The invention relates to a spring plate for a valve spring of an internal combustion engine. The spring plate can be connected directly to the valve stem of a charge changing valve while engaging an annular groove in the valve stem. Spring plates of this type hold and centre the valve springs of charge changing valves which are arranged concentrically relative to the valve stem and which are supported more particularly by a second spring plate at the cylinder head. The valve is actuated by pressure forces being applied to the free end of the valve stem. The free end projects beyond the spring plate, by cams, rocker arms or valve levers. Between the actuating elements and the spring plate it is possible to place offsetting devices.
Spring plates of the above type are known from U.S. Pat. Nos. 3,612,016; 5,343,835 and 5,381,765 for example.
It is the object of the present invention to provide a short and stiff spring plate which has been improved as compared to the prior art devices, as well as an assembly consisting of such a spring plate and a charge changing valve.
Furthermore, it is the objective to propose a device for mounting such an assembly.
The objective is achieved by providing a spring plate for a valve spring of an internal combustion engine. The spring plate can be connected directly to the valve stem of a charge changing valve while engaging an annular groove in the valve stem. An annular disc is arranged on the valve spring and two supporting tongues which are directed radially inwardly from the annular disc and whose inner ends, in a plan view of the spring plate, comprise recesses for engaging an annular groove. An assembly consisting of a charge changing valve of an internal combustion engine with a valve stem has an annular groove and a spring plate for a valve spring. The spring plate is directly connected to the valve stem while engaging the annular groove. The spring plate is provided with an annular disc for being arranged on the valve spring and with two supporting tongues which are directed radially inwardly from the annular disc and whose inner ends, in a plan view of the annular disc, comprise recesses for engaging the annular groove. By providing only two supporting tongues it is possible to stiffen the spring plate without substantially increasing its mass. Furthermore, the production of the spring plate is simplified and it becomes easier to fit it to the charge changing valve.
According to a first preferred embodiment, the supporting tongues are arranged in such a way that, if the annular disc is axially supported from the valve spring end and if the supporting tongues are axially loaded towards the valve spring end, the distance or space between the inner ends of the opposed supporting tongues is reduced. More particularly, when the spring plate is untensioned, a plan view of the spring plate shows a distance or space between the ends of the supporting tongues. This results in an assembly which is characterised in that the supporting tongues are designed in such a way that if the annular disc is axially supported by the valve spring and if the supporting tongues are axially loaded by an annular flank in the annular groove towards the valve spring end, the distance or space between the inner ends of the radially opposed supporting tongues is reduced. Thus, when the assembly is subjected to loads when in operation, with an increasing spring force, the radially directed supporting force of the spring plate at the valve stem inside the annular groove is increased by pressing down the valve stem, so that there is achieved a stiff connection and the supporting tongues are prevented from bending over.
According to a second preferred embodiment, the supporting tongues are designed in such a way that, if the annular disc is axially supported from the valve spring end and if the supporting tongues are axially loaded towards the valve spring end, the distance or space between the inner ends of the opposed supporting tongues remains unchanged. More particularly, when the spring plate is in the mounted condition, the inner ends of the supporting tongues touchingly contact one another in an untensioned condition or under pretension. This measure results in an assembly wherein the supporting tongues are designed in such a way that, if the annular disc is axially supported by the valve spring and if the supporting tongues are axially loaded by an annular flank in the annular groove towards the valve spring end, the distance or space between the inner ends of the opposed supporting tongues remains unchanged. Thus, when the assembly is subjected to loads under operational conditions, with an increasing spring force, the radial supporting force of the inner ends of the supporting tongues relative to one another is increased by pressing down the valve stem, so that the spring plate is stiffened, it becomes impossible for the supporting tongues to be bent over. As a result of the radial play of the receiving aperture formed by the recesses relative to the annular groove, the spring plate, in an advantageous way, remains freely rotatable relative to the valve stem.
Furthermore, according to a preferred embodiment, it is proposed that, relative to a support line for the valve spring at the annular disc, the inner annular edges of the supporting tongues are axially spaced towards the end of the valve stem. Furthermore, it is proposed that the straight lines through the inner annular edges of the supporting tongues and the support line for the valve spring at the annular disc enclose an obtuse angle which opens towards the valve spring.
Embodiments with preferred designs wherein an axial section through the spring plate, centrally through the supporting tongues, shows one annular disc half with one supporting tongue extending in an S-shaped or Z-shaped way. According to a preferred embodiment of the spring plate, between the supporting tongues and the annular disc, there are formed two opposed sickle-shaped broken-away portions laterally relative to the supporting tongues.
According to a further embodiment, in a plan view of the spring plate, the recesses at the inner ends of the supporting tongues complement one another to form a circle. As an alternative, in a plan view of the spring plate shows that the recesses at the inner ends of the supporting tongues complement one another to form an oval whose shorter inner dimension extends towards the supporting tongues. In the first alternative, there is advantageously achieved a substantially uniform edge load. In the second alternative the spring plate may slightly tilt to allow self-alignment on the valve stem and to allow adaptation to the valve spring.
Thus the invention consists in providing a device for mounting an above-mentioned assembly composed of a spring plate and a charge changing valve, having supporting means on which the spring plate is able to rest by means of the upper side of the annular disc. Tension means are positioned inside the supporting means and are axially adjustable relative to the supporting means, and have a pair of tension claws that can be actuated by the tension means and which are radially movable relative to the supporting means and the tension means. The tension claws, in a radially outwardly pivoted position, can be guided through the sickle-shaped broken-out portions of the spring plate and the tension claws, in a radially inwardly pivoted position, engage behind the supporting tongues from the valve spring end.
One embodiment consists in an assembly device having an outer supporting sleeve on whose circular first sleeve end the spring plate is able to rest by means of the upper side of the annular disc. An inner tension sleeve which can be drawn into the supporting sleeve comprises two tension claws which can be bent radially outwardly. In the position in which they are moved out of the supporting sleeve, the claws can bend radially outwardly and can be guided through the sickle-shaped broken-out portions of the spring plate. When the tension sleeve is pulled back into the supporting sleeve, the claws pivot inwardly and rest on the underside of the supporting tongues and bend same outwardly while widening the insertion aperture, so that the valve stem can be introduced into the spring plate from the valve spring end.
A simple type of actuating means can consist of a tension sleeve having an outer thread on to which there is threaded a nut which is supported on the supporting sleeve at the axially opposite end relative to the annular first sleeve end, on the second sleeve end.
For mass production purposes it is preferable for the tension sleeve to comprise axial adjusting means which are supported relative to the supporting sleeve and which are adjustable, more particularly hydraulically, pneumatically, electrically or electro-magnetically.
Another embodiment concerns an assembly device with a housing having outer supporting tongues on whose ends the spring plate is able to rest by means of the upper side of the annular disc, having an inner tension pin which can be drawn in between the supporting tongues and two radially outwardly pivotable tension claws. In the position in which they are moved out of the supporting tongues, they can be pivoted radially outwardly and can be guided through the sickle-shaped broken-out portions of the spring plate. When the tension pin is pulled back, they pivot inwardly between the supporting tongues and rest on the underside of the supporting tongues and bend same outwardly while widening the insertion aperture, so that the valve stem can be introduced into the spring plate from the valve spring end.
More particularly, it is proposed that the tension claws are arranged between two guiding jaws which are arranged crosswise relative to the supporting tongues.
For this assembly device, too, it is proposed that the tension pin comprises axial adjusting means which are indirectly supported relative to the supporting tongues and which are adjustable, more particularly hydraulically, pneumatically, electrically or electro-magnetically.
The preferred method of producing the inventive spring plate first includes the drawing and punching of the product out of an annular disc or a circular blank. This operation is followed by a heat treatment, subsequent shot-blasting and grinding at least of the end face to permit arrangement in the annular groove and of the inner edges which form the insertion aperture.
Preferred embodiments of the invention and of the inventive devices for assembling same are illustrated in the drawings and will be described below.
The individual illustrations of
In principle, the insertion aperture 16 formed by the recesses 15, in a plan view, can also have the shape of a polygon which describes the above-described curves or oval. The supporting tongues 13 are designed in such a way that two opposed sickle-shaped broken-out portions 17 are formed between the supporting tongues 13 and the annular disc 12. The support line 18 for a valve spring on the annular disc 12 is characterised by a circular line. The diameter Ø18 of the support line 18 corresponds to the mean winding diameter of the associated helical spring plate in the illustration of the plan view according to
The insertion aperture 16 is formed of an inner cylindrical portion 20 with a diameter Ø20 and of an inner conical portion 21 with an acute opening angle α21. The opening angle α21 can preferably range between 5-10°, more particularly amounting to 8.5°. The wall thickness of the supporting sleeve 19 is reduced, more particularly towards the free end of the supporting sleeve 19, with an outer conical face 22 forming a greater opening angle α22 than the inner conical portion 21, with the opening angle α22 preferably ranging between 20-30°, more particularly amounting to 26°. It can be seen in section B-B that, in the section through the supporting tongues 13, the spring plate halves are curved in an S-shaped way and change approximately tangentially into the supporting sleeve 19. By means of an in inner supporting edge 23 at the end face 25 at the free end of the supporting sleeve 19 the spring plate 11 is supported in an annular groove at the valve stem while being loaded by the valve spring. Straight lines through the support line 18 on the underside of the spring plate and through the supporting edge 23, which are also shown in the drawing, enclose an obtuse angle α23 which opens towards the valve spring end.
Expressed in a different way, this means that there exists an axial distance or space between the support line 18 on the spring plate underside and the supporting edge 23 which comprises a smaller diameter than the support line 18. Thus if the spring plate 11 is loaded by the valve spring on the one hand, which load acts on the annular disc 12, and loaded by the valve stem on the other hand, which valve stem acts on the supporting tongues 13 by an annular groove, there is achieved an infinitesimal deformation of the supporting tongues which has the tendency of reducing the width of the slots 24, so that the supporting sleeve 19 rests on the groove base of the annular groove in the valve stem with an increased radial pretension. The effective bending movements of the supporting tongues 13 are extremely slight because, after assembly, the supporting tongues 13 are already positioned in a play-free way, more particularly with a radial pretension, in the annular groove of the valve stem.
The individual illustrations of
If, starting from this position, the tension sleeve 56 is displaced relative to the supporting sleeve 52 by tightening the nut 62 towards the right, the outer cone 57 slides on to the inner cone 53, so that the claws 59 bend inwardly in an elastically pretensioned condition. The hooks 60 radially overlap with the lateral edges of the supporting tongues 13, so that the latter are bent open, with the insertion aperture 16 being widened. The deformation continues until the valve stem of a charge changing valve, with its entire diameter, can be pushed through the insertion aperture 16 until the annular groove in the valve stem reaches the axial position of the supporting tongues 13 and until, by loosening the nut 62, it becomes possible for the supporting tongues 13 to engage by means of their inner ends 14 the annular groove in the valve stem. In the untensioned position of the claws 59, the assembly device 51 can be removed from the assembly consisting of the valve stem and the spring plate. The thread/nut combination for generating the tension forces on the tension sleeve can be replaced by any other suitable means generating axial forces. Such means can be operated hydraulically or pneumatically or also electro-magnetically or electrically.
The individual illustrations of
In principle, the insertion aperture 16′ formed by the recesses 15′, in a plan view, can also have the shape of a polygon which describes the above-described curves (circle or oval). The supporting tongues 13′ are designed in such a way that two opposed sickle-shaped broken-out portions 17′ are formed between the supporting tongues 13′ and the annular disc 12′. The support line 18 for a valve spring on the annular disc 12′ is characterised by a circular line. The diameter Ø18 of the support line 18 corresponds to the mean winding diameter of an associated helical spring plate. The predetermined position of the valve spring is to be assumed to be underneath the spring plate in the illustration of the plan view according to
It can be seen in section B-B that, in the section-through the supporting tongues 13′, the spring plate halves are curved in an S-shaped way and change approximately tangentially into the supporting sleeve 19′. By means of an end face 25′, more particularly by means of an inner supporting edge 23′ at the free end of the supporting sleeve 19′, the spring plate 11′ is supported in an annular groove at the valve stem while being loaded by the valve spring. Straight lines through the support line 18′ on the underside of the spring plate and through the supporting edge 23′, which are also shown in the drawing, enclose an obtuse angle α23′ which opens towards the valve spring end. Expressed in a different way, this means that there exists an axial distance or space between the support line 18′ on the spring plate underside and the supporting edge 23 which comprises a smaller diameter than the support line 18′. If the spring plate 11′ is loaded by the valve spring on the one hand, the load acts on the annular disc 12′ and is loaded by the valve stem on the other hand. The valve stem acts on the supporting tongues 13′ by an annular groove and there is achieved an infinitesimal deformation of the supporting tongues 13′ which has the tendency of widening the wedge-like shape of the slots 24′, so that the supporting sleeve 19′ axially rests on the annular flank 34 of the annular groove 33 in the valve stem with an increased radial pretension. The effective bending movements of the supporting tongues 13′ are extremely sight because, after assembly, the supporting tongues 13′ already rest against one another in a play-free way, more particularly with a radial pretension, with the supporting sleeve 19′ being positioned with radial play in the annular groove of the valve stem.
Number | Date | Country | Kind |
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10 2005 031 089 | Jun 2005 | DE | national |
Number | Name | Date | Kind |
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5293848 | Rich et al. | Mar 1994 | A |
Number | Date | Country | |
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20070007485 A1 | Jan 2007 | US |