The present invention relates to a valve timing control apparatus used for controlling opening/closing timing of an exhaust valve or an intake value in a valve operated device of an internal combustion engine.
Conventionally, as an example of a valve timing control apparatus, there is disclosed an apparatus including a rotation transmitting member rotatably mounted on a valve opening/closing rotational shaft to be rotatable relative thereto over a predetermined range and receiving a rotational drive force from a crank pulley, a vane mounted on a rotational shaft comprised of a cam shaft and an inner rotor provided integrally therewith, a fluid pressure chamber formed between the rotational shaft and the rotation transmitting member and divided into an advanced angle chamber and a retarded angle chamber, a first fluid passageway for feeding/discharging fluid to/from the advanced angle chamber, a second fluid passageway for feeding/discharging fluid to/from the retarded angle chamber, a retracting hole formed in the rotation transmitting member for receiving therein a lock pin urged toward the rotational shaft, a receiving hole formed in the rotational shaft for receiving the head of the lock pin when the rotational shaft and the rotation transmitting member come into a predetermined phase synchronization or registry with each other, and a third fluid passageway for feeding/discharging fluid to/from this receiving hole (see e.g. Patent Document 1).
The invention described in Patent Document 1 provides a first switching valve for controlling feeding/discharging of the fluid to/from the first fluid passageway and the second fluid passageway and a second switching valve for controlling feeding/discharging of the fluid to/from the third fluid passageway, so that the feeding/discharging of the fluid to/from the third fluid passageway may take place independently of the feeding/discharging of the fluid to/from the first and second fluid passageways.
However, with such valve timing control apparatus as above, torque variation which the cam shaft receives from the intake valve or the exhaust valve when this intake or exhaust valve is driven to be opened or closed is transmitted to the vane, which results in application of torque variation alternately to the inner rotor to the retarded angle side and to the advanced angle side, relative to the outer rotor.
For instance, let us suppose a case when fluid is fed to the advanced angle chamber to vary the phase of the cam shaft relative to the crank shaft from the retarded angle side to a target phase on the advanced angle side. In this case, if the inner rotor is exposed to torque variation to the retarded angle side, this torque variation results in displacement of the inner rotor to the direction for decreasing the volume of the advanced angle chamber. As a result, the fluid inside the advanced angle chamber is subject to an outflowing force from this advanced angle chamber. Conversely, if the inner rotor is exposed to torque variation to the advanced angle side, this torque variation results in displacement of the inner rotor to the direction for increasing the volume of the advanced angle chamber. As a result, the advanced angle chamber generates a force to draw in the fluid. Pulsating displacements due to such torque variations described above will occur conspicuously in particular when the pressure of the fluid fed from the pump is low. And, this phenomenon occurs also in the course of switchover of the phase of the cam shaft relative to the crank shaft to a target phase on the retarded angle side from the advanced angle side.
If the pulsating pressure of fluid due to torque variation of the cam is applied to the locking mechanism from the advanced angle chamber and/or the retarded angle chamber through the first fluid passageway and/or the second fluid passageway, the first switching valve, the second switching valve and the third fluid passageway, a pressure drop due to the pulsating pressure may lower a lock released state maintaining pressure of the lock mechanism, as a result of which the locking mechanism may be brought into its locking state inadvertently.
In the case of a valve timing control apparatus of the so-called “intermediate locking type” configured such that the relative phase between the rotational shaft and the rotation transmitting member is locked at an intermediate phase between the most advanced angle phase and the most retarded angle phase, a lock pin provided as a restricting member for the locking mechanism pivots about the outer periphery of a receiving hole while this lock pin is being accommodated within a retracting hole. Under this condition, if there occurs pulsation in the fluid pressure used for holding the lock pin in the receiving hole, the pressure pulsation will cause repeated exit and entry (retraction) of the pin from/into the retracting hole. As a result, the lock pin may accidentally enter the receiving hole, thus providing a locked state.
The object of the present invention is to provide a valve timing control apparatus capable of avoiding inadvertent realization of a locked state by effectively preventing pulsating pressure of fluid generated in association with torque variation of a cam shaft from having any effect on a fluid passageway for lock releasing, thereby to restrict occurrence of inadvertent realization of the locked state during driving of the internal combustion engine.
According to the first characterizing feature of a valve timing control apparatus, the apparatus comprises:
an inner rotor rotatable in unison with a valve opening/closing rotational shaft of an internal combustion engine;
an outer rotor mounted to be rotatable relative to said inner rotor over a predetermined range and rotatable by a force transmitted thereto from a crank shaft of the internal combustion engine;
a fluid pressure chamber formed between said inner rotor and said outer rotor and divided by a partitioning portion into an advanced angle chamber and a retarded angle chamber;
a first fluid passageway for feeding/discharging fluid to/from said advanced angle chamber;
a second fluid passageway for feeding/discharging fluid to/from said retarded angle chamber;
a locking mechanism capable of locking relative rotation between said inner rotor and said outer rotor;
a third fluid passageway for feeding fluid to said locking mechanism to cause this locking mechanism to release its locking state and discharging fluid from said locking mechanism to cause this locking mechanism to provide the locking state;
a first switching valve for controlling the feeding/discharging of the fluid to/from said first fluid passageway and said second fluid passageway;
a second switching valve for controlling the feeding/discharging of the fluid to/from said third fluid passageway;
a pump for feeding fluid to said first switching valve and said second switching valve; and
a check valve for inhibiting communication of the fluid from said first switching valve to said second switching valve and allowing communication of the fluid from said second switching valve to said first switching valve.
With the characterizing feature described above, there is provided a check valve that inhibits communication of the fluid from the first switching valve to the second switching valve and allows communication of the fluid from the second switching valve to the first switching valve. Therefore, it is possible to prevent pulsating pressure that occurs in association with torque variation in the rotational shaft from being transmitted from the first switching valve to the second switching valve. Hence, stable fluid free from the influence of the pulsating pressure can be fed from the second switching valve to the third fluid passageway. As a result, the locking mechanism can effectively maintain its lock-released state by this stable fluid pressure and the inadvertent locking of the mechanism can be avoided.
According to the second characterizing feature, the fluid fed from said pump can be fed to said first switching valve with bypassing said second switching valve and can be fed to said second switching valve with bypassing said first switching valve.
With the characterizing feature described above, passage resistance of the first switching valve and the passage resistance of the second switching valve do not affect each other. Hence, controlling operation of rotational phase and controlling operations of the locking mechanism can be effected more speedily.
According to the third characterizing feature, the fluid fed from said pump can be fed to said first switching valve through said check valve and can be fed to said second switching valve with bypassing said check valve.
With the characterizing feature described above, since the check valve is interposed between the pump and the first switching valve, it is possible to prevent pulsating pressure of the fluid occurring due to torque variation in the rotational shaft from being transmitted to the pump. Therefore, the pulsating pressure will not affect the second switching valve via the pump. As a result, the locking mechanism can effectively maintain its lock-released state by this even more stable fluid pressure.
According to the fourth characterizing feature of the invention, the apparatus further comprises:
a first connecting passageway for connecting said pump to said first switching valve; and
a second connecting passageway for connecting a branching point of said first connecting passageway to said second switching valve;
wherein said check valve is disposed between said branching point and said first switching valve.
With the characterizing feature described above, passage resistance of the first switching valve and the passage resistance of the second switching valve do not affect each other. Hence, controlling operation of rotational phase and controlling operations of the locking mechanism can be effected more speedily. At the same time, the pulsating pressure does not affect the second switching valve via the pump. As a result, the locking mechanism can effectively maintain its lock-released state by this even more stable fluid pressure.
According to the fifth characterizing feature of the present invention, an aperture area of said check valve when the fluid is being fed from said pump to said first switching valve is greater than a passageway aperture area of said first connecting passageway.
Normally, presence of a check valve within a passageway in which fluid flows provides a passageway resistance, so that an amount of fluid needed for relative rotational movement between the inner rotor and the outer rotor may not be fed speedily to the fluid pressure chamber. With the inventive feature described above, since the aperture area of the check valve when the fluid is being fed from the pump to the first switching valve is greater than a passageway aperture area of the first connecting passageway, the presence of the check valve does not hinder speedy supply of the fluid to the fluid pressure chamber.
According to the sixth characterizing feature of the present invention, the passageway aperture area of said first connecting passageway is greater than the passageway aperture area of said second connecting passageway.
At the time of a normal advanced/retarded angle control operation, the locking mechanism is maintained under its lock-released state, so the second connecting passageway is maintained under its fluid flowing state. On the other hand, there occurs constant and frequent change in the fluid flowing condition in the first connecting passageway since this first connecting passageway is used for switching over between the advanced angle control and the retarded angle control. Therefore, there exists higher need to supply fluid to the first connecting passageway more readily than to the second connecting passageway. With the characterizing feature described above, since the passageway aperture area of the first connecting passageway is made greater than the passageway aperture area of the second connecting passageway, fluid can be fed more readily to the first connecting passageway, so that the advanced angle control and the retarded angle control can be effected speedily.
Next, embodiments of the present invention will be described with reference to the accompanying drawings. A valve timing control apparatus of the invention shown in
The cam shaft 10 includes a cam (not shown) which per se is well known, for opening/closing an intake valve (not shown) or an exhaust valve (not shown). As shown in
The first switching valve 100 is controlled for its switching operations by a controller (not shown). Under the condition shown in
Therefore, under the advanced angle position state described above, an amount of oil is fed from the oil pump 120 via the check valve 140 to the advanced angle passageway 11 and also an amount of oil is discharged from the retarded angle passageway 12 to the oil pan 130. On the other hand, under a state of retarded angle position, an amount of oil is fed from the oil pump 120 via the check valve 140 to the retarded angle passageway 12 and also an amount of oil is discharged from the advanced angle passageway 11 to the oil pan 130.
The second switching valve 110 is controlled for its switching operations by the controller (not shown). Under the condition shown in
The inner rotor 30 is fixedly and integrally attached to the cam shaft 10 by the bolt 16 and includes vane grooves 31 for allowing attachment of the four respective vanes 50 along the radial direction. Further, the inner rotor 30 includes also a receiving groove 32, a connecting passageway 33 connecting the bottom of the receiving groove 32 to the pilot passageway 13, a connecting passageway 34 connecting an advanced angle chamber R1 sectioned by each vane 50 and the advanced angle passageway 11 and a connecting passageway 37 connecting a retarded angle chamber R2 sectioned by each vane 50 and the retarded angle passageway 12. Incidentally, each vane 50 is urged in the radially outward direction by means of a spring 51 mounted on the bottom of the vane groove 31. The receiving groove 32 is a groove for receiving a head of the lock plate 60a, 60b by a predetermined engagement amount under the condition shown in
The outer rotor 40 is assembled to the outer periphery of the inner rotor 30 to be rotatable relative thereto over a predetermined range. And, on opposed sides of the outer rotor 40, a front plate 41 and a rear plate 42 are integrally fastened by means of a bolt 43. Further, in the outer rotor 40, there are formed, by the inner rotor 30, a plurality of operational chambers R0 each of which accommodates the vane 50 corresponding thereto and which is divided into an advanced angle chamber R1 and a retarded angle chamber R2. Still further, in the outer rotor 40 along its radial direction, there are formed retracting grooves 46a, 46b for accommodating the lock plates 60a, 60b and springs 61a, 61b for urging these plates 60a, 60b toward the inner rotor 30.
The lock plates 60a, 60b are engaged in the retracting grooves 46a, 46b to be movable along the radial direction of the outer rotor 40 and are urged by the springs 61a, 61b toward the inner rotor 30. The springs 61a, 61b are compression springs interposed between the lock plates 60a, 60b and retainers 62a, 62b and these retainers 62a, 62b are fixedly assembled to the outer rotor 40.
Next, operations of the valve timing control apparatus having the above-described construction of the instant embodiment will be described. At the time of startup of the internal combustion engine, the engine is started up under the condition shown in
After the startup of the internal combustion engine, once the second switching valve 110 is energized by a signal from a controller (not shown), as shown in
Further, under the condition shown in
Further, under the most advanced angle condition shown in
During driving of the internal combustion engine, in accordance with the operational conditions of the internal combustion engine, the valve opening/closing timing is controlled to an optimal phase as shuttling between the most advanced angle state and the most retarded angle state. In this, in the case of transition from the most advanced angle state shown in
In the instant embodiment, in the connecting passageway between the first switching valve 100 for controlling feeding/discharging of oil to/from the advanced angle passageway 11 and the retarded angle passageway 13 and the oil pump 120 for discharging oil, there is incorporated the check valve 140 which allows communication of oil to the first switching valve 100 and inhibits (checks) communication of oil to the oil pump 120. And, the second switching valve 110 for controlling feeding/discharging of oil to/from the pilot passageway 13 is connected to the oil pump 120 via the second connecting passageway 84 branched from a branching point 83 of the first connecting passageway 82 connecting between the oil pump 120 and the check valve 140. Therefore, by the check valve 140, pulsating pressure of oil that occurs due to torque variation in the cam shaft 10 can be prevented from being transmitted from the first switching valve 100 to the oil pump 120. Further, since the second switching valve 110 is supplied with oil through the second connecting passageway 84 branched from the first connecting passageway 82 connecting between the oil pump 120 and the check valve 140, the second switching valve 110 is free from any effect of the pulsating pressure of oil that occurs due to torque variation in the cam shaft 10. So that, the oil can be supplied in a stable manner from this second switching valve 110 to the pilot passageway 13. As a result, the stable oil can be supplied to the receiving groove 32, so that the condition of the lock plates 60a, 60b being accommodated within the retracting grooves 46a, 46b can be maintained, thereby to prevent occurrence of inadvertent locking.
In order to reduce the effect of passageway resistance due to the presence of the check valve 140 so as to allow speedy supply of oil to the operational chamber R0 for achieving smooth advanced/retarded angle control operations, it is preferred that the aperture area of the check valve 140 be greater than the passageway aperture area of the first connecting passageway 82. Further, for preferential supply of oil to the operational chamber R0 during the advanced/retarded angle control operations, it is preferred that the passageway aperture area of the first connecting passageway 82 be greater than the passageway aperture area of the second connecting passageway 84.
Incidentally, in the foregoing description of the embodiment, there has been described the case of the predetermined phase being an intermediate phase between the most advanced angle phase and the most retarded angle phase suitable for startup of the internal combustion engine. However, the invention is not limited thereto. Instead, the “predetermined phase” can be the most retarded angle phase or the most advanced angle phase, as a matter of course.
The present invention is applicable to a valve timing control apparatus used for controlling opening/closing timing of an exhaust valve or an intake value in a valving device of an internal combustion engine.
Number | Date | Country | Kind |
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2009-074114 | Mar 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/052267 | 2/16/2010 | WO | 00 | 3/14/2011 |