This application is based on and incorporates herein by reference Japanese Patent Application No. 2019-16681 filed on Feb. 1, 2019.
The present disclosure relates to a valve timing adjustment device.
Previously, there is proposed an electric valve timing adjustment device that is configured to adjust a valve timing of intake valves or exhaust valves of an internal combustion engine. This type of valve timing adjustment device may be used such that the valve timing adjustment device is fixed to an end portion of one of a drive shaft and a driven shaft.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
According to the present disclosure, there is provided a valve timing adjustment device that is configured to be fastened to an axial end portion of one of a drive shaft and a driven shaft of an internal combustion engine and is configured to be driven by an electric actuator to adjust a valve timing of a valve of the internal combustion engine by changing a rotational phase of the driven shaft relative to the drive shaft while the driven shaft is configured to be driven by the drive shaft to open and close the valve with a drive force transmitted from the drive shaft. The valve timing adjustment device includes: a first rotatable body that is configured to be rotated about a rotational axis synchronously with the one of the drive shaft and the driven shaft; and a second rotatable body that is configured to be rotated about the rotational axis synchronously with the other one of the drive shaft and the driven shaft. The first rotatable body includes a fastening portion that has a through-hole, which extends through the fastening portion in an axial direction. The fastening portion is fastened to the one of the drive shaft and the driven shaft with a bolt that is installed in the through-hole.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Previously, there is proposed an electric valve timing adjustment device that is configured to adjust a valve timing of intake valves or exhaust valves of an internal combustion engine. This type of valve timing adjustment device may be used such that the valve timing adjustment device is fixed to an end portion of one of a drive shaft and a driven shaft. In this valve timing adjustment device, a driven-side rotatable body, which has an output gear, is fixed to an end portion of an intake camshaft with a bolt.
In the valve timing adjustment device described above, a surface of the driven-side rotatable body, which is configured to slide relative to a driving-side rotatable body, may possibly be deformed by an axial force generated at a time of fixing the driven-side rotatable body to the end portion of the intake camshaft by a bolt. Due to this deformation, the slidability between the driven-side rotatable body and the driving-side rotatable body may possibly be deteriorated. Therefore, there is a demand for a technique that can limit the deterioration in the slidability between the driven-side rotatable body and the driving-side rotatable body.
The present disclosure may be implemented in the following form.
According to an aspect of the present disclosure, there is provided a valve timing adjustment device. The valve timing adjustment device is configured to be fixed to an axial end portion of one of a drive shaft and a driven shaft of an internal combustion engine and is configured to be driven by an electric actuator to adjust a valve timing of a valve of the internal combustion engine by changing a rotational phase of the driven shaft relative to the drive shaft while the driven shaft is configured to be driven by the drive shaft to open and close the valve with a drive force transmitted from the drive shaft. The valve timing adjustment device includes: a first rotatable body that is configured to be rotated about a rotational axis synchronously with the one of the drive shaft and the driven shaft; and a second rotatable body that is configured to be rotated about the rotational axis synchronously with the other one of the drive shaft and the driven shaft. The first rotatable body includes: a fastening portion that has a through-hole, which extends through the fastening portion in the axial direction, wherein the fastening portion is fastened to the one of the drive shaft and the driven shaft with a bolt that is installed in the through-hole; a slide portion that includes a slide surface that extends in a direction, which crosses the axial direction, wherein the slide portion is configured to slide relative to the second rotatable body through the slide surface; and a bearing portion that is joined to an outer peripheral part of the slide portion and is located on an opposite axial side of the slide portion that is opposite to one axial side where the one of the drive shaft and the driven shaft is located in the axial direction. The bearing portion includes an outer peripheral surface that is opposed to an inner peripheral surface of the second rotatable body, and the bearing portion rotatably supports the second rotatable body. The fastening portion projects on the one axial side of the slide portion and the bearing portion in the axial direction.
In the valve timing adjustment device, the fastening portion of the driven-side rotatable body projects on the one axial side of the slide portion and the bearing portion in the axial direction. Therefore, in the case where the driven-side rotatable body is fixed to the one of the drive shaft and the driven shaft by the bolt installed in the through-hole of the fastening portion, and thereby the axial force is applied to the fastening portion, the influence of the deformation of the fastening portion onto the slide portion and the bearing portion can be limited, and thereby the deformation of the slide portion and the deformation of the bearing portion can be limited. Thus, the deterioration in the slidability between the slide surface of the driven-side rotatable body and the driving-side rotatable body can be limited, and the deterioration in the slidability between the outer peripheral surface of the bearing portion and the inner peripheral surface of the driving-side rotatable body can be limited. As a result, the deterioration in the slidability between the driven-side rotatable body and the driving-side rotatable body can be limited.
The present disclosure may be implemented in various forms. For example, the present disclosure may be implemented as a manufacturing method of the valve timing adjustment device, an internal combustion engine including the valve timing adjustment device and/or a vehicle having such an internal combustion engine.
Now, various embodiments of the present disclosure will be described with reference to the drawings.
A valve timing adjustment device 100 of a first embodiment shown in
As shown in
The driving-side rotatable body 10 has a rotational axis AX1 that coincides with the rotational axis AX1 of the camshaft 220. The driving-side rotatable body 10 is configured to rotate synchronously with the crankshaft 210. The driving-side rotatable body 10 includes a first housing 11 and a second housing 21.
The first housing 11 is generally shaped in a tubular form having a bottom and includes a first cylindrical tubular portion 12 and a first bottom portion 13. An outside of the first cylindrical tubular portion 12 is generally shaped into a cylindrical form. A sprocket 14 is formed at an outer peripheral surface of the first cylindrical tubular portion 12. As shown in
As shown in
The second housing 21 is generally shaped in a tubular form having a bottom and includes a second cylindrical tubular portion 22 and a second bottom portion 23. As shown in
As shown in
As shown in
The slide portion 32 extends in a direction perpendicular to the axial direction AD. Therefore, the slide portion 32 extends in parallel with the fastening portion 31. As shown in
The bearing portion 33 is joined to an outer peripheral part of the slide portion 32 and is formed on an opposite side of the slide portion 32, which is opposite to the camshaft 220 in the axial direction AD. The bearing portion 33 is shaped generally in a cylindrical tubular form that extends in the axial direction AD, and the bearing portion 33 is placed on the radially inner side of the first cylindrical tubular portion 12 of the driving-side rotatable body 10. The outer peripheral surface 37 of the bearing portion 33 is opposed to the inner peripheral surface 19 of the first cylindrical tubular portion 12 and is slidable relative to the inner peripheral surface 19 of the first cylindrical tubular portion 12. As shown in
The connecting portion 34 is shaped generally in a cylindrical tubular form. The connecting portion 34 is joined to both of the outer peripheral part of the fastening portion 31 and an inner peripheral part of the slide portion 32 and extends in parallel with the rotational axis AX1. The connecting portion 34 connects between the fastening portion 31 and the slide portion 32.
The alignment portion 35 projects from the outer peripheral part of the fastening portion 31 toward the camshaft 220 in the axial direction AD. The alignment portion 35 is installed to an outer peripheral surface of an end portion of the camshaft 220 and limits an axis deviation between the axis of the camshaft 220 and the axis of the valve timing adjustment device 100.
As shown in
The input rotatable body 40 shown in
The input rotatable body 40 has an eccentric portion 42 that is eccentric to the rotational axis AX1. The eccentric portion 42 is formed by locally increasing a wall thickness of the input rotatable body 40 in the circumferential direction. A recess 43, which opens radially outward, is formed at an outer peripheral surface of the input rotatable body 40 such that the recess 43 is placed at the eccentric portion 42 side in the circumferential direction. Urging members (springs) 44 are received in the recess 43. The urging members 44 exert a restoring force and thereby urge the second bearing 55 toward the radially outer side at the eccentric portion 42. Therefore, the input rotatable body 40 supports the second bearing 55 while an eccentric axis AX2 serves as a central axis of the input rotatable body 40. A snap ring 64 is placed at an end surface of the respective urging members 44, which is located on the camshaft 220 side. The snap ring 64 limits removal of the urging members 44 from the recess 43 in the axial direction.
The planetary rotatable body 50 includes the second bearing 55 and a planetary gear 51. The second bearing 55 is installed to the inner peripheral surface of the planetary gear 51 and is supported by the input rotatable body 40 through the urging members 44, so that the second bearing 55 transmits the restoring force, which is received from the urging members 44, to the planetary gear 51. The planetary gear 51 is shaped in a stepped cylindrical tubular form and is rotatably supported by the second bearing 55 such that the planetary gear 51 is rotatable about the eccentric axis AX2, which serves as a central axis of the planetary gear 51. As shown in
The driving-side external gear part 52 includes a plurality of driving-side external teeth 52t that project radially outward. The driving-side external teeth 52t are meshed with the driving-side internal teeth 24t of the driving-side internal gear portion 24. The driven-side external gear part 54 includes a plurality of driven-side external teeth 54t that project radially outward. The driven-side external teeth 54t are meshed with the driven-side internal teeth 39t of the driven-side internal gear part 39. The number of the driving-side external teeth 52t is smaller than the number of the driving-side internal teeth 24t by one. Also, the number of the driven-side external teeth 54t is smaller than the number of the driven-side internal teeth 39t by one.
When the input rotatable body 40 is rotated about the rotational axis AX1, which serves as the central axis of the input rotatable body 40, the planetary rotatable body 50 shown in
The valve timing adjustment device 100, which has the above-described structure, transmits the rotation of the input rotatable body 40 to the driven-side rotatable body 30 while reducing the rotational speed of the rotation received from the input rotatable body 40, and the valve timing adjustment device 100 changes a rotational phase of the driven-side rotatable body 30 relative to the driving-side rotatable body 10. Thereby, the valve timing, which corresponds to this rotational phase, is achieved.
In a case where the rotational speed of the input rotatable body 40 is the same as the rotational speed of the driving-side rotatable body 10, the input rotatable body 40 does not rotate relative to the driving-side internal gear portion 24 formed at the driving-side rotatable body 10. Therefore, the planetary rotatable body 50 does not make the planetary motion and is rotated along with the driving-side rotatable body 10 and the driven-side rotatable body 30. As a result, the rotational phase of the driven-side rotatable body 30 relative to the driving-side rotatable body 10 does not change, and thereby the current valve timing is maintained.
In contrast, in a case where the rotational speed of the input rotatable body 40 is lower than the rotational speed of the driving-side rotatable body 10, the input rotatable body 40 is rotated relative to the driving-side internal gear portion 24 toward the advancing side, and the planetary rotatable body 50 makes the planetary motion. As a result, the driven-side rotatable body 30 is rotated relative to the driving-side rotatable body 10 toward the advancing side, and thereby the valve timing is advanced. Furthermore, in a case where the rotational speed of the input rotatable body 40 is lower than the rotational speed of the driving-side rotatable body 10, or in a case where the rotational direction of the input rotatable body 40 is opposite to the rotational direction of the driving-side rotatable body 10, the input rotatable body 40 is rotated relative to the driving-side internal gear portion 24 toward the retarding side, and the planetary rotatable body 50 makes the planetary motion. As a result, the driven-side rotatable body 30 is rotated relative to the driving-side rotatable body 10 toward the retarding side, and thereby the valve timing is retarded.
As described above, the driven-side rotatable body 30 is fixed to the camshaft 220 by the bolt 63 that is placed in the through-hole 36 of the fastening portion 31. Therefore, when an axial force indicated by a blank arrow in
Here, in the driven-side rotatable body 30 of the present embodiment, the fastening portion 31 projects on the camshaft 220 side of the slide portion 32 and the bearing portion 33 in the axial direction AD. More specifically, the first end surface S1 of the fastening portion 31 is located on the camshaft 220 side of the slide surface SS, and the second end surface S2 of the fastening portion 31 is located on the camshaft 220 side of the third end surface S3 of the slide portion 32. With this construction, the influence of the deformation of the fastening portion 31 onto the slide portion 32 and the bearing portion 33 is limited, and thereby deformation of the slide portion 32 and deformation of the bearing portion 33 are limited. Thus, a deterioration in the slidability between the slide surface SS of the driven-side rotatable body 30 and the first bottom portion 13 of the driving-side rotatable body 10 can be limited, and a deterioration in the slidability between the outer peripheral surface 37 of the driven-side rotatable body 30 and the inner peripheral surface 19 of the driving-side rotatable body 10 can be limited. Therefore, a deterioration in the slidability between the driven-side rotatable body 30 and the driving-side rotatable body 10 can be limited. Furthermore, since the second end surface S2 is located on the camshaft 220 side of the slide surface SS and the bearing portion 33, the influence of the deformation of the fastening portion 31 onto the slide portion 32 and the bearing portion 33 is further limited. Therefore, the deformation of the slide portion 32 and the deformation of the bearing portion 33 are further limited.
In the present embodiment, the crankshaft 210 may be a subordinate concept (more specific concept) of the drive shaft and the other shaft of the present disclosure, and the camshaft 220 may be a subordinate concept of the driven shaft and the one shaft of the present disclosure. Furthermore, the electric motor 300 may be a subordinate concept of an electric actuator of the present disclosure, and the intake valve may be a subordinate concept of the valve of the present disclosure. Furthermore, the driven-side rotatable body 30 may serve a first rotatable body of the present disclosure, and the driving-side rotatable body 10 may serve as a second rotatable body of the present disclosure. Furthermore, the driven-side internal teeth 39t may be a subordinate concept of the internal teeth of the present disclosure.
In the valve timing adjustment device 100 of the first embodiment described above, the fastening portion 31 of the driven-side rotatable body 30 projects on the camshaft 220 side of the slide portion 32 and the bearing portion 33 in the axial direction AD. Therefore, in the case where the driven-side rotatable body 30 is fixed to the camshaft 220 by the bolt 63 installed in the through-hole 36 of the fastening portion 31, and thereby the axial force is applied to the fastening portion 31, the influence of the deformation of the fastening portion 31 onto the slide portion 32 and the bearing portion 33 can be limited, and thereby the deformation of the slide portion 32 and the deformation of the bearing portion 33 can be limited. Thus, the deterioration in the slidability between the slide surface SS of the driven-side rotatable body 30 and the first bottom portion 13 of the driving-side rotatable body 10 can be limited, and the deterioration in the slidability between the outer peripheral surface 37 of the bearing portion 33 and the inner peripheral surface 19 of the driving-side rotatable body 10 can be limited. Therefore, the deterioration in the slidability between the driven-side rotatable body 30 and the driving-side rotatable body 10 can be limited.
Furthermore, the deterioration in the slidability between the driven-side rotatable body 30 and the driving-side rotatable body 10 can be limited, so that an increase in a friction caused by the sliding between the driven-side rotatable body 30 and the driving-side rotatable body 10 can be limited, and thereby deterioration in wear resistance can be limited.
Furthermore, the first end surface S1 of the fastening portion 31 is located on the camshaft 220 side of the slide surface SS, and the second end surface S2 of the fastening portion 31 is located on the camshaft 220 side of the third end surface S3 of the slide portion 32, so that the influence of the deformation of the fastening portion 31 on the slide portion 32 and the bearing portion 33 can be limited, and thereby the deformation of the slide portion 32 and the deformation of the bearing portion 33 can be limited.
Furthermore, the second end surface S2 is located on the camshaft 220 side of the slide surface SS, so that the influence of the deformation of the fastening portion 31 onto the slide portion 32 can be further limited, and thereby the deformation of the slide portion 32 can be further limited. Therefore, the deterioration in the slidability between the slide surface SS of the driven-side rotatable body 30 and the first bottom portion 13 of the driving-side rotatable body 10 can be further limited. Furthermore, the second end surface S2 is located on the camshaft 220 side of the bearing portion 33, so that the influence of the deformation of the fastening portion 31 onto the bearing portion 33 can be further limited, and thereby the deformation of the bearing portion 33 can be further limited. Therefore, the deterioration in the slidability between the outer peripheral surface 37 of the driven-side rotatable body 30 and the inner peripheral surface 19 of the driving-side rotatable body 10 can be further limited.
Furthermore, the connecting portion 34, which connects between the fastening portion 31 and the slide portion 32, extends in parallel with the rotational axis AX1, so that the complication and the size increase of the structure of the valve timing adjustment device 100 can be limited. Furthermore, the fastening portion 31 and the slide portion 32 extend in parallel with each other, so that the complication and the size increase of the structure of the valve timing adjustment device 100 can be limited.
Furthermore, the valve timing adjustment device 100 includes the 2K—H type planetary gear mechanism, so that the driven-side internal teeth 39t of the driven-side internal gear part 39 are formed at the inner peripheral surface 38 of the bearing portion 33 of the driven-side rotatable body 30. With the above described structure, the influence of the deformation of the fastening portion 31 onto the bearing portion 33 is limited, and thereby the inclination of the meshed parts between the driven-side internal teeth 39t and the driven-side external teeth 54t can be limited. Therefore, the deterioration in the reliability of the valve timing adjustment device 100 can be limited. Furthermore, the wearing between the driven-side internal teeth 39t and the driven-side external teeth 54t can be limited.
In contrast, in the valve timing adjustment device 100 of the present embodiment, the fastening portion 31 of the driven-side rotatable body 30 projects on the camshaft 220 side of the slide portion 32 and the bearing portion 33 in the axial direction AD. Therefore, in the case where the driven-side rotatable body 30 is fixed to the camshaft 220 by the bolt 63 installed in the through-hole 36 of the fastening portion 31, and thereby the axial force is applied to the fastening portion 31, the influence of the deformation of the fastening portion 31 onto the slide portion 32 and the bearing portion 33 can be limited, and thereby the deformation of the slide portion 32 and the deformation of the bearing portion 33 can be limited. Therefore, a deterioration in the slidability between the driven-side rotatable body 30 and the driving-side rotatable body 10 can be limited.
A driven-side rotatable body 30a of a valve timing adjustment device of a second embodiment shown in
The slide surface SSa of the driven-side rotatable body 30a of the valve timing adjustment device of the second embodiment is located on the camshaft 220 side of the second end surface S2a in the axial direction AD. With this structure, the fastening portion 31a of the driven-side rotatable body 30a projects on the camshaft 220 side of the slide portion 32a and the bearing portion 33 in the axial direction AD.
The valve timing adjustment device of the second embodiment described above achieves the same advantages as those of the valve timing adjustment device 100 of the first embodiment.
(1) The structure of the driven-side rotatable body 30, 30a of each of the above embodiments is merely the example and may be modified in various ways. For instance, the connecting portion 34 is not necessarily parallel with the rotational axis AX1. For example, the connecting portion 34 may be in a tapered form where the rotational axis AX1 serves as an axis of the tapered form. Furthermore, the slide portion 32, 32a is not necessarily parallel with the fastening portion 31, 31a. For example, the slide portion 32, 32a may extend in any direction that intersects the axial direction AD such that the slide portion 32, 32a slides relative to the first bottom portion 13 of the driving-side rotatable body 10, which extends in the extending direction of the slide portion 32, 32a. Furthermore, the alignment portion 35 may be eliminated. Even with the above structure(s), the advantages, which are the same as those of the respective embodiments described above, can be achieved.
(2) In each of the above embodiments, the valve timing adjustment device 100 includes the 2K—H type planetary gear mechanism. However, the type of planetary gear mechanism should not be limited to the 2K—H type. For example, the valve timing adjustment device 100 may include a K—H—V type planetary gear mechanism or a 3K type planetary gear mechanism. In such a case, the driven-side internal teeth 39t may not be formed at the inner peripheral surface 38 of the bearing portion 33 of the driven-side rotatable body 30, 30a. Furthermore, in place of the planetary gear mechanism, the valve timing adjustment device 100 may include: a strain wave gear mechanism, which has a strain wave gear; or a roller mechanism, which has rollers and a retainer. Even with the above structure(s), the advantages, which are the same as those of the respective embodiments described above, can be achieved.
(3) In each of the above embodiments, the valve timing adjustment device 100 adjusts the valve timing of the intake valves that are opened and closed by the camshaft 220. Alternatively, in place of the intake valves, the valve timing adjustment device 100 may adjust a valve timing of exhaust valves, which are opened and closed by the camshaft 220. Furthermore, in each of the above embodiments, the valve timing adjustment device 100 changes the rotational phase of the camshaft 220 relative to the crankshaft 210 by the drive force of the electric motor 300. However, the present disclosure should not be limited to the electric motor 300. For instance, the rotational phase may be changed by a drive force of any electric actuator, such as a brake type actuator. Furthermore, the valve timing adjustment device 100 may be fixed to an end portion of the camshaft 220 that is a driven shaft, to which a drive force is transmitted from the crankshaft 210 (serving as the drive shaft) through an intermediate shaft. Further alternatively, the valve timing adjustment device 100 may be fixed to an end portion of the crankshaft 210 in place of the camshaft 220. Further alternatively, the valve timing adjustment device 100 may be fixed to an end portion of one of a drive shaft and a driven shaft of a dual camshaft structure.
The present disclosure should not be limited to each of the above embodiments and may be implemented in various types of structures within a scope of the present disclosure. For example, one or more of the technical features of each of the above embodiments, which correspond to the technical features of the example recited in the summary of the invention, may be appropriately replaced or combined to address a portion or all of the objective(s) described above or to achieve a portion of all of the advantages described above. Furthermore, one or more of the technical features may be appropriately eliminated unless the one or more of the technical features are described as indispensable technical feature(s).
Number | Date | Country | Kind |
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2019-016681 | Feb 2019 | JP | national |