Valve operating mechanism for internal combustion engine with a spark plug insertion hole in a rocker arm holder

Abstract

An internal combustion engine includes a cylinder block having a cylinder bore, a cylinder head having a combustion chamber communicating with the cylinder bore, a spark plug supported in the cylinder head and having electrodes disposed in the combustion chamber, two first valves supported on the cylinder head and having valve heads disposed in one side of the combustion chamber, and two second valves supported on the cylinder head and having valve heads disposed in an opposite side of the combustion chamber. A valve operating mechanism associated with the internal combustion engine comprises a camshaft rotatably mounted on the cylinder head and engaging the first valves for operating the first valves, a rocker arm holder mounted on the cylinder head, a rocker arm shaft or shafts disposed between the camshaft and the second valves and rotatably supported by the rocker arm holder, and two rocker arms swingably mounted on the rocker arm shaft or shafts and held in engagement with the camshaft and the second valves for operating the second valves. The rocker arm holder is disposed above the cylinder bore in substantial central alignment therewith, the rocker arm holder having a plug insertion hole for insertion of the spark plug therethrough.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention:

The present invention relates to a valve operating mechanism of the SOHC (single overhead camshaft) type for an internal combustion engine.

2. Description of the Relevant Art:

There is known an SOHC valve operating mechanism in an internal combustion engine having cylinder bores each associated with a combustion chamber thereabove which has an ignition spark plug. Two intake valves are disposed in one side of each combustion chamber, and two exhaust valves are disposed in the other side of the combustion chamber. The valve operating mechanism includes a single camshaft extending above the cylinder head and positioned at the upper ends of the intake or exhaust valves, a rocker arm shaft disposed between the camshaft and the other valves, and rocker arms held in engagement with the camshaft and swingable about the rocker arm shaft. The upper ends of the intake or exhaust valves are engaged by the camshaft so that they can be opened and closed when the camshaft is rotated about its own axis. The upper ends of the other valves are engaged by the rocker arms and openable and closable by swinging movement of the rocker arms caused by rotation of the camshaft. The valve operating mechanism of this design is disclosed in Japanese Laid-Open patent publication No. 56-143322, for example.

For suppressing knocking and increasing combustion efficiency in the internal combustion engine equipped with the valve operating mechanism of the 4-valve SOHC type, it is desirable to position the spark plug at the center of the combustion chamber. However, if the spark plug were located centrally in the combustion chamber, the width and height of the cylinder head would be of increased values to prevent the spark plug from interfering with components of the valve operating mechanism upon insertion of the plug into the combustion chamber. Use of a member having a plug insertion hole on the cylinder head would result in an increased number of parts required for making up the valve operating mechanism.

SUMMARY OF THE INVENTION

In view of the aforesaid drawbacks of the conventional valve operating mechanism, it is an object of the present invention to provide a valve operating mechanism of the 4-valve SOHC type which allows an ignition spark plug to be located centrally in a combustion chamber while keeping the cylinder head compact in shape and without increasing the number of parts used.

According to the present invention, the above object can be achieved by a valve operating mechanism in an internal combustion engine including a cylinder block having a cylinder bore, a cylinder head having a combustion chamber communicating with the cylinder bore, a spark plug supported in the cylinder head and having electrodes disposed in the combustion chamber, two first valves supported on the cylinder head and having valve heads disposed in one side of the combustion chamber, and two second valves supported on the cylinder head and having valve heads disposed in an opposite side of the combustion chamber, the valve operating mechanism comprising a camshaft rotatably mounted on the cylinder head and engaging the first valves for operating the first valves, a rocker arm holder mounted on the cylinder head, rocker arm shaft means disposed between the camshaft and the second valves and rotatably supported by the rocker arm holder, and two rocker arms swingably mounted on the rocker arm shaft means and held in engagement with the camshaft and the second valves for operating the second valves, the rocker arm holder being disposed above the cylinder bore in substantial central alignment therewith, the rocker arm holder having a plug insertion hole for insertion of the spark plug therethrough.

The above and further objects, details and advantages of the present invention will become apparent from the following detailed description of preferred embodiments thereof, when read in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertical cross-sectional view of an engine cylinder head associated with a valve operating mechanism according to a first embodiment of the present invention;

FIG. 2 is a fragmentary plan view of the valve operating mechanism shown in FIG. 1;

FIG. 3 is a vertical cross-sectional view of an engine cylinder head associated with a valve operating mechanism according to a second embodiment of the present invention;

FIG. 4 is a fragmentary plan view of the valve operating mechanism shown in FIG. 3;

FIG. 5 is a vertical cross-sectional view of an engine cylinder head associated with a valve operating mechanism according to a third embodiment of the present invention;

FIG. 6 is a fragmentary plan view of the valve operating mechanism shown in FIG. 5;

FIG. 7 is a vertical cross-sectional view of an engine cylinder head associated with a valve operating mechanism according to a fourth embodiment of the present invention; and

FIG. 8 is a fragmentary plan view of the valve operating mechanism shown in FIG. 7.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Like or corresponding parts are denoted by like or corresponding reference characters throughout the views.

FIGS. 1 and 2 show a valve operating mechanism according to a first embodiment of the present invention. The valve operating mechanism is associated with a watercooled four-cylinder internal combustion engine 1 having a cylinder block 3 and a cylinder head 5 mounted on the cylinder block 3. The cylinder block 3 has four aligned cylinder bores 7 in which piotonc 9 are slidably disposed, respectively. The cylinder head 5 has combustion chambers 11 defined in its lower portion and held in communication with the cylinder bores 7, respectively. An ignition spark plug 13 is mounted on the cylinder head 5 and has its electrodes located in each of the combustion chambers 11. Two intake valves 15 and two exhaust valves 17 are also slidably supported on the cylinder head 5 and have their valve heads facing into the combustion chamber 11.

The valve operating mechanism has a single camshaft 21 rotatably supported on the cylinder head 5 and positioned on one side of a central axis 7A of the cylinder bores 7. The camshaft 21 extends parallel to the direction indicated at 19 along which the cylinder bores 7 are aligned.

The exhaust valves 17 are displaced laterally to one side from the central axis 7A and have their axes 17A extending vertically parallel to the central bore axis 7A between the combustion chamber 11 and the camshaft 21.

Each of the exhaust valves 17 is slidably supported by a valve guide 23 in the cylinder head 5 and is normally urged to close an exhaust port 31 by a valve spring 27 disposed between a spring retainer 25 and a spring seat 29. A tappet 33 disposed on the upper end of the exhaust valve 17 is held in engagement with an exhaust-valve cam 21A on the camshaft 21. Thus, the exhaust valves 17 are directly operated by the camshaft 21 upon rotation thereof for opening and closing the exhaust ports 31.

The intake valves 15 are displaced laterally to the opposite side from the central bore axis 7A and have their axes 15A inclined at an angle .theta.1 with respect to the central bore axis 7A.

Each of the intake valves 15 is slidably supported by a valve guide 35 in the cylinder head 5 and is normally urged to close an intake port 43 by a valve spring 39 disposed between a spring retainer 37 and a spring seat 41. The intake valves 15 are operated to open and close the intake ports 43 by two rocker arms 45 held in engagement with the camshaft 21.

Each of the rocker arms 45 is swingably supported on a rocker arm shaft 47 extending parallel to the direction 19 and disposed between the camshaft 21 and the upper end of the intake valve 15. The rocker arm shaft 47 is supported by rocker arm holders 49.

Each of the rocker arm holders 49 is mounted on the cylinder head 5 above the cylinder bore 7 and has its center substantially aligned with the center of the cylinder bore 7 in the direction 19. The rocker arm holder 49 is positioned between the two rocker arms 45.

Each rocker arm 45 has a longitudinal central portion 45A supported on the rocker arm shaft 47. The rocker arm 45 includes a slipper surface 45C on the distal end of an arm portion 45B extending from the central portion 45A toward the camshaft 21, the slipper surface 45C being held in slidable contact with an intake-valve cam 21B of the camshaft 21. The rocker arm 45 also includes an arm portion 45D extending from the central portion 45A remotely from the arm portion 45B and supporting thereon an adjustment screw 51 engaging the upper end of the intake valve 15. Consequently, upon rotation of the camshaft 21, the intake valves 15 are operated by the respective rocker arms 45 to open and close the intake ports 43.

Each rocker arm holder 49 comprises a bearing 49A having a semicircular bearing surface by which a journal of the camshaft 21 is rotatably supported, a pair of bearings 49B having annular bearing surfaces by which the rocker arm shaft 47 is rotatably supported, and a tubular member 49C extending vertically and disposed between the bearings 49B and having a plug insertion hole 53 defined therethrough for insertion of the spark plug 13 therethrough.

The plug insertion hole 53 has its axis 53A inclined at an angle .theta.2 from the central bore axis 7A toward the intake valve 15. The plug insertion hole 53 is contiguous to a plug insertion hole 55 defined in the cylinder head 5 and extending toward the center of the combustion chamber 11. The tubular member 49C has a flange 57 on its upper end.

The rocker arm holder 49 is fastened to the cylinder head 5 by bolts 59 at opposite sides of the bearing 49A and an outer side of the tubular member 49C.

The spark plug 13 can be inserted through the plug insertion holes 53, 55 and secured to the cylinder head 5 substantially centrally of the combustion chamber 11. A seal member 61 is disposed on the lower surface of the rocker arm holder 49 and around the plug insertion hole 53.

There are a plurality of rocker arm shafts 47 held in coaxial relation to each other as shown in FIG. 2. Each of the rocker arm shafts 47 is of a short length, i.e., the confronting ends of adjacent rocker arm shafts 47 are spaced from each other with the plug insertion hole 53 defined between the bearings 49B. The opposite ends of each of the rocker arm shafts 17 are rotatably supported in the respective confronting bearings 49B of adjacent rocker arm holders 49 which are located above adjacent cylinder bores 7.

A coil spring 62 is disposed around each of the rocker arm shafts 47 for normally urging the rocker arms 45 to move toward the bearings 49B thereby to position the rocker arms 45.

As described above, the rocker arm holder 49 with the plug insertion hole 53 defined therein is disposed on the cylinder head 5 above the cylinder bore 7 in substantially central alignment therewith. With this arrangement, the spark plug 13 can be positioned substantially centrally of the combustion chamber 11 while keeping the cylinder head 5 compact and without increasing the number of parts required.

A valve operating mechanism according to a second embodiment of the present invention will be described with reference to FIGS. 3 and 4.

The valve operating mechanism of the second embodiment differs from that of the first embodiment in that the tappet 33 and the slipper surface 45C of the rocker arm 45 are held in engagement with a single cam 21C of the camshaft 21, so that the exhaust valve 17 and the intake valve 15 can be opened and closed by the single cam 21C.

As is the case with the first embodiment, the rocker arm holder 49 with the plug insertion hole 53 defined therein is disposed on the cylinder head 5 above the cylinder bore 7 substantially at its center, for thereby allowing the spark plug 13 to be positioned substantially centrally of the combustion chamber 11 while keeping the cylinder head 5 compact and without increasing the number of parts required.

A valve operating mechanism according to a third embodiment of the present invention will be described with reference to FIGS. 5 and 6.

The valve operating mechanism of the third embodiment differs from that of the first embodiment in that a single rocker arm shaft 47 is located between the camshaft 21 and the plug insertion hole 53.

In addition to the advantages of the first embodiment, the valve operating mechanism of the third embodiment has another advantage in that the number of parts used is reduced since only one rocker arm shaft 47 is required.

A valve operating mechanism according to a fourth embodiment of the present invention will be described with reference to FIGS. 7 and 8.

As shown in FIG. 7, an intake valve 15 is disposed in one side of the cylinder head 5 and has its axis 15A inclined at an angle .theta.3 from the central bore axis 7A. The intake valve 15 is slidably supported by a valve guide 77' and urged by a valve spring 75 held between a spring retainer 73 and a valve seat 77. The intake valve 15 is directly operated by the camshaft 21 through a tappet 71 to open and close the intake port. An exhaust valve 17 is disposed in the opposite side of the cylinder head 5 and has its axis 17A inclined at an angle .theta.4 from the central bore axis 7A. The exhaust valve 17 is slidably supported by a valve guide 83' and urged by a valve spring 81 held between a spring retainer 79 and a valve seat 83. The exhaust valve 17 is operated by the camshaft 21 through a rocker arm 45 rotatably supported on a single rocker arm shaft 47 to open and close the intake port. The rocker arm shaft 47 is disposed between the plug insertion hole 53 and the exhaust valve 17.

With the structure of the fourth embodiment, the number of components required is reduced since the single rocker arm shaft 47 is employed as with the third embodiment.

Although there have been described what are at present considered to be the preferred embodiments of the present invention, it will be understood that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all aspects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description.

Claims

1. In a valve operating mechanism for an internal combustion engine of a single overhead camshaft (SOHC) type having, a cylinder block having a cylinder bore, a cylinder head, spark plug, at least one intake valve, at least one exhaust valve, a camshaft, a rocker arm shaft, a camshaft holder mounted on the cylinder head and rotatably supporting the camshaft, and a rocker arm holder mounted on the cylinder head and supporting the rocker arm shaft, the improvement comprising:

said cylinder head having thereon a first upper surface on which said camshaft holder is mounted and a second upper surface on which said rocker arm holder is mounted wherein said first and second upper surfaces lie flush with each other in the same plane, and

said rocker arm holder having a plug insertion hole portion for inserting of said spark plug therethrough.

2. The valve operating mechanism as claimed in claim 1, wherein said rocker arm holder includes a tubular portion defining therethrough said plug insertion hole portion in which said spark plug is disposed.

3. The valve operating mechanism as claimed in claim 1, wherein said camshaft holder and said plug insertion hole portion are arrayed into a line on the cylinder head.

4. The valve operating mechanism as claimed in claim 1, wherein said camshaft holder and said plug insertion hole portion are disposed substantially along a plane which intersects the central bore axis of said cylinder bore and intersects at right angles to said camshaft.

5. In a valve operating mechanism for an internal combustion engine of a single overhead camshaft (SOHC) type having a cylinder block having a cylinder bore, a cylinder head, a spark plug, at least one intake valve, at least one exhaust valve, a camshaft a rocker arm shaft, a camshaft holder mounted on the cylinder head and rotatably supporting the camshaft, and a rocker arm holder mounted on the cylinder head and supporting the rocker arm shaft, the improvement comprising:

said cylinder head having thereon a first upper surface on which said camshaft holder is mounted and a second upper surface on which said rocker arm holder is mounted wherein said first and second upper surfaces lie flush with each other in the same plane,

said rocker arm holder having a tubular portion defining therethrough a plug insertion hole in which said spark plug is disposed, and

said camshaft holder, said rocker arm holder and said tubular portion are arrayed into a line on the cylinder head.

6. The valve operating mechanism as claimed in claim 5, wherein said camshaft holder and said rocker arm holder are a single integrally-formed member.

7. The valve operating mechanism as claimed in claim 6, wherein said single integrally-formed member includes therein said tubular portion.

8. The valve operating mechanism as claimed in claim 5, wherein said camshaft holder, said rocker arm holder and said tubular portion are disposed substantially along a plane which intersects the central bore axis of said cylinder bore and intersects at right angles to said camshaft.

9. In a valve operating mechanism in an internal combustion engine including a cylinder block having a cylinder bore, a cylinder head having a combustion chamber communicating with the cylinder bore, a spark plug supported in the cylinder head and having electrodes disposed in the combustion chamber, two first valves supported on the cylinder head and having valve heads disposed in one side of said combustion chamber, two second valves supported on the cylinder head and having valve heads disposed in an opposite side of the combustion chamber, a camshaft holder mounted on the cylinder head, a camshaft rotatably supported by the camshaft holder and operating the first valves, a rocker arm holder mounted on the cylinder head, rocker arm shaft means disposed between the camshaft and upper ends of the second valves and supported by the rocker arm holder, and two rocker arms swingably mounted on the rocker arm shaft means and held in engagement with the camshaft and the upper ends of the second valves for operating the second valves, the improvement, comprising:

said cylinder head having thereon a first upper surface on which said camshaft holder is mounted and a second upper surface on which said rocker arm holder is mounted wherein said first and second upper surfaces lie flush with each other in the same plane, and

said rocker arm holder having a plug insertion hole for inserting of said spark plug therethrough.

10. The valve operating mechanism as claimed in claim 9, wherein said camshaft holder and said rocker arm holder are formed of a unit holder member.

11. The valve operating mechanism as claimed in claim 9, wherein said camshaft holder and said rocker arm holder are formed with an integrally-formed holder member.

12. The valve operating mechanism as claimed in claim 9, wherein said cylinder head further includes thereon a third upper surface on which a cover for the cylinder head is mounted wherein said third upper surface lies flush with said first and second upper surfaces in the same plane.

13. The valve operating mechanism as claimed in claim 9, wherein said rocker arm holder includes a tubular portion defining therethrough said plug insertion hole in which said spark plug is disposed.

14. The valve operating mechanism as claimed in claim 13, wherein said camshaft holder, rocker arm holder and tubular portion are arrayed into a line on the cylinder head.

15. In a valve operating mechanism in an internal combustion engine including a cylinder block having a cylinder bore, a cylinder head having a combustion chamber communicating with the cylinder bore, a spark plug supported in the cylinder head and having electrodes disposed in the combustion chamber, two first valves supported on the cylinder head and having valve heads disposed in one side of said combustion chamber, two second valves supported on the cylinder head and having valve heads disposed in an opposite side of the combustion chamber, a camshaft holder mounted on the cylinder head, a camshaft rotatably supported by the camshaft holder and operating the first valves, a rocker arm holder mounted on the cylinder head, rocker arm shaft means disposed between the camshaft and upper ends of the second valves supported by the rocker arm holder, and two rocker arms swingably mounted on the rocker arm shaft means and held in engagement with the camshaft and the upper ends of the second valves for operating the second valves, the improvement comprising:

said camshaft holder and said rocker arm holder being formed of a single integrally-formed holder member and having a plug insertion hole for inserting said spark plug therethrough.

16. The valve operating mechanism as claimed in claim 15, wherein said cylinder head has thereon a first upper surface on and a second upper surface on which said holder member is mounted and wherein said first and second upper surfaces lie flush with each other in the same plane.

17. The valve operating mechanism as claimed in claim 16, wherein said cylinder head further includes thereon a third upper surface on which a cover for the cylinder head is mounted wherein said third upper surface lies flush with said first and second upper surfaces in the same plane.

18. The valve operating mechanism as claimed in claim 15, wherein said rocker arm holder includes a tubular portion defining therethrough said plug insertion hole in which said spark plug is disposed.

19. The valve operating mechanism as claimed in claim 18, wherein said camshaft holder, rocker arm holder and tubular portion are arrayed into a line on the cylinder head.

20. The valve operating mechanism as claimed in claim 18, wherein said camshaft holder, said rocker arm holder and said tubular portion are disposed substantially along a plane which intersects the central bore axis of said cylinder bore and intersects at right angles to said camshaft.