Patent Application
20160017772
The present invention relates to a valve opening/closing timing control device and a production method for a drive side rotational body of the valve opening/closing timing control device including a drive side rotational body rotating synchronously with a crankshaft of an internal combustion engine and a driven side rotational body arranged at an inner peripheral side of the drive side rotational body to be coaxial therewith and rotating integrally with a camshaft for opening and closing valves of the internal combustion engine.
A valve opening/closing timing control device controls a rotational phase of a driven side rotational body relative to a housing main body constituting a drive side rotational body to thereby change an opening and closing timing of an intake valve or an exhaust valve of an internal combustion engine. At this time, an inner peripheral surface of the housing main body and a partition member, for example, provided at the driven side rotational body slide on each other. At such a sliding portion, a seal member is provided to inhibit oil leakage from a hydraulic chamber within the housing main body. Nevertheless, in a case where the housing main body is formed of metal such as aluminum material, for example, the inner peripheral surface of the housing main body may be easily worn by the sliding with the seal member, for example, which is a cause of oil leakage. Thus, a valve opening/closing timing control device as disclosed in Patent document 1 where a hard layer such as coating of self-lubricating resin and alumite coating, for example, is formed at the inner peripheral surface of the housing main body is proposed.
Patent document 1: JP2001-132415A
In the valve opening/closing timing control device in Patent document 1, in order to perform an alumite treatment at an entire surface of the housing main body, an end surface of an opening in addition to the inner peripheral surface is formed with the hard layer. An alumite layer (hard layer) usually grows in a vertical direction relative to a surface of aluminum material. Nevertheless, the growth of the alumite layer at an edge portion formed by the inner peripheral surface and the end surface of the opening is unstable and a surface form of the edge portion may become unevenness. In a case where a cover plate is mounted to the housing main body, the unstable surface form is sandwiched between mating surfaces of the housing main body and the cover plate, which generates a gap therebetween. The gap is a cause of oil leakage from the inside of the housing main body. In addition, the hard layer is difficult to be formed at the edge portion of the end surface of the opening of the housing main body and instability may occur in a direction where the hard layer is formed. Accordingly, the hard layer at the edge portion may be formed thinner relative to the driven side rotational body or formed to protrude from the end surface of the opening of the housing main body. Thus, a gap is generated between the hard layer in the vicinity of the end surface of the opening of the housing main body and the driven side rotational body or between the end surface of the opening and the cover plate.
In addition, a clearance between the driven side rotational body and the cover plate is desirably specified as small as possible within a range not disturbing a sliding movement of the driven side rotational body so as to avoid oil leakage. Nevertheless, in a case where the hard layer is formed at the end surface of the opening of the housing main body and the thickness of the end surface portion of the opening of the housing main body is uneven, setting of the aforementioned clearance is difficult, which leads to deterioration of control responsiveness because of the generation of oil leakage
The object of the present invention is to provide a valve opening/closing timing control device where oil leakage is inhibited from occurring, for example, from a gap between members constituting a drive side rotational body while maintaining lubrication and abrasion resistance of a slide surface of a housing main body.
A characteristic construction of a valve opening/closing timing control device according to the present invention for achieving the aforementioned object includes a drive side rotational body including a housing main body that includes an opening which opens to at least one side in a direction along a rotational axis and a cover plate closing the opening by making contact with an end surface of the opening, the drive side rotational body rotating synchronously with a crankshaft, and a driven side rotational body housed within the drive side rotational body and defining an advance chamber and a retardation chamber relative to an inner peripheral surface of the housing main body, the driven side rotational body rotating integrally with a camshaft and coaxially with the rotational axis. In addition, the housing main body includes a hard layer formed at least at the inner peripheral surface of the housing main body in a surface thereof excluding the end surface of the opening.
As in the present construction, in the housing main body of the drive side rotational body, the hard layer is provided to be formed at the inner peripheral surface via which at least a portion of the driven side rotational body slides relative to the drive side rotational body. Thus, abrasion resistance of the housing main body may improve. Meanwhile, the hard layer is inhibited from being formed at the end surface of the opening of the housing main body so that adhesion properties at a mating portion between the end surface of the opening and the cover plate is enhanced at the time of assembly of the drive side rotational body. Thus, leakage of hydraulic oil that fills the advance chamber or the retardation chamber is restrained, which may obtain the valve opening/closing timing control device with improved operation responsiveness.
In the valve opening/closing timing control device according to the present invention, it is favorable that the housing main body is in an annular form and the hard layer at the inner peripheral surface is formed up to the same position as the end surface of the opening in an axis direction of the housing main body.
As in the present construction, in a case where the hard layer at the inner peripheral surface is formed up to the same position as the end surface of the opening in the axis direction of the housing main body, a pressure-receiving area of the hard layer relative to a partition portion provided at the driven side rotational body increases, which increases the abrasion resistance of the hard layer. In addition, because the partition portion of the driven side rotational body makes contact with the hard layer which is formed up to the same position as the end surface of the opening, the leakage of hydraulic oil may be restrained.
A characteristic measure of a production method for a drive side rotational body of a valve opening/closing timing control device according to the present invention, the valve opening/closing timing control device including a drive side rotational body including at least one housing main body that includes an opening which opens to at least one side in a direction along a rotational axis and a cover plate closing the opening by making contact with an end surface of the opening, the drive side rotational body rotating synchronously with a crankshaft, and a driven side rotational body housed within the drive side rotational body and defining an advance chamber and a retardation chamber relative to an inner peripheral surface of the housing main body, the driven side rotational body rotating integrally with a camshaft and coaxially with the rotational axis, the characteristic measure of the production method includes forming a hard layer at least at the inner peripheral surface of the housing main body in a region thereof excluding the end surface of the opening.
According to the present production method, when forming the housing main body of the drive side rotational body, the hard layer is formed at the inner peripheral surface of the housing main body, for example, to thereby enhance the abrasion resistance of the housing main body. Meanwhile, in the present embodiment, the end surface of the opening is covered at the time of forming the hard layer at the inner peripheral surface of the housing main body. Thus, the hard layer is inhibited from being formed at the end surface of the opening of the housing main body. Accordingly, the adhesion properties between the end surface of the opening and the cover plate are enhanced. The leakage of hydraulic oil that fills the advance chamber or the retardation chamber is restrained, which obtains the valve opening/closing timing control device with the improved operation responsiveness. In addition, it is not required to perform a specific process on the end surface of the opening after a hardening process of the inner peripheral surface is completed. Thus, the housing main body including an expected performance may be effectively obtained.
In the production method for the drive side rotational body of the valve opening/closing timing control device according to the present invention, the housing main body is made of an aluminum material and the end surface of the opening of the housing main body is covered by a rubber member constituted by at least two types of rubber materials including different hardness. The rubber material including a high hardness in the rubber member is disposed at a portion making contact with an edge portion of the end surface of the opening in a vicinity of the inner peripheral surface of the housing main body among edge portions of the end surface of the opening.
In a case where the housing main body is made of the aluminum material, an alumite process is often used as a hardening process of the aluminum material. In the present embodiment, the alumite process is performed on the inner peripheral surface of the housing main body while not being performed on the end surface of the opening at which the cover plate is mounted. Accordingly, while the abrasion resistance of the housing main body is enhanced, the leakage of hydraulic oil is restrained. However, in doing so, a sound alumite layer is necessarily formed up to a boundary position of the inner peripheral surface relative to the end surface of the opening specifically by the alumite process performed on the inner peripheral surface of the housing main body.
Therefore, in the present production method, the rubber material including a high hardness is used to make contact with the edge portion of the end surface of the opening in the rubber member that covers the end surface of the opening of the housing main body. The rubber material including a low hardness is used to a portion facing other than the edge portion in the end surface of the opening of the housing main body. In a case where the aforementioned rubber member is pressed against the end surface of the opening, the rubber member is comparatively compressively deformed and the rubber member that protrudes from the edge portion of the end surface of the opening is pushed out to a center side of the inner peripheral surface. In the present embodiment, the rubber member at the aforementioned portion includes a high hardness so that such push-out of the rubber material may be reduced. Accordingly, the alumite layer (hard layer) may soundly grow to the boundary position of the inner peripheral surface relative to the end surface of the opening.
In the production method for the drive side rotational body of the valve opening/closing timing control device according to the present invention, the hard layer is formed at least at an inner peripheral surface of a cylinder body among the inner peripheral surface and an outer peripheral surface of the cylinder body. The cylinder body is cut along a cutting-plane line which is specified at the outer peripheral surface depending on a thickness dimension of the housing main body to form the drive side rotational body.
In the present construction, plural housing main bodies where the hard layer is inhibited from being formed at the end surface of the opening may be produced from the cylinder member. The housing main body produced from a portion of the cylinder member in the vicinity of a center thereof includes the end surface of the opening where the hard layer is not formed, only by the cutting along the cutting-plane line. The hard layer formed at the end surface at each side of the opening of the cylinder member may be scraped by performing a cutting process, for example. Accordingly, the housing main body where the hard layer is formed at least at the inner peripheral surface may be effectively produced.
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As illustrated in
As illustrated in
In a case where the crankshaft E1 is driven to rotate, a rotation driving force thereof is transmitted to the rear plate 5 via a power transmission member E2. The outer rotor 6 is then driven to rotate in a rotation direction S (see
As illustrated in
The outer rotor 6 is formed of sintered metal of stainless, iron, copper alloy and the like, aluminum, or aluminum alloy, for example. In the outer rotor 6, as illustrated in
The hard layer 30 is formed of fluorine resin such as polytetrafluoroethylene resin (PTFE), for example, or hard resin such as polyphenylene sulfide resin (PPS), polyimide resin (PI), polyamide-imide resin (PAI), polyamide resin (PA), fully aromatic polyester resin (ARPES), polyether ketone resin (PEK), and polyetherether ketone resin (PEEK), for example. As a formation method of the hard layer 30, an electrostatic powder coating process, a derivative coating process, a fluidization dip coating process, a spray coating process, a brushing process or the like may be employed. The outer rotor 6 may be formed of aluminum material and an alumite layer may be formed as the hard layer 30 at the inner peripheral surface 26.
Accordingly, the hard layer 30 formed at least at the inner peripheral surface 26 in the outer rotor 6 is provided to thereby enhance abrasion resistance of the outer rotor 6 in a case where a portion of the inner rotor 3 slides on the outer rotor 6. Meanwhile, the hard layer 30 is inhibited from being formed at the end surfaces 25 of the opening 24 of the outer rotor 6 so that adhesion properties between the end surface 25 of the opening 24 and the front plate 4 are enhanced at the time of assembly of the housing 1. Thus, leakage of hydraulic oil that fills the advance chambers 11 or the retardation chambers 12 is restrained, which may obtain the valve opening/closing timing control device with improved operation responsiveness.
As illustrated in
The supply and discharge mechanism KK includes an oil pan, an oil motor, a fluid control valve OCV which conducts and blocks supply and discharge of engine oil relative to the advance passage 13 and the retardation passage 14, and an electronic control unit ECU controlling an operation of the fluid control valve OCV. By the control of the supply and discharge mechanism KK, a relative rotational phase between the inner rotor 3 and the outer rotor 6 is displaced in an advance direction (direction of an arrow S1 in
A lock mechanism RK locks the inner rotor 3 and the outer rotor 6 at a predetermined relative rotational phase. The lock mechanism RK is formed by a lock member 16 including an end portion which is projectable and retractable in the direction along the rotational axis X relative to a recess portion (not illustrated) formed at the rear plate 5, the lock member 16 being provided at one of the partition portions 9 of the inner rotor 3. In addition, a hydraulic chamber (not illustrated) is provided for generating a the surfa to the lock member 16. The aforementioned hydraulic chamber is in communication with the advance passage 13 or the retardation passage 14. According to the aforementioned configuration, the lock mechanism RK is switched to a lock state where the end portion of the lock member 16 enters the recess portion by receiving a biasing force of a biasing member (not illustrated) such as a compression spring, for example. In addition, the lock mechanism RK is switched to a lock release state where the end portion removes from the recess portion towards the inner rotor 3 against the biasing force of the biasing member.
For example, in a case where the outer rotor 6 (example of the housing main body) constituting the housing 1 is formed of aluminum material, the alumite treatment is performed on the inner peripheral surface 26 to form the hard layer 30. In order to form such the hard layer 30, first, the end surfaces 25, 25 at opposed sides of the opening 24 of the outer rotor 6 are covered by covering members 40, 40 (see
After the end surfaces 25, 25 of the opening 24 are covered by the covering members 40, 40 (see
In the housing 1, if the outer rotor 6 and one of the front plate 4 and the rear plate 5 are integrally formed, the covering member 40 is arranged only at the end surface 25 at one side of the opening 24.
Accordingly, the hard layer 30 is formed at the inner peripheral surface 26 of the outer rotor 6 to thereby improve the abrasion resistance of the outer rotor 6. Meanwhile, the hard layer 30 is inhibited from being formed at the end surfaces 25 of the opening 24 of the outer rotor 6. Thus, in a case where the front plate 4 is mounted to the end surface 25 of the opening 24 of the outer rotor 6, the front surface of the end surface 25 of the opening 24 is likely to make close contact with the front plate 4. As a result, leakage of hydraulic oil that fills the advance chambers 11 or the retardation chambers 12 is restrained, which obtains the valve opening/closing timing control device with the improved operation responsiveness.
In addition, in the present production method, the end surfaces 25 of the opening 24 are covered at the time of forming the hard layer 30 at the inner peripheral surface 26. Thus, it is not required to perform a specific process on the end surfaces 25 of the opening 24 after the hardening process of the inner peripheral surface 26 is completed. Thus, the housing member including an expected performance may be effectively obtained.
In order to bring the hard layer 30 formed at the inner peripheral surface 26 to securely make contact with a portion of the inner rotor 3 over the entire width thereof, the sound alumite layer (hard layer) 30 is necessarily formed up to a boundary position relative to each of the end surfaces 25 of the opening 24. Nevertheless, in a case where the rubber member (example of the covering member) 40 is pressed against the end surface 25 of the opening 24 of the outer rotor 6, for example, the rubber member 40 is comparatively compressively deformed. A portion of the rubber member 40 protruding from an edge portion 25a of the end surface 25 of the opening 24 is pushed out to a center side of the inner peripheral surface 26. In a case where such push-out of the rubber member 40 increases, a void where the alumite layer (hard layer) 30 should grow is blocked by the rubber member 40 at the boundary position of the inner peripheral surface 26 relative to the end surface 25 of the opening 24, which makes the sound alumite layer (hard layer) 30 difficult to be formed.
Then, as illustrated in
As mentioned above, in the rubber member 40, the rubber material 41 that makes contact with the edge portion 25a of the end surface 25 of the opening 24 includes a high hardness to thereby reduce the push-out of the rubber material 41 to the center side of the inner peripheral surface 26. Accordingly, the alumite layer (hard layer) 30 may grow soundly up to the boundary position of the inner peripheral surface 26 relative to the end surface 25 of the opening 24 in the inner peripheral surface 26. The improved hard layer 30 may be formed at the inner peripheral surface 26 of the outer rotor 6 over the direction of the rotational axis X.
That is, the hard layer 30 at the inner peripheral surface 26 is formed up to the same position as the end surface 25 of the opening 24 in the axis direction of the outer rotor 6. Accordingly, a pressure-receiving area of the hard layer 30 relative to the partition portion 9 of the inner rotor 3 increases, which increases the abrasion resistance of the hard layer 30. In addition, because the partition portion 9 of the inner rotor 3 makes contact with the hard layer 30 which is formed up to the same position as the end surface 25 of the opening 24, leakage of hydraulic oil may be restrained.
(1) In the aforementioned embodiment, an example where the end surfaces 25 of the opening 24 of the single outer rotor 6 are covered by the covering members 40 is explained. As illustrated in
Accordingly, the plural outer rotors 6 at each of which the hard layer 30 is inhibited from being formed at the end surface 25 of the opening 24 may be produced from the cylinder member 60. The outer rotor 6 that is produced from a portion of the cylinder member 60 in the vicinity of a center thereof includes the end surfaces 25 of the opening 24 where the hard layer 30 is not formed, only by the cutting along the cutting-plane lines C. Accordingly, the plural outer rotors 6 may be manufactured by covering the end surfaces 25 at the opposed sides of the opening 24 of the cylinder member 60, which leads to an effective production of the outer rotors 6.
(2) In the aforementioned embodiment, an example where the housing 1 is constituted by three members of the outer rotor 6, the front plate 4 and the rear plate 5 is explained. Alternatively, the housing 1 may be constituted by the outer rotor 6 at which one of the front plate 4 and the rear plate 5 is integrally formed.
(3) In the aforementioned embodiment, an example where the rubber member 40 is constituted by two types of the rubber materials 41 and 42 including the different hardness is explained. Alternatively, the rubber member 40 may be constituted by three or more than three types of rubber materials including different hardness as long as the push-out of the rubber material to the center side of the inner peripheral surface 26 from the end surface 25 of the opening 24 is reduced.
The present invention is applicable to a valve opening/closing timing control device of an internal combustion engine for an automobile or others.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-082178 | Apr 2013 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2014/056960 | 3/14/2014 | WO | 00 |
