Information
-
Patent Grant
-
6349425
-
Patent Number
6,349,425
-
Date Filed
Thursday, November 16, 200023 years ago
-
Date Issued
Tuesday, February 26, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Huson; Gregory L.
- Nguyen; Tuan
Agents
- Marshall, Gerstein, & Borun
-
CPC
-
US Classifications
Field of Search
US
- 004 300
- 004 316
- 004 458
- 137 588
- 137 595
- 137 553
- 137 554
- 137 192
- 137 205
-
International Classifications
-
Abstract
An integrated valve set for use in a vacuum toilet system is disclosed. The vacuum toilet system includes a waste receptacle defining an outlet and having a rinse fluid nozzle, a source of rinse fluid, and a sewer line placeable under partial vacuum pressure. The integrated valve set comprises a discharge valve having an inlet in fluid communication with the waste receptacle outlet, an outlet in fluid communication with the sewer line, and a rotatable discharge valve member adapted to selectively establish fluid communication between the discharge valve inlet and discharge valve outlet. An integrally mounted rinse fluid valve has an inlet in fluid communication with the pressurized rinse fluid source, an outlet in fluid communication with the rinse fluid nozzle, and a rinse fluid valve member adapted to selectively establish fluid communication between the rinse fluid valve inlet and the rinse fluid valve outlet. An integrally mounted actuator is adapted to rotate the discharge valve member and the rinse fluid valve member. An integrally mounted flush control unit has a circuit board operably connected to the actuator to selectively drive the actuator.
Description
FIELD OF THE INVENTION
The present invention generally relates to toilets and, more particularly, to vacuum toilet systems.
BACKGROUND OF THE INVENTION
Vacuum toilet systems are generally known in the art for use in both vehicle and stationary applications. A vacuum toilet system typically comprises a bowl for receiving waste having an outlet connected to a vacuum sewer line. A discharge valve is disposed between the bowl outlet and vacuum sewer line to selectively establish fluid communication therebetween. The vacuum sewer line is connected to a collection tank that is placed under partial vacuum pressure by a vacuum source, such as a vacuum blower. When the discharge valve is opened, material in the bowl is transported to the sewer pipe as a result of the pressure difference between the interior of the bowl and the interior of the sewer line. Conventional vacuum toilet systems also include a source of rinse fluid and a rinse fluid valve for controlling introduction of rinse fluid into the bowl.
The components of a conventional vacuum toilet are typically provided separately and are overly difficult to assemble. The discharge valve is typically mounted in a first position, while the rinse valve is mounted in a second, separate position. A flush control unit (FCU) is mounted remote from both valves and provides control signals to the discharge and rinse valve actuators. Accordingly, various mounting brackets, tubing, and wires are needed to interconnect the various components, making assembly overly complicated and time-consuming.
In addition, the separate components used in conventional vacuum toilets make repair and maintenance overly time consuming and labor intensive. Maintenance concerns are particularly significant in aircraft applications, in which a number of subsystems are installed on board. According to general practice in the airline industry, each sub-system includes one or more components which must be replaced in the event of failure, such replacement components being commonly referred to as line replaceable units (LRUs). Presently, the entire toilet assembly is defined as the LRU for the vacuum toilet system. As a result, an airline must stock one or more replacement toilets in the event of a toilet failure, so that the replacement toilet may be swapped in for the faulty toilet. A “bench test” is then performed on the faulty toilet to determine which components have failed in the toilet. The faulty components are then repaired or replaced (which may include significant disassembly and reassembly of the toilet) so that the toilet may be reused on another aircraft.
Each of the steps performed during a toilet repair is overly difficult and time consuming. To remove an entire toilet assembly from an aircraft requires disassembly of at least four self-locking mounting fasteners, an electrical connection, a grounding strap, a potable water line connection, and a waste discharge pipe connection. Each connection may be difficult to access, and may require a particular tool in order to loosen and disconnect. The same connections must then be reconnected for the replacement toilet.
Even if it were possible to remove and replace a single toilet component, it would be overly difficult and time consuming to do so. Removal of a component would require disconnection of several wires and pipes, and the components are often located in areas which are difficult to access. Furthermore, it would be difficult to diagnose whether one component or several components had failed. There exists a multitude of combinations of simultaneous component failures, which may lead to trouble-shooting errors and the replacement or repair of non-faulty components.
Conventional vacuum toilets further fail to provide adequate feedback regarding valve position. Conventional discharge valves are typically driven by an electric motor actuator having mechanical limit switches and signal switches to control valve position. Such a switch is overly complicated to use and maintain. The switches must be precisely set to trigger at the appropriate time, and special tooling is often required to set the switch. In addition, by locating the switches in the actuator, they are subject to mechanical wear and contact erosion, which may alter the setting of the switch, thereby requiring re-setting. Furthermore, lubricant or other materials may migrate to the switches, causing switch failure. Most importantly, the conventional apparatus is unreliable since valve position is inferred from the actuator position. As a result, the conventional approach is not responsive to various failure situations where the actuator may be operable but the valve is not, such as when the linkage connecting the actuator to the valve is broken or defective.
SUMMARY OF THE INVENTION
In accordance with certain aspects of the present invention, an integrated valve set is provided for use in a vacuum toilet system including a waste receptacle defining an outlet, the waste receptacle having a rinse fluid dispenser associated therewith, a source of rinse fluid, and a sewer line placeable under partial vacuum. The integrated valve set comprises a discharge valve having an inlet in fluid communication with the waste receptacle outlet, an outlet in fluid communication with the sewer line, and a movable discharge valve member adapted to selectively establish fluid communication between the discharge valve inlet and discharge valve outlet. A rinse fluid valve has an inlet in fluid communication with the rinse fluid source, an outlet in fluid communication with the rinse fluid dispenser, and a rinse fluid valve member adapted to selectively establish fluid communication between the rinse fluid valve inlet and rinse fluid valve outlet, the rinse fluid valve member being coupled for rotation with the discharge valve member. The rinse fluid valve member is coupled for movement with the discharge valve member.
In accordance with additional aspects of the present invention, an integrated valve set is provided for use in a vacuum toilet system having a waste receptacle defining an outlet and a sewer line placeable under partial vacuum. The integrated valve set comprises a discharge valve having a housing with an inlet in fluid communication with the waste receptacle outlet and an outlet in fluid communication with the sewer line, and a movable discharge valve member disposed in the housing and adapted to selectively establish fluid communication between the discharge valve housing inlet and the discharge valve housing outlet. A flush control unit is operably connected to the discharge valve and has a housing attached to the discharge valve housing, the flush control unit including a position sensor for detecting the position of the discharge valve member.
In accordance with further aspects of the present invention, an integrated valve set is provided for use in a vacuum toilet system having a waste receptacle defining an outlet and having a rinse fluid dispenser associated therewith, a source of rinse fluid, and a sewer line placeable under partial vacuum pressure. The integrated valve set comprises a discharge valve having an inlet in fluid communication with the waste receptacle outlet, an outlet in fluid communication with the sewer line, and a movable discharge valve member adapted to selectively establish fluid communication between the discharge valve inlet and discharge valve outlet. An integrally mounted rinse fluid valve has an inlet in fluid communication with the rinse fluid source, an outlet in fluid communication with the rinse fluid dispenser, and a rinse fluid valve member adapted to selectively establish fluid communication between the rinse fluid valve inlet and the rinse fluid valve outlet.
In accordance with still further aspects of the present invention, a
Other features and advantages are inherent in the apparatus claimed and disclosed or will become apparent to those skilled in the art from the following detailed description and its accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1A and 1B
are perspective views of a vacuum toilet incorporating a valve set in accordance with the present invention.
FIG. 2
is a schematic diagram of the vacuum toilet of FIG.
1
.
FIG. 3
is an enlarged perspective view of the valve set incorporated into the vacuum toilet of FIG.
1
.
FIGS. 4A and 4B
are perspective views of a discharge valve and actuator incorporated into the valve set.
FIG. 5
is a side elevation view, in cross-section, of a rinse valve assembly incorporated into the valve set.
FIGS. 6A-D
are side elevation views, in cross-section, of the rinse valve assembly showing the various stages of a rinse cycle.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A vacuum toilet
10
suitable for use in a vehicle is illustrated in
FIGS. 1A
,
1
B and
2
having a valve set
8
in accordance with the present invention. The vehicle is provided with a sewer line
11
, a vacuum tank
13
connected to the sewer line
11
, and a vacuum source (not shown) for placing the vacuum tank
13
under partial vacuum pressure. The vehicle further includes a source of rinse fluid
15
connected to a rinse fluid supply line
19
.
The vacuum toilet
10
includes a bowl
36
for receiving waste material connected to the valve set
8
. In the preferred embodiment, the bowl
36
is supported by a frame
20
to form a replaceable bowl assembly, as described in greater detail in commonly owned and co-pending U.S. patent application Ser. No. 09/713,861, entitled “Toilet Bowl Assembly”, incorporated herein by reference. The frame
20
preferably includes a bracket
27
adapted to support the valve set
8
. The valve set
8
may be attached to the bracket
27
using fasteners that may be manipulated by hand, such as knurled screws
37
. At least one rinse fluid dispenser, such as nozzles
46
, is provided inside the bowl
36
for directing rinse fluid over the surface of the bowl. A first rinse fluid pipe
35
a
connects the nozzles
46
to a vacuum breaker
33
. A second rinse fluid pipe
35
b
extends from the vacuum breaker
33
to the valve set
8
. Quick-disconnect couplings
108
a
,
108
b
are provided to connect the first and second rinse fluid pipes
35
a
,
35
b
to the vacuum breaker
33
.
As shown in
FIG. 3
, the valve set
8
comprises four sub-components: a discharge valve
70
, a rinse valve
72
, a flush control unit (FCU)
74
, and an actuator
76
. The discharge valve
70
includes a discharge valve housing
78
divided into two halves
78
a
,
78
b
. As best shown in
FIGS. 4A and 4B
, the housing
78
includes a pair of inlets
79
,
80
formed in the housing half
78
a
aligned with a pair of outlets
81
,
82
formed in the housing half
78
b.
The housing
78
further defines a chamber for receiving a discharge valve member, such as valve disk
83
. An axle
84
is attached to the valve disk
80
and has two ends
84
a
,
84
b
. Holes are formed in the housing halves
78
a
,
78
b
sized to receive the axle ends
84
a
,
84
b
, respectively, so that the disk
83
is supported for rotation about the axle
84
. The periphery of the disk
83
is formed with gear teeth
85
, and a pair of apertures
86
,
87
are formed through the disk
83
. The apertures
86
,
87
are spaced so that both register simultaneously with the associated inlet/outlet pairs
79
/
81
,
80
/
82
as the disk
83
rotates. In the illustrated embodiment, the apertures
85
,
86
and associated inlet/outlet pairs
79
/
81
,
80
/
82
are spaced 180 degrees apart.
According to the illustrated embodiment, the inlet
79
is connected to one end of a transfer pipe
44
, with the other end of the transfer pipe
44
being attached to an outlet
42
of the bowl
36
. In the preferred embodiment, the transfer pipe
44
includes a fitting
47
(
FIG. 1A
) adapted to frictionally and sealingly engage the bowl outlet
42
, so that the transfer pipe
44
may be quickly and easily attached and removed from the bowl outlet
42
. An air intake check valve
45
is attached to the other inlet
80
, and is oriented to allow fluid to flow into the inlet
80
while preventing fluid from discharging out of the check valve
45
(FIGS.
1
A and
2
). A U-shaped outlet pipe
12
(
FIG. 1B
) has a first end connected to the outlet
81
and a second end connected to the outlet
82
. The outlet pipe
12
further has a branch
17
leading to a discharge pipe
21
. In the preferred embodiment, the branch
17
includes a pair of spaced pins and the discharge pipe
21
includes a pair of J-shaped slots positioned to engage the pins, so that the discharge pipe
21
is removably attached to the branch
17
. Furthermore, when the pins and J-shaped slots are spaced 180 degrees apart, the discharge pipe
21
may be positioned for either right- or left-handed discharge simply by rotating the discharge pipe before attachment, without requiring changes to the other toilet components. The free end of the discharge pipe
21
is adapted for releasable connection to the sewer line
11
, such as with a clam shell coupling (not shown).
In operation, when the disk apertures
86
,
87
are aligned with the inlet/outlet pairs
79
/
81
,
80
/
82
, the discharge valve
70
not only transfers waste from the drain pipe
44
to the sewer line
11
, but also pulls additional air into the sewer line
11
through the air intake check valve
45
. The additional air intake reduces noise that is normally generated during a flush.
The actuator
76
is provided for driving the valve disk
83
. As best shown in
FIG. 4A
, the actuator
76
includes a spur gear
90
enmeshed with the gear teeth
85
formed about the periphery of the disk
83
. The spur gear
90
is mounted to a rotatable shaft
92
, and a drive is provided for rotating the shaft
92
. The FCU
74
is operably coupled to the actuator
76
to control operation of the actuator. According to the illustrated embodiment, the disk
83
may be rotated in a single direction by ninety degree increments to open and close the discharge valve
70
. Alternatively, the disk
83
may also be reciprocated back and forth across a ninety degree arc to open and close the valve
70
, or the disk
83
may be controlled in other manners according to other disk designs and layouts.
The rinse valve
72
is provided for controlling flow of rinse fluid to the bowl
36
. As best shown in
FIG. 5
, the rinse valve
72
comprises a housing block
100
formed with an inlet bore
101
defining an inlet
102
and an outlet bore
103
. The inlet bore
103
is adapted for connection to the rinse fluid line
19
via quick-disconnect coupling (not shown). An insert
104
is positioned in a downstream portion of the outlet bore
103
and defines an outlet
105
. The outlet end of the insert
104
is barbed to secure one end of a rinse fluid pipe
35
b
thereto, while the opposite end of the second rinse fluid pipe
35
b
has the quick-disconnect coupling
108
b
(FIGS.
1
A and
1
B). A poppet valve bore
106
is also formed in the housing block
100
, and fluidly communicates with the inlet bore
101
. An annular recess
107
is formed in the housing block
100
concentric with the poppet valve bore
106
to establish fluid communication between the poppet valve bore
106
and the outlet bore
103
.
The rinse valve
72
includes a rinse valve member, such as a ball valve
110
, which is disposed in the outlet bore
103
for selectively establishing fluid communication between the outlet bore
103
and the outlet
105
. The ball valve
110
includes a shaft
111
and a valve member
112
having a flow passage
113
extending therethrough. A seal
114
is provided downstream of the valve member
112
for preventing leakage between the valve member
112
and the downstream portion of the outlet bore
103
. As shown in
FIG. 5
, the flow passage
113
is perpendicular to the outlet bore
103
, thereby preventing fluid flow. The ball valve
110
is rotatable, however, to align the flow passage
113
with the outlet bore
103
, thereby establishing fluid communication between the upstream portion of the outlet bore
103
and outlet
105
.
In accordance with certain aspects of the present invention, the top of the shaft
111
is adapted to mechanically engage the axle end
84
a
, as best shown in
FIG. 3
, so that rotation of the disk
83
also rotates the ball valve
110
. In the illustrated embodiment, the shaft
111
is formed with a key
115
, while the axle end
84
a
has a slot
116
sized to receive the key
115
. As a result, a separate actuator is not required to actuate the ball valve
110
, thereby reducing cost and space requirements for the toilet.
The rinse valve
72
further includes a fuse valve
120
for metering rinse fluid flow through the rinse valve when the ball valve
110
is open. As used herein, the phrase “fuse valve” indicates a valve that actuates after a set value of fluid has passed therethrough. As best shown in
FIG. 5
, a bonnet
121
is attached to the housing block
100
to close off the poppet valve bore
106
and the recess
107
. A flexible diaphragm
122
is attached between the housing block
100
and the bonnet
121
to define a pilot chamber
117
above the diaphragm
122
and a flow chamber
118
below the diaphragm
122
. As shown in
FIG. 5
, the diaphragm
122
is in a closed position, in which the diaphragm
122
engages an annular intermediate wall
123
extending between the poppet valve bore
106
and recess
107
, thereby closing off fluid communication between the poppet valve bore
106
and recess
107
. A poppet valve
124
is disposed inside the poppet valve bore
106
and is attached to the diaphragm
122
, so that the poppet valve
124
moves with the diaphragm
122
. The top of the poppet valve
124
is formed with a pilot port
125
, and flow ports
126
extend radially through a sidewall of the poppet valve
124
. A spring
127
is disposed in the poppet valve port for biasing the diaphragm
122
away from the intermediate wall
123
toward an open position, in which fluid communication is established between the poppet valve bore
106
and the recess
107
.
The fuse valve
120
limits the amount of rinse fluid allowed to flow through the rinse valve
72
when the ball valve
110
is open. During operation, the ball valve
110
is normally in a closed position to prevent flow of rinse fluid through the rinse valve
72
. The rinse fluid flows through both the pilot port
125
to register at the pilot chamber
117
, and through the flow ports
126
to register in the flow chamber
118
. Because there is no rinse fluid flow, the rinse fluid pressure is the same in both the pilot chamber
117
and the flow chamber
118
, so that the spring
127
urges the diaphragm
122
and poppet valve
124
to the open position, as shown in FIG.
6
A.
In response to a flush command, the ball valve
110
is rotated to the open position so that the ball valve flow passage
113
communicates the outlet bore
103
to the outlet
105
, thereby creating fluid flow through the valve
72
(FIG.
6
B). During fluid flow, the rinse fluid experiences a pressure drop as it passes through the flow ports
126
, thereby reducing the fluid pressure in the flow chamber
118
while the pressure in the pilot chamber
117
stays substantially the same. The resulting pressure differential across the diaphragm
122
ultimately overcomes the force of the spring
127
so that the diaphragm
122
and poppet valve
124
move to the closed position, as shown in FIG.
6
C. When the diaphragm is in the closed position, fluid flow through the rinse valve
72
is again cut off, this time by the engagement of the diaphragm
122
with the intermediate wall
123
. Because of the fuse valve
120
, the volume of rinse fluid passing through the open ball valve
110
is substantially constant from flush to flush, regardless of the rinse fluid pressure supplied to the rinse valve
72
. It will also be appreciated that the fuse valve
120
provides a redundant shut-off, so that the ball valve
110
or the fuse valve
120
may be used to stop rinse fluid flow should the other fail.
The rinse valve
72
further includes a face valve
130
for returning the diaphragm
121
back to the open position after the ball valve
110
is subsequently closed. Referring to
FIG. 5
, a bypass bore
131
is formed in the housing block
100
that connects the inlet bore
101
to an auxiliary bore
132
. A reset bore
134
intersects the bypass bore
131
and communicates with a ball valve bore
135
formed in the housing block
100
. A reset insert
136
is inserted in the reset bore
134
and has a top surface adapted to engage a bottom of the ball valve
110
. The ball valve
110
is formed with reset passages
137
extending into the ball valve
110
to a transverse passage
138
extending entirely through the ball valve
110
. The reset passages
137
are located on the ball valve
110
so that they align with the reset insert
136
only when the ball valve
110
is in the closed position. The seal
114
prevents rinse fluid from leaking from the transverse passage
138
to the outlet
105
. No seal is provided upstream of the ball valve
110
so that, when one of the reset passages
137
is aligned with the insert
136
, fluid communication is established from the inlet bore
101
, through the bypass and reset bores
131
,
134
and one of the reset passages
137
to the flow chamber
118
.
According to the illustrated embodiment, the rinse valve
72
also includes a drain valve
133
disposed in the auxiliary bore
132
to provide freeze protection, as is well known in the art.
In operation, the diaphragm
121
moves to the closed position while the ball valve
10
is open, thereby stopping rinse fluid flow through the rinse valve
72
(FIG.
6
C). With the ball valve
110
in the open position, neither reset passage
137
is aligned with the reset insert
136
. The ball valve
110
is subsequently closed, thereby aligning one of the reset passages
137
with the insert
136
and establishing fluid communication from the inlet bore
101
to the flow chamber
118
(FIG.
6
D). The incoming rinse fluid pressure registers at the flow chamber
118
, so that the flow chamber reaches the same pressure as the pilot chamber
117
. With the differential pressure across the diaphragm
121
removed, the spring
127
is again allowed to urge the diaphragm
121
to the open position, thereby resetting the fuse valve
120
to the position shown in FIG.
6
A.
In the preferred embodiment, a position sensor is used to provide feedback regarding poppet valve position feedback. In the illustrated embodiment, a magnet
140
is attached to the poppet valve
124
, and a hall effect switch
141
is located outside of the bonnet
121
in a switch enclosure
142
attached to the bonnet
121
(FIG.
5
). The hall effect switch
141
provides a signal that varies according to the position of the magnet
140
to indicate the position of the poppet valve
124
. The poppet valve position signal may be used for diagnostic purposes such as fault detection by comparing the position signal to the position of the disk
83
or ball valve
110
.
The FCU
74
comprises a housing
150
attached to the discharge valve housing half
78
b
opposite the rinse valve
72
(FIG.
3
). The housing
150
encloses one or more circuit boards
155
(not shown) for controlling operation of the discharge valve
70
via the actuator
76
. Because the FCU
74
is located proximal to the actuator
76
, the number of wires needed between the FCU
74
and actuator
76
is reduced. In addition to the typical inputs and outputs, the FCU
74
also receives feedback from the poppet valve position sensor
141
.
The FCU housing
150
further houses a position sensor for determining the position of the disk
83
. As best shown in
FIG. 4A
, magnets
152
are attached to the axle end
84
b
of the disk
83
. The axle end
84
b
extends into the FCU housing
150
, so that the magnets
152
are positioned proximal the control board. Hall effect switches
154
are provided directly on the circuit board for sensing the magnets
152
and thus determining the rotational position of the disk
83
. In the illustrated embodiment, a pair of magnets
152
are attached to the axle end
84
b
, and a pair of hall effect switches
154
are attached to the circuit board. The switches
154
actuate between on and off positions depending on the proximity of the magnets, thereby indicating the position of the disk
83
. As a result, the position of the disk
83
is directly sensed rather than inferring disk position based on actuator position. Because the switches
154
are provided directly on the circuit board, wiring from the FCU
74
to the switches is not required. Furthermore, the use of hall effect switches
154
located inside the FCU housing
150
prevents mechanical wear, contact erosion, and contamination due to lubrication or other material associated with the discharge valve
70
.
From the foregoing, it will be appreciated that the valve set
8
of the present invention decreases downtime needed to fix a faulty toilet. The rinse valve
72
, FCU
74
, and actuator
76
are all mounted to the discharge valve
70
, so that a single module is removed and replaced in the event of a valve or control failure. To remove the valve set
8
, the discharge pipe
21
is disconnected from the sewer line
11
, the rinse valve inlet
102
is disconnected from the rinse supply line
19
, and the quick-disconnect coupling
108
b
of the second rinse fluid pipe
35
b
is disconnected from the vacuum breaker
33
. The knurled screws
37
are then removed from the bracket
27
and the valve set
8
with attached transfer pipe
44
is lowered so that the transfer pipe disengages the bowl outlet
42
. Thus the valve set
8
is removed with the transfer pipe
44
, outlet pipe
12
, discharge pipe
21
, and second rinse pipe
35
b
. A new valve set
8
, also having a new transfer pipe
44
, outlet pipe
12
, discharge pipe
21
, and second rinse pipe
35
b
may then be attached to the bracket
27
and reconnected. As a result, the valve set
9
is much easier to remove than the entire toilet
10
, as is required with conventional toilets. Furthermore, the valve set
8
is smaller and therefore more easily shipped for service, thereby reducing damage during handling.
The foregoing detailed description has be given for clearness of understanding only, and no unnecessary limitations should be understood therefrom, as modifications would be obvious to those skilled in the art.
Claims
- 1. An integrated valve set for use in a vacuum toilet system having a waste receptacle defining an outlet and having a rinse fluid dispenser associated therewith, a source of rinse fluid, and a sewer line placeable under partial vacuum, the integrated valve set comprising:a discharge valve having an inlet in fluid communication with the waste receptacle outlet, an outlet in fluid communication with the sewer line, and a movable discharge valve member comprises a rotatable disk having a coupling member and adapted to selectively establish fluid communication between the discharge valve inlet and discharge valve outlet; and a rinse fluid valve having an inlet in fluid communication with the rinse fluid source, an outlet in fluid communication with the rinse fluid dispenser, and a rinse fluid valve member adapted to selectively establish fluid communication between the rinse fluid valve inlet and rinse fluid valve outlet, the rinse fluid valve member being coupled to the coupling member for rotation with the discharge valve member.
- 2. The integrated valve set of claim 1, in which the rinse fluid valve member comprises a ball valve.
- 3. The integrated valve set of claim 2, in which the coupling member is an axle and the ball valve comprises a shaft, and in which the axle is mechanically coupled to the shaft.
- 4. The integrated valve set of claim 2, further comprising a flush control unit operably connected to the discharge valve and the rinse fluid valve.
- 5. The integrated valve set of claim 4, further comprising an actuator adapted to engage the discharge valve member operably connected to the flush control unit, wherein rotation of the actuator rotates the discharge valve member and rinse fluid valve member.
- 6. The integrated valve set of claim 5, in which a series of gear teeth are formed about a periphery of the disk, and in which the actuator comprises a rotatable spur gear positioned to engage the periphery of the disk.
- 7. The integrated valve set of claim 1, further comprising a position sensor for detecting the position of the discharge valve member.
- 8. The integrated valve set of claim 7, in which the discharge valve member comprises a magnet, and in which the position sensor comprises a hall effect switch responsive to the magnet.
- 9. An integrated valve set for use in a vacuum toilet system having a waste receptacle defining an outlet and having a rinse fluid dispenser associated therewith, a source of rinse fluid, and a sewer line placeable under partial vacuum pressure, the integrated valve set comprising:a discharge valve having an inlet in fluid communication with the waste receptacle outlet, an outlet in fluid communication with the sewer line, and a movable discharge valve member comprises a rotatable disk having a coupling member and adapted to selectively establish fluid communication between the discharge valve inlet and discharge valve outlet; an integrally mounted rinse fluid valve having an inlet in fluid communication with the rinse fluid source, an outlet in fluid communication with the rinse fluid dispenser, and a rinse fluid valve member adapted to selectively establish fluid communication between the rinse fluid valve inlet and the rinse fluid valve outlet the rinse fluid valve member being integrally coupled to the coupling member for rotation with the discharge valve member.
- 10. The integrated valve set of claim 9, in which releasable couplings are provided between the discharge valve inlet and the waste receptacle outlet, the discharge valve outlet and the sewer line, the rinse fluid valve inlet and the rinse fluid source, and the rinse fluid valve outlet and the rinse fluid dispenser.
- 11. The integrated valve set of claim 9, further comprising an integrally mounted actuator adapted to rotate the discharge valve member.
- 12. The integrated valve set of claim 9, in which the discharge valve member comprises a rotatable disk having a series of gear teeth formed about a periphery of the disk, and in which the actuator comprises a rotatable spur gear positioned to engage a periphery of the disk.
- 13. The integrated valve set of claim 9, further comprising an integrally mounted flush control unit having a circuit board operably connected to the actuator to selectively drive the actuator.
- 14. The integrated valve set of claim 13, in which the flush control unit further comprises a position sensor for detecting a position of the discharge valve member.
- 15. The integrated valve set of claim 14, in which a magnet is attached to the discharge valve member, and in which the position sensor comprises a hall effect switch responsive to a position of the magnet.
- 16. The integrated valve set of claim 15, in which the coupling member is an axle with an end disposed inside the flush control unit proximate the circuit board, the magnet is attached to the axle end, and the hall effect switch is provided on the circuit board.
US Referenced Citations (23)