap 25b will be referred to as a second ink pouch 33b and a second discharge mechanism 34b, respectively. In the present preferred embodiment, the second ink pouch 33b is an example of a “second air storing section”.
Moreover, the ink head 11, the ink tank 12, the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, the outlet flow channel 17, the ink flow channel 20, the upstream pump 21, the downstream pump 22, the upstream damper 23, the downstream damper 24, the air trap 25, the outlet pump 28, and the waste tank 29 of the third ink supply mechanism 30c will be appropriately referred to as a third ink head 11c, a third ink tank 12c, a third inlet flow channel 13c, a third connection flow channel 14c, a third upstream flow channel 15c, a third downstream flow channel 16c, a third outlet flow channel 17c, a third ink flow channel 20c, a third upstream pump 21c, a third downstream pump 22c, a third upstream damper 23c, a third downstream damper 24c, a third air trap 25c, a third outlet pump 28c, and a third waste tank 29c, respectively. The ink pouch 33 and the discharge mechanism 34 of the third air trap 25c will be referred to as a third ink pouch 33c and a third discharge mechanism 34c, respectively. Moreover, the ink head 11, the ink tank 12, the inlet flow channel 13, the connection flow channel 14, the upstream flow channel 15, the downstream flow channel 16, the outlet flow channel 17, the ink flow channel 20, the upstream pump 21, the downstream pump 22, the upstream damper 23, the downstream damper 24, the air trap 25, the outlet pump 28, and the waste tank 29 of the fourth ink supply mechanism 30d will be appropriately referred to as a fourth ink head 11d, a fourth ink tank 12d, a fourth inlet flow channel 13d, a fourth connection flow channel 14d, a fourth upstream flow channel 15d, a fourth downstream flow channel 16d, a fourth outlet flow channel 17d, a fourth ink flow channel 20d, a fourth upstream pump 21d, a fourth downstream pump 22d, a fourth upstream damper 23d, a fourth downstream damper 24d, a fourth air trap 25d, a fourth outlet pump 28d, and a fourth waste tank 29d, respectively. The ink pouch 33 and the discharge mechanism 34 of the fourth air trap 25d will be referred to as a fourth ink pouch 33d and a fourth discharge mechanism 34d, respectively.
In the present preferred embodiment, the state of members (specifically, the upstream pump 21, the downstream pump 22, the air trap 25, the inlet valve opening/closing mechanism 26, the outlet valve opening/closing mechanism 27, the outlet pump 28, and the like) controlled by the controller 55 among the members of the ink supply mechanism 30 includes a printing state, a print standby state, an air discharge state, a purging state, an ink filling state, and an ink discharge state. Hereinafter, the control of the controller 55 in the respective states will be described.
First, the control of the controller 55 in the printing state will be described. FIG. 18 is a schematic diagram of the first to fourth ink supply mechanisms 30a to 30d in the printing state. In the following description of the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27, symbol “X” in the drawings indicates a closed state of the respective valves 91 to 94 of the inlet valve opening/closing mechanism 26 and the outlet valve opening/closing mechanism 27. Moreover, in the first to fourth upstream pumps 21a to 21d, the first to fourth downstream pumps 22a to 22d, the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d, and the first to fourth outlet pumps 28a to 28d, symbol “X” indicates a stopped state. Moreover, arrows in the following drawings indicate the flow of ink. As illustrated in FIG. 18, the printing state refers to a state in which printing is performed with respect to the recording medium 5. The printing state refers to a state in which ink is injected from the nozzles 11aa of the ink heads 11a to 11d toward the recording medium 5 placed on the platen 7. In the printing state, ink stored in the ink tanks 12a to 12d is supplied to the ink heads 11a to 11d, respectively.
In the printing state, the print control processor 152 (see FIG. 17) of the controller 55 performs control. In the printing state, the same control is performed with respect to the first to fourth ink supply mechanisms 30a to 30d. In the printing state, the print control processor 152 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4). In this way, the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism 26 enter an open state. Therefore, the first to fourth inlet flow channels 13a to 13d enter an open state. Moreover, in the printing state, the print control processor 152 controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). In this way, the first to fourth valves 91 to 94 of the outlet valve opening/closing mechanism 27 enter a closed state. Therefore, the first to fourth outlet flow channels 17a to 17d enter a closed state.
Moreover, in the printing state, the print control processor 152 drives the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d. Specifically, the print control processor 152 controls driving of the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d on the basis of the detection result of the ink storage amount of the ink storing chamber 47 obtained by the detection sensors 48 provided in the first to fourth upstream dampers 23a to 23d and the detection result of the ink storage amount of the ink storing chamber 47 obtained by the detection sensors 48 provided in the first to fourth downstream dampers 24a to 24d so that the pressures in the first to fourth ink heads 11a to 11d become negative. In this way, ink is injected from the nozzles 11aa of the first to fourth ink heads 11a to 11d. In the printing state, the print control processor 152 performs control so that the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d are stopped.
In the present preferred embodiment, in the printing state, the flow of ink in the first to fourth ink supply mechanisms 30a to 30d is the same. For example, in the first ink supply mechanism 30a, the ink stored in the first ink tank 12a flows into the first connection flow channel 14a through the first inlet flow channel 13a as indicated by arrow A11. Moreover, in the first ink supply mechanism 30a, since the first valve 91 of the outlet valve opening/closing mechanism 27 is closed and the first upstream pump 21a and the first downstream pump 22a are driven, the ink in the first connection flow channel 14a does not flow into the first outlet flow channel 17a but flows into the first upstream flow channel 15a as indicated by arrow A12. Moreover, by the driving of the first upstream pump 21a, the ink in the first upstream flow channel 15a is supplied to the first ink head 11a as indicated by arrow A13. Here, in the printing state, since the print control processor 152 controls driving of the first upstream pump 21a and the first downstream pump 22a so that the pressure in the first ink head 11a becomes negative, a portion of the ink in the first ink head 11a is injected from the nozzle 11aa toward the recording medium 5. Moreover, by the driving of the first downstream pump 22a, a portion of the remaining ink in the first ink head 11a flows into the first downstream flow channel 16a as indicated by arrow A14. Moreover, the ink in the first downstream flow channel 16a flows into the first connection flow channel 14a as indicated by arrow A15.
Next, the control of the controller 55 in the print standby state will be described. FIG. 19 is a schematic diagram of the first to fourth ink supply mechanisms 30a to 30d in the print standby state. As illustrated in FIG. 19, the print standby state refers to a state in which printing is not performed with respect to the recording medium 5. The print standby state refers to a state in which the first to fourth ink heads 11a to 11d are waiting at the home positions. In the print standby state, the print standby control processor 153 (see FIG. 17) of the controller 55 performs control. In the print standby state, the same control is performed with respect to the first to fourth ink supply mechanisms 30a to 30d. In the print standby state, the print standby control processor 153 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11). Moreover, the print standby control processor 153 controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). In this way, the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism 26 and the first to fourth valves 91 to 94 of the outlet valve opening/closing mechanism 27 enter a closed state. Therefore, the first to fourth inlet flow channels 13a to 13d and the first to fourth outlet flow channels 17a to 17d enter a closed state. Moreover, in the print standby state, the print standby control processor 153 stops the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d. Moreover, in the print standby state, the print standby control processor 153 stops the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d.
In the print standby state, in the first to fourth ink supply mechanisms 30a to 30d, the ink stored in the first to fourth ink tanks 12a to 12d does not flow into the first to fourth connection flow channels 14a to 14d, respectively. The ink in the first to fourth connection flow channels 14a to 14d does not flow into the first to fourth outlet flow channels 17a to 17d, respectively. Moreover, since the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped, ink is not supplied to the first to fourth ink heads 11a to 11d and ink is not injected from the first to fourth ink heads 11a to 11d.
FIG. 20 is a schematic diagram of the first to fourth ink supply mechanisms 30a to 30d when an air discharge operation is performed with respect to the first ink supply mechanism 30a. As illustrated in FIG. 20, the air discharge state refers to a state in which air trapped in the ink pouch 33 of the air trap 25 is discharged to the outside. In the present preferred embodiment, an air discharge operation is performed with respect to the ink supply mechanism 30 belonging to any one of the first to fourth groups 61 to 64. In the air discharge state, the first air discharge control processor 154a performs control when an air discharge operation is performed with respect to the first ink supply mechanism 30a. The second air discharge control processor 154b performs control when an air discharge operation is performed with respect to the second ink supply mechanism 30b. The third air discharge control processor 154c performs control when an air discharge operation is performed with respect to the third ink supply mechanism 30c. The fourth air discharge control processor 154d performs control when an air discharge operation is performed with respect to the fourth ink supply mechanism 30d.
For example, when an air discharge operation is performed with respect to the first ink supply mechanism 30a, the first air discharge control processor 154a controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4). In this way, the first to fourth valves 91 to 94 of the inlet valve opening/closing mechanism 26 enter an open state. Therefore, the first to fourth inlet flow channels 13a to 13d enter an open state. In the air discharge state, the first air discharge control processor 154a may control the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11).
When an air discharge operation is performed with respect to the first ink supply mechanism 30a, the first air discharge control processor 154a controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the third position P3 (see FIG. 12). In this way, the first valve 91 of the outlet valve opening/closing mechanism 27 enters an open state and the second to fourth valves 92 to 94 of the outlet valve opening/closing mechanism 27 enter a closed state. Therefore, the first outlet flow channel 17a enters an open state and the second to fourth outlet flow channels 17b to 17d enter a closed state. The first air discharge control processor 154a stops the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d and drives the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d. However, the first air discharge control processor 154a may stop the discharge mechanisms 34b to 34d of the second to fourth air traps 25b to 25d. Moreover, the first air discharge control processor 154a performs control so that the first to fourth outlet pumps 28a to 28d are driven. However, the first air discharge control processor 154a may stop the second to fourth outlet pumps 28b to 28d.
In the present preferred embodiment, when an air discharge operation is performed with respect to the first ink supply mechanism 30a, the first valve 91 of the outlet valve opening/closing mechanism 27 is open and the first air trap 25a and the first outlet pump 28a are driven. Due to this, the air trapped in the first ink pouch 33a of the first air trap 25a flows into the first outlet flow channel 17a together with the ink in the first ink pouch 33a as indicated by arrow A21. Moreover, the air trapped in the first ink pouch 33a of the first air trap 25a is discharged to the first waste tank 29a as indicated by arrow A22. In this case, since the first upstream pump 21a and the first downstream pump 22a are stopped, the air in the first ink pouch 33a of the first air trap 25a and the ink do not flow into the first upstream flow channel 15a. When an air discharge operation is performed with respect to the first ink supply mechanism 30a, the first valve 91 of the inlet valve opening/closing mechanism 26 is open. Due to this, when the air in the first ink pouch 33a of the first air trap 25a and the ink are discharged, the ink stored in the first ink tank 12a is supplied to the first ink pouch 33a through the first inlet flow channel 13a as indicated by arrow A23. When an air discharge operation is performed with respect to the first ink supply mechanism 30a, the second to fourth valves 92 to 94 of the outlet valve opening/closing mechanism 27 are closed. Due to this, in the second to fourth ink supply mechanisms 30b to 30d, the air in the ink pouches 33b to 33d of the second to fourth air traps 25b to 25d is not discharged to the outside.
Although not illustrated in the drawings, when an air discharge operation is performed with respect to the second ink supply mechanism 30b in the air discharge state, the second air discharge control processor 154b controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at any one of the first position P1 (see FIG. 4) and the second position P2 (see FIG. 11). Moreover, the second air discharge control processor 154b controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fourth position P4 (see FIG. 13). The second air discharge control processor 154b performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped, the first to fourth outlet pumps 28a to 28d are driven, and the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are driven. In this way, although the air in the ink pouch 33b of the second air trap 25b of the second ink supply mechanism 30b is discharged to the second waste tank 29b, the air in the ink pouches 33a, 33c, and 33d of the first, third, and fourth air traps 25a, 25c, and 25d in the first, third, and fourth ink supply mechanisms 30a, 30c, and 30d is not discharged to the outside. The second air discharge control processor 154b may stop the discharge mechanisms 34a, 34c, and 34d of the first, third, and fourth air traps 25a, 25c, and 25d. Moreover, the second air discharge control processor 154b may stop the first, third, and fourth outlet pumps 28a, 28c, and 28d.
Although not illustrated in the drawings, when an air discharge operation is performed with respect to the third ink supply mechanism 30c in the air discharge state, the third air discharge control processor 154c controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at any one of the first position P1 (see FIG. 4) and the second position P2 (see FIG. 11). Moreover, the third air discharge control processor 154c controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fifth position P5 (see FIG. 14). The third air discharge control processor 154c performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped, the first to fourth outlet pumps 28a to 28d are driven, and the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are driven. In this way, although the air in the ink pouch 33c of the third air trap 25c is discharged to the third waste tank 29c, the air in the ink pouches 33a, 33b, and 33d of the first, second, and fourth air traps 25a, 25b, and 25d is not discharged to the outside. The third air discharge control processor 154c may stop the discharge mechanisms 34a, 34b, and 34d of the first, second, and fourth air traps 25a, 25b, and 25d. Moreover, the third air discharge control processor 154c may stop the first, second, and fourth outlet pumps 28a, 28b, and 28d.
Although not illustrated in the drawings, when an air discharge operation is performed with respect to the fourth ink supply mechanism 30d in the air discharge state, the fourth air discharge control processor 154d controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at any one of the first position P1 (see FIG. 4) and the second position P2 (see FIG. 11). Moreover, the fourth air discharge control processor 154d controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the sixth position P6 (see FIG. 15). The fourth air discharge control processor 154d performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped, the first to fourth outlet pumps 28a to 28d are driven, and the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are driven. In this way, although the air in the ink pouch 33d of the fourth air trap 25d is discharged to the fourth waste tank 29d, the air in the ink pouches 33a to 33c of the first to third air traps 25a to 25c is not discharged to the outside. The fourth air discharge control processor 154d may stop the discharge mechanisms 34a to 34c of the first to third air traps 25a to 25c. Moreover, the fourth air discharge control processor 154d may stop the first to third outlet pumps 28a to 28c.
Next, the control of the controller 55 in the purging state will be described. FIG. 21 is a schematic diagram of the first to fourth ink supply mechanisms 30a to 30d when a purging operation is performed with respect to the first ink supply mechanism 30a. In the present preferred embodiment, as illustrated in FIG. 21, the purging state refers to a state in which a purging operation is performed in order to eliminate an injection fault in the nozzles 11aa when an injection fault occurs in the nozzles 11aa of the first to fourth ink heads 11a to 11d. In the purging state, the first to fourth ink heads 11a to 11d are positioned at the home positions. Although not illustrated in the drawings, in the purging state, a cap is mounted on the first to fourth ink heads 11a to 11d. In the purging state, ink is injected from the nozzles 11aa of the first to fourth ink heads 11a to 11d toward the caps. In the present preferred embodiment, in the purging state, the purge control processor 155 (see FIG. 17) of the controller 55 performs control. In the purging state, the purge control processor 155 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4). Moreover, the purge control processor 155 controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). In this way, the first to fourth inlet flow channels 13a to 13d enter an open state and the first to fourth outlet flow channels 17a to 17d enter a closed state. Moreover, the purge control processor 155 drives any one upstream pump 21 of the first to fourth upstream pumps 21a to 21d and stops the remaining three upstream pumps 21. For example, when an injection fault in the first ink head 11a is to be eliminated, the purge control processor 155 drives the first upstream pump 21a and stops the second to fourth upstream pumps 21b to 21d as illustrated in FIG. 21. Although not illustrated in the drawings, when an injection fault in the second ink head lib is to be eliminated, the purge control processor 155 may drive the second upstream pump 21b and stop the first, third, and fourth upstream pumps 21a, 21c, and 21d. When an injection fault in the third ink head 11c is to be eliminated, the purge control processor 155 may drive the third upstream pump 21c and stop the first, second, and fourth upstream pumps 21a, 21b, and 21d. When an injection fault in the fourth ink head 11d is to be eliminated, the purge control processor 155 may drive the fourth upstream pump 21d and stop the first to third upstream pumps 21a to 21c. The purge control processor 155 performs control so that the first to fourth downstream pumps 22a to 22d are stopped or the flow rates therein are decreased and the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d are stopped.
In the present preferred embodiment, in the purging state, an injection fault in the ink head 11 of the ink supply mechanism 30, controlled by the upstream pump 21 is eliminated. For example, when the purge control processor 155 drives the first upstream pump 21a and stops the second to fourth upstream pumps 21b to 21d, the first ink head 11a is pressurized. In this way, as indicated by arrow A31, the ink in the first upstream flow channel 15a is supplied to the first ink head 11a and is injected from the nozzles 11aa of the first ink head 11a toward the cap. In this case, since the second to fourth upstream pumps 21b to 21d are stopped, ink is not injected from the second to fourth ink heads lib to 11d. In the purging state, since the first to fourth downstream pumps 22a to 22d are stopped or the flow rates of ink in the first to fourth downstream pumps 22a to 22d are decreased, the ink in the first ink head 11a rarely flows into the first downstream flow channel 16a. In the purging state, when the purge control processor 155 drives the first upstream pump 21a and stops the second to fourth upstream pumps 21b to 21d, the first inlet flow channel 13a is open. Due to this, in the first upstream flow channel 15a, the ink stored in the first ink tank 12a flows through the first inlet flow channel 13a and the first connection flow channel 14a as indicated by arrow A32.
Next, the control of the controller 55 in the ink filling state will be described. FIGS. 22 to 25 are schematic diagrams of the first to fourth ink supply mechanisms 30a to 30d when an ink filling operation is performed with respect to the first ink supply mechanism 30a. FIG. 26 is a flowchart illustrating the procedure of the control of the controller 55 when an ink filling operation is performed with respect to the first ink supply mechanism 30a. In the present preferred embodiment, the ink filling state refers to a state in which ink is filled into any one ink flow channel 20 of the first to fourth ink flow channels 20a to 20d. An ink filling operation is an operation of filling the ink stored in the ink tank 12 into an ink flow channel 20 in which the ink is empty when the ink in any one ink flow channel 20 of the first to fourth ink flow channels 20a to 20d is empty, for example. In this example, the state in which “the ink in the ink flow channel 20 is empty” includes a state in which the ink in the ink pouch 33 of the air trap 25 is empty.
In the present preferred embodiment, an ink filling operation is performed with respect to the ink supply mechanisms 30 of any one of the first to fourth groups 61 to 64. When an ink filling operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 17, the first of first to fourth of first ink filling control processors 156a to 159a perform control. When an ink filling operation is performed with respect to the second ink supply mechanism 30b, the first of second to fourth of second ink filling control processors 156b to 159b perform control. When an ink filling operation is performed with respect to the third ink supply mechanism 30c, the first of third to fourth of third ink filling control processors 156c to 159c perform control. When an ink filling operation is performed with respect to the fourth ink supply mechanism 30d, the first of fourth to fourth of fourth ink filling control processors 156d to 159d perform control.
For example, as illustrated in FIG. 26, when an ink filling operation is performed with respect to the first ink supply mechanism 30a, first filling control, second filling control, third filling control, and fourth filling control are performed sequentially. First, in step S101, the first of first ink filling control processor 156a performs the first filling control. Specifically, as illustrated in FIG. 22, the first of first ink filling control processor 156a controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). Moreover, the first of first ink filling control processor 156a drives the first upstream pump 21a, stops the second to fourth upstream pumps 21b to 21d, and stops the first to fourth downstream pumps 22a to 22d. Moreover, the first of first ink filling control processor 156a stops the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d. By the control of the first of first ink filling control processor 156a, the ink stored in the first ink tank 12a is supplied to the first inlet flow channel 13a, the first connection flow channel 14a, and the first upstream flow channel 15a and ink is filled into the first inlet flow channel 13a, the first connection flow channel 14a, and the first upstream flow channel 15a as indicated by arrows A41 and A42. In the first filling control, the first downstream pump 22a is stopped. Due to this, ink does not flow from the first ink head 11a to the first downstream flow channel 16a.
After the first filling control is performed, in step S102 of FIG. 26, the second of first ink filling control processor 157a performs the second filling control. As illustrated in FIG. 23, in the second filling control, the second of first ink filling control processor 157a stops the first upstream pump 21a which is in a driving state. When the second of first ink filling control processor 157a performs the second filling control, the ink stored in the first ink tank 12a is not supplied to the first upstream flow channel 15a. The ink stored in the first ink tank 12a is filled into the ink pouch 33a of the first air trap 25a as indicated by arrow A43. In this example, for example, the second filling control is performed until the storage amount of ink in the ink pouch 33a of the first air trap 25a reaches a predetermined amount. For example, a predetermined predictable time required for the ink storage amount of the ink pouch 33a of the first air trap 25a to reach the predetermined amount after the second filling control starts is stored in advance in the storage processor 151 of the controller 55. The second of first ink filling control processor 157a determines that the ink storage amount of the first ink pouch 33a has reached the predetermined amount and ends the second filling control when the period in which the second filling control was performed reaches a predetermined period or longer.
After the second filling control ends, in step S103 of FIG. 26, the third of first ink filling control processor 158a performs the third filling control. As illustrated in FIG. 24, in the third filling control, the third of first ink filling control processor 158a drives the first upstream pump 21a and the first downstream pump 22a which are in a stopped state. When the third of first ink filling control processor 158a performs the third filling control, the ink in the first ink tank 12a flows into the first connection flow channel 14a through the first inlet flow channel 13a as indicated by arrow A44. The ink in the first ink flow channel 20a circulates by flowing into the first connection flow channel 14a, the first upstream flow channel 15a, and the first downstream flow channel 16a as indicated by arrows A45, A46, A47, and A48. Due to this, ink is filled into the first downstream flow channel 16a. In this case, the air in the first downstream flow channel 16a is trapped in the ink pouch 33a of the first air trap 25a. In the third filling control, the third of first ink filling control processor 158a may control driving of the first upstream pump 21a and the first downstream pump 22a so that ink does not leak from the first ink head 11a.
After the third filling control ends, in step S104 of FIG. 26, the fourth of first ink filling control processor 159a performs the fourth filling control. As illustrated in FIG. 25, in the fourth filling control, the fourth of first ink filling control processor 159a controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the third position P3 (see FIG. 12). In this way, the first outlet flow channel 17a enters an open state. The second to fourth outlet flow channels 17b to 17d enter a closed state. Moreover, the fourth of first ink filling control processor 159a drives the first discharge mechanism 34a of the first air trap 25a and the first outlet pump 28a and stops the first upstream pump 21a and the first downstream pump 22a. The fourth of first ink filling control processor 159a may drive the discharge mechanisms 34b to 34d of the second to fourth air traps 25b to 25d and the second to fourth outlet pumps 28b to 28d. When the fourth of first ink filling control processor 159a performs the fourth filling control, the air trapped in the ink pouch 33a of the first air trap 25a flows into the first outlet flow channel 17a together with the ink in the ink pouch 33a as indicated by arrow A51. After that, the air having flown into the first outlet flow channel 17a is discharged to the first waste tank 29a as indicated by arrow A52. In the fourth filling control, the first upstream pump 21a is not driven. Due to this, the air in the ink pouch 33a of the first air trap 25a and the ink do not flow into the first upstream flow channel 15a. Moreover, in the fourth filling control, the first inlet flow channel 13a is open. Due to this, the air in the ink pouch 33a of the first air trap 25a and the ink are discharged such that the ink stored in the first ink tank 12a is supplied to the first ink pouch 33a as indicated by arrow A53. In this way, ink is filled into the first ink flow channel 20a of the first ink supply mechanism 30a.
When an ink filling operation is performed with respect to the second to fourth ink supply mechanisms 30b to 30d, control may be performed in such a manner that the respective elements of the first ink supply mechanism 30a when an ink filling operation is performed with respect to the first ink supply mechanism 30a are replaced with the respective elements of the ink supply mechanism 30 in which an ink filling operation is to be performed. For example, although not illustrated in the drawings, when an ink filling operation is performed with respect to the second ink supply mechanism 30b, first, the first of second ink filling control processor 156b controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). Moreover, the first of second ink filling control processor 156b drives the second upstream pump 21b, stops the first, third, and fourth upstream pumps 21a, 21c, and 21d, and stops the first to fourth downstream pumps 22a to 22d. Moreover, the first of second ink filling control processor 156b stops the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d.
After the control by the first of second ink filling control processor 156b is performed, the second of second ink filling control processor 157b performs control so that the second upstream pump 21b which is in a driving state is stopped. After the control by the second of second ink filling control processor 157b is performed, the third of second ink filling control processor 158b performs control so that the second upstream pump 21b and the second downstream pump 22b which are in a stopped state are driven. After the control by the third of second ink filling control processor 158b is performed, the fourth of second ink filling control processor 159b controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fourth position P4 (see FIG. 13). In this way, the second outlet flow channel 17b enters an open state and the first, third, and fourth outlet flow channels 17a, 17c, and 17d enter a closed state. Moreover, the fourth of second ink filling control processor 159b performs control so that the second upstream pump 21b and the second downstream pump 22b which are in a driving state are stopped, the discharge mechanism 34b of the second air trap 25b is driven, and the second outlet pump 28b which is in a stopped state is driven. The fourth of second ink filling control processor 159b may drive the discharge mechanisms 34a, 34c, and 34d of the first, third, and fourth air traps 25a, 25c, and 25d and the first, third, and fourth outlet pumps 28a, 28c, and 28d. By the above-mentioned procedure, it is possible to fill ink into the second ink flow channel 20b of the second ink supply mechanism 30b.
For example, although not illustrated in the drawings, when an ink filling operation is performed with respect to the third ink supply mechanism 30c, first, the first of third ink filling control processor 156c controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). Moreover, the first of third ink filling control processor 156c drives the third upstream pump 21c, stops the first, second, and fourth upstream pumps 21a, 21b, and 21d, and stops the first to fourth downstream pumps 22a to 22d. Moreover, the first of third ink filling control processor 156c stops the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d. After the control by the first of third ink filling control processor 156c is performed, the second of third ink filling control processor 157c performs control so that the third upstream pump 21c which is in a driving state is stopped. After the control by the second of third ink filling control processor 157c is performed, the third of third ink filling control processor 158c performs control so that the third upstream pump 21c and the third downstream pump 22c which are in a stopped state are driven.
After the control by the third of third ink filling control processor 158c is performed, the fourth of third ink filling control processor 159c controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fifth position P5 (see FIG. 14). In this way, the third outlet flow channel 17c enters an open state and the first, second, and fourth outlet flow channels 17a, 17b, and 17d enter a closed state. Moreover, the fourth of third ink filling control processor 159c performs control so that the third upstream pump 21c and the third downstream pump 22c which are in a driving state are stopped, the discharge mechanism 34c of the third air trap 25c is driven, and the third outlet pump 28c which is in a stopped state is driven. The fourth of third ink filling control processor 159c may drive the discharge mechanisms 34a, 34b, and 34d of the first, second, and fourth air traps 25a, 25b, and 25d and the first, second, and fourth outlet pumps 28a, 28b, and 28d. By the above-mentioned procedure, it is possible to fill ink into the third ink flow channel 20c of the third ink supply mechanism 30c.
For example, although not illustrated in the drawings, when an ink filling operation is performed with respect to the fourth ink supply mechanism 30d, first, the first of fourth ink filling control processor 156d controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). Moreover, the first of fourth ink filling control processor 156d drives the fourth upstream pump 21d, stops the first to third upstream pumps 21a to 21c, and stops the first to fourth downstream pumps 22a to 22d. Moreover, the first of fourth ink filling control processor 156d stops the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d and the first to fourth outlet pumps 28a to 28d. After the control by the first of fourth ink filling control processor 156d is performed, the second of fourth ink filling control processor 157d performs control so that the fourth upstream pump 21d which is in a driving state is stopped. After the control by the second of fourth ink filling control processor 157d is performed, the third of fourth ink filling control processor 158d performs control so that the fourth upstream pump 21d and the fourth downstream pump 22d which are in a stopped state are driven.
After the control by the third of fourth ink filling control processor 158d is performed, the fourth of fourth ink filling control processor 159d controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the sixth position P6 (see FIG. 15). In this way, the fourth outlet flow channel 17d enters an open state and the first to third outlet flow channels 17a to 17c enter a closed state. Moreover, the fourth of fourth ink filling control processor 159d performs control so that the fourth upstream pump 21d and the fourth downstream pump 22d which are in a driving state are stopped, the discharge mechanism 34d of the fourth air trap 25d is driven, and the fourth outlet pump 28d which is in a stopped state is driven. The fourth of fourth ink filling control processor 159d may drive the discharge mechanisms 34a to 34c of the first to third air traps 25a to 25c and the first to third outlet pumps 28a to 28c. By the above-mentioned procedure, it is possible to fill ink into the fourth ink flow channel 20d of the fourth ink supply mechanism 30d.
Next, the control of the controller 55 in the ink discharge state will be described. FIGS. 27 and 28 are schematic diagrams of the first to fourth ink supply mechanisms 30a to 30d when an ink discharge operation is performed with respect to the first ink supply mechanism 30a. FIG. 29 is a flowchart illustrating the procedure of the control of the controller 55 when an ink discharge operation is performed with respect to the first ink supply mechanism 30a. In the present preferred embodiment, the ink discharge state refers to a state in which ink in the any one ink flow channel 20 of the first to fourth ink flow channels 20a to 20d is discharged. For example, when the printer 100 is moved to another place, the printer 100 is put into the ink discharge state so that ink in the first to fourth ink flow channels 20a to 20d is discharged to the outside. In the ink discharge state, an ink discharge operation is performed with respect to the ink supply mechanism 30 belonging to any one of the first to fourth groups 61 to 64. In this example, as illustrated in FIG. 27, in the ink discharge state, the ink tank 12 is detached from the inlet flow channel 13 of the ink supply mechanism 30 in which an ink discharge operation is performed. The inlet flow channel 13 is structured so that ink does not leak from one end of the inlet flow channel 13 when the ink tank 12 is detached from one end of the inlet flow channel 13.
In the ink discharge state, when an ink discharge operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 17, the first of first ink discharge control processor 161a and the second of first ink discharge control processor 162a perform control. When an ink discharge operation is performed with respect to the second ink supply mechanism 30b, the first of second ink discharge control processor 161b and the second of second ink discharge control processor 162b perform control. When an ink discharge operation is performed with respect to the third ink supply mechanism 30c, the first of third ink discharge control processor 161c and the second of third ink discharge control processor 162c perform control. When an ink discharge operation is performed with respect to the fourth ink supply mechanism 30d, the first of fourth ink discharge control processor 161d and the second of fourth ink discharge control processor 162d perform control.
For example, as illustrated in FIG. 29, when an ink discharge operation is performed with respect to the first ink supply mechanism 30a, first discharge control and second discharge control are performed sequentially. First, in step S201, the first of first ink discharge control processor 161a performs the first discharge control. Specifically, as illustrated in FIG. 27, in a state in which the first ink tank 12a is detached from the first inlet flow channel 13a, the first of first ink discharge control processor 161a controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the third position P3 (see FIG. 12). In this way, the first to fourth inlet flow channels 13a to 13d enter an open state. The first outlet flow channel 17a enters an open state. The second to fourth outlet flow channels 17b to 17d enter a closed state. Moreover, the first of first ink discharge control processor 161a performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped and the first to fourth outlet pumps 28a to 28d are driven. The first of first ink discharge control processor 161a may perform control so that the second to fourth outlet pumps 28b to 28d are stopped. Moreover, the first of first ink discharge control processor 161a performs control so that the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are stopped.
In the first discharge control, the first upstream pump 21a and the first downstream pump 22a are stopped. Due to this, ink does not circulate in the first ink flow channel 20a, and the ink in the first connection flow channel 14a does not flow into the first upstream flow channel 15a. In the first discharge control, the first inlet flow channel 13a and the first outlet flow channel 17a are open and the first outlet pump 28a is driven. Due to this, the ink in the first inlet flow channel 13a is discharged into the first waste tank 29a through the first connection flow channel 14a and the first outlet flow channel 17a as indicated by arrows A61 and A62. In the ink discharge state, the first ink tank 12a is not connected to the first inlet flow channel 13a. Due to this, ink is not supplied to the first inlet flow channel 13a. Therefore, the first inlet flow channel 13a enters an ink empty state.
After the first discharge control ends, in step S202 of FIG. 29, the second of first ink discharge control processor 162a performs the second discharge control. As illustrated in FIG. 28, in the second discharge control, the second of first ink discharge control processor 162a controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11). In this way, the first to fourth inlet flow channels 13a to 13d enter a closed state. Moreover, the second of first ink discharge control processor 162a performs control so that the first upstream pump 21a and the first downstream pump 22a which are in a stopped state are driven. In the second discharge control, the ink in the first outlet flow channel 17a is discharged into the first waste tank 29a as indicated by arrow A64. The ink in the first connection flow channel 14a is discharged into the first waste tank 29a through the first outlet flow channel 17a as indicated by arrows A63 and A64. In the second discharge control, the first downstream pump 22a is driven. Due to this, the ink in the first downstream flow channel 16a is discharged into the first waste tank 29a through the first connection flow channel 14a and the first outlet flow channel 17a as indicated by arrows A65, A63, and A64. Moreover, the first upstream pump 21a is driven. Due to this, the ink in the first upstream flow channel 15a is discharged into the first waste tank 29a through the first downstream flow channel 16a, the first connection flow channel 14a, and the first outlet flow channel 17a as indicated by arrows A66, A67, A65, A63, and A64. In this way, in the second discharge control, the ink in the first connection flow channel 14a, the first upstream flow channel 15a, the first downstream flow channel 16a, and the first outlet flow channel 17a is discharged. In this way, the ink in the first ink flow channel 20a of the first ink supply mechanism 30a is discharged.
When an ink discharge operation is performed with respect to the second to fourth ink supply mechanisms 30b to 30d, control may be performed in such a manner that the respective elements of the first ink supply mechanism 30a when an ink discharge operation is performed with respect to the first ink supply mechanism 30a are replaced with the respective elements of the ink supply mechanism 30 in which an ink discharge operation is to be performed. For example, although not illustrated in the drawings, when an ink discharge operation is performed with respect to the second ink supply mechanism 30b, in a state in which the second ink tank 12b is detached from the second inlet flow channel 13b, the first of second ink discharge control processor 161b controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fourth position P4 (see FIG. 13). In this way, the first to fourth inlet flow channels 13a to 13d enter an open state. The second outlet flow channel 17b enters an open state. The first, third, and fourth outlet flow channels 17a, 17c, and 17d enter a closed state. Moreover, the first of second ink discharge control processor 161b performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped and the first to fourth outlet pumps 28a to 28d are driven. The first of second ink discharge control processor 161b may perform control so that the first, third, and fourth outlet pumps 28a, 28c, and 28d are stopped. Moreover, the first of second ink discharge control processor 161b performs control so that the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are stopped.
Subsequently, after the control by the first of second ink discharge control processor 161b is performed, the second of second ink discharge control processor 162b controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11). Moreover, the second of second ink discharge control processor 162b performs control so that the second upstream pump 21b and the second downstream pump 22b which are in a stopped state are driven. By the above-mentioned procedure, it is possible to discharge ink in the second ink flow channel 20b of the second ink supply mechanism 30b.
For example, although not illustrated in the drawings, when an ink discharge operation is performed with respect to the third ink supply mechanism 30c, in a state in which the third ink tank 12c is detached from the third inlet flow channel 13c, the first of third ink discharge control processor 161c controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the fifth position P5 (see FIG. 14). In this way, the first to fourth inlet flow channels 13a to 13d enter an open state. The third outlet flow channel 17c enters an open state. The first, second, and fourth outlet flow channels 17a, 17b, and 17d enter a closed state. Moreover, the first of third ink discharge control processor 161c performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped and the first to fourth outlet pumps 28a to 28d are driven. The first of third ink discharge control processor 161c may perform control so that the first, second, and fourth outlet pumps 28a, 28b, and 28d are stopped. Moreover, the first of third ink discharge control processor 161c performs control so that the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are stopped. Subsequently, after the control by the first of third ink discharge control processor 161c is performed, the second of third ink discharge control processor 162c controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11). Moreover, the second of third ink discharge control processor 162c performs control so that the third upstream pump 21c and the third downstream pump 22c which are in a stopped state are driven. By the above-mentioned procedure, it is possible to discharge ink in the third ink flow channel 20c of the third ink supply mechanism 30c.
For example, although not illustrated in the drawings, when an ink discharge operation is performed with respect to the fourth ink supply mechanism 30d, in a state in which the fourth ink tank 12d is detached from the fourth inlet flow channel 13d, the first of fourth ink discharge control processor 161d controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the sixth position P6 (see FIG. 15). In this way, the first to fourth inlet flow channels 13a to 13d enter an open state. The fourth outlet flow channel 17d enters an open state. The first to third outlet flow channels 17a to 17c enter a closed state. Moreover, the first of fourth ink discharge control processor 161d performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped and the first to fourth outlet pumps 28a to 28d are driven. The first of fourth ink discharge control processor 161d may perform control so that the first to third outlet pumps 28a to 28c are stopped. Moreover, the first of fourth ink discharge control processor 161d performs control so that the discharge mechanisms 34a to 34d of the first to fourth air traps 25a to 25d are stopped. Subsequently, after the control by the first of fourth ink discharge control processor 161d is performed, the second of fourth ink discharge control processor 162d controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11). Moreover, the second of fourth ink discharge control processor 162d performs control so that the fourth upstream pump 21d and the fourth downstream pump 22d which are in a stopped state are driven. By the above-mentioned procedure, it is possible to discharge ink in the fourth ink flow channel 20d of the fourth ink supply mechanism 30d.
As described above, in the present preferred embodiment, as illustrated in FIG. 4, when the rotating shaft 72 is rotated by the rotating mechanism 73, the first to fourth cams 81 to 84 are rotated. Moreover, by rotation of the rotating shaft 72, the rotating positions in the rotating direction R11 of the first to fourth cams 81 to 84 can be any one of the first to sixth positions P1 to P6. For example, as illustrated in FIG. 12, when the flow channel 96 of the first valve 91 is to be open and the flow channels 96 of the second to fourth valves 92 to 94 are to be closed, the rotating shaft 72 may be rotated so that the rotating positions in the rotating direction R11 of the first to fourth cams 81 to 84 are at the third position P3. Therefore, it is possible to control opening and closing of the flow channels 96 of the first to fourth valves 91 to 94 simultaneously by rotating all of the first to fourth cams 81 to 84 with a simple operation of rotating the rotating shaft 72. Therefore, according to the valve opening/closing mechanisms 26 and 27 of the present preferred embodiment, it is possible to prevent the control of opening and closing the plurality of valves 91 to 94 from becoming complex.
In the present preferred embodiment, although four types of cams 81 to 84 of which the relative positions in the rotating direction R11 are different preferably are provided on the rotating shaft 72, for example, the number of types of cams provided on the rotating shaft 72 is not particularly limited. For example, the fourth cam 84 may be omitted. For example, the third and fourth cams 83 and 84 may be omitted.
In the present preferred embodiment, as illustrated in FIG. 4, the first to fourth cams 81 to 84 are provided in at least two sets on the rotating shaft 72. Specifically, as illustrated in FIG. 6, two sets of one of the first to fourth cams 81 to 84 contacts with the opening/closing member 97 of one of the valves 91 to 94. Due to this, for example, it is possible to press the opening/closing member 97 of one first valve 91 using two first cams 81 in a direction of closing the flow channel 96. Therefore, it is possible to press the opening/closing member 97 more stably than a case of pressing the opening/closing member 97 of one first valve 91 using one first cam 81.
In the present preferred embodiment, as illustrated in FIGS. 7 and 8, the first to fourth cams 81 to 84 preferably have the same shape. Due to this, the first to fourth cams 81 to 84 can be produced using the same mold. Therefore, it is possible to reduce the manufacturing cost as compared to a case in which the first to fourth cams 81 to 84 have different shapes.
In the present preferred embodiment, the first cam 81 and the second cam 82 are provided on the rotating shaft 72 in the same orientation with respect to an axial direction of the rotating shaft 72. The third cam 83 and the fourth cam 84 are provided on the rotating shaft 72 in the same orientation with respect to the axial direction of the rotating shaft 72 such that the first cam 81 is reversed with respect to the axial direction of the rotating shaft 72. In this way, by providing the third cam 83 and the fourth cam 84 so as to be reversed with respect to the axial direction of the rotating shaft 72, it is possible to realize a plurality of patterns of opening and closing the flow channels 96 of the first to fourth valves 91 to 94 using the cams 81 to 84 having a simpler shape.
In the present preferred embodiment, as illustrated in FIG. 4, the lock mechanism 74 locks the positions of the first to fourth cams 81 to 84 in a state in which the rotating positions in the rotating direction R11 of the first to fourth cams 81 to 84 are at the second position P2 (see FIG. 11). For example, in a state in which a main power source is turned off contrary to a user's intention such as in the event of power failure, when the flow channel 96 of any one of the first to fourth valves 91 to 94 is open, the ink stored in the ink tank 12 is able to be supplied to the ink head 11 through the inlet flow channel 13. However, in the present preferred embodiment, when a main power source is turned off, the first to fourth cams 81 to 84 are locked by the lock mechanism 74 when the rotating positions in the rotating direction R11 of the first to fourth cams 81 to 84 are at the second position P2. Therefore, when a main power source is turned off, for example, the inlet flow channel 13 enters a closed state. Due to this, it is possible to prevent ink from being supplied to the ink head 11.
In the present preferred embodiment, as illustrated in FIG. 18, in the printing state, the print control processor 152 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are driven. In this way, in the printing state, it is possible to supply the ink stored in the first to fourth ink tanks 12a to 12d to the first to fourth ink heads 11a to 11d, respectively.
In the present preferred embodiment, as illustrated in FIG. 19, the print standby control processor 153 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the second position P2 (see FIG. 11) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2. Moreover, the print standby control processor 153 performs control so that the first to fourth upstream pumps 21a to 21d and the first to fourth downstream pumps 22a to 22d are stopped. In this way, in the print standby state, it is possible to prevent ink from flowing into the first to fourth ink heads 11a to 11d. In the print standby state, it is possible to prevent ink from leaking from the first to fourth ink heads 11a to 11d. Moreover, in the print standby state, it is possible to prevent the ink in the first to fourth ink tanks 12a to 12d from flowing into the first to fourth connection flow channels 14a to 14d.
In the present preferred embodiment, for example, in the air discharge state, when an air discharge operation is performed with respect to the first ink supply mechanism 30a, the first air discharge control processor 154a performs control. When an air discharge operation is performed with respect to the second ink supply mechanism 30b, the second air discharge control processor 154b performs control. When an air discharge operation is performed with respect to the third ink supply mechanism 30c, the third air discharge control processor 154c performs control. When an air discharge operation is performed with respect to the fourth ink supply mechanism 30d, the fourth air discharge control processor 154d performs control. For example, when an air discharge operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 20, the first upstream pump 21a and the first downstream pump 22a are stopped. Due to this, it is possible to prevent the air trapped in the first ink pouch 33a of the first air trap 25a from flowing into the first upstream flow channel 15a and the first downstream flow channel 16a. Therefore, it is possible to prevent the first ink head 11a from injecting the ink containing air mixed therein during printing.
In the present preferred embodiment, as illustrated in FIG. 21, the purge control processor 155 controls the rotating mechanism 73 of the inlet valve opening/closing mechanism 26 so that the rotating positions of the first to fourth cams 81 to 84 of the inlet valve opening/closing mechanism 26 are at the first position P1 (see FIG. 4) and controls the rotating mechanism 73 of the outlet valve opening/closing mechanism 27 so that the rotating positions of the first to fourth cams 81 to 84 of the outlet valve opening/closing mechanism 27 are at the second position P2 (see FIG. 11). Moreover, the purge control processor 155 performs control so that the upstream pump 21 of any one of the first to fourth upstream pumps 21a to 21d is driven, the remaining upstream pumps 21 are stopped, and the first to fourth downstream pumps 22a to 22d are stopped. In this way, ink is injected from the ink head 11 of the ink supply mechanism 30, driven by the upstream pump 21, and the ink in the ink tank 12 is supplied to the ink head 11 through the upstream flow channel 15. Therefore, by putting the printer into the purging state when an injection fault occurs, it is possible to eliminate an injection fault.
In the present preferred embodiment, for example, when an ink filling operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 17, the first of first to fourth of first ink filling control processors 156a to 159a perform control. When an ink filling operation is performed with respect to the second ink supply mechanism 30b, the first of second to fourth of second ink filling control processors 156b to 159b perform control. When an ink filling operation is performed with respect to the third ink supply mechanism 30c, the first of third to fourth of third ink filling control processors 156c to 159c perform control. When an ink filling operation is performed with respect to the fourth ink supply mechanism 30d, the first of fourth to fourth of fourth ink filling control processors 156d to 159d perform control. For example, when an ink filling operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 22, it is possible to fill ink into the first connection flow channel 14a and the first upstream flow channel 15a by the control of the first of first ink filling control processor 156a. Moreover, as illustrated in FIG. 23, it is possible to fill ink into the first ink pouch 33a of the first air trap 25a by the control of the second of first ink filling control processor 157a. Moreover, as illustrated in FIG. 24, by the control of the third of first ink filling control processor 158a, the ink in the first ink tank 12a flows into the first downstream flow channel 16a through the first connection flow channel 14a and the first upstream flow channel 15a. Due to this, it is possible to fill ink into the first downstream flow channel 16a. By the control of the first of first to third of first ink filling control processor s 156a to 158a, the air in the first ink flow channel 20a is trapped in the ink pouch 33a of the first air trap 25a. Therefore, as illustrated in FIG. 25, by the control of the fourth of first ink filling control processor 159a, the air trapped in the ink pouch 33a of the first air trap 25a is discharged into the first waste tank 29a through the first outlet flow channel 17a together with ink. Therefore, by the control of the first of first to fourth of first ink filling control processors 156a to 159a, it is possible to fill ink into the first ink flow channel 20a in which the ink is empty and to remove the air in the first ink flow channel 20a.
In the present preferred embodiment, in the ink discharge state, when an ink discharge operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 17, the first of first and second of first ink discharge control processors 161a and 162a perform control. When an ink discharge operation is performed with respect to the second ink supply mechanism 30b, the first of second and second of second ink discharge control processors 161b and 162b perform control. When an ink discharge operation is performed with respect to the third ink supply mechanism 30c, the first of third and second of third ink discharge control processors 161c and 162c perform control. When an ink discharge operation is performed with respect to the fourth ink supply mechanism 30d, the first of fourth and second of fourth ink discharge control processors 161d and 162d perform control. For example, when an ink discharge operation is performed with respect to the first ink supply mechanism 30a, as illustrated in FIG. 27, it is possible to cause the ink in the first inlet flow channel 13a to flow into the first connection flow channel 14a by the control of the first of first ink discharge control processor 161a. Due to this, a state in which the ink in the first inlet flow channel 13a is empty can be created. Moreover, as illustrated in FIG. 28, it is possible to discharge the ink in the first outlet flow channel 17a into the first waste tank 29a by the control of the second of first ink discharge control processor 162a. The ink in the first connection flow channel 14a can be discharged into the first waste tank 29a through the first outlet flow channel 17a. The ink in the first downstream flow channel 16a can be discharged into the first waste tank 29a through the first connection flow channel 14a and the first outlet flow channel 17a. Moreover, the ink in the first upstream flow channel 15a can be discharged into the first waste tank 29a through the first downstream flow channel 16a, the first connection flow channel 14a, and the first outlet flow channel 17a. Therefore, by discharging the ink in the first ink flow channel 20a by the control of the first of first and second of first ink discharge control processors 161a and 162a, it is possible to create a state in which ink is not filled in the first ink flow channel 20a.
In the present preferred embodiment, the valve opening/closing mechanisms 26 and 27 each preferably include sixteen cams 81 to 84 and eight valves 91 to 94, for example. Moreover, opening/closing of one valve is controlled preferably using two cams, for example. However, the number of cams and the number of valves provided in each of the valve opening/closing mechanisms 26 and 27 are not particularly limited. For example, the valve opening/closing mechanism may include sixteen cams and sixteen valves and the cam and the valve may be paired with each other. In this case, opening/closing of one valve may be controlled using one cam, for example. Moreover, for example, the valve opening/closing mechanism may include eight cams and eight valves. In this case, opening/closing of one valve may be controlled using one cam, for example. Moreover, the number of cams may be different from the number of valves. For example, opening/closing of some of all valves may be controlled by one cam, and opening/closing of the remaining valves may be controlled by a plurality of cams (for example, two cams). The above-described configuration of the valve opening/closing mechanism includes unique technical features of a preferred embodiment of the present invention.
The respective processors of the controller 55 may be configured as software. That is, the respective processors may be realized by a computer when the computer executes a computer program. The present invention includes a printing computer program for causing a computer to function as the respective processors. Moreover, the present invention includes a computer-readable recording medium having the computer program recorded thereon. Moreover, the respective processors may be processors realized by executing a computer program stored in the controller 55. In this case, the respective processors may be realized by one processor or may be realized by a plurality of processors. Moreover, the present invention includes a circuit in which the same functions as the programs executed by the respective processors are realized.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.