The present disclosure relates to valve seal assemblies, valve testing machines including the same, and associated methods.
Valve testing machines may be utilized to verify and/or characterize the performance of pressure relief valves by supplying a pressurized fluid flow to a valve inlet of the valve at a controlled pressure. In some examples, the valve testing machines form a fluid-tight seal with the valve via a clamping force that is applied between a sealing flange of the valve and a seal plate of the valve testing machine. However, variations in the sizes of the valves to be tested may necessitate providing a plurality of seal plates of correspondingly various sizes. Additionally, variations in the thickness of the sealing flange may diminish the robustness of the fluid seal between the sealing flange and the seal plate. Thus, there exists a need for improved valve seal assemblies and valve testing machines including the same.
Valve seal assemblies, valve testing machines including the same, and associated methods are disclosed herein. A valve seal assembly for operatively coupling a valve to a valve testing machine includes a seal plate structure and a force transfer member. The seal plate structure includes a valve seal surface configured to engage a sealing flange of the valve to form a fluid-tight seal with the sealing flange. The force transfer member includes a force transfer member body configured to be operatively coupled to a force exerting mechanism of the valve testing machine. The seal plate structure includes a base seal plate with a base seal plate first surface and a base seal plate second surface opposite the base seal plate first surface. The base seal plate second surface includes a base seal plate sealing interface.
In some examples, the seal plate structure additionally includes an expansion adapter seal plate with an expansion adapter seal plate first surface and an expansion adapter seal plate second surface opposite the expansion adapter seal plate first surface. The base seal plate sealing interface is configured to form a fluid-tight seal with the expansion adapter seal plate first surface. The expansion adapter seal plate second surface includes an expansion adapter seal plate sealing interface that is configured to form a fluid-tight seal with the sealing flange and/or with another component of the seal plate structure.
In some examples, one of the seal plate structure and the force transfer member includes a socket receiver opposite the valve seal surface, and the other of the seal plate structure and the force transfer member includes a socket head extending from the force transfer member body. During operative use of the valve testing machine, the socket head is received within the socket receiver to convey a sealing force from the force exerting mechanism to the seal plate structure. The valve seal assembly is configured to convey a pressurized fluid to a valve inlet of the valve during operative use of the valve testing machine. The force transfer member defines a force transfer member fluid channel for conveying the pressurized fluid through the force transfer member, and the base seal plate defines at least a portion of a seal plate fluid channel extending through at least a portion of the seal plate structure. During operative use of the valve testing machine, the force transfer member fluid channel is at least partially aligned with the seal plate fluid channel to permit the pressurized fluid to flow from the fluid inlet into the valve inlet via the force transfer member fluid channel and the seal plate fluid channel.
A method of utilizing a valve testing machine to test a valve includes configuring the seal plate structure for use to test the valve and forming the fluid-tight seal between the sealing flange and the valve seal surface. In some examples, the configuring the seal plate structure includes assembling the expansion adapter seal plate to the base seal plate.
As schematically illustrated in
In view of the important role that such valves perform in ensuring workplace safety, it often is desirable to evaluate the performance of such valves periodically to ensure that the valves function according to specification. Accordingly, valve testing machines 50 according to the present disclosure generally are configured to convey a pressurized fluid to valve inlet 12 at a controlled pressure and to test the performance of the valve to expel the pressurized fluid from pressure relief outlet 14 in an appropriate manner. Examples of pressurized fluids that may be utilized by valve testing machines 50 (e.g., during operative use in a pressurized fluid system and/or during testing by valve testing machine 50) include a liquid, water, a gas, air, and/or nitrogen.
In some examples, and as schematically illustrated in
In some examples, and as schematically illustrated in
Force exerting mechanism 70 may include and/or be any of a variety of mechanisms, devices, machines, etc. that are configured to apply the sealing force to valve 10 via valve seal assembly 100. As an example, and as schematically illustrated in
As used herein, valve testing machine 50 and/or valve seal assembly 100 may be described as being “in operative use” and/or as being “operatively utilized” when valve seal assembly 100 engages valve 10 and/or sealing flange 20 thereof to form a fluid-tight connection such that the valve testing machine is operative to supply the pressurized fluid to the valve via the valve seal assembly. In this manner, references within the present disclosure to valve testing machine 50, valve seal assembly 100, and/or various components thereof in conjunction with valve 10 and/or sealing flange 20 are intended to refer to a configuration in which valve testing machine 50 and/or valve seal assembly 100 operatively engage valve 10 as described herein. However, while the present disclosure generally describes examples in which valve testing machine 50 and/or valve seal assembly 100 operatively engage valve 10, such examples are not intended to be limiting, and it is within the scope of the present disclosure that valve testing machine 50 and/or valve seal assembly 100 are not always operatively coupled to and/or actively utilized in conjunction with valve 10. Additionally, as used herein, a state in which valve testing machine 50 is in operative use also may be referred to as a state in which valve seal assembly 100 is in operative use, and vice-versa.
In various examples, valve testing machine 50 is configured such that the configurations and/or positions of clamp arms 62 may be selectively adjusted, such as to accommodate any of a variety of valves 10 and/or sealing flanges 20 thereof. In particular, in some examples, each clamp arm is configured to be selectively translated relative to machine base 60, such as along a direction perpendicular to testing machine central axis 52, but is restricted from translating relative to machine base 60 along a direction parallel to testing machine central axis 52.
In some prior art examples of valve testing machines (e.g., valve testing machines that do not utilize valve seal assemblies 100 according to the present disclosure), a force exerting mechanism (e.g., a component functionally equivalent to force exerting mechanism 70) urges sealing flange 20 of valve 10 into a fluid-tight connection with a seal plate through which the pressurized fluid is provided to valve inlet 12. In such examples, the dimensions (e.g., the inner diameter and/or the outer diameter) of the seal plate effectively impose constraints on the dimensions of valves 10 that may be tested while in fluid-tight engagement with the seal plate. Accordingly, in some such prior art valve testing machines, the seal plate is selected from among a plurality of available seal plates to match and/or otherwise correspond to a diameter of sealing flange 20 of valve 10 to be engaged by the valve testing machine. Moreover, in some such valve testing machines, a plane defined by the seal plate surface facing sealing flange 20 and a plane of contact defined by clamp arms of the valve testing machine (e.g., components functionally equivalent to clamp arms 62) are perfectly, or nearly perfectly, parallel to one another. Accordingly, such a configuration may necessitate that first flange surface 22 and second flange surface 24 of sealing flange 20 be similarly perfectly (or nearly perfectly) parallel to one another in order to maintain a secure and fluid-tight connection between the sealing flange and the seal plate. As described in more detail herein, valve seal assemblies 100 according to the present disclosure alleviate these and other issues associated with prior art valve testing machines.
As schematically illustrated in
Valve seal assembly 100 generally is configured to supply the pressurized fluid to valve 10 via seal plate structure 108. In particular, in some examples, and as schematically illustrated in
Seal plate structure 108 may include any of a variety of components, or sets of components, for forming a fluid-tight seal against sealing flange 20 of valve 10 and/or for conveying the pressurized fluid flow from force transfer member 160 to valve inlet 12 in a fluid-tight manner. In particular, in various examples, and as described in more detail herein, seal plate structure 108 includes one or more components that may be selectively utilized in order to adapt valve seal assembly 100 for operative use with valve 10 of any of a variety of dimensions.
In some examples, and as schematically illustrated in
In some examples, and as schematically illustrated in
More specifically, in some examples, and as schematically illustrated in
As used herein, the term “diameter,” as used to characterize a linear dimension of a component of valve seal assembly 100 and/or of valve 10, generally refers to a dimension as measured perpendicular to a central axis characterizing the component. As an example, an inner diameter and/or an outer diameter of sealing flange 20 of valve 10 generally refers to a dimension as measured perpendicular to testing machine central axis 52 during operative use of valve testing machine 50. Similarly, and as schematically illustrated in
In some examples, and as illustrated in
Additionally or alternatively, in some examples, and as schematically illustrated in
While
In addition to accommodating valves 10 and/or sealing flanges 20 of any of a variety of dimensions, valve seal assembly 100 also may be configured to accommodate variances in the shape and/or dimensions of the sealing flange itself. For example, force transfer member 160 may be configured to engage seal plate structure 108 such that an orientation (e.g., a rotational orientation) of seal plate structure 108 relative to force transfer member 160 may be selectively and/or automatically adjusted (e.g., prior to operative use of valve testing machine 50 to test valve 10). In particular, and as schematically illustrated in
While the present disclosure generally relates to examples in which seal plate structure 108 includes socket receiver 122 and force transfer member 160 includes socket head 166, this is not required of all examples of valve testing machine 50 and/or of valve seal assembly 100. For example, it also is within the scope of the present disclosure that seal plate structure 108 may include socket head 166 and that force transfer member 160 may include socket receiver 122.
In some examples, and as illustrated at least in
In particular, in some examples, valve seal assembly 100 is configured such that force transfer member fluid channel 164 and seal plate fluid channel 114 remain fluidly coupled to one another when seal plate structure 108 is in any of a variety of rotational and/or angular orientations relative to force transfer member 160. For example, and as illustrated at least in
Valve seal assembly 100 may be configured such that threshold offset angle 116 assumes any of a variety of values. As examples, the threshold offset angle may be at least 1 degree, at least 3 degrees, at least 5 degrees, at most 10 degrees, at most 7 degrees, and/or at most 2 degrees. Such configurations may facilitate forming a fluid-tight seal between sealing flange 20 and seal plate structure 108 even when first flange surface 22 and second flange surface 24 are not perfectly parallel to one another. In particular, in some examples, sealing flange 20 may vary slightly in thickness across an area of the sealing flange, such that first flange surface 22 and second flange surface 24 are not fully parallel to one another. Accordingly, when testing valve 10 with such a sealing flange, the rotational adjustability of seal plate structure 108 relative to force transfer member 160 may enable the seal plate structure to form a fluid-tight seal against the first flange surface in a plane that is angled relative to a plane in which each clamp arm 62 engages the second flange surface.
In some examples, socket head 166 and/or socket receiver 122 are at least substantially spherical in shape, such as to ensure that socket head 166 remains in sealing engagement with socket receiver 122 when seal plate structure 108 is in any of a variety of rotational and/or angular orientations relative to force transfer member 160. As used herein, a component (such as socket head 166 and/or socket receiver 122) may be described as being spherical, or at least substantially spherical, in shape when at least a portion of the component forms at least a portion of a sphere. Accordingly, such descriptions do not require that the component form a full sphere, but instead are intended to characterize a manner in which the component is curved.
Utilizing expansion adapter seal plate 140 in combination with base seal plate 110 during operative use of valve testing machine 50 may offer any of a variety of functional benefits over utilizing expansion adapter seal plate 140 without base seal plate 110 (e.g., by configuring the expansion adapter seal plate to directly engage each of sealing flange 20 and force transfer member 160). For example, utilizing a seal plate (such as base seal plate 110 or expansion adapter seal plate 140) with an outer diameter that is large relative to a diameter of the interface between seal plate structure 108 and force transfer member 160 (e.g., the diameter of socket receiver 122) may result in a correspondingly large torque and/or bending moment being applied across the seal plate. In particular, such a torque and/or bending moment may arise from the center of the seal plate being urged upward by force transfer member 160 while an outer perimeter of the seal plate is restricted from translating upward by sealing flange 20 (e.g., due to engagement with the fixed clamp arms 62). By contrast, configuring seal plate structure 108 such that base seal plate 110 engages force transfer member 160 and such that expansion adapter seal plate 140 is interposed between base seal plate 110 and sealing flange 20 may operate to enhance a rigidity of seal plate structure 108, thereby mitigating any adverse effects associated with such a bending moment. Additionally, such a configuration provides a degree of modularity in accommodating valves 10 of various sizes, such as by enabling a user to select one or more expansion adapter seal plates 140 that correspond in size with the specific valve 10 under test.
In some examples, valve seal assembly 100 is configured such that seal plate structure 108 and force transfer member 160 are not fixedly coupled to one another. Stated differently, in such examples, valve seal assembly 100 may be configured such that seal plate structure 108 and force transfer member 160 remain in a static orientation relative to one another during operative use of valve testing machine 50, but such that the seal plate structure is free to move relative to the force transfer member when valve 10 is removed from the valve testing machine. For example, valve seal assembly 100 may lack structures and/or fasteners for fixedly coupling seal plate structure 108 and force transfer member 160 to one another, such that an orientation of seal plate structure 108 relative to force transfer member 160 is fixed only upon applying the sealing force with force exerting mechanism 70.
Accordingly, in some such examples, and as schematically illustrated in
When present, and when fixedly coupled to seal plate structure 108, retaining ring 180 (and thus seal plate structure 108) may be mechanically restricted from being removed from force transfer member 160 due to one or more geometrical features of the force transfer member. For example, and as schematically illustrated in
In some examples, such as in the examples of
Fluid inlet 170 may be configured to receive and/or direct the pressurized fluid in any of a variety of manners during operative use of valve testing machine 50. In some examples, fluid inlet 170 is configured to receive a fluid flow of the pressurized fluid along a direction that is oblique to force transfer member central axis 162. For example, and as schematically illustrated in
As schematically illustrated in
In various examples, valve seal assembly 100 additionally includes one or more components for forming and/or enhancing a fluid-tight seal between various components disclosed herein. For example, and as schematically illustrated in
As discussed, in some examples, such as in the example of
As discussed in more detail herein, one or more sealing components 136 of valve seal assembly 100 additionally or alternatively may be utilized to form a fluid-tight seal with and/or between other components of valve seal assembly 100 and/or of valve 10. As examples, sealing component 136 (e.g., a particular sealing component of valve seal assembly 100) may be utilized to form a fluid-tight seal between any two of base seal plate 110, expansion adapter seal plate 140 (e.g., a first expansion adapter seal plate), another expansion adapter seal plate 140 (e.g., a second expansion adapter seal plate that forms a fluid-tight seal against the first expansion adapter seal plate), reduction adapter seal plate 102, force transfer member 160, valve 10, and/or sealing flange 20. As a more specific example, and as illustrated at least in
Each sealing component 136 may include and/or be any of a variety of components for forming, maintaining, and/or enhancing a fluid-tight seal between the components between which the sealing component is interposed. As an example, and as illustrated at least in
In some examples, each base seal plate sealing component channel 134 is at least substantially circular, and the plurality of base seal plate sealing component channels are at least substantially concentric with one another. In such examples, each base seal plate sealing component channel 134 may have a distinct respective diameter, such as to enable base seal plate sealing interface 131 to form a fluid-tight seal with components of any of a corresponding variety of diameters.
Similarly, in some examples, and as schematically illustrated in
In various examples, components of valve seal assembly 100 and/or of valve 10 may be described as being directly and/or sealingly engaged with one another, as being fluidly coupled to one another, and/or as featuring a fluid-tight seal therebetween even when such components do not directly contact one another. For example, a pair of components may be described as being directly and/or sealingly engaged with one another, as being fluidly coupled to one another, and/or as featuring a fluid-tight seal therebetween even when the components are operatively coupled to one another only via one or more sealing components 136 that are interposed between the components. For example, socket head 166 may be described as being directly and/or sealingly engaged with socket receiver 122 even in a configuration in which the socket head and the socket receiver are not in direct contact with one another but instead are sealingly engaged with a common sealing component 136 received within socket head sealing component channel 167.
As discussed, in some examples, and as schematically illustrated in
In some examples, and as schematically illustrated in
In some examples, such as in the examples of
As schematically illustrated in
As used herein, positional terms such as “upper,” “lower,” “top,” “bottom,” “above,” “below,” and the like generally are intended to refer to positional relationships as exhibited in a configuration in which valve testing machine 50 is in operative use to test valve 10 with the valve positioned above (e.g., supported by) seal plate structure 108, such that testing machine central axis 52 extends perpendicular to a ground surface. For example, and as schematically illustrated in
Expansion adapter seal plate first surface 142 may include any of a variety of features and/or configurations for forming a fluid-tight seal with another component of seal plate structure 108. In some examples, and as schematically illustrated in
Expansion adapter seal plate second surface 146 also may include any of a variety of features and/or configurations for forming a fluid-tight seal with valve 10 and/or with another component of seal plate structure 108 (e.g., another expansion adapter seal plate 140). In some examples, and as schematically illustrated in
In some examples, such as in second example seal assembly 2000 of
As discussed, various aspects and/or features of valve seal assembly 100 may be described as offering a degree of modularity and/or versatility, such as to enable valve seal assembly 100 to be utilized in conjunction with any of a variety of differently sized valves 10. As an example, and as discussed, base seal plate 110 may be configured to be utilized in conjunction with one or more expansion adapter seal plates 140 when testing a particular valve 10 with a corresponding sealing flange 20 that is too large in diameter to form an effective fluid-tight seal with base seal plate second surface 130. Accordingly, in such an example, configuring valve seal assembly 100 to operatively engage the particular valve 10 may include selecting a particular expansion adapter seal plate 140, or a particular set of expansion adapter seal plates 140, that is/are appropriately sized for operative use with the particular valve 10.
As another example, and as discussed, base seal plate 110 may be configured to be utilized in conjunction with reduction adapter seal plate 102 when testing a particular valve 10 with a corresponding sealing flange 20 that is too small in diameter to form an effective fluid-tight seal with base seal plate second surface 130. Accordingly, in such an example, configuring valve seal assembly 100 to operatively engage the particular valve 10 may include selecting a particular reduction adapter seal plate 102 that is appropriately sized for operative use with the particular valve 10.
As yet another example, and as discussed, base seal plate 110 itself may be selected based on one or more dimensions thereof in order to form an effective fluid-tight seal with the corresponding sealing flange 20 of a particular valve 10. However, because base seal plate 110 may be restricted from removal from force transfer member 160 (e.g., by retaining ring 180, as described herein), it may be preferable to accommodate the dimensions of the particular valve 10 to be tested by utilizing expansion adapter seal plate(s) 140 or reduction adapter seal plate 102 as appropriate to provide an appropriately sized valve seal surface 132 without removing base seal plate 110 from force transfer member 160.
In all such examples, and as indicated in the Figures, various components of valve seal assembly 100 may be described as representing components of a valve seal assembly kit 90. For example, valve seal assembly kit 90 may include any components of valve seal assembly 100 disclosed herein, and/or may include pluralities of such components as appropriate to yield the modular functionality disclosed herein. As more specific examples, valve seal assembly kit 90 may include a single base seal plate 110, a plurality of differently dimensioned base seal plates 110, a single expansion adapter seal plate 140, a plurality of differently dimensioned expansion adapter seal plates 140, a single reduction adapter seal plate 102, a plurality of differently dimensioned reduction adapter seal plates 102, etc. Accordingly, in such examples, configuring valve seal assembly 100 for operative use in conjunction with a particular valve 10 may include selecting various components from valve seal assembly kit 90 to be assembled into seal plate structure 108.
The configuring the seal plate structure at 210 may be performed in any of a variety of manners, such as to configure and/or adapt the seal plate structure for forming a fluid-tight seal with the sealing flange. Accordingly, in some examples, the configuring the seal plate structure at 210 is performed at least partially based upon one or more dimensions of the valve, such as an outer diameter of the sealing flange. In particular, in some examples, and as discussed, the seal plate structure may include a base seal plate (such as base seal plate 110 disclosed herein) that is not sufficiently large (e.g., in outer diameter) to form an effective fluid-tight seal with the sealing flange. Accordingly, in some examples, and as shown in
In some examples, and as shown in
In some examples, the configuring the seal plate structure at 210 includes selecting a plurality of expansion adapter seal plates, such as may be utilized in a stacked arrangement to adapt the base seal plate to the sealing flange of the valve to be tested. In particular, in some examples, and as shown in
In some examples, and as discussed, the seal plate structure may include a base seal plate that defines a seal plate fluid channel (such as seal plate fluid channel 114 disclosed herein) that is too large (e.g., in outer diameter) for the base seal plate to form an effective fluid-tight seal with the sealing flange. Accordingly, in some examples, and as shown in
Additionally or alternatively, in some examples, and as shown in
In various examples, the configuring the seal plate structure at 210 includes utilizing a valve seal assembly kit, such as valve seal assembly kit 90 disclosed herein. In particular, in such examples, various steps of the configuring the seal plate structure at 210 may include selecting components from the valve seal assembly kit to form the seal plate structure. As a more specific example, the selecting the expansion adapter seal plate at 216 and/or the selecting the second expansion adapter seal plate at 218 may include selecting each expansion adapter seal plate from among a plurality of differently sized expansion adapter seal plates of the valve seal assembly kit. Similarly, the selecting the base seal plate at 212 may include selecting the base seal plate from among a plurality of differently sized base seal plates of the valve seal assembly kit, and/or the selecting the reduction adapter seal plate at 222 may include selecting the reduction adapter seal plate from among a plurality of differently sized reduction adapter seal plates of the valve seal assembly kit.
In some examples, and as shown in
The forming the fluid-tight seal between the sealing flange and the valve seal surface at 250 may be performed in any of a variety of manners. In some examples, and as shown in
In some examples, and as shown in
Illustrative, non-exclusive examples of inventive subject matter according to the present disclosure are described in the following enumerated paragraphs:
A1. A valve seal assembly for operatively fluidly coupling a valve to a valve testing machine, the valve seal assembly comprising:
a seal plate structure with a valve seal surface configured to engage a sealing flange of the valve to form a fluid-tight seal with the sealing flange; and
a force transfer member with a force transfer member body configured to be operatively coupled to a force exerting mechanism of the valve testing machine.
A2. The valve seal assembly of paragraph A1, wherein the valve seal assembly is configured to convey a pressurized fluid to a valve inlet of the valve during operative use of the valve testing machine.
A3. The valve seal assembly of any of paragraphs A1-A2, wherein the force transfer member is configured to convey a sealing force from the force exerting mechanism to the seal plate structure during operative use of the valve testing machine.
A4. The valve seal assembly of any of paragraphs A1-A3, wherein one of the seal plate structure and the force transfer member includes a socket receiver opposite the valve seal surface; wherein the other of the seal plate structure and the force transfer member includes a socket head extending from the force transfer member body; and wherein, during operative use of the valve testing machine, the socket head is received within the socket receiver to convey a/the sealing force from the force exerting mechanism to the seal plate structure.
A5. The valve seal assembly of any of paragraphs A1-A4, wherein the seal plate structure includes a base seal plate with a base seal plate first surface and a base seal plate second surface opposite the base seal plate first surface; wherein the base seal plate second surface includes a base seal plate sealing interface that is configured to form a fluid-tight seal with one or both of:
(i) another component of the seal plate structure; and
(ii) the sealing flange.
A6. The valve seal assembly of any of paragraphs A1-A5, wherein the force transfer member body defines a fluid inlet for receiving a flow of a/the pressurized fluid.
A7. The valve seal assembly of any of paragraphs A1-A6, wherein the force transfer member defines a force transfer member fluid channel for conveying a/the pressurized fluid through the force transfer member.
A8. The valve seal assembly of any of paragraphs A1-A7, when dependent from paragraph A5, wherein the base seal plate defines at least a portion of a seal plate fluid channel extending through at least a portion of the seal plate structure.
A9. The valve seal assembly of paragraph A8, wherein the base seal plate defines an entirety of the seal plate fluid channel.
A10. The valve seal assembly of any of paragraphs A1-A9, when dependent from paragraphs A7 and A8, wherein, during operative use of the valve testing machine, the force transfer member fluid channel is at least partially aligned with the seal plate fluid channel to permit the pressurized fluid to flow from a/the fluid inlet into a/the valve inlet via the force transfer member fluid channel and the seal plate fluid channel.
A11. The valve seal assembly of any of paragraphs A1-A10, when dependent from paragraphs A4, A7, and A8, wherein the seal plate structure defines a seal plate central axis that is perpendicular to the valve seal surface; wherein the force transfer member extends along and defines a force transfer member central axis; and wherein the valve seal assembly is configured such that the force transfer member fluid channel and the seal plate fluid channel are fluidly connected when the socket head is operatively received within the socket receiver and when either of:
(i) the seal plate central axis and the force transfer member central axis are collinear; or
(ii) the seal plate central axis and the force transfer member central axis are angled relative to one another by at most a threshold offset angle.
A12. The valve seal assembly of paragraph A11, wherein the threshold offset angle is one or more of at least 1 degree, at least 3 degrees, at least 5 degrees, at most 10 degrees, at most 7 degrees, and at most 2 degrees.
A13. The valve seal assembly of any of paragraphs A1-A12, wherein a/the fluid inlet is configured to receive a fluid flow of a/the pressurized fluid along a direction that is oblique to a/the force transfer member central axis.
A14. The valve seal assembly of any of paragraphs A1-A13, wherein a/the fluid inlet is configured to receive a/the fluid flow along a direction that is angled relative to a/the force transfer member central axis by an inlet angle that is one or more of at least 10 degrees, at least 20 degrees, at least 30 degrees, at least 40 degrees, at least 50 degrees, at least 60 degrees, at least 70 degrees, at most 75 degrees, at most 65 degrees, at most 55 degrees, at most 45 degrees, at most 35 degrees, at most 25 degrees, and at most 15 degrees.
A15. The valve seal assembly of any of paragraphs A1-A14, when dependent from paragraph A4, wherein the socket head is a convex socket head; and wherein the socket receiver is a concave socket receiver that is configured to receive the socket head in any of a plurality of distinct orientations.
A16. The valve seal assembly of any of paragraphs A1-A15, when dependent from paragraph A4, wherein one or both of the socket head and the socket receiver is at least substantially spherical in shape.
A17. The valve seal assembly of any of paragraphs A1-A16, when dependent from paragraph A4, wherein the valve seal assembly is configured such that the seal plate structure may shift relative to the force transfer member while the socket head is operatively received within the socket receiver.
A18. The valve seal assembly of any of paragraphs A1-A17, when dependent from paragraph A4, wherein the valve seal assembly includes one or more sealing components for forming a fluid-tight seal between two or more components of the valve seal assembly; and wherein one of the socket head and the socket receiver includes a socket head sealing component channel configured to receive a corresponding sealing component of the one or more sealing components for forming a fluid-tight seal against the other of the socket head and the socket receiver.
A19. The valve seal assembly of paragraph A18, wherein each sealing component of the one or more sealing components includes, and optionally is, one or more of an O-ring, a sealing gasket, a ring type joint, and a sealing surface.
A20. The valve seal assembly of any of paragraphs A1-A19, when dependent from paragraph A4, wherein the socket head has a diameter, as measured along a direction perpendicular to a/the force transfer member central axis, that is greater than a diameter of the force transfer member body.
A21. The valve seal assembly of any of paragraphs A1-A20, when dependent from paragraph A4, wherein the force transfer member fluid channel extends between a/the fluid inlet and the socket head.
A22. The valve seal assembly of any of paragraphs A1-A21, when dependent from paragraph A4, wherein a/the seal plate fluid channel extends at least partially between the socket receiver and the valve seal surface.
A23. The valve seal assembly of any of paragraphs A1-A22, wherein the valve seal assembly further includes a retaining ring that is configured to restrict the seal plate structure from being fully removed from the force transfer member during operative use of the valve testing machine.
A24. The valve seal assembly of paragraph A23, when dependent from paragraph A12, wherein the retaining ring is configured to be selectively and operatively coupled to the seal plate structure during operative use of the valve testing machine, optionally via one or more retaining ring mechanical fasteners; and wherein the retaining ring defines a retaining ring recess that is configured to receive a portion of the socket head while the retaining ring is operatively coupled to the seal plate structure to restrict the seal plate structure from being removed from the force transfer member during operative use of the valve testing machine.
A25. The valve seal assembly of any of paragraphs A1-A24, when dependent from paragraph A5, wherein the base seal plate sealing interface is configured to form a fluid-tight seal with one or both of:
(i) another component of the seal plate structure; and
(ii) the sealing flange.
A26. The valve seal assembly of any of paragraphs A1-A25, when dependent from paragraph A5, wherein the base seal plate first surface is configured to face toward the force transfer member during operative use of the valve testing machine.
A27. The valve seal assembly of any of paragraphs A1-A26, when dependent from paragraph A5, wherein the base seal plate first surface includes a/the socket receiver.
A28. The valve seal assembly of any of paragraphs A1-A27, when dependent from paragraph A5, wherein the base seal plate sealing interface includes a plurality of base seal plate sealing component channels, each configured to receive a corresponding sealing component of an/the one or more sealing components.
A29. The valve seal assembly of any of paragraphs A1-A28, when dependent from paragraph A5, wherein the base seal plate sealing interface includes, and optionally is, the valve seal surface.
A30. The valve seal assembly of any of paragraphs A1-A29, wherein the seal plate structure further includes an expansion adapter seal plate with an expansion adapter seal plate first surface and an expansion adapter seal plate second surface opposite the expansion adapter seal plate first surface; optionally wherein the expansion adapter seal plate first surface is configured to sealingly engage another component of the seal plate structure, optionally the base seal plate, during operative use of the valve testing machine; and wherein the expansion adapter seal plate second surface includes an expansion adapter seal plate sealing interface that is configured to form a fluid-tight seal with one or both of:
(i) another component of the seal plate structure; and
(ii) the sealing flange.
A31. The valve seal assembly of paragraph A30, wherein the expansion adapter seal plate has an outer diameter that is greater than an outer diameter of the base seal plate.
A32. The valve seal assembly of any of paragraphs A30-A31, wherein the expansion adapter seal plate sealing interface includes a plurality of expansion adapter seal plate sealing component channels, each configured to receive a corresponding sealing component of a/the one or more sealing components for forming a fluid-tight seal between the expansion adapter seal plate and one or both of:
(i) another component of the seal plate structure; and
(ii) the sealing flange.
A33. The valve seal assembly of any of paragraphs A30-A32, wherein the expansion adapter seal plate sealing interface includes, and optionally is, the valve seal surface.
A34. The valve seal assembly of any of paragraphs A30-A33, wherein the expansion adapter seal plate first surface defines an expansion adapter seal plate receiver recess that is configured to receive at least a portion of another component of the seal plate structure, optionally the base seal plate, during operative use of the valve testing machine.
A35. The valve seal assembly of paragraph A34, wherein the expansion adapter seal plate receiver recess includes:
at least a portion of the expansion adapter seal plate first surface; and
an expansion adapter seal plate inner wall extending away from the expansion adapter seal plate first surface.
A36. The valve seal assembly of paragraph A35, wherein the expansion adapter seal plate inner wall extends away from the expansion adapter seal plate first surface along a direction at least substantially parallel to a/the seal plate central axis.
A37. The valve seal assembly of any of paragraphs A35-A36, wherein the expansion adapter seal plate is configured such that the other component of the seal plate structure that is received within the expansion adapter seal plate receiver recess engages each of the expansion adapter seal plate first surface and the expansion adapter seal plate inner wall during operative use of the valve testing machine.
A38. The valve seal assembly of any of paragraphs A30-A37, wherein the expansion adapter seal plate defines an expansion adapter seal plate central opening that is one or both of aligned with and fluidly connected to a/the seal plate fluid channel during operative use of the valve testing machine.
A39. The valve seal assembly of paragraph A38, wherein the expansion adapter seal plate central opening has an inner diameter that is at least substantially equal to an inner diameter of the seal plate fluid channel.
A40. The valve seal assembly of paragraph A38, wherein the expansion adapter seal plate central opening has an inner diameter that is greater than an inner diameter of the seal plate fluid channel.
A41. The valve seal assembly of any of paragraphs A30-A40, wherein the expansion adapter seal plate is a first expansion adapter seal plate of a plurality of expansion adapter seal plates.
A42. The valve seal assembly of paragraph A41, wherein the valve seal assembly is configured such that the plurality of expansion adapter seal plates are stacked in order of increasing diameter during operative use of the valve testing machine.
A43. The valve seal assembly of any of paragraphs A41-A42, wherein each expansion adapter seal plate of the plurality of expansion adapter seal plates includes a respective expansion adapter seal plate first surface and a respective expansion adapter seal plate second surface opposite the respective expansion adapter seal plate first surface; and wherein the respective expansion adapter seal plate second surface of each expansion adapter seal plate of the plurality of expansion adapter seal plates includes an/the expansion adapter seal plate sealing interface.
A44. The valve seal assembly of any of paragraphs A1-A43, wherein the seal plate structure further includes a reduction adapter seal plate that is configured to be at least partially received within the base seal plate, optionally within the seal plate fluid channel, during operative use of the valve testing machine; and wherein the reduction adapter seal plate includes at least a portion of the valve seal surface.
A45. The valve seal assembly of paragraph A44, wherein the reduction adapter seal plate defines a reduction adapter seal plate fluid channel that is one or both of aligned with and fluidly connected to the seal plate fluid channel during operative use of the valve testing machine.
A46. The valve seal assembly of any of paragraphs A1-A45, wherein the force transfer member is configured to be fixedly coupled to the force exerting mechanism during operative use of the valve testing machine; and optionally wherein the valve seal assembly includes one or more force transfer member mechanical fasteners configured to fixedly couple the force transfer member to the force exerting mechanism.
B1. A valve testing machine comprising the valve seal assembly of any of paragraphs A1-A46.
B2. The valve testing machine of paragraph B1, wherein the valve includes a pressure relief outlet; and wherein the valve testing machine is configured to test a performance of the valve to divert at least a portion of a flow of a pressurized fluid to the pressure relief outlet when a pressure of the pressurized fluid exceeds a threshold operative fluid pressure.
B3. The valve testing machine of paragraph B2, wherein the pressurized fluid includes one or more of a liquid, water, a gas, air, and nitrogen.
B4. The valve testing machine of any of paragraphs B1-B3, wherein the valve testing machine includes a machine base and a plurality of clamp arms operatively coupled to the machine base and configured to engage the sealing flange; wherein the sealing flange includes a first flange surface configured to engage the valve seal assembly and a second flange surface opposite the first flange surface and configured to engage each clamp arm of the plurality of clamp arms; and wherein, during operative use of the valve testing machine, the valve seal surface engages the first flange surface of the sealing flange and each clamp arm of the plurality of clamp arms engages the second flange surface of the sealing flange such that applying a/the sealing force to the valve seal assembly urges the seal plate structure into fluid-tight engagement with the first flange surface.
B5. The valve testing machine of any of paragraphs B1-B4, wherein the valve testing machine defines a testing machine central axis; and wherein the force exerting mechanism is configured to translate along the testing machine central axis to apply a/the sealing force.
C1. A valve seal assembly kit comprising the valve seal assembly of any of paragraphs A1-A46.
D1. A method of utilizing a valve testing machine comprising the valve seal assembly of any of paragraphs A1-A46 to test a valve, the method comprising:
configuring the seal plate structure for use to test the valve; and
forming the fluid-tight seal between the sealing flange and the valve seal surface.
D2. The method of paragraph D1, wherein the forming the fluid-tight seal between the sealing flange and the valve seal interface is performed subsequent to the configuring the seal plate structure for use to test the valve.
D3. The method of any of paragraphs D1-D2, wherein the configuring the seal plate structure includes assembling an/the expansion adapter seal plate to the base seal plate.
D4. The method of paragraph D3, wherein the assembling the expansion adapter seal plate to the base seal plate includes receiving the base seal plate within an/the expansion adapter seal plate receiver recess such that a/the base seal plate sealing interface sealingly engages an/the expansion adapter seal plate first surface of the expansion adapter seal plate.
D5. The method of any of paragraphs D3-D4, wherein the configuring the seal plate structure includes, prior to the assembling the expansion adapter seal plate to the base seal plate, selecting the expansion adapter seal plate to be utilized in the seal plate structure.
D6. The method of paragraph D5, wherein the selecting the expansion adapter seal plate includes selecting such that an/the expansion adapter seal plate first surface of the expansion adapter seal plate is sized to sealingly engage the base seal plate and such that an/the expansion adapter seal plate second surface of the expansion adapter seal plate is sized to sealingly engage the sealing flange.
D7. The method of any of paragraphs D1-D6, wherein the expansion adapter seal plate is a/the first expansion adapter seal plate of a/the plurality of expansion adapter seal plates; and wherein the configuring the seal plate structure additionally includes selecting a/the second expansion adapter seal plate of the plurality of expansion adapter seal plates.
D8. The method of paragraph D7, wherein the selecting the second expansion adapter seal plate includes selecting such that one or both of:
(i) an/the expansion adapter seal plate first surface of the second expansion adapter seal plate is sized to sealingly engage an/the expansion adapter seal plate second surface of the first expansion adapter seal plate; and
(ii) the expansion adapter seal plate second surface of the second expansion adapter seal plate is sized to sealingly engage the sealing flange.
D9. The method of any of paragraphs D1-D8, wherein one or more of a/the selecting the expansion adapter seal plate, a/the selecting the first expansion adapter seal plate, and a/the selecting the second expansion adapter seal plate includes selecting from a valve seal assembly kit.
D10. The method of any of paragraphs D1-D9, wherein the configuring the seal plate structure includes assembling a/the reduction adapter seal plate to the base seal plate.
D11. The method of paragraph D10, wherein the assembling the reduction adapter seal plate to the base seal plate includes inserting the reduction adapter seal plate at least partially into a/the seal plate fluid channel.
D12. The method of any of paragraphs D10-D11, wherein the configuring the seal plate structure includes, prior to the assembling the reduction adapter seal plate to the base seal plate, selecting the reduction adapter seal plate to be utilized in the seal plate structure.
D13. The method of paragraph D12, wherein the selecting the reduction adapter seal plate includes selecting from a/the valve seal assembly kit.
D14. The method of any of paragraphs D1-D13, wherein the configuring the seal plate structure includes selecting the base seal plate.
D15. The method of paragraph D14, wherein the selecting the base seal plate includes selecting such that a/the base seal plate sealing interface is sized to sealingly engage the sealing flange.
D16. The method of any of paragraphs D1-D15, wherein the forming the fluid-tight seal between the sealing flange and the valve seal surface includes positioning the valve relative to the seal plate structure.
D17. The method of paragraph D16, wherein the positioning the valve relative to the seal plate structure includes engaging the valve seal surface with the sealing flange.
D18. The method of any of paragraphs D16-D17, wherein the positioning the valve relative to the seal plate structure includes lowering the valve onto the seal plate structure.
D19. The method of any of paragraphs D16-D18, wherein the valve testing machine includes a machine base and a plurality of clamp arms operatively coupled to the machine base and configured to engage the sealing flange; wherein the sealing flange includes a first flange surface configured to engage the valve seal assembly and a second flange surface opposite the first flange surface and configured to engage each clamp arm of the plurality of clamp arms; wherein, during operative use of the valve testing machine, the valve seal surface engages the first flange surface of the sealing flange and each clamp arm of the plurality of clamp arms engages the second flange surface of the sealing flange such that applying a/the sealing force to the valve seal assembly urges the seal plate structure into fluid-tight engagement with the first flange surface; and wherein the forming the fluid-tight seal between the sealing flange and the valve seal surface includes, subsequent to the positioning the valve relative to the seal plate structure, engaging the sealing flange with the plurality of clamp arms.
D20. The method of any of paragraphs D16-D19, wherein the forming the fluid-tight seal between the sealing flange and the valve seal surface includes, subsequent to one or both of the positioning the valve relative to the seal plate structure and an/the engaging a/the sealing flange with a/the plurality of clamp arms, applying a/the sealing force with a/the force exerting mechanism.
D21. The method of any of paragraphs D1-D20, further comprising positioning the seal plate structure relative to the force transfer member.
D22. The method of paragraph D21, wherein the positioning the seal plate structure relative to the force transfer member is at least partially performed subsequent to the configuring the seal plate structure.
D23. The method of any of paragraphs D21-D22, wherein the positioning the seal plate structure relative to the force transfer member is at least partially performed prior to the forming the fluid-tight seal between the sealing flange and the valve seal surface.
D24. The method of any of paragraphs D21-D23, wherein the positioning the seal plate structure relative to the force transfer member includes receiving a/the socket head within a/the socket receiver.
D25. The method of any of paragraphs D21-D24, wherein the positioning the seal plate structure relative to the force transfer member includes tilting the base seal plate relative to the force transfer member.
D26. The method of any of paragraphs D21-D25, wherein the positioning the seal plate structure relative to the force transfer member includes operatively coupling a/the retaining ring to the seal plate structure.
D27. The method of any of paragraphs D1-D26, further comprising, subsequent to the forming the fluid-tight seal between the sealing flange and the valve seal surface, supplying the pressurized fluid to the valve.
D28. The method of paragraph D27, wherein the supplying the pressurized fluid to the valve includes supplying the pressurized fluid at least partially via one or more of a/the fluid inlet of the force transfer member, a/the force transfer member fluid channel, a/the seal plate fluid channel, an/the expansion adapter seal plate central opening, and a/the reduction adapter seal plate fluid channel.
As used herein, the terms “adapted” and “configured” mean that the element, component, or other subject matter is designed and/or intended to perform a given function. Thus, the use of the terms “adapted” and “configured” should not be construed to mean that a given element, component, or other subject matter is simply “capable of” performing a given function but that the element, component, and/or other subject matter is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the function. It is also within the scope of the present disclosure that elements, components, and/or other recited subject matter that is recited as being adapted to perform a particular function may additionally or alternatively be described as being configured to perform that function, and vice versa. Similarly, subject matter that is recited as being configured to perform a particular function may additionally or alternatively be described as being operative to perform that function.
As used herein, the term “and/or” placed between a first entity and a second entity means one of (1) the first entity, (2) the second entity, and (3) the first entity and the second entity. Multiple entries listed with “and/or” should be construed in the same manner, i.e., “one or more” of the entities so conjoined. Other entities optionally may be present other than the entities specifically identified by the “and/or” clause, whether related or unrelated to those entities specifically identified. Thus, as a non-limiting example, a reference to “A and/or B,” when used in conjunction with open-ended language such as “comprising,” may refer, in one example, to A only (optionally including entities other than B); in another example, to B only (optionally including entities other than A); in yet another example, to both A and B (optionally including other entities). These entities may refer to elements, actions, structures, steps, operations, values, and the like.
As used herein, the phrase “at least one,” in reference to a list of one or more entities should be understood to mean at least one entity selected from any one or more of the entities in the list of entities, but not necessarily including at least one of each and every entity specifically listed within the list of entities and not excluding any combinations of entities in the list of entities. This definition also allows that entities may optionally be present other than the entities specifically identified within the list of entities to which the phrase “at least one” refers, whether related or unrelated to those entities specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) may refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including entities other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including entities other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other entities). In other words, the phrases “at least one,” “one or more,” and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B, and C,” “at least one of A, B, or C,” “one or more of A, B, and C,” “one or more of A, B, or C,” and “A, B, and/or C” may mean A alone, B alone, C alone, A and B together, A and C together, B and C together, A, B, and C together, and optionally any of the above in combination with at least one other entity.
As used herein, the phrase “at least substantially,” when modifying a degree or relationship, includes not only the recited “substantial” degree or relationship, but also the full extent of the recited degree or relationship. A substantial amount of a recited degree or relationship may include at least 75% of the recited degree or relationship. For example, a first component that extends at least substantially around a second component includes a first component that extends around at least 75% of a circumference of the second component and also includes a first component that extends fully circumferentially around the second component.
As used herein, the phrase, “for example,” the phrase, “as an example,” and/or simply the term “example,” when used with reference to one or more components, features, details, structures, embodiments, and/or methods according to the present disclosure, are intended to convey that the described component, feature, detail, structure, embodiment, and/or method is an illustrative, non-exclusive example of components, features, details, structures, embodiments, and/or methods according to the present disclosure. Thus, the described component, feature, detail, structure, embodiment, and/or method is not intended to be limiting, required, or exclusive/exhaustive; and other components, features, details, structures, embodiments, and/or methods, including structurally and/or functionally similar and/or equivalent components, features, details, structures, embodiments, and/or methods, are also within the scope of the present disclosure.
The various disclosed elements of apparatuses disclosed herein are not required to all apparatuses according to the present disclosure, and the present disclosure includes all novel and non-obvious combinations and subcombinations of the various elements disclosed herein. Moreover, one or more of the various elements disclosed herein may define independent inventive subject matter that is separate and apart from the whole of a disclosed apparatus. Accordingly, such inventive subject matter is not required to be associated with the specific apparatuses that are expressly disclosed herein, and such inventive subject matter may find utility in apparatuses and/or methods that are not expressly disclosed herein.
It is believed that the disclosure set forth above encompasses multiple distinct inventions with independent utility. While each of these inventions has been disclosed in its preferred form, the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense as numerous variations are possible. The subject matter of the inventions includes all novel and non-obvious combinations and subcombinations of the various elements, features, functions and/or properties disclosed herein. Similarly, where the claims recite “a” or “a first” element or the equivalent thereof, such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements.
It is believed that the following claims particularly point out certain combinations and subcombinations that are directed to one of the disclosed inventions and are novel and non-obvious. Inventions embodied in other combinations and subcombinations of features, functions, elements, and/or properties may be claimed through amendment of the present claims or presentation of new claims in this or a related application. Such amended or new claims, whether they are directed to a different invention or directed to the same invention, whether different, broader, narrower, or equal in scope to the original claims, are also regarded as included within the subject matter of the inventions of the present disclosure.
This application claims priority to U.S. Provisional Patent Application No. 63/138,008, entitled “VALVE SEAL ASSEMBLIES AND VALVE TESTING MACHINES INCLUDING THE SAME,” filed on Jan. 15, 2021, the disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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63138008 | Jan 2021 | US |