This disclosure generally relates to a variable valve timing control apparatus.
According to the variable valve timing control apparatus, a rotational phase of a driven side rotation member relative to a driving side rotation member can be varied towards an advancing angle side by draining a fluid in a retarded angle chamber while incrementing a volume of an advanced angle chamber by a pressurized fluid supplied to an advanced angle fluid passage, and the rotational phase can be varied towards a retarded angle side by draining the fluid in the advanced angle chamber while incrementing a volume of the retarded angle chamber by the pressurized fluid supplied to a retarded angle fluid passage. Further, for example, the rotational phase of the driven side rotation member relative to the driving side rotation member can be locked at an intermediate phase between a most retarded angle phase and a most advanced angle phase so that an opening and closing timing of an intake valve or an exhaust valve is assumed to be an optimum timing for starting an engine.
JP2010-223172A discloses a variable valve timing control apparatus in which three fluid passages each supplying a pressurized fluid to an advanced angle fluid passage, a retarded angle fluid passage, and a lock fluid passage provided at a driven side rotation member are open to a fixed peripheral surface of a fixed member sliding relative to a rotational peripheral surface of the driven side rotation member. In a case where the pressurized fluid supplied from the fluid passages leaks via a sliding surface between the rotational peripheral surface and the fixed peripheral surface, there is a possibility that a switching operation of a lock member and a change in a valve opening-closing timing cannot be performed at an appropriate timing. Accordingly, it is necessary to machine process the rotational peripheral surface and the fixed peripheral surface with high precision so as not to cause leakages of the fluid via the sliding surface, which is likely to increase manufacturing costs.
JP3986331B discloses a variable valve timing control apparatus which includes an advanced angle fluid passage and a retarded angle fluid passage provided at a driven side rotation member and two fluid passages each supplying a pressurized fluid to the advanced angle fluid passage and the retarded angle fluid passage. The advanced angle fluid passage and the retarded angle fluid passage are in communication with two fluid passages each supplying the pressurized fluid to the advanced angle fluid passage and the retarded angle fluid passage, respectively, via a communication portion for retarded angle and a communication portion for advanced angle, respectively, which are formed annularly by dividing a void between the rotational peripheral surface of the driven side rotation member and the fixed peripheral surface of the fixed member by means of seal rings. Thus, leakages of the fluid provided between the rotational peripheral surface and the fixed peripheral surface can be prevented by the seal ring without machining the rotational peripheral surface and the fixed peripheral surface with high precision, that is, while adopting a structure which is unlikely to increase manufacturing costs.
Here, it is considered to establish a communication between each of the advanced angle fluid passage, the retarded angle fluid passage, and the lock fluid passage and each of three fluid passages for supplying the pressurized fluid to the advanced angle fluid passage, the retarded angle fluid passage, and the lock fluid passage, respectively, via a communication passage for advanced angle, a communication passage for retarded angle, and a communication passage for lock which are formed by annularly dividing a void provided between a rotational peripheral surface and a fixed peripheral surface by means of seal rings for the variable valve timing control apparatus disclosed in JP2010-223172A in order to perform the switching operation of the lock member and to change in the valve opening-closing timing at appropriate timing while adopting a structure which is unlikely to increase manufacturing costs.
However, for example, provided that the communication portion for lock is positioned between the communication portion for advanced angle and the communication portion for retarded angle, the sealing dividing, or defining the communication portion for lock and the communication portion for advanced angle, and the seal ring dividing, or defining the communication portion for lock and the communication portion for retarded angle may be deformed and damaged.
That is, when the pressurized fluid is supplied to the advanced angle fluid passage or the retarded angle fluid passage in a state where the pressurized fluid is not supplied to the lock fluid passage, the seal ring is urged to displace towards the communication portion for lock by a fluid pressure in the communication portion for advanced angle or in the communication portion for retarded angle. Further, when the pressurized fluid is supplied to the lock fluid passage in a state where the pressurized fluid is not supplied to the advanced angle fluid passage and the retarded angle fluid passage, the seal ring is urged to displace towards the communication portion for advanced angle or the communication portion for retarded angle by the fluid pressure in the communication portion for lock. Still further, even when the pressurized fluid is simultaneously supplied to the advanced angle fluid passage or the retarded angle fluid passage, and to the lock fluid passage by a common fluid pump, there is a case that fluid pressure level between the communication portion for advanced angle or the communication portion for the retarded angle and the communication portion for lock slightly differ from each another due to differences in pressure loss, and the seal ring is urged to displace towards the communication portion for advanced angle or the communication portion for retarded angle, or towards the communication portion for lock in response to the pressure difference therebetween.
Because flexural rigidity of the seal ring in a rotational axis direction is not necessarily even because of slight dispersion of machining precision and an accuracy of dimension along a circumferential direction of the seal ring, the displacement of the seal ring is assumed to be uneven in the circumferential direction, and may be increased within a particular range in the circumferential direction. Because the supply of the pressurized fluid to the advanced angle fluid passage or the retarded angle fluid passage and the supply of the pressurized fluid to the lock fluid passage are repeated as necessity arises, the seal ring may eventually be damaged by fatigue because of deformation.
A variable valve timing control apparatus disclosed here includes a driving side rotation member synchronously rotating with a crankshaft of an internal combustion engine, a driven side rotation member positioned to be coaxially rotatable relative to the driving side rotation member about a common rotational axis, synchronously rotating with a camshaft for opening and closing a valve of the internal combustion engine, and including a rotation peripheral surface, a fluid pressure chamber formed between the driving side rotation member and the driven side rotation member, an advanced angle chamber and a retarded angle chamber formed by dividing the fluid pressure chamber by a dividing portion provided at least one of the driving side rotation member and the driven side rotation member, a phase control portion for controlling a rotational phase of the driven side rotation member relative to the driving side rotation member by supplying a pressurized fluid to the advanced angle chamber or to the retarded angle chamber, an intermediate lock mechanism including a lock fluid passage allowing an inflow of the pressurized fluid and a lock member allowing a switching of a locked state where the rotational phase of the driven side rotation member is locked at an intermediate phase between a most retarded angle phase and a most advanced angle phase and an unlocked state where the locked state is released by a fluid pressure of the pressurized fluid flowing in from the lock fluid passage, the driven side rotation member including an advanced angle fluid passage, which is in communication with the advanced angle chamber, a retarded angle chamber, which is in communication with the retarded angle chamber, and the lock fluid passage, a fixed member formed with a fixed peripheral surface facing the rotation peripheral surface of the driven side rotation member in a standstill state, positioned coaxially to an axis of the driven side rotation member, and including a plurality of fluid passages opening to the fixed peripheral surface to allow a supply of the pressurized fluid to an advanced angle fluid passage, a retarded angle fluid passage, and a lock fluid passage, plural seal rings each formed in an annular shape and positioned between the rotation peripheral surface of the driven side rotation member and the fixed peripheral surface of the fixed member, the seal rings positioned spaced apart from each other by a predetermined distance, the advanced angle fluid passage, the retarded angle fluid passage, and the lock fluid passage are in communication with the corresponding fluid passages via a communication portion for advanced angle, a communication portion for retarded angle, and a communication portion for lock formed by annularly defining a void between the rotation peripheral surface and the fixed peripheral surface by the corresponding seal rings, respectively. The seal ring sandwiched between two of the communication portion for advanced angle, the communication portion for retarded angle, and the communication portion for lock in a direction of the rotational axis among the plural seal rings includes a communication passage which establishes constant communication between both sides thereof in association with the direction of the rotational axis when temperature of the pressurized fluid is within a temperature range which allows a control of the rotational phase of the driven side rotation member.
Embodiments of a variable valve timing control apparatus disclosed here will be explained with reference to Figures.
As shown in
The inner rotor 5 is integrally mounted to an end portion of the camshaft 8 including a cam (not shown) for controlling an opening and closing of an intake valve or an exhaust valve of the engine. The inner rotor 5 is formed with a recessed portion 14 which includes an inner peripheral surface 14a formed in a cylindrical configuration to be coaxial to the rotational axis X. The inner rotor 5 and the camshaft 8 are integrally fixed by screwing a bolt 13 into a female screw hole 12 formed at a bottom surface of the recessed portion 14. The camshaft 8 is rotatably assembled to a cylinder head (not shown) of the engine.
The outer rotor 3 is integrally assembled with the front plate 4 to be rotatable relative to the inner rotor 5 within a predetermined angular range. A sprocket portion 11 is provided at an outer periphery of the outer rotor 3 coaxially with the outer rotor 3. A power transmission member E2, for example, a timing chain or a timing belt is wound around and spanning the sprocket portion 11 and a gear (not shown) mounted to the crankshaft E1.
Upon the rotational actuation of the crankshaft E1, a rotational force, or a torque is transmitted to the sprocket portion 11 via a power transmission member E2 to rotate the outer rotor 3. When the camshaft 8 is rotated by a driven rotation of the inner rotor 5 in accordance with the rotational actuation of the outer rotor 3, the cam provided at the camshaft 8 pushes the intake valve or the exhaust valve downward to open.
As illustrated in
A groove is formed on the outer peripheral portion of the inner rotor 5 at a portion facing each of the fluid pressure chambers 6, and a vane 7 serving as a dividing portion is provided in each of the grooves. The fluid pressure chamber 6 is divided into an advanced angle chamber 6a and a retarded angle chamber 6b positioned in a front-rear arrangement in the circumferential direction (arrowed directions S1, S2 in
The inner rotor 5 is formed with an advanced angle fluid passage 17 for establishing a communication between the recessed portion 14 and the advanced angle chamber 6a, and a retarded angle fluid passage 18 for establishing a communication between the recessed portion 14 and the retarded angle chamber 6b.
By supplying operation oil serving as a pressurized fluid outputted from a pump P to the advanced angle chamber 6a or to the retarded angle chamber 6b, a relative rotational phase of the inner rotor 5 relative to the outer rotor 3 is displaced towards an advanced angle direction S1 or towards a retarded angle direction S2. The direction of the advanced angle direction S1 shows a direction indicated with an arrow S1 and the retarded angle direction S2 shows a direction indicated with an arrow S2 shown in
When the operation oil is supplied to the advanced angle chamber 6a, the operation oil of the retarded angle chamber 6b internal combustion engine is drained while incrementing the volume of the advanced angle chamber 6a to displace the relative rotational phase towards the advanced angle direction S1 On the other hand, when the operation oil is supplied to the retarded angle chamber 6b, the operation oil in the advanced angle chamber 6a is drained while incrementing the volume of the retarded angle chamber 6b to displace the relative rotational phase towards the retarded angle direction S2. An angular range in which the relative rotational phase is displaceable corresponds to a range in which the vane 7 is displaceable inside the fluid pressure chamber 6, and corresponds to an angular range between a most advanced angle phase at which the volume of the retarded angle chamber 6b is maximized and a most advanced angle phase at which the volume of the advanced angle chamber 6a is maximized.
A fluid control valve mechanism A configures a phase control portion for controlling the relative rotational phase of the inner rotor 5 relative to the outer rotor 3 by supplying the operation oil to the advanced angle chamber 6a or to the retarded angle chamber 6b. The fluid control valve mechanism A includes a fluid control valve portion 2. In response to an operation of the fluid control valve portion 2, the supply of the operation oil to the advanced angle chamber 6a or to the retarded angle chamber 6b or the draining of the operation oil from the advanced angle chamber 6a or from the retarded angle chamber 6b is selectively controlled.
The fluid control valve mechanism A integrally includes a housing 23 provided at the fluid control valve portion 2 and a fixed member 23b formed in a cylindrical shape and coaxially positioned in the recessed portion 14 of the inner rotor 5 to be relatively rotatable. The fixed member 23b is formed with a fixed outer peripheral surface 10 coaxially facing the inner peripheral surface 14a of the recessed portion 14 which corresponds to a rotation peripheral surface of the inner rotor 5 in a standstill state. The fixed member 23b is fixed to, for example, a front cover of the engine E via the housing 23.
As shown in
A compression spring 26 for biasing the spool 25 towards an opening of the hollow portion 24 is mounted between the spool 25 and a bottom surface of the hollow portion 24. The solenoid 21 provided with a rod 22 for reciprocating the spool 25 in an axial direction of the spool 25 is mounted to an end portion of an opening of the first spool housing portion 23a.
When electrifying the solenoid 21, the rod 22 is moved to protrude to push a bottom portion of the spool 25, and the spool 25 is moved downwardly in
The advanced angle fluid passage 17, the retarded angle fluid passage 18, and a lock fluid passage 95 described hereinafter are open to the inner peripheral surface 14a of the recessed portion 14. The fixed member 23b includes an advanced angle side fluid passage 42, a retarded angle side fluid passage 43, and a passage 99 for lock operation described hereinafter which serve as plural fluid passages (a plurality of fluid passages) for supplying the operation oil to the advanced angle fluid passage 17, the retarded angle fluid passage 18, and the lock fluid passage 95, respectively. The advanced angle side fluid passage 42, the retarded angle side fluid passage 43, and the passage 99 for lock operation are open to the fixed outer peripheral surface 10.
That is, an outer peripheral groove 31 for advanced angle, an outer peripheral groove 32 for retarded angle, and an outer peripheral groove 96 for lock operation each of which are formed in an annular shape are formed on the fixed outer peripheral surface 10 over the entire circumstance to be in parallel to one another, and the outer peripheral groove 96 for lock operation is positioned between the outer peripheral groove 31 for advanced angle and the outer peripheral groove 32 for retarded angle. The advanced angle side fluid passage 42 opens to a groove bottom surface of the outer peripheral groove 31 for advanced angle, the retarded angle side fluid passage 43 opens to a groove bottom surface of the outer peripheral groove 32 for retarded angle, and the passage 99 for lock operation opens to a groove bottom surface of the outer peripheral groove 96.
Two seal rings 16a, 16b made of resin, or made of rubber and dividing, or defining the adjacent outer peripheral grooves 31, 96, 32, and a seal ring 16c dividing, or defining the outer peripheral groove 32 and an outside of the apparatus are mounted between the inner peripheral surface 14a of the recessed portion 14 and the fixed outer peripheral surface 10. Each of the seal rings 16a to 16c is attached to an annular groove 10a formed on the fixed outer peripheral surface 10. The advanced angle fluid passage 17, the retarded angle fluid passage 18, and the lock fluid passage 95 which are open to the inner peripheral surface 14a of the recessed portion 14 are in communication with corresponding fluid passages 42, 99, 43, respectively, via a communication portion 19a for advanced angle, a communication portion 19c for retarded angle, and a communication portion 19b for lock positioned between the communication portion 19a for advanced angle side and the communication portion 19c for retarded angle which are divided, or defined by three seal rings 16a to 16c. Particularly, the advanced angle fluid passage 17 is communicated with the advanced angle side fluid passage 42 via the communication portion 19a for advanced angle, the lock fluid passage 95 is communicated with the fluid passage 99 for lock operation via the communication portion 19b for lock, and the retarded angle fluid passage 18 is communicated with the retarded angle side fluid passage 43 via the communication passage 91c for retarded angle.
As illustrated in
The seal rings 16a, 16b are formed in a C-shape in a planar view and are formed to have a quadrilateral shape in cross section. Each of the seal rings 16a, 16b includes a pair of end surfaces 33 which faces each other to selectively contact each other, that is, to contact each other or separate from each other at a portion in a circumferential direction from a direction orthogonal to the rotational axis X. As shown in
Each of the seal rings 16a, 16b is fitted into the annular groove 10a in a manner that the radial direction end surfaces 33a at the ring inner peripheral side tightly contact each other, the radial direction end surfaces 33b at the ring outer peripheral side are slightly separated from each other in the circumferential direction, and the circumferential direction end surfaces 33c tightly contact each other to provide the communication passage 20 formed by a clearance between the radial direction end surfaces 33b at the ring outer peripheral side. Alternatively, in addition to the communication passage 20 formed by the clearance between the radial direction end surfaces 33b of the ring outer peripheral side, a communication passage may be formed by a clearance between the radial direction end surfaces 33a at the ring inner peripheral side by mounting the seal ring 16a, 16b so that the radial direction end surfaces 33a at the ring inner peripheral side are slightly separated from each other in the circumferential direction.
Thus, in the temperature range of the operation oil which allows a control for the rotational phase by the actuation of the variable valve timing control apparatus, for example, in the temperature range from 60° C. to 120° C., the operation oil in one of the communication portion 19a for advanced angle, the communication portion 19c for retarded angle, and the communication portion 19b for lock is relieved to the adjoining communication portion via the communication passage 20 to reduce a pressure difference between the communication portion 19a for advanced angle or the communication portion 19c for retarded angle, and the communication portion 19b for lock, and thus the displacement of the seal rings 16a, 16b towards the communication portion 19a for advanced angle and the communication portion 19c for retarded angle, respectively, or towards the communication portion 19b for lock can be reduced.
As shown in
Annular outer peripheral grooves 53a, 53b for draining and an outer peripheral groove 54 for supplying are formed over the entire circumference of the outer peripheral surface of the spool 25. The outer peripheral grooves 53a, 53b for draining are in communication with the hollow portion 25a of the spool 25 via through holes 55a, 55b, respectively.
As shown in
As shown in
An intermediate lock mechanism 9 includes a lock housing portion 91a, 91b, a lock member 92a, 92b, the recessed portion 93 for locking which is in communication with the lock fluid passage 95, and a spring 94a, 94b. The lock housing portions 91a, 91b are formed on the outer rotor 3. The lock fluid passage 95 and the recessed portion 93 for locking are formed on the inner rotor 5. The lock member 92a, 92b is displaceable between the locked state where the lock member 92a, 92b moves into the recessed portion 93 for locking to lock the rotation of the inner rotor 5 relative to the outer rotor 3 and the unlocked state where the lock member 92a, 92b moves into the lock housing portion 91a, 91b from the recessed portion 93 for locking. The lock member 92a, 92b is normally biased to protrude towards the recessed portion 93 for locking by the spring 94a, 84b provided at the lock housing portion 91a, 91b.
[Operation of variable valve timing control apparatus] As shown in
On the other hand, in case of displacing the relative rotational phase in the retarded angle direction S2 by supplying the operation oil to the retarded angle chamber 6b, the solenoid 21 of the fluid control valve portion 2 is electrified. In those circumstances, the spool 25 is pushed to move downwardly by the rod 22 of the solenoid 21. Upon supplying the operation oil from the pump P to the supply side fluid passage 47 in the energized state, the operation oil is sent to the retarded angle chamber 6b with pressure from the pump P via the supply side fluid passage 47, the outer peripheral groove 54 for supplying, the retarded angle side fluid passage 43, the communication portion 19c for retarded angle, and the retarded angle fluid passage 18. In those circumstances, the vane 7 relatively moves in the retarded angle direction S2 to drain the operation fluid in each of the advanced angle chambers 6a. The operation fluid is drained to the outside from each of the advanced angle chambers 6a via the advanced angle fluid passage 17, the communication portion 19a for advanced angle, the advanced angle side fluid passage 42, the outer peripheral groove 53b for draining, the through hole 55b, and a draining fluid passage (not shown).
The intermediate lock mechanism 9 is switched to the locked state where the lock member 92a, 92b enters the recessed portion 93 for lock to lock the relative rotational phase of the inner rotor 5 relative to the outer rotor 3 at the intermediate phase. When the engine is activated, the operation oil is supplied to the fluid passage 99 for lock operation from an accumulator (not shown), the lock member 92a, 92b retracts from the recessed portion 93 for locking to the lock housing portion 91a, 91b, so that the intermediate lock mechanism 9 is switched to the unlocked state.
The variable valve timing control apparatus disclosed here is particularly effective for an engine having a large fluctuation torque of a cam, for example, a three-cylinder engine or a V-type six cylinder engine.
According to the variable valve timing control apparatus of the present invention, the communication passage 20 which is formed in a recessed and protruding configuration on a surface may be provided at the seal ring 16a, 16b. According to the variable valve timing control apparatus according to the present invention, the seal ring 16a, 16b may be formed in a C-shape in cross section including end surfaces 33 which face in a labyrinth manner each other at a portion in a circumferential direction, and the communication passage 20 may be formed with clearances formed by the end surfaces 33 facing each other in the labyrinth manner. According to the variable valve timing control apparatus of the present invention, as the communication passage 20 provided at the seal ring 16a, 16b, a recessed groove which opens to the both side in the direction of the rotational axis X may be formed at the outer peripheral side and at the inner peripheral side of the seal ring 16a, 16b, or may be formed at one of the outer peripheral side and the inner peripheral side of the seal ring 16a, 16b. According to the variable valve timing control apparatus of the present invention, as the communication passage 20 provided at the seal ring 16a, 16b, plural recessed grooves which open to the both sides in the rotational axis X direction may be formed with a distance from each other in the circumferential direction of the ring. According to the variable valve timing control apparatus of the present invention, as the communication passage 20 provided at the seal ring 16a, 16b, plural through holes penetrating through the seal ring 16a, 16b to open to the both sides in the rotational axis X direction may be formed with a distance from each other in the circumferential direction of the ring. According to the variable valve timing control apparatus of the present invention, a recessed groove or a through hole serving as the communication passage 20 may be formed on the annular seal rings 16a, 16b which are arranged to continue as a series in the circumferential direction. According to the variable valve timing control apparatus of the present invention, a communication passage which is constantly in communication with the both sides in the rotational axis direction may be formed at the seal ring which is positioned between the communication portion for advanced angle and the communication portion for retarded angle when the temperature of the pressurized fluid is within the temperature region which allows a control of the rotational phase. According to the variable valve timing control apparatus of the present invention, the driven side rotation member may include the advanced angle fluid passage, the retarded angle fluid passage, and the lock fluid passage which open to the rotational outer peripheral surface of the driven side rotation member, and the fixed member which is formed with the fixed inner peripheral surface coaxially facing the rotational outer peripheral surface of the driven side rotation member in a standstill state may include plural fluid passages which separately supply the pressurized fluid to the advanced angle fluid passage, the retarded angle fluid passage, and the lock fluid which open to the fixed inner peripheral surface.
The present invention is applicable to a variable valve timing control apparatus for various internal combustion engines such as a gasoline engine, diesel engine, or the like, other than an automobile.
The present invention is variable unless departing from the scope.
Number | Date | Country | Kind |
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2012-119958 | May 2012 | JP | national |