Valve timing control apparatus and method for internal combustion engine

Information

  • Patent Grant
  • 6478000
  • Patent Number
    6,478,000
  • Date Filed
    Wednesday, July 11, 2001
    23 years ago
  • Date Issued
    Tuesday, November 12, 2002
    21 years ago
Abstract
During a course of stopping an engine, the oil pressure in a timing advance-side hydraulic chamber and the oil pressure in a timing retard-side hydraulic chamber of a variable valve timing mechanism are adjusted so that the relative rotation phase of an intake camshaft changes to the timing advanced side of a phase (predetermined advanced state) corresponding to the engine start-up timing. After the relative rotation phase has changed to the advanced side of the predetermined advanced state, the duty ratio D, that is, a control quantity used to adjust the oil pressure, is fixed to a value that holds the relative rotation phase.
Description




INCORPORATION BY REFERENCE




The disclosure of Japanese Patent Application No. 2000-231174 filed on Jul. 31, 2000, including the specification, drawings and abstract is incorporated herein by reference in its entirety.




BACKGROUND OF THE INVENTION




1. Field of Invention




The invention relates to a valve timing control apparatus and a valve timing control method for an internal combustion engine.




2. Description of Related Art




Internal combustion engines, such as vehicle-installed engines and the like, are provided with valve timing control apparatus for varying the engine valve timing for the purpose of output increase, emission improvement, etc. An example of such valve timing control apparatus is described in Japanese Patent Application Laid-Open No. 11-210424.




The valve timing control apparatus described in the aforementioned laid-open patent application includes a variable valve timing mechanism that varies the relative rotation phase of a camshaft with respect to the crankshaft of the internal combustion engine based on the fluid pressure in a timing advance-side pressure chamber and the fluid pressure in a timing retard-side pressure chamber. An oil control valve operates to adjust the oil pressure in the two hydraulic chambers based on a predetermined control quantity, and a lock mechanism and a stopper mechanism fix the relative rotation phase of the camshaft in a predetermined advanced state in which the relative rotation phase is advanced by a predetermined amount from a most retarded state. During idle operation, the valve timing control apparatus performs a control so as to bring the relative rotation phase of the intake camshaft to a nearly most retarded state, so that suitable intake valve timing will be achieved. Furthermore, using the lock mechanism and the stopper mechanism, the valve timing control apparatus sets a control range of valve timing control such that the valve timing reaches a startup timing. The valve timing control apparatus fixes the relative rotation phase via the lock mechanism and the stopper mechanism at engine start-up, and discontinues the fixation of the relative rotation phase during an ordinary engine operation, thereby preventing the reduction of the control range of valve timing control while optimizing the valve timing at engine start-up.




During the course of stopping the internal combustion engine during which the engine revolution speed gradually decreases from an idle revolution speed, the aforementioned valve timing control apparatus changes the relative rotation phase of the intake camshaft from a phase near the most retarded state that is suitable for the idle operation, to the vicinity of a phase corresponding to the start-up timing, that is, to a predetermined range that is slightly to the advanced side of the phase corresponding to the start-up timing. After changing the relative rotation phase, the valve timing control apparatus is able to fix the relative rotation phase to a phase that is suitable for a start-up operation, by using the lock mechanism and the stopper mechanism. During the course of engine stopping, the valve timing control apparatus changes the relative rotation phase of the intake camshaft to the advanced side, that is, to the phase corresponding to the start-up timing, by setting the control quantity of the oil control valve to a value that maximizes the oil pressure in the timing advance-side hydraulic chamber.




With this setting of the control quantity during the engine course of stopping, the relative rotation phase is first changed to a phase (predetermined advanced state) on the advanced side of the phase corresponding to the start-up timing. Then, as the oil pressure in the timing advance-side hydraulic chamber decreases with decreases in the engine revolution speed, the relative rotation phase changes toward the phase corresponding to the start-up timing in a direction to the retarded side because the reaction force involved in the opening and closing of the intake valves acts on the intake camshaft as a rotating torque toward the retarded side. Thus, during the engine stopping process, the valve timing control apparatus changes the relative rotation phase to the phase corresponding to the start-up timing, so as to establish a state in which the aforementioned fixation by the lock mechanism and the stopper mechanism can be performed.




Furthermore, this valve timing control apparatus changes the relative rotation phase immediately before the stopping of the engine is initiated (during the idle operation), to an appropriate state beforehand in accordance with a parameter, such as the idle revolution speed or the like, that affects the oil pressure in the timing advance-side hydraulic chamber during the idle operation, so that at the time of completion of the stopping of the engine, the relative rotation phase reaches the vicinity of the phase corresponding to the start-up timing. By changing the relative rotation phase for the idle operation beforehand in the above-described manner, it becomes possible to precisely bring the relative rotation phase to the vicinity of the phase corresponding to the start-up timing, when the stopping of the engine is completed.




However, if the relative rotation phase is changed during the idle operation as described above, the idle operation of the engine may become unstable since the changed relative rotation phase is not an optimal phase for the idle operation.




SUMMARY OF THE INVENTION




It is one object of the invention to provide an internal combustion engine valve timing control apparatus capable of changing the relative rotation phase of a camshaft to a vicinity of a predetermined advanced state (a phase corresponding to the start-up timing) during the course of stopping the engine, without altering the relative rotation phase during the idle operation from an appropriate state.




In accordance with one aspect of the invention, an internal combustion engine valve timing control apparatus includes: a variable valve timing mechanism, a stopper, a fluid pressure adjustor and a control quantity controller. The variable valve timing mechanism varies a relative rotation phase of a camshaft with respect to a crankshaft of an internal combustion engine based on a fluid pressure in a timing advance-side hydraulic chamber and a fluid pressure in a timing retard-side hydraulic chamber. The stopper (fixing means) fixes the relative rotation phase of the camshaft at a predetermined advanced state that is advanced from a most retarded state by a predetermined amount, with respect to at least a timing retarded side. The fluid pressure adjustor (fluid pressure adjusting means) is controlled based on a predetermined control quantity to adjust the fluid pressure in the timing advance-side hydraulic chamber and the fluid pressure in the timing retard-side hydraulic chamber. The control quantity controller (control quantity setting means) sets the control quantity so that the relative rotation phase of the camshaft becomes a state that is on an advanced side of the predetermined advanced state during a course of stopping the internal combustion engine, and then sets the control quantity to a value that holds the relative rotation phase of the camshaft.




According to the above-described construction, the control quantity used to control the fluid pressure adjustor is set (fixed) to a value that holds the relative rotation phase of the camshaft after the relative rotation phase has changed to the advanced side of the predetermined advanced state during the course of stopping the internal combustion engine. During this state, the relative rotation phase of the camshaft is held near the predetermined advanced state and on the advanced side thereof. Therefore, during the course of stopping the engine, the relative rotation phase of the camshaft changes to the vicinity of the predetermined advanced state independently of the state of phase occurring during the idle operation preceding the initiation of stopping the engine. Hence, the control apparatus is able to set the relative rotation phase of the camshaft to a phase suitable for the idle operation during the idle operation preceding the stopping of the engine, and to change the relative rotation phase of the camshaft precisely to the vicinity of the predetermined advanced state during the course of stopping the engine.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and further objects, features and advantages of the invention will become apparent from the following description of a preferred embodiment with reference to the accompanying drawings, in which like numerals are used to represent like elements and wherein:





FIG. 1

is a diagram illustrating an overall construction of an engine to which the valve timing control apparatus of an embodiment of the invention is applied;





FIG. 2

is a sectional view showing a construction for supplying hydraulic oil to a variable valve timing mechanism;





FIG. 3

is a sectional view showing an internal construction of the variable valve timing mechanism;





FIG. 4

is a sectional view of a lock mechanism viewed in the direction of arrows D—D in

FIG. 3

;





FIG. 5

is a sectional view of a stopper mechanism viewed in the direction of arrows B—B in

FIG. 3

;





FIG. 6

is a sectional view illustrating a state in which the stopper mechanism is withdrawn into a housing hole;





FIG. 7

is a block diagram illustrating an electrical construction of a valve timing control apparatus;





FIG. 8

is a flowchart illustrating a procedure of calculating a duty ratio D;





FIGS. 9A

to


9


D are timing charts indicating transitions of the duty ratio D, the amount of advancement, the engine revolution speed NE and the oil pressure in the timing advance-side hydraulic chamber during the course of stopping the engine; and





FIG. 10

is a flowchart illustrating a procedure of an engine stopping process.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




A preferred embodiment in which the invention is applied to an automotive engine will be described hereinafter with reference to

FIGS. 1

to


10


.




Referring to

FIG. 1

, a cylinder block


11




a


of an engine


11


is provided with a total of four pistons


12


(only one of them is shown in

FIG. 1

) that are disposed for reciprocating movements within cylinders in a one-to-one relationship. The pistons


12


are connected to a crankshaft


14


, that is, an output shaft of the engine


11


, via corresponding connecting rods


13


. Reciprocating movements of the pistons


12


are converted into rotation of the crankshaft


14


by the connecting rods


13


. At the time of start-up of the engine


11


, the crankshaft


14


is forcibly turned by a starter


25


that is driven based on an operation performed on an ignition switch


26


.




The crankshaft


14


is provided with a signal rotor


14




a.


An outer peripheral portion of the signal rotor


14




a


is provided with a plurality of projections


14




b


that are formed at every predetermined angle about an axis of the crankshaft


14


. A crank position sensor


14




c


is provided at a side of the signal rotor


14




a.


As the projections


14




b


of the signal rotor


14




a


sequentially pass by the crank position sensor


14




c


during rotation of the crankshaft


14


, the crank position sensor


14




c


outputs a pulse-like detection signal corresponding to the passing of each projection


14




b.


A larger projection


14




d


also is provided on the signal rotor


14




a,


and is sensed by the crank position sensor


14




c


to detect when the crankshaft


14


is located at a home position.




A combustion chamber


16


is defined between each piston


12


and a cylinder head


15


disposed on an upper end of the cylinder block


11




a.


Intake ports


17


and exhaust ports


18


formed in the cylinder head


15


communicate with the combustion chambers


16


. The intake ports


17


and the exhaust ports


18


also communicate with an intake passage


32


and an exhaust passage


33


, respectively. Each intake port


17


and each exhaust port


18


are provided with an intake valve


19


and an exhaust valve


20


, respectively.




An intake camshaft


21


and an exhaust camshaft


22


for opening and closing the intake valves


19


and the exhaust valves


20


, respectively, are rotatably supported by the cylinder head


15


. Rotation is transferred from the crankshaft


14


to the intake and exhaust camshafts


21


,


22


via gears, a chain, etc. As the intake camshaft


21


rotates, the intake valves


19


are opened and closed, thereby establishing and blocking the communication between the intake ports


17


and the combustion chambers


16


. As the exhaust camshaft


22


rotates, the exhaust valves


20


are opened and closed, thereby establishing and blocking the communication between the exhaust ports


18


and the combustion chambers


16


.




A cam position sensor


21




b


that outputs a detection signal upon detecting a projection


21




a


provided on an outer peripheral surface of the intake camshaft


21


is provided on the cylinder head


15


, at a side of the intake camshaft


21


. As the intake camshaft


21


rotates, the projections


21




a


of the camshaft


21


sequentially pass by the cam position sensor


21




b.


The cam position sensor


21




b


outputs the detection signal at every predetermined interval corresponding to the passing of the projection


21




a.






A vacuum sensor


36


for detecting the intake pressure of the engine


11


is provided in the intake passage


32


. Fuel injection valves


37


for injecting fuel into the intake ports


17


are provided at a downstream end of the intake passage


32


. Each injection valve


37


injects fuel into a corresponding one of the intake ports


17


to form a mixture of fuel and air when air is drawn from the intake passage


32


into the corresponding combustion chamber


16


during the intake stroke of the engine


11


.




The cylinder head


15


is also provided with ignition plugs


38


for igniting mixture charged into the corresponding combustion chambers


16


. When air-fuel mixture burns in a combustion chamber


16


upon ignition, combustion energy causes the piston


12


to reciprocate so as to rotate the crankshaft


14


, thereby driving the engine


11


. After mixture in each combustion chamber


16


burns, exhaust is pumped out into the exhaust passage


33


by the piston


12


ascending during the exhaust stroke of the engine


11


.




Next, a variable valve timing mechanism


24


for varying the open-close timing (valve timing) of the intake valves


19


of the engine


11


will be described with reference to FIG.


2


.




As shown in

FIG. 2

, the intake camshaft


21


, where the variable valve timing mechanism


24


is mounted, has a journal


21




c


that is rotatably supported by a bearing


15




a


of the cylinder head


15


. The variable valve timing mechanism


24


also includes a gear


24




a


to which rotation is transferred from the crankshaft


14


via a chain and the like, and a rotating member


41


that is fixed by a bolt


42


to a distal end face of the intake camshaft


21


. The gear


24




a


is rotatable with respect to the intake camshaft


21


, which extends through a central portion of the gear


24




a.






The distal end face (left hand-side face in

FIG. 2

) of the gear


24




a


contacts a ring cover


44


that is provided in such a manner as to surround the rotating member


41


. A distal end opening of the ring cover


44


is closed by a closure plate


45


. The gear


24




a,


the ring cover


44


and the closure plate


45


are fixed by bolts


46


so that they are rotatable together. Therefore, the intake camshaft


21


and the rotating member


41


are rotatable together about an axis L of the intake camshaft


21


. The gear


24




a,


the ring cover


44


and the closure plate


45


are rotatable about the axis L relatively to the intake camshaft


21


and the rotating member


41


.




The variable valve timing mechanism


24


is supplied with hydraulic oil selectively from a timing advance-side oil passage


47


and a timing retard-side oil passage


48


that are formed in the intake camshaft


21


and the like as shown in FIG.


2


. When the variable valve timing mechanism


24


is operated by hydraulic oil supplied as mentioned above, the relative rotation phase of the intake camshaft


21


with respect to the crankshaft


14


is changed to the advanced timing side or the retarded timing side, so that the valve timing of the intake valves


19


is changed.




The timing advance-side oil passage


47


and the timing retard-side oil passage


48


are connected to an oil control valve (OCV)


49


. A supply passage


50


and a discharge passage


51


are connected to the OCV


49


. The supply passage


50


connects to an oil pan


11




c


provided in a lower portion of the engine


11


, via an oil pump


52


that is driven as the crankshaft


14


rotates. The discharge passage


51


discharges into the oil pan


11




c.


The pressure in a portion of the supply passage


50


downstream of the oil pump


52


is detected by an oil pressure sensor


34


. The amount of hydraulic oil ejected from the oil pump


52


increases as the engine revolution speed increases. Therefore, the value of pressure detected by the oil pressure sensor


34


is higher as the engine revolution speed is higher.




The OCV


49


has a spool


63


that has four valve portions


64


and that is urged in one direction by a coil spring


62


and is urged in the opposite direction by an electromagnetic solenoid


65


. In the OCV


49


, the position of the spool


63


(valve position) is controlled based on the duty control of the voltage applied to the electromagnetic solenoid


65


via an electronic control unit (hereinafter, referred to as “ECU”)


92


.




More specifically, if the duty ratio of the voltage applied to the electromagnetic solenoid


65


is set to 100% by the ECU


92


, the spool


63


is set to an end side (left-hand side in

FIG. 2

) overcoming the spring force of the coil spring


62


. In this state, the timing advance-side oil passage


47


and the supply passage


50


are placed in communication with each other so that hydraulic oil is delivered from the oil pan


11




c


into the timing advance-side oil passage


47


by the oil pump


52


. Furthermore, the timing retard-side oil passage


48


and the discharge passage


51


are placed in communication with each other so that hydraulic oil is returned from the timing retard-side oil passage


48


into the oil pan


11




c.






If the duty ratio of the voltage application to the electromagnetic solenoid


65


is set to 0%, the spool


63


is set to the opposite end side (right-hand side in FIG.


2


). In this state, the timing retard-side oil passage


48


and the supply passage


50


are placed in communication with each other so that hydraulic oil is delivered from the oil pan


11




c


into the timing retard-side oil passage


48


by the oil pump


52


. At the same time, the timing advance-side oil passage


47


and the discharge passage


51


are placed in communication with each other so that hydraulic oil is returned from the timing advance-side oil passage


47


into the oil pan


11




c.






The constructions of the rotating member


41


and the ring cover


44


of the variable valve timing mechanism


24


will next be described in detail with reference to FIG.


3


.




As shown in

FIG. 3

, the ring cover


44


has four radially inwardly projecting portions


66


that are protruded from an inner peripheral face


44




a


of the ring cover


44


toward the axis L of the intake camshaft


21


(FIG.


2


). The projecting portions


66


are formed at predetermined intervals along the circumference of the ring cover


44


. Groove portions


67


are formed between the projecting portions


66


, at predetermined intervals along the circumference of the ring cover


44


. The rotating member


41


has four vanes


68




a


-


68




d


that protrude outward from an outer peripheral face of the rotating member


41


in such a manner that the vanes


68




a


-


68




d


are inserted into the groove portions


67


. Each one of the groove portions


67


receiving the vanes


68




a


-


68




d


is divided into a timing advance-side hydraulic chamber


69


and a timing retard-side hydraulic chamber


70


by the corresponding one of the vanes. The timing advance-side hydraulic chamber


69


and the timing retard-side hydraulic chamber


70


of each groove portion


67


are positioned so as to sandwich the corresponding vane


68




a


-


68




d


from opposite sides in the direction of the circumference of the rotating member


41


. Each timing advance-side hydraulic chamber


69


communicates with the timing advance-side oil passage


47


extending within the rotating member


41


. Each timing retard-side hydraulic chamber


70


communicates with the timing retard-side oil passage


48


extending within the gear


24




a.






When the duty ratio of the voltage applied to the electromagnetic solenoid


65


of the OCV


49


is set to 100% by the ECU


92


, hydraulic oil is supplied from the timing advance-side oil passage


47


into the timing advance-side hydraulic chambers


69


of the variable valve timing mechanism


24


and, concurrently, hydraulic oil is discharged from the timing retard-side hydraulic chambers


70


via the timing retard-side oil passage


48


. As a result, the vanes


68




a


-


68




d


are relatively shifted in a direction indicated by an arrow AY in

FIG. 3

, and therefore the rotating member


41


is relatively turned clockwise in FIG.


3


. Thus, the relative rotation phase of the intake camshaft


21


with respect to the gear


24




a


(crankshaft


14


) is changed. It should be noted herein that when rotation of the crankshaft


14


is transferred to the gear


24




a


via a chain and the like, the gear


24




a


and the intake camshaft


21


are turned clockwise in FIG.


3


. Therefore, the relative shifting of the vanes


68




a


-


68




d


in the direction of the arrow AY advances the intake camshaft


21


relative to the crankshaft


14


, and thus advances the valve timing of the intake valves


19


.




When the duty ratio of the voltage applied to the electromagnetic solenoid


65


of the OCV


49


is set to 0% by the ECU


92


, hydraulic oil is supplied from the timing retard-side oil passage


48


into the timing retard-side hydraulic chambers


70


and concurrently hydraulic oil is discharged from the timing advance-side hydraulic chambers


69


via the timing advance-side oil passage


47


. As a result, the vanes


68




a


-


68




d


are relatively shifted in a direction opposite to the direction of the arrow AY, and therefore the rotating member


41


turns counterclockwise in FIG.


3


. Thus, the relative rotation phase of the intake camshaft


21


with respect to the gear


24




a


(crankshaft


14


) is changed in a direction opposite to the aforementioned direction. In this case, the variable valve timing mechanism


24


retards the angular position of the intake camshaft


21


relative to the crankshaft


14


, and thus retards the valve timing of the intake valves


19


.




Therefore, by changing the duty ratio of the voltage applied to the electromagnetic solenoid


65


via the ECU


92


, the supply and discharge of hydraulic oil with respect to the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


is controlled so that the oil pressure in the hydraulic chambers


69


,


70


is controlled. Thus, by controlling the oil pressure the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


, the valve timing of the intake valves


19


can be changed or can be held in a predetermined state.




However, at the time of start-up of the engine


11


, the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


are in an oil-drained state. Therefore, following the start of supplying hydraulic oil to the hydraulic chambers


69


,


70


, a predetermined time is needed before an oil pressure that allows the control and fixation of the valve timing is actually secured. Therefore, until a predetermined time elapses following start-up of the engine


11


, the valve timing of the intake valves


19


is fixed to a timing suitable for start-up of the engine


11


(hereinafter, referred to as “start-up timing”) via a stopper mechanism


56


and a lock mechanism


76


described below. The stopper mechanism


56


is provided at a position corresponding to the timing advance-side hydraulic chamber


69


adjacent to the vane


68




a


in the variable valve timing mechanism


24


. The lock mechanism


76


is provided on the vane


68




c


and the like.




The construction of the lock mechanism


76


will next be described in detail with reference to FIG.


4


.

FIG. 4

is a sectional view of the lock mechanism


76


viewed in a direction indicated by arrows D, D in FIG.


3


.




As shown in

FIG. 4

, the lock mechanism


76


has a lock pin


78


that is provided in the vane


68




c


and that is urged toward the gear


24




a


by a coil spring


80


, and a hole


79


that is formed in the gear


24




a


for receiving a distal end of the lock pin


78


. The lock pin


78


and the coil spring


80


are disposed in a housing hole


81


formed in the vane


68




c.


A flange


78




a


is formed on an outer peripheral surface of the lock pin


78


. The flange


78




a


partially defines a hydraulic chamber


82


within the housing hole


81


, at a position toward the distal end of the lock pin


78


from the flange


78




a.


The hydraulic chamber


82


is in communication with the timing retard-side hydraulic chamber


70


via a passage


83


, so that the hydraulic chamber


82


is supplied with hydraulic oil from the timing retard-side hydraulic chamber


70


. The hole


79


for receiving the distal end of the lock pin


78


has a hydraulic chamber


84


that is defined at a bottom of the hole


79


. The hydraulic chamber


84


is in communication with the timing advance-side hydraulic chamber


69


via a passage


85


, so that the hydraulic chamber


84


is supplied with hydraulic oil from the timing advance-side hydraulic chamber


69


.




The thus-constructed lock mechanism


76


fixes the relative rotation phase of the intake camshaft


21


and discontinues the fixation of the relative rotation phase in accordance with the pressures of the hydraulic oil supplied to the timing advance-side hydraulic chamber


69


and the timing retard-side hydraulic chamber


70


, that is, the oil pressures in the hydraulic chambers


69


,


70


.




When at least one of the timing advance-side hydraulic chamber


69


and the timing retard-side hydraulic chamber


70


is supplied with hydraulic oil during operation of the engine


11


, the lock pin


78


is kept in a state where the lock pin


78


is withdrawn from the hole


79


overcoming the spring force of the coil spring


80


, by the oil pressure in at least one of the hydraulic chambers


82


,


84


. In this case, a state is achieved in which the fixation of the relative rotation phase of the intake camshaft


21


(the valve timing of the intake valves


19


) in the directions to the timing advanced side and to the timing retarded side by the lock mechanism


76


is removed.




If the rotation speed of the crankshaft


14


gradually decreases during the course of stopping the engine


11


, the amount of hydraulic oil delivered to the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


by the oil pump


52


gradually decreases. As a result, the oil pressure in the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


decreases, and the oil pressure in the hydraulic chambers


82


,


84


of the lock mechanism


76


correspondingly decreases. Then, when the oil pressure decreases to a value that makes it impossible to keep the lock pin


78


depressed within the housing hole


81


against the spring force of the coil spring


80


, the lock pin


78


tends to protrude from the housing hole


81


due to the spring force of the coil spring


80


. If, at this moment, the valve timing is the start-up timing and the housing hole


81


is precisely aligned with the hole


79


, the lock pin


78


is protruded from the housing hole


81


to enter the hole


79


, so that the relative rotation phase of the intake camshaft


21


is fixed with respect to both the direction to the timing advanced side and the direction to the timing retarded side.




During the state where the relative rotation phase of the intake camshaft


21


is fixed by the lock mechanism


76


as described above, the range of control of the valve timing of the intake valves


19


is set such that the relative rotation phase of the intake camshaft


21


becomes a phase corresponding to the start-up timing and a predetermined advanced state in which the relative rotation phase is advanced by a predetermined amount from the most retarded state. Therefore, the retarded-side limit of the range of control of the valve timing of the intake valves


19


is set to a timing on the retarded side of the start-up timing. Hence, the range of control of the valve timing of the intake valve


19


becomes broad so that the valve timing of the intake valves


19


can be optimally controlled over the entire region of operation of the engine


11


.




The construction of the stopper mechanism


56


will next be described in detail with reference to

FIGS. 5 and 6

.

FIG. 5

is a sectional view of the stopper mechanism


56


viewed in a direction indicated by arrows B, B in FIG.


3


.




As shown in

FIG. 5

, the stopper mechanism


56


has a stopper pin


58


that is urged from the gear


24




a


toward the inside of the timing advance-side hydraulic chamber


69


by a coil spring


57


. The coil spring


57


and the stopper pin


58


are disposed within a housing hole


60


that is formed in the gear


24




a


and that extends in parallel to the axis L of the intake camshaft


21


(see FIG.


3


). The stopper pin


58


has a large-diameter portion


58




a.


The housing hole


60


has a small-diameter portion


60




a.


The inside diameter of the small-diameter portion


60




a


is less than the outside diameter of the large-diameter portion


58




a.






When the oil pressure in the timing advance-side hydraulic chamber


69


is greater than a predetermined value, the force produced by the oil pressure acts against the spring force of the coil spring


57


so that the stopper pin


58


is depressed into the housing hole


60


as indicated in FIG.


6


. Conversely, when the oil pressure in the timing advance-side hydraulic chamber


69


decreases to or below the predetermined value, the stopper pin


58


protrudes from the housing hole


60


into the timing advance-side hydraulic chamber


69


by the spring force of the coil spring


57


as indicated in

FIG. 5

, on condition that the relative rotation phase of the intake camshaft


21


is a state on the timing advanced side of the phase corresponding to the start-up timing. In this case, the large-diameter portion


58




a


of the stopper pin


58


is stopped by the small-diameter portion


60




a


of the housing hole


60


, so that the stopper pin


58


is not excessively protruded into the timing advance-side hydraulic chamber


69


.




During the state where the stopper pin


58


is protruded into the timing advance-side hydraulic chamber


69


, the stopper pin


58


restricts movement of the vane


68




a


toward the retarded side such that the valve timing of the intake valves


19


changes to the retarded side of the start-up timing. Thus, the relative rotation phase of the intake camshaft


21


is fixed at the phase corresponding to the start-up timing (in the predetermined advanced state) with respect to the direction to the retarded side.




The fixing operation of the stopper mechanism


56


accomplished by protrusion of the stopper pin


58


is performed in accordance with whether the oil pressure in the timing advance-side hydraulic chamber


69


is equal to or less than the aforementioned predetermined value. This predetermined value changes depending on the spring force of the coil spring


57


, the pressure-receiving area on the stopper pin


58


that receives the oil pressure in the timing advance-side hydraulic chamber


69


, etc. In this embodiment, the spring force of the coil spring


57


, the pressure-receiving area of the stopper pin


58


and the like are adjusted so that the predetermined value becomes such a value that the fixing operation of the stopper mechanism


56


precedes the fixation performed by the lock mechanism


76


, for example, during the course of stopping the engine


11


.




An electrical construction of the valve timing control apparatus of the embodiment will next be described with reference to FIG.


7


.




The valve timing control apparatus includes the ECU


92


for controlling the state of operation of the engine


11


. The ECU


92


is formed as an arithmetic logic unit having a ROM


93


, a CPU


94


, a RAM


95


, a backup RAM


96


, etc.




The ROM


93


is a memory storing various control programs, maps that are referred to during execution of the various control programs, etc. The CPU


94


executes processing based on the control programs and the maps stored in the ROM


93


. The RAM


95


is a memory for temporarily storing results of processing executed by the CPU


94


, data input from various sensors, etc. The backup RAM


96


is a non-volatile memory that retains the stored data and the like during a stoppage of the engine


11


. The ROM


93


, the CPU


94


, the RAM


95


and the backup RAM


96


are connected to one another and to an external input circuit


98


and an external output circuit


99


via a bus


97


.




The external input circuit


98


is connected to the crank position sensor


14




c,


the cam position sensor


21




b,


the ignition switch


26


, the oil pressure sensor


34


, the vacuum sensor


36


, etc. The external output circuit


99


is connected to the injection valves


37


, the OCV


49


, etc.




The ECU


92


constructed as described above controls the valve timing of the intake valves


19


by performing a duty control of the voltage applied to the electromagnetic solenoid


65


of the OCV


49


based on a duty ratio D calculated in accordance with the state of operation of the engine


11


. In such valve timing control, the amount of advancement in the valve timing of the intake valves


19


is controlled. The amount of advancement is a value that indicates how much the valve timing is advanced with reference to the most retarded state of the valve timing (defined as “0”).




A procedure of calculating the aforementioned duty ratio D will next be described with reference to the flowchart of

FIG. 8

, which illustrates a duty ratio calculating routine. The duty ratio calculating routine is executed by the ECU


92


, for example, as a time interrupt at every predetermined time.




In the duty ratio calculating routine, the ECU


92


determines, as the processing of step S


101


, whether a command to stop the engine


11


has been output based on the signal from the ignition switch


26


corresponding to an engine stopping operation performed by a person operating the vehicle. If the stop command has been output, the ECU


92


proceeds to step S


106


, in which the ECU


92


executes processing needed during the course of stopping the engine


11


. If the stop command has not been output, the ECU


92


executes the processing of steps S


102


to S


105


. The processing of steps S


102


to S


105


is executed to calculate a duty ratio D for an ordinary operation of the engine


11


. The duty ratio D is calculated from a control gain P and a hold duty ratio H described below, as in Equation (1).








D=P+H


  (1)






The ECU


92


calculates the control gain P in the processing of step S


102


. The control gain P is a value that is increased and decreased so that the actual valve timing of the intake valves


19


reaches a valve timing suitable for the operation state of the engine


11


. To calculate the control gain P, the ECU


92


determines an actual amount of advancement θr, that is, an actual amount of advancement of the valve timing of the intake valves


19


, based on the detection signals from the crank position sensor


14




c


and the cam position sensor


21




b.


Furthermore, the ECU


92


determines the engine revolution speed NE based on the detection signal from the crank position sensor


14




c,


and determines the intake pressure PM of the engine


11


based on the detection signal from the vacuum sensor


36


. Then, based on the engine revolution speed NE and the intake pressure PM, the ECU


92


calculates a target amount of advancement θt, that is, a target value of the amount of advancement of the valve timing.




Based on the target amount of advancement θt and the actual amount of advancement θr, the ECU


92


calculates the control gain P. The thus-calculated control gain P becomes a value that changes the duty ratio D further toward 0% (toward the valve timing retardation side) if the actual amount of advancement θr further exceeds the target amount of advancement θt, that is, if the actual amount of advancement θr is further toward the timing advancement side of the target amount of advancement θt. The control gain P becomes a value that changes the duty ratio D further toward 100% (toward the valve timing advancement side) if the actual amount of advancement θr is further less than the target amount of advancement θt, that is, further toward the timing retardation side of the target amount of advancement θt. After calculating the control gain P in this manner, the ECU


92


proceeds to step S


103


.




In the processing of step S


103


, the ECU


92


calculates the duty ratio D as in Equation (1). The ECU


92


controls the valve timing of the intake valves


19


to a valve timing suitable for the operation state of the engine


11


by duty-controlling the voltage applied to the electromagnetic solenoid


65


of the OCV


49


based on the duty ratio D in a routine that is different from the routine of FIG.


3


. The hold duty ratio H used to calculate the duty ratio D as in Equation (1) is a value of the duty ratio D at which the difference Δθ between the actual amount of advancement θr and the target amount of advancement θt becomes less than a predetermined value a, and which is stored as hold data. The storing of the hold data is performed by the subsequent processing of steps S


104


and S


105


.




As the processing of step S


104


, the ECU


92


determines whether the difference Δθ is less than the predetermined value a. If “Δθ<a” holds, the ECU


92


stores the then duty ratio D as a hold duty ratio H in the processing of step S


105


. If “Δθ<a” does not hold, the ECU


92


temporarily ends the duty ratio calculating routine. The thus-stored hold duty ratio H is a value that serves as a center for increasing and decreasing the duty ratio D when the increasing or decreasing of the duty ratio D based on the control gain P is performed. Although the hold duty ratio H should be “50%”, it is usually the case that the hold duty ratio H is slightly greater or smaller than “50%” due to individual variations of variable valve timing mechanisms


24


, and the like.




The operation in which the stopping process of S


106


is executed after it is determined that the command to stop the engine


11


has been output in step S


101


, will be described with reference to the timing charts of

FIGS. 9A

to


9


D.

FIGS. 9A

to


9


D indicate transition of the duty ratio D, transition of the amount of advancement of the valve timing of the intake valves


19


, transition of the engine revolution speed NE, and transition of the oil pressure in the timing advance-side hydraulic chamber


69


that occur during the course of stopping the engine


11


.




Before the command to stop the engine


11


is output, the engine


11


is idling, and the engine revolution speed NE is an idling speed as indicated in FIG.


9


C. During this situation, the relative rotation phase of the intake camshaft


21


is set to a most retarded state so that the valve timing of the intake valves


19


becomes a state suitable for the idle operation (a most retarded timing). As a result, the amount of advancement of the valve timing becomes “0” as indicated in FIG.


9


D.




Then, when the command to stop the engine


11


is output, the ECU


92


fixes the duty ratio D to a value (e.g., 80%) that changes the relative rotation phase of the intake camshaft


21


toward the advanced side as indicated in FIG.


9


A. The ECU


92


maintains the fixed state of the duty ratio D for a time t (e.g., 0.1 sec.) so that the relative rotation phase of the intake camshaft


21


becomes a state that is on the advanced side of the phase corresponding to the start-up timing. Until the time t elapses, the oil pressure in the timing advance-side hydraulic chamber


69


gradually rises as indicated in FIG.


9


D and the amount of timing advancement gradually increases as indicated in FIG.


9


B.




The time t is a value that is determined beforehand through experiments or the like so that the relative rotation phase of the intake camshaft


21


reaches a state that is shifted to the advanced side from the phase corresponding to the start-up timing by an amount corresponding to the amount of fluctuation of the relative rotation phase of the intake camshaft


21


involved with a torque fluctuation of the intake camshaft


21


caused by the opening and closing of the intake valves


19


(hereinafter, simply referred to as “amount of phase fluctuation”). Therefore, at the elapse of the time t, the relative rotation phase of the intake camshaft


21


is set to a state shifted to the advanced side from the phase corresponding to the start-up timing by an amount corresponding to the amount of phase fluctuation, or to a state slightly advanced from the aforementioned state. At this moment, the amount of advancement indicated in FIG.


9


B becomes a value that is greater than the amount of advancement θ


1


corresponding to the start-up timing.




When the time t elapses, the ECU


92


starts to stop the engine


11


by fixing the duty ratio D to a value (“H±A”) obtained through addition of a predetermined value A to the hold duty ratio H or subtraction of the value A from the hold duty ratio H as indicated in

FIG. 9A

, and by stopping fuel injection performed by the injection valves


37


. After the stopping of the engine


11


is initiated, the engine revolution speed NE gradually decreases as indicated in FIG.


9


C. Along with the decreasing engine revolution speed NE, the amount of hydraulic oil ejected from the oil pump


52


decreases, so that the oil pressure in the supply passage


50


decreases. Therefore, the oil pressure in the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


also decreases.




While the duty ratio D is fixed to “H±A”% (a value that holds the relative rotation phase of the intake camshaft


21


), the intake camshaft


21


undergoes torque fluctuations due to the opening and closing of the intake valves


19


, and receives rotating torque in the timing retardation direction as a reaction force involved in the opening and closing of the intake valves


19


. The rotating torque gradually increases with decreases in the engine revolution speed NE. The relative rotation phase of the intake camshaft


21


fluctuates to the advanced side and the retarded side due to the aforementioned fluctuations in torque, and gradually changes to the retarded side due to the rotating torque. As a result, the amount of advancement indicated in

FIG. 9D

(more precisely, the mean value of the amount of advancement that varies with fluctuations in the relative rotation phase) gradually changes to smaller values.




Subsequently, when the engine revolution speed NE decreases below a predetermined value b as indicated in

FIG. 9C

, the ECU


92


sets the duty ratio D to, for example, 0% as indicated in

FIG. 9A

, so that the oil pressure in the timing advance-side hydraulic chambers


69


decreases toward a value that allows the stopper mechanism


56


to perform the fixing operation. While the duty ratio D is fixed to “H±A”%, the oil pressure in the timing advance-side hydraulic chambers


69


tends to decrease with decreases in the oil pressure in the supply passage


50


, that is, with decreases in the engine revolution speed NE. The predetermined value b is set to a value corresponding to the engine revolution speed NE (oil pressure in the supply passage


50


) occurring before the oil pressure in the timing advance-side hydraulic chambers


69


reaches a value that allows the stopper mechanism


56


to perform the fixing operation as the engine revolution speed NE decreases while the duty ratio D is fixed to “H±A”%. This makes it possible to precisely reduce the oil pressure in the timing advance-side hydraulic chambers


69


before the stopper mechanism


56


performs the fixing operation.




If the duty ratio D is set to 0%, the oil pressure in the timing retard-side hydraulic chambers


70


increases and the oil pressure in the timing advance-side hydraulic chambers


69


decreases, so that the vanes


68




a


-


68




d


tend to move toward the timing retardation side, and therefore compress hydraulic oil remaining in the timing advance-side hydraulic chambers


69


. The aforementioned compression causes a delay in decrease of the oil pressure in the timing advance-side hydraulic chambers


69


. This delay tends to increase with increase in the oil pressure in the supply passage


50


occurring at the start of the compressions, that is, with increase in the engine revolution speed NE occurring at the start of the compressions. Therefore, the aforementioned predetermined value b, serving as a criterion for setting the duty ratio D to 0%, is set to a value corresponding to the engine revolution speed NE (oil pressure in the supply passage


50


) that avoids an event in which the fixing operation of the stopper mechanism


56


is impeded by the delay in decrease of the oil pressure in the timing advance-side hydraulic chamber


69


caused by the aforementioned compression of hydraulic oil. The aforementioned value adopted may be, for example, 200 rpm.




While the oil pressure in the timing advance-side hydraulic chambers


69


is being quickly decreased toward “0” as indicated in

FIG. 9D

by setting the duty ratio D to 0% as mentioned above, the stopper mechanism


56


tends to perform the fixing operation, that is, the stopper pin


58


tends to protrude into the timing advance-side hydraulic chamber


69


. At this moment, the amount of advancement indicated in

FIG. 9B

(corresponding to the relative rotation phase of the intake camshaft


21


) is kept greater than the amount of advancement θ


1


although the amount of advancement is gradually decreasing due to the aforementioned rotating torque acting on the intake camshaft


21


.




The relative rotation phase of the intake camshaft


21


fluctuates due to the aforementioned torque fluctuation. Therefore, when during the phase fluctuation, the relative rotation phase of the intake camshaft


21


is in a state on the advanced side of the phase corresponding to the start-up timing, the stopper pin


58


of the stopper mechanism


56


protrudes into the timing advance-side hydraulic chamber


69


. Even if the amount of advancement indicated in

FIG. 9B

is less than the amount of advancement θ


1


when the stopper mechanism


56


is about to perform the fixing operation, the stopper pin


58


likewise protrudes into the timing advance-side hydraulic chamber


69


when the relative rotation phase of the intake camshaft


21


becomes a state on the advanced side of the phase corresponding to the start-up timing by above-fluctuation.




After the duty ratio D is set to 0%, the relative rotation phase of the intake camshaft


21


quickly changes toward the phase corresponding to the start-up timing due to the oil pressure remaining in the timing retard-side hydraulic chambers


70


and the aforementioned rotating torque acting on the intake camshaft


21


as a reaction force at the time of opening and closing the intake valves


19


. The change of the relative rotation phase to the retarded side of the phase corresponding to the start-up timing is restricted by the stopper pin


58


of the stopper mechanism


56


. Therefore, the relative rotation phase of the intake camshaft


21


is fixed at the phase corresponding to the start-up timing only with respect to the retarded side thereof, and is therefore temporarily held at the aforementioned phase.




Subsequently, when the oil pressure in the timing retard-side hydraulic chambers


70


further decreases, the lock pin


78


of the lock mechanism


76


tends to protrude from the housing hole


81


toward the hole


79


. At this moment, the relative rotation phase of the intake camshaft


21


has been held at the phase corresponding to the start-up timing by the stopper mechanism


56


, and the housing hole


81


and the hole


79


has been precisely aligned. Therefore, the protruding lock pin


78


is precisely received in the hole


79


. Thus, during the course during which the engine


11


is about to stop, the relative rotation phase of the intake camshaft


21


is precisely fixed by the stopper mechanism


56


and the lock mechanism


76


.




A procedure of the above-described stopping process will be described with reference to the flowchart of

FIG. 10

, which illustrates a stopping process routine. The stopping process routine is executed by the ECU


92


every time step S


106


in the duty ratio calculating routine (

FIG. 8

) is reached. That is, when a process for stopping the engine


11


is performed, the stopping process routine is started.




In the processing of step S


201


in the stopping process routine, the ECU


92


fixes the duty ratio D to 80%. Subsequently in the processing of step S


202


, the ECU


92


determines whether a time t has elapsed following the output of the command to stop the engine


11


. If it is determined that the time t has elapsed, the ECU


92


fixes the duty ratio D to a value “H±A”% in the processing of step S


203


. Subsequently in the processing of step S


204


, the ECU


92


outputs a command to initiate stopping of the engine


11


. Based on the command, the fuel injection by the injection valves


37


is stopped, and thus the stopping of the engine


11


is initiated. After the stopping of the engine


11


has started, the engine revolution speed NE gradually decreases. In the processing of step S


205


, the ECU


92


determines whether the engine revolution speed NE is less than the predetermined value b. If “NE<b” holds, the ECU


92


fixes the duty ratio D to 0% in the processing of step S


206


. Subsequently in the processing of step S


207


, the ECU


92


determines whether the engine revolution speed NE is “0”. If “NE=0” holds, the ECU


92


ends the stopping process routine.




The above-described embodiment achieves the following advantages.




(1) While the engine


11


is in the course of stopping, the relative rotation phase of the intake camshaft


21


is changed to the advanced side of the phase corresponding to the start-up timing, and subsequently the duty ratio D is fixed to a value that holds the aforementioned relative rotation phase. During this state, the relative rotation phase is kept near the phase corresponding to the start-up timing and on the advanced side of the phase. Therefore, during the course of stopping the engine


11


, the relative rotation phase of the intake camshaft


21


changes within the vicinity of the phase corresponding to the start-up timing, independently of the state of phase occurring during the idle operation preceding the start of stopping the engine


11


. Hence, the relative rotation phase of the intake camshaft


21


can be changed to the vicinity of the phase corresponding to the start-up timing during the course of stopping the engine


11


, while during the idle operation, before the stopping of the engine


11


starts, the relative rotation phase of the intake camshaft


21


is set to a phase suitable for the idle operation (a most retarded phase). Thus, during the course of stopping the engine


11


, the relative rotation phase of the intake camshaft


21


becomes a state in which the fixation by the stopper mechanism


56


and the lock mechanism


76


can be performed in the phase corresponding to the start-up timing.




(2) During the course of stopping the engine


11


, the relative rotation phase of the intake camshaft


21


is held by fixing the value of the duty ratio D to the value “H±A”% determined from the hold duty ratio H. The hold duty ratio H is a value stored during operation of the engine


11


. Therefore, when the duty ratio D is fixed to a value as described above, the value of fixation (“H±A”%) can easily be determined from the hold duty ratio H stored during operation of the engine


11


.




(3) The hold duty ratio H is a value of the duty ratio D at which the difference Δθ between the actual amount of advancement θr and the target amount of advancement θt becomes less than a predetermined value a, and which is stored as hold data. The hold duty ratio H is updated at every predetermined period provided that the difference Δθ is less than the predetermined value a. Therefore, the hold duty ratio H is updated even during the idle operation prior to the start of stopping the engine


11


. The latent hold duty ratio H is used to determine a value (“H±A”%) to which the duty ratio D is fixed during the course of stopping the engine


11


. Since the value “H±A”% can be determined from the latest hold duty ratio H, it becomes possible to precisely hold the relative rotation phase of the intake camshaft


21


by fixing the duty ratio D to “H±A”%.




(4) When the engine revolution speed NE decreases below the predetermined value b (e.g., 200 rpm) after the duty ratio D has been fixed to “H±A”%, the duty ratio D is then set to 0% so as to reduce the oil pressure in the timing advance-side hydraulic chambers


69


to a value that cause the stopper mechanism


56


to perform the fixing operation. In response, the oil pressure in the timing retard-side hydraulic chambers


70


rises, and the oil pressure in the timing advance-side hydraulic chambers


69


falls, so that the vanes


68




a


-


68




d


tend to shift toward the retarded side, thereby compressing the hydraulic oil remaining in the timing advance-side hydraulic chambers


69


. The delay in decrease of the oil pressure in the timing advance-side hydraulic chamber


69


increases with increase in the oil pressure in the supply passage


50


occurring when the compression starts, that is, with increase in the engine revolution speed NE occurring when the compression starts. The predetermined value b is set to a value corresponding to the engine revolution speed NE (oil pressure in the supply passage


50


) that avoids an event in which the fixing operation of the stopper mechanism


56


is impeded by the delay in decrease of the oil pressure in the timing advance-side hydraulic chamber


69


caused by the aforementioned compression of hydraulic oil. Therefore, by setting the duty ratio D to 0%, the oil pressure in the timing advance-side hydraulic chamber


69


is quickly reduced toward a value that causes the stopper mechanism


56


to perform the fixing operation. Thus, it becomes possible to precisely cause the stopper mechanism


56


to perform the fixing operation during the course of stopping the engine


11


.




(5) The predetermined value b is set to a value corresponding to the engine revolution speed NE (oil pressure in the supply passage


50


) occurring before the oil pressure in the timing advance-side hydraulic chambers


69


reaches a value that allows the stopper mechanism


56


to perform the fixing operation as the engine revolution speed NE decreases while the duty ratio D is fixed to “H∓A”%. This makes it possible to precisely reduce the oil pressure in the timing advance-side hydraulic chambers


69


by setting the duty ratio D to 0% before the stopper mechanism


56


performs the fixing operation.




(6) If during the course of stopping the engine


11


, the duty ratio D is fixed to the value “H±A”%, the relative rotation phase of the intake camshaft


21


fluctuates to the advanced side and to the retarded side due to the aforementioned torque. fluctuation, and gradually changes to the retarded side due to the aforementioned rotating torque. Let it be assumed that the relative rotation phase of the intake camshaft


21


continues to be on the retarded side of the phase corresponding to the start-up timing. In that case, protrusion of the stopper pin


58


is hindered by the vane


68




a,


so that the fixing operation of the stopper mechanism


56


cannot be performed. However, during the course of stopping the engine


11


, the relative rotation phase changes to a state that is shifted from the phase corresponding to the start-up timing to the advanced side by an amount corresponding to the amount of phase fluctuation. Therefore, even if the relative rotation phase of the intake camshaft


21


gradually changes to the retarded side while fluctuating when the duty ratio D is subsequently fixed to the “H±A”%, the aforementioned hindrance of the fixing operation of the stopper mechanism


56


can be prevented.




(7) Immediately after the command to stop the engine


11


is output in the course of stopping of the engine


11


, the stopping of the engine


11


is not initiated, but the relative rotation phase of the intake camshaft


21


is changed to a state on the advanced side of the phase corresponding to the start-up timing. After that, the duty ratio D is set to the value “H±A”%. After this state is established, the stopping of the engine


11


is initiated, so that the oil pressure in the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


starts to decreases with decrease in the engine revolution speed NE. Therefore, the process of changing the relative rotation phase of the intake camshaft


21


to the advanced side of the phase corresponding to the start-up timing during the course of stopping the engine


11


can be precisely performed under a condition that the oil pressure in the timing advance-side hydraulic chambers


69


and the timing retard-side hydraulic chambers


70


is stable.




The foregoing embodiment may be modified, for example, as follows.




When the time t, during which the duty ratio D is fixed to 80%, elapses during the course of stopping the engine


11


, the embodiment determines that the relative rotation phase of the intake camshaft


21


is in a state on the advanced side of the phase (predetermined advanced phase) corresponding to the start-up timing, and then sets the duty ratio D to “H±A”%. The invention is not limited to that embodiment. For example, when the actual amount of advancement θr exceeds the amount of advancement θ


1


by an amount corresponding to the aforementioned amount of phase fluctuation, it is possible to determine that the relative rotation phase of the intake camshaft


21


is in a state on the advanced side of the phase (predetermined advanced phase) corresponding to the start-up timing, and to set the duty ratio D to “H±A”%.




During the course of stopping the engine


11


, the embodiment starts stopping the engine


11


at the elapse of at least the time t following the output of the command to stop the engine


11


after the relative rotation phase of the intake camshaft


21


has changed to the advanced side of the phase (predetermined advanced state) corresponding to the start-up timing. The invention is not limited to that embodiment. For example, the stopping of the engine


11


may be started before the relative rotation phase of the intake camshaft reaches a state on the advanced side of the predetermined advanced state (before the time t elapses) after the command to stop the engine


11


has been output. The stopping of the engine


11


may also be started simultaneously with the output of the command to stop the engine


11


.




During the course of stopping the engine


11


, the embodiment sets and holds the duty ratio D to 80% during the time t so that the relative rotation phase of the intake camshaft


21


reaches a state that is shifted from the phase (predetermined advanced state) corresponding to the start-up timing to the advanced side by an amount corresponding to the amount of phase fluctuation. The invention is not limited to that embodiment. For example, it is also possible to set the duty ratio D to a value other than 80%, for example, to 100%, and to correspondingly change the time t.




As for the method for changing the relative rotation phase of the intake camshaft


21


to the advanced side, the above-described method in which the duty ratio D is fixed to 80%, 100% or the like for the time t may be replaced by a different method. For example, it is possible to adopt a method in which a target amount of advancement θt is set as the amount of advancement corresponding to a state in which the relative rotation phase is advanced from the predetermined advanced state by the amount of phase fluctuation, and the duty ratio D (control gain P) is decreased and increased so as to reduce the difference Δθ between the target amount of advancement θt and the actual amount of advancement θr, and thereby the relative rotation phase is changed to a state that is at an amount corresponding to the amount of phase fluctuation, to the advanced side of the predetermined advanced state. The adoption of the method in which the duty ratio D is fixed to a fixed value, for example, 80% or 100% , achieves an advantage of simplification of the setting of the duty ratio D. Furthermore, if as in the embodiment, the relative rotation phase is changed by continuing the state in which the duty ratio D is fixed to 80% or 100% for the time t, the relative rotation phase can be precisely changed as described above even if the actual amount of advancement θr is not accurate during the course of stopping the engine


11


.




During the course of stopping the engine


11


, the embodiment changes the relative rotation phase of the intake camshaft


21


to a state that is shifted from the phase (predetermined advanced state) corresponding to the start-up timing to the advanced side by the amount corresponding to the aforementioned amount of phase fluctuation, and then fixes the duty ratio D to “H±A”%. However, it is also possible to change the relative rotation phase of the intake camshaft


21


to a state that is further shifted to the advanced side and then set the duty ratio D to “HiA”%. In this case, when the duty ratio D is changed to 0% from “H±A”%, the relative rotation phase of the intake camshaft


21


changes in the direction of the retarded side to the phase corresponding to the start-up timing.




During the course of stopping the engine


11


, it is also possible to fix the duty ratio D to the hold duty ratio H, or to a fixed value of, for example, “50%”, instead of fixing the duty ratio D to the value “H±A”% determined from the hold duty ratio H. The duty ratio D may also be fixed to, for example, a value “50±A”% obtained by adding a predetermined constant A to or subtracting the constant A from the fixed value “50%”.




The fixation of the duty ratio D to a value (e.g., “H±A”%) that holds the relative rotation phase of the intake camshaft


21


may be performed during a predetermined period between the completion of the stopping of the engine


11


and the start of an autonomous operation of the engine


11


, as well as during the course of stopping the engine


11


.




During the course of stopping the engine


11


, the duty ratio D is set to the value (0%) that reduces the oil pressure in the timing advance-side hydraulic chambers


69


in the embodiment. It is determined whether to set the duty ratio D to 0% based on whether the engine revolution speed NE is less than predetermined value b in the embodiment. However, the determination as to whether to set the duty ratio D to 0% may instead be accomplished based on whether the oil pressure determined based on the detection signal from the oil pressure sensor


34


is less than a predetermined criterion corresponding to the predetermined value b.




With regard to the reduction of the oil pressure in the timing advance-side hydraulic chambers


69


as described above, it is not altogether necessary to set the duty ratio D to 0%, it is also possible to set the duty ratio D to a value that is less than 50%.




The setting of the duty ratio D to 0% or the like may be performed during a predetermined period between the completion of the stopping of the engine


11


and the start of an autonomous operation of the engine


11


, as well as during the course of stopping the engine


11


. For example, if during the predetermined period between the completion of the stopping of the engine


11


and the start of an autonomous operation of the engine


11


, the duty ratio D is fixed to a value (“H±A”%) that holds the relative rotation phase of the intake camshaft


21


, the duty ratio D may be subsequently set to 0% or the like.




It is also possible to design the lock mechanism


76


so as to perform a fixing operation similarly to the stopper mechanism


56


, and to omit the stopper mechanism


56


.




In the illustrated embodiment, the controller (the ECU


92


) is implemented as a programmed general purpose computer. It will be appreciated by those skilled in the art that the controller can be implemented using a single special purpose integrated circuit (e.g., ASIC) having a main or central processor section for overall, system-level control, and separate sections dedicated to performing various different specific computations, functions and other processes under control of the central processor section. The controller can be a plurality of separate dedicated or programmable integrated or other electronic circuits or devices (e.g., hardwired electronic or logic circuits such as discrete element circuits, or programmable logic devices such as PLDs, PLAs, PALs or the like). The controller can be implemented using a suitably programmed general purpose computer, e.g., a microprocessor, microcontroller or other processor device (CPU or MPU), either alone or in conjunction with one or more peripheral (e.g., integrated circuit) data and signal processing devices. In general, any device or assembly of devices on which a finite state machine capable of implementing the procedures described herein can be used as the controller. A distributed processing architecture can be used for maximum data/signal processing capability and speed.




While the invention has been described with reference to preferred embodiments thereof, it is to be understood that the invention is not limited to the preferred embodiments or constructions. To the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the preferred embodiments are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the invention.



Claims
  • 1. An internal combustion engine valve timing control apparatus comprising:a variable valve timing mechanism that varies a relative rotation phase of a camshaft with respect to a crankshaft of an internal combustion engine based on a fluid pressure in a timing advance-side hydraulic chamber and a fluid pressure in a timing retard-side hydraulic chamber with respect to at least a timing retarded side; a stopper that fixes the relative rotation phase of the camshaft at a predetermined advanced state that is between a most advanced state and a most retarded state and that is advanced from the most retarded state by a predetermined amount; a fluid pressure adjustor that adjusts the fluid pressure in the timing advance-side hydraulic chamber and the fluid pressure in the timing retard-side hydraulic chamber; and a controller that controls the fluid pressure adjustor so that the relative rotation phase of the camshaft becomes a state that is on an advanced side of the predetermined advanced state during a course of stopping the internal combustion engine, and then controls the fluid pressure adjustor to hold the relative rotation phase of the camshaft.
  • 2. An internal combustion engine valve timing control apparatus according to claim 1, wherein the controller sets a duty ratio of the fluid pressure adjustor to a constant value to cause the relative rotation phase of the camshaft to reach the state on the advanced side of the predetermined advanced state during the course of stopping the internal combustion engine.
  • 3. An internal combustion engine valve timing control apparatus according to claim 1, wherein the controller increases and decreases a duty ratio of the fluid pressure adjustor to cause the relative rotation phase of the camshaft to reach the state on the advanced side of the predetermined advanced state during the course of stopping the internal combustion engine, so that a difference between a present amount of advancement of the relative rotation phase and an amount of advancement of the predetermined advanced state decreases.
  • 4. An internal combustion engine valve timing control apparatus according to claim 1, wherein when controlling the fluid pressure adjustor so that the relative rotation phase of the camshaft reaches the state on the advanced side of the predetermined advanced state during the course of stopping the internal combustion engine, the controller controls the fluid pressure adjustor so that the relative rotation phase of the camshaft reaches a state that is shifted beyond the predetermined advanced state to the advanced side by at least an amount corresponding to an amount of fluctuation of the relative rotation phase caused by a torque fluctuation occurring when the camshaft rotates.
  • 5. An internal combustion engine valve timing control apparatus according to claim 1, wherein the controller sets a duty ratio of the fluid pressure adjustor to a constant value in order to hold the relative rotation phase of the camshaft.
  • 6. An internal combustion engine valve timing control apparatus according to claim 1, wherein the controller increases and decreases a duty ratio of the fluid pressure adjustor so that an actually measured value of the relative rotation phase of the camshaft becomes equal to a target value of the relative rotation phase during an operation of the internal combustion engine, and stores the duty ratio occurring when a difference between the actually measured value and the target value becomes equal to or less than a predetermined value, as a hold datum, and sets the duty ratio to the value that holds the relative rotation phase of the camshaft, to a value determined from the hold datum.
  • 7. An internal combustion engine valve timing control apparatus according to claim 1, further comprising a fluid ejector that ejects a fluid supplied to the timing advance-side hydraulic chamber and the timing retard-side hydraulic chamber, and wherein:the stopper operates so as to fix the relative rotation phase of the camshaft to the predetermined advanced state when the fluid pressure in the timing advance-side hydraulic chamber is equal to or less than a predetermined value, and when a pressure of a fluid ejected from the fluid ejector is equal to or less than a predetermined criterion value after the fluid pressure adjustor is controlled to hold the relative rotation phase of the camshaft, the controller controls the fluid pressure adjustor in such a manner that the fluid pressure in the timing advance-side hydraulic chamber decreases.
  • 8. An internal combustion engine valve timing control apparatus according to claim 7, further comprising an oil pressure detector provided at a downstream side of the fluid ejector device, wherein:the oil pressure detector detects the pressure of the fluid ejected from the fluid ejector; and when an oil pressure detected by the oil pressure detector is equal to or less than a predetermined value, the controller controls the fluid pressure adjustor so that the fluid pressure in the timing advance-side hydraulic chamber decreases.
  • 9. An internal combustion engine valve timing control apparatus according to claim 7, wherein:the fluid ejector ejects the fluid supplied to the timing advance-side hydraulic chamber and the timing retard-side hydraulic chamber in an amount determined in accordance with a revolution speed of the internal combustion engine; and when the revolution speed of the internal combustion engine is equal to or less than a predetermined value, the controller controls the fluid pressure adjustor so that the fluid pressure in the timing advance-side hydraulic chamber decreases.
  • 10. An internal combustion engine valve timing control apparatus according to claim 1, wherein:the controller controls the fluid pressure adjustor, for a first time period, such that the relative rotation phase of the camshaft becomes the state on the advanced side of the predetermined advanced state when a command to stop the internal combustion engine is output; and the valve timing control apparatus further comprises an engine stop initiator that initiates stopping of the internal combustion engine after the relative rotation phase of the camshaft becomes the state on the advanced side of the predetermined advanced state based on the control of the fluid pressure adjustor for the first time period.
  • 11. A method of controlling a valve timing control apparatus having a variable valve timing mechanism that varies a relative rotation phase of a camshaft with respect to a crankshaft of an internal combustion engine based on a fluid pressure in a timing advance-side hydraulic chamber and a fluid pressure in a timing retard-side hydraulic chamber, wherein the fluid pressure in the timing advance-side hydraulic chamber and the fluid pressure in the timing retard-side hydraulic chamber are adjusted by a fluid pressure adjustor, the control method comprising:a first step of controlling the fluid pressure adjustor so that the camshaft for adjusting at least one of an intake valve and an exhaust valve is set to a state that is advanced from a most retarded state by a predetermined amount, when a command to stop the internal combustion engine is output; a second step of controlling the fluid pressure adjustor to hold the relative rotation phase of the camshaft to a state that is on an advanced side of a predetermined advanced state that is between a most advanced state and the most retarded state, after the first step; and a third step of fixing the camshaft at the predetermined advanced state after the second step.
  • 12. A method according to claim 11, wherein in the first step, a duty ratio of the fluid pressure adjustor is controlled to a constant value.
  • 13. A method according to claim 11, wherein in the first step, a duty ratio of the fluid pressure adjustor is increased and decreased so that a difference between a present amount of advancement and an amount of advancement of the predetermined advanced state decreases.
  • 14. A method according to claim 11, wherein when the fluid pressure adjustor is controlled so that the relative rotation phase of the camshaft becomes the state on the advanced side of the predetermined advanced state during a course of stopping the internal combustion engine, during the first step, a duty ratio of the fluid pressure adjustor is set so that the relative rotation phase becomes the state that is shifted from the predetermined advanced state to the advanced side by at least an amount corresponding to an amount of fluctuation of the relative rotation phase caused by a torque fluctuation occurring when the camshaft rotates.
  • 15. A method according to claim 11, wherein the first step includes (a) a step of determining whether a predetermined time has elapsed after controlling the fluid pressure adjustor, and (b) a step of, when the predetermined time has elapsed, shifting to a step of holding the camshaft.
  • 16. A method according to claim 11, wherein in the second step, a duty ratio of the fluid pressure adjustor is maintained at a constant value.
  • 17. A method according to claim 11, further comprising (a) a step of increasing and decreasing a duty ratio of the fluid pressure adjustor so that an actually measured value of the relative rotation phase of the camshaft becomes equal to a target value of the relative rotation phase during an operation of the internal combustion engine, and (b) a step of storing, as a hold datum, the duty ratio occurring when a difference between the actually measured value and the target value becomes equal to or less than a predetermined value,wherein in the second step, the duty ratio is set to a value that is determined from the hold datum.
  • 18. A method according to claim 11, wherein the valve timing control apparatus further comprises a fluid ejector that ejects a fluid supplied to the timing advance-side hydraulic chamber and the timing retard-side hydraulic chamber, andin the third step, the fluid pressure adjustor is controlled so that the fluid pressure in the timing advance-side hydraulic chamber decreases, if the pressure of the fluid ejected by the fluid ejector is equal to or less than a predetermined criterion value.
  • 19. A method according to claim 18, wherein the valve timing control apparatus further comprises a pressure detector provided at a downstream side of the fluid ejector, the pressure detector detecting the pressure of the fluid, andin the third step, it is determined whether the pressure of the fluid is equal to or less than the predetermined criterion value based on the pressure detected by the pressure detector.
  • 20. A method according to claim 18, wherein the fluid ejector ejects the fluid supplied to the timing advance-side hydraulic chamber and the timing retard-side hydraulic chamber in an amount determined in accordance with a revolution speed of the internal combustion engine, andin the third step, it is determined whether the pressure of the fluid is equal to or less than the predetermined criterion value based on the revolution speed of the internal combustion engine.
  • 21. A method according to claim 11, wherein:the first step is started after the command to stop the internal combustion engine is output; and when the relative rotation phase of the camshaft is the state that is on the advanced side of the predetermined advanced state after the command to stop is output, the internal combustion engine starts to be stopped.
  • 22. An internal combustion engine valve timing control apparatus comprising:a variable valve timing mechanism that varies a relative rotation phase of a camshaft with respect to a crankshaft of an internal combustion engine based on a fluid pressure in a timing advance-side hydraulic chamber and a fluid pressure in a timing retard-side hydraulic chamber; fixing means for fixing the relative rotation phase of the camshaft at a predetermined advanced state that is between a most advanced state and a most retarded state and that is advanced from the most retarded state by a predetermined amount, with respect to at least a timing retarded side; fluid pressure adjusting means for adjusting the fluid pressure in the timing advance-side hydraulic chamber and the fluid pressure in the timing retard-side hydraulic chamber; and control means for, during a first time period until the relative rotation phase of the camshaft becomes a state that is on an advanced side of the predetermined advanced state during a course of stopping the internal combustion engine, controlling the fluid pressure adjusting means such that the relative rotation phase of the camshaft becomes the state on the advanced side of the predetermined advanced state, and then, after the first time period, controlling the fluid pressure adjusting means for a second time period to hold the relative rotation phase of the camshaft.
Priority Claims (1)
Number Date Country Kind
2000-231174 Jul 2000 JP
US Referenced Citations (6)
Number Name Date Kind
5738056 Mikame et al. Apr 1998 A
5816204 Moriya et al. Oct 1998 A
5870983 Sato et al. Feb 1999 A
5924395 Moriya et al. Jul 1999 A
6039016 Noguchi Mar 2000 A
6302072 Sekiya et al. Oct 2001 B1
Foreign Referenced Citations (8)
Number Date Country
0 845 584 Jun 1998 EP
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1 008 729 Jun 2000 EP
A 11-62521 Mar 1999 JP
A 11-182214 Jul 1999 JP
A 11-210424 Aug 1999 JP
A 11-241608 Sep 1999 JP
A 2000-170509 Jun 2000 JP
Non-Patent Literature Citations (1)
Entry
U.S. patent application Ser. No. 09/431,924, filed Nov. 2, 1999.