The present disclosure relates to a valve timing adjustment device.
A previously proposed valve timing adjustment device includes a planetary gear mechanism which has an internal gear section and a planetary gear section. The valve timing adjustment device adjusts a rotational phase of a driven-side rotatable body relative to a driving-side rotatable body. The planetary gear section is urged against the internal gear section by a resilient member to reduce a noise and an impact force generated when the planetary gear section and the internal gear section collide with each other due to, for example, a change in a cam torque.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
According to the present disclosure, there is provided a valve timing adjustment device that includes a driving-side rotatable body, a driven-side rotatable body and a planetary rotatable body. A bearing portion of the planetary rotatable body for providing bearing support in a thrust direction is defined as a planetary thrust bearing portion. The driving-side rotatable body or the driven-side rotatable body, which is configured to contact the planetary thrust bearing portion in the thrust direction, is defined as a specific rotatable body. A bearing portion of the specific rotatable body for providing bearing support in the thrust direction is defined as a specific thrust bearing portion. In a parallel state where the specific thrust bearing portion and the planetary thrust bearing portion are parallel to each other, the specific thrust bearing portion and the planetary thrust bearing portion contact with each other only on one of an eccentric side and a counter-eccentric side of the planetary rotatable body while the counter-eccentric side is opposite to the eccentric side.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
A previously proposed valve timing adjustment device includes a planetary gear mechanism which has an internal gear section and a planetary gear section. The valve timing adjustment device adjusts a rotational phase of a driven-side rotatable body relative to a driving-side rotatable body. The planetary gear section is urged against the internal gear section by a resilient member to reduce a noise and an impact force generated when the planetary gear section and the internal gear section collide with each other due to, for example, a change in a cam torque.
However, deteriorations in quietness and durability of the valve timing adjustment device are also caused by a collision between the components in the thrust direction in the valve timing adjustment device.
According to the present disclosure, there is provided a valve timing adjustment device configured to be installed to an internal combustion engine and adjust a valve timing of a valve that is opened and closed by a camshaft with a torque transmitted from a crankshaft. The valve timing adjustment device includes a driving-side rotatable body, a driven-side rotatable body, an internal gear section, a planetary rotatable body, an eccentric shaft, and a transmission mechanism. The driving-side rotatable body is configured to be rotated synchronously with the crankshaft about a rotational axis that is coaxial with the camshaft. The driven-side rotatable body is configured to be rotated integrally with the camshaft about the rotational axis. The internal gear section is formed at one of the driven-side rotatable body and the driving-side rotatable body. The planetary rotatable body has a planetary gear section. The planetary gear section is eccentric to the rotational axis and is meshed with the internal gear section. The eccentric shaft supports the planetary rotatable body. The transmission mechanism is configured to transmit rotation between the planetary rotatable body and another one of the driven-side rotatable body and the driving-side rotatable body.
A bearing portion of the planetary rotatable body for providing bearing support in a thrust direction is defined as a planetary thrust bearing portion. The driving-side rotatable body or the driven-side rotatable body, which is configured to contact the planetary thrust bearing portion in the thrust direction, is defined as a specific rotatable body. A bearing portion of the specific rotatable body for providing bearing support in the thrust direction is defined as a specific thrust bearing portion. In a parallel state where the specific thrust bearing portion and the planetary thrust bearing portion are parallel to each other, the specific thrust bearing portion and the planetary thrust bearing portion contact with each other only on one of an eccentric side and a counter-eccentric side of the planetary rotatable body while the counter-eccentric side is opposite to the eccentric side.
As described above, the specific thrust bearing portion and the planetary thrust bearing portion contact with each other on the one of the eccentric side and the counter-eccentric side and are spaced from each other on the other one of the eccentric side and the counter-eccentric side. In this way, a higher degree of freedom of tilting and a higher degree of positioning precision of the planetary rotatable body can be achieved. When the planetary rotatable body is tilted, a projected size of the planetary rotor in the axial direction is increased, and a clearance in the thrust direction between the planetary rotatable body and the specific rotatable body sides is reduced. In addition, the planetary rotatable body and the driving-side rotatable body contact with each other while changing the tilt angle of the planetary rotatable body relative to the driving-side rotatable body, so that the impact force is reduced. Therefore, the noise and the impact force, which are caused by the collision between the planetary rotatable body and the specific rotatable body, can be reduced, and thereby it is possible to achieve the improved quietness and the improved durability.
Hereinafter, embodiments of a valve timing adjustment device will be described with reference to the drawings. The same reference sign is used for substantially identical constituent elements among the embodiments, and description of the same will be omitted for the sake of simplicity. In addition, not only the combination of the configurations explicitly mentioned in the description of each embodiment, but also partial combinations of the constituent elements of respective embodiments can be made even if such a combination is not explicitly mentioned as long as there is no particular obstacle to the combination.
As shown in
The valve timing adjustment device 10 includes an actuator 11, a control unit 12 and a phase shift unit 13.
The actuator 11 is an electric motor such as a brushless motor. The actuator 11 includes a housing 21 and a control shaft 22. The housing 21 rotatably supports the control shaft 22. The control unit 12 includes, for example, a motor driver, a microcomputer, and the like, and rotationally drives the control shaft 22 by controlling energization of the actuator 11.
As shown in
The driving-side rotatable body 23 is coaxial with the camshaft 6 and includes a sprocket member 31, which is shaped in a bottomed tubular form, and a cover member 32, which is shaped in a stepped tubular form and is joined to the sprocket member 31. The driving-side rotatable body 23 receives the other constituent members 24, 25, 26, 27. The sprocket member 31 is coupled to the crankshaft 5 through a transmission member 7 such as a chain. Therefore, the driving-side rotatable body 23 is rotated about a rotational axis O, which is coaxial with the camshaft 6, synchronously with the crankshaft 5.
The driven-side rotatable body 24 is shaped in a bottomed tubular form and is fixed to an end part of the camshaft 6 through a bottom of the driven-side rotatable body 24. The driven-side rotatable body 24 is coaxial with the camshaft 6 and rotatably supports the sprocket member 31 from a radially inner side of the sprocket member 31. Therefore, the driven-side rotatable body 24 is rotated integrally with the camshaft 6 about the rotational axis O and is rotatable relative to the driving-side rotatable body 23.
The internal gear section 28 is integrally formed in one piece with the driven-side rotatable body 24 at an inner periphery of a tubular portion of the driven-side rotatable body 24. The internal gear section 28 is a gear section which is configured such that an addendum circle of the gear section is located on a radially inner side of a dedendum circle of the gear section.
The eccentric shaft 25 is shaped in a tubular form and is coaxial with the camshaft 6. The eccentric shaft 25 is supported by a radial bearing 33, which is installed at an inside of the cover member 32 such that the eccentric shaft 25 is rotatable about the rotational axis O. An eccentric portion 34, which is eccentric to the rotational axis O, is formed at a portion of the eccentric shaft 25 an extent of which overlaps with an extent the internal gear section 28 in the axial direction.
The planetary rotatable body 26 includes a planetary gear section 35 which is eccentric to the rotational axis O and is meshed with the internal gear section 28. The planetary gear section 35 is a gear section that is configured such that an addendum circle of the gear section is located on a radially outer side of a dedendum circle of the gear section. The planetary rotatable body 26 is supported by a radial bearing 36 installed at an outside of the eccentric portion 34 such that the planetary rotatable body 26 is rotatable about a spin axis C. The planetary gear section 35 integrally makes a planetary motion while changing a meshing location, at which the planetary gear section 35 and the internal gear section 28 are meshed with each other, in response to the rotation of the eccentric shaft 25 relative to the driving-side rotatable body 23. At this time, the planetary rotatable body 26 revolves around the rotational axis O while rotating around the spin axis C under the state where the planetary rotatable body 26 is meshed with the driven-side rotatable body 24 on an eccentric side.
A plurality of resilient members 37 are placed between the radial bearing 36 and the eccentric side part of the eccentric portion 34. The resilient members 37 urge the planetary rotatable body 26 toward the eccentric side in the radial direction through the radial bearing 36. Therefore, the planetary gear section 35 maintains a meshed state where the planetary gear section 35 and the internal gear section 28 are meshed with each other.
The transmission mechanism 27 transmits rotation between the driving-side rotatable body 23 and the planetary rotatable body 26 while absorbing the eccentricity between the driving-side rotatable body 23 and the planetary rotatable body 26. Specifically, the transmission mechanism 27 is an Oldham mechanism that includes: a plurality of primary engaging grooves 41 formed at the sprocket member 31; a plurality of secondary engaging projections 42 formed at the planetary rotatable body 26; and a slider 43 that transmits rotation between the primary engaging grooves 41 and the secondary engaging projections 42 while swinging in the radial direction relative to the primary engaging grooves 41 and the secondary engaging projections 42. The slider 43 includes: a ring 44; a plurality of primary engaging projections 45 which radially outwardly project from the ring 44 and respectively fitted to the primary engaging grooves 41; and a plurality of secondary engaging grooves 46 which are formed at an inner periphery of the ring 44 and are respectively fitted to the secondary engaging projections 42.
The valve timing adjustment device 10, which has the above-described configuration, adjusts a rotational phase (hereinafter simply referred to as “rotational phase”) of the driven-side rotatable body 24 relative to the driving-side rotatable body 23 within a predetermined phase adjustment range according to a rotational state of the control shaft 22. As a result, the valve timing adjustment, which is suitable for the operational state of the internal combustion engine, can be realized.
Specifically, in a state where the control shaft 22 is rotated at the same speed as that of the driving-side rotatable body 23, and thereby the eccentric shaft 25 does not rotate relative to the driving-side rotatable body 23, the planetary rotatable body 26 does not have a planetary motion. As a result, the rotatable bodies 23, 24 rotate integrally with the planetary rotatable body 26 so that the rotational phase does not substantially change, and thereby the current valve timing is maintained.
In contrast, when the control shaft 22 is rotated at a lower speed relative to the rotational speed of the driving-side rotatable body 23 or is rotated in the opposite direction relative to the rotational direction of the driving-side rotatable body 23, the eccentric shaft 25 is rotated relative to the driving-side rotatable body 23 in a retarding direction. At this time, the planetary rotatable body 26 makes the planetary motion. Thus, the driven-side rotatable body 24 is rotated in the retarding direction relative to the driving-side rotatable body 23 to retard the rotational phase so that the valve timing is retarded.
In contrast, when the control shaft 22 is rotated at a higher speed relative to the rotational speed of the driving-side rotatable body 23, the eccentric shaft 25 is rotated relative to the driving-side rotatable body 23 in an advancing direction. At this time, the planetary rotatable body 26 makes the planetary motion. Thus, the driven-side rotatable body 24 is rotated in the advancing direction relative to the driving-side rotatable body 23 to advance the rotational phase so that the valve timing is advanced.
The phase adjustment range, within which the rotational phase is adjusted, is limited when stoppers 47 of the driven-side rotatable body 24 are engaged to and are stopped by the driving-side rotatable body 23 at one side or the other side in the rotational direction.
Next, a bearing structure of the planetary rotatable body 26 for providing bearing support in a thrust direction will be described.
As in the case of the valve timing adjustment device 10, when the direction of the torque inputted to the planetary gear mechanism is periodically switched, the impact noise and collision wear caused by a collision between components become an issue. This type of collision occurs not only on the torque-transmitting surfaces of gears and the Oldham mechanism, but also on the thrust bearing sites (i.e., the axial limiting sites). The valve timing adjustment device 10 has a configuration for limiting the collision in the thrust direction of the planetary rotatable body 26.
As shown in
The planetary thrust bearing portion 51 is formed by distal end portions of a plurality of projections 53 which project toward the driving-side rotatable body 23 in the axial direction. In the first embodiment, the number of the projections 53 is six, and these projections 53 are arranged at equal intervals along a circle that is concentric with the spin axis C. Two of the six projections 53 serve as the primary engaging projections 45.
As shown in
As described above, according to the first embodiment, in the parallel state where the specific thrust bearing portion 52 and the planetary thrust bearing portion 51 are parallel to each other, the specific thrust bearing portion 52 and the planetary thrust bearing portion 51 contact with each other only on the eccentric side of the planetary rotatable body 26. As described above, the specific thrust bearing portion 52 and the planetary thrust bearing portion 51 contact with each other on the eccentric side and are spaced from each other on the counter-eccentric side, so that a higher degree of freedom of tilting and a higher degree of positioning precision of the planetary rotatable body 26 can be achieved. When the planetary rotatable body 26 is tilted, a projected size of the planetary rotatable body 26 in the axial direction is increased, and a clearance in the thrust direction between the planetary rotatable body 26 and the driving-side rotatable body 23 is reduced. In addition, at the time of collision, the planetary rotatable body 26 and the driving-side rotatable body 23 contact with each other while changing the tilt angle of the planetary rotatable body 26 relative to the driving-side rotatable body 23 so that the collision impact is reduced. Therefore, the noise and impact force, which are caused by the collision between the planetary rotatable body 26 and the driving-side rotatable body 23 in the thrust direction, can be reduced, and thereby it is possible to achieve the improved quietness and the improved durability.
In addition, at least a portion of the planetary rotatable body 26 can maintain a small clearance in the thrust direction between the portion of the planetary rotatable body 26 and the driving-side rotatable body 23, so that it is possible to limit vigorous movement (e.g., rattling) of the planetary rotatable body 26 in the axial direction.
In the most of cases, the force, which tilts the planetary rotatable body 26, is a radial component force generated by the torque transmitted at the meshed part between the planetary gear section 35 and the internal gear section 28. Therefore, the tilting direction of the planetary rotatable body 26 becomes a direction perpendicular to the eccentric direction. In the first embodiment, the specific thrust bearing portion 52 and the planetary thrust bearing portion 51 are configured to contact with each other on the eccentric side and are spaced from each other on the counter-eccentric side, so that a tiltable range of the planetary rotatable body 26 is increased, and the valve timing adjustment device implements the improved quietness.
In addition, unlike a case where the clearance in the thrust direction is reduced by urging the planetary rotatable body in the axial direction with a resilient member or the like, the noise and the impact force can be reduced without requiring an additional component in the first embodiment.
In a second embodiment, as shown in
The thrust bearing may be provided between the planetary rotatable body 26 and the driven-side rotatable body 24 in the above-described manner. Even with this configuration, the specific thrust bearing portion 522 and the planetary thrust bearing portion 512 contact with each other on the eccentric side and are spaced from each other on the counter-eccentric side, so that the advantages, which are similar to those of the first embodiment, can be achieved.
In a third embodiment, as shown in
In a fourth embodiment, as shown in
With the above configuration, the specific thrust bearing portion 52 and the planetary thrust bearing portion 51 can be reliably spaced from each other on the counter-eccentric side, so that the planetary rotatable body 26 is more likely to be tilted, and thereby the noise and the impact force can be effectively reduced.
In a fifth embodiment, as shown in
In a sixth embodiment, as shown in
In a seventh embodiment, as shown in
In an eighth embodiment, as shown in
As described above, the specific thrust bearing portion 528 and the planetary thrust bearing portion 51 may contact with each other on the counter-eccentric side and may be spaced from each other on the eccentric side. Even with this configuration, when the planetary rotatable body 26 is tilted, the clearance in the thrust direction is reduced. Thus, the advantages, which are similar to those of the first embodiment, can be achieved.
In a ninth embodiment, as shown in
The specific phase is a rotational phase during the idling rotation of the engine in which the noise is particularly prominent. Thus, when the planetary rotatable body 26 is tilted to reduce the clearance in the thrust direction during the idling rotation of the engine in which the noise is particularly prominent, the noise and the impact force can be reduced.
Furthermore, in the ninth embodiment, the control unit 12 controls the operation of the valve timing adjustment device such that the rotational phase is not kept at the specific phase when the engine rotational speed is a high rotational speed range which is equal to or higher than 3000 rpm. As a result, it is possible to limit the planetary gear section 35 from being excessively tilted at the high rotational speed of the engine and promoting wear.
In a tenth embodiment, as shown in
In an eleventh embodiment, as shown in
In the ninth embodiment, the planetary thrust bearing portion 519 is provided at the part of the planetary rotatable body 26 partially located in the rotational direction, so that the specific thrust bearing portion 52 and the planetary thrust bearing portion 519 contact with each other only at the eccentric side only at the specific phase. Alternatively, in another embodiment, a recess may be provided at a part of the specific thrust bearing portion partially located in the rotational direction, so that the specific thrust bearing portion and the planetary thrust bearing portion contact with each other only at the eccentric side at the specific phase.
In another embodiment, the internal gear section may be formed at the driving-side rotatable body. Furthermore, the transmission mechanism may be configured to transmit the rotation between the driven-side rotatable body and the planetary rotatable body.
The present disclosure has been described with reference to the embodiments. However, the present disclosure should not be limited to the embodiments and the configurations described therein. The present disclosure also includes various variations and variations within an equivalent range. Furthermore, other combinations and other forms including various combinations and various forms of only one element, or more, or less, are also within the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2018-247625 | Dec 2018 | JP | national |
This application is a continuation application of International Patent Application No. PCT/JP2019/049779 filed on Dec. 19, 2019, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2018-247625 filed on Dec. 28, 2018. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2019/049779 | Dec 2019 | US |
Child | 17338350 | US |