The present invention relates to a valve timing control device that controls an opening/closing timing of an intake valve or an exhaust valve of an engine and a method of assembly of the valve timing control device.
Conventionally, a variable valve timing control device that controls an opening/closing timing of an intake valve or an exhaust valve has been devised, and in many cases, a vane type hydraulic actuator has been employed therefor. There is provided a configuration in which hydraulic oil distributed to advance and delay sides by an oil control valve is supplied into a valve timing control device through a path in a camshaft. This path has been designed in various configurations, but the following structure is generally known: oil is supplied between a path opened at an end surface of a camshaft and a path opened at a camshaft fitting recess formed in a rotor of the valve timing control device. In the case of such a configuration, the camshaft and the rotor need to be positioned to surely establish a communication between the paths on the camshaft side and the rotor side; conventionally, a positioning pin is press fitted and fixed on the camshaft side or the rotor side, and a distal end of the pin is fitted in a fitting hole on the rotor side or the camshaft side (see, for example, Patent Document 1).
Patent Document 1: Japanese Patent Application Laid-open No. 2000-356114
In the conventional one, in order to prevent falling out of the positioning pin in assembling the valve timing control device, the pin needs to be press fitted and fixed. Therefore, there is the following problem: it is required that a hole for press-fitting the pin be manufactured with precision, and press-fitting man hours are also required, so that the cost is increased.
The present invention is made to solve the above-described problem, and an object of the invention is to provide a valve timing control device and a method of assembly thereof that can achieve cost reduction by simply positioning a rotor and a camshaft.
A valve timing control device of the present invention includes: a casing that includes a plurality of shoes protruding inward, and forms hydraulic chambers sandwiched between the shoes; a rotor that includes vanes that are accommodated in the casing and divide each of the hydraulic chambers into an advance side and a delay side, a camshaft fitting recess in which one end portion of the camshaft of the engine is fitted, and a pin insertion hole opened in a step portion of the camshaft fitting recess; a positioning pin that is inserted in the pin insertion hole and has a portion of an outer circumference that engages with a pin engagement groove such that the rotor and the camshaft are positioned in a circumference direction, the portion protruding toward an inner side of the camshaft fitting recess, and the pin engagement groove being recessed on an outer circumference surface of the one end portion of the camshaft fitted in the camshaft fitting recess; and a housing that is fixed on a side of the camshaft of the rotor to seal oil in each of the hydraulic chambers and partially closes the opening of the pin insertion hole to prevent the positioning pin from falling out.
In a method of assembly of a valve timing control device of the invention, the device includes: a casing that includes a plurality of shoes protruding inward, and forms hydraulic chambers sandwiched between the shoes; a rotor includes vanes that are accommodated in the casing and divide each of the hydraulic chambers into an advance side and a delay side, a camshaft fitting recess in which one end portion of the camshaft of the engine is fitted, and a pin insertion hole having an opening formed in a step portion of the camshaft fitting recess; a positioning pin that is inserted in the pin insertion hole and has a portion of an outer circumference that engages with a pin engagement groove such that the rotor and the camshaft are positioned in a circumference direction, the portion protruding toward an inner side of the camshaft fitting recess, and the pin engagement groove being recessed on an outer circumference surface of the one end portion of the camshaft fitted in the camshaft fitting recess; a housing that is fixed on a side of the camshaft of the rotor to seal oil in each of the hydraulic chambers and partially closes the opening of the pin insertion hole to prevent the positioning pin from falling out; and a cover that is fixed on an opposite side to the camshaft of the rotor and seals the oil in the hydraulic chambers, and the method includes: coaxially disposing the rotor and the casing with the housing being at a lower position; inserting the positioning pin into the pin insertion hole, penetrating through the rotor in an axial direction, from above to be abutted on the housing on the lower side; disposing the cover over the rotor and the casing to partially close the opening of the pin insertion hole; and fastening the housing, the casing, and the cover to each other with a bolt.
According to the present invention, the positioning pin for positioning the rotor and the camshaft is inserted in the pin insertion hole opened in the step portion of the camshaft fitting recess of the rotor, and is prevented from falling out by the housing; thus, the positioning pin does not need to be press fitted, whereby precision of the pin insertion hole and press-fitting man hours are not required. The pin fitting groove on the side of the camshaft can be formed by molding and the like, whereby the processing cost can be reduced. Thus, there can be provided the valve timing control device in which the rotor and camshaft can be simply positioned to thereby reduce the cost.
According to the invention, the rotor is disposed with the housing placed at a lower position, and the positioning pin is inserted in the pin insertion hole from the upper side of the rotor to be closed with the cover such that the positioning pin is prevented from falling out by the housing and the cover; thus, the positioning pin does not need to be press fitted, whereby precision of the pin insertion hole and press-fitting man hours are not required. Thus, there can be provided the method of assembly in which the rotor and camshaft can be simply positioned to thereby reduce the cost.
In the following, embodiments of the present invention are described in detail by referring to the drawings.
The valve timing control device 101 according to Embodiment 1 of the invention mainly includes a housing 1, a casing 2, a rotor 3, and the cover 12, and is fastened to the intake side camshaft 100 with a bolt 102.
The housing 1 includes a chain sprocket 1a that transmits driving force from a crankshaft of an unillustrated engine to the intake side camshaft 100; rotational driving force from the engine is transmitted to the valve timing control device 101 through the chain sprocket 1a, so that the rotor 3 and the intake side camshaft 100 are integrally rotated, and thus, the intake side camshaft 100 can be rotated with a predetermined phase difference with respect to the crankshaft.
The casing 2 includes a plurality of shoes 2a to 2d that protrude from an inner circumference and form a plurality of hydraulic chambers. The rotor 3 is fastened to one end portion of the intake side camshaft 100 with the bolt 102, and includes a plurality of vanes 3b to 3e that protrude on the outer circumference of a boss 3a and divide each of the hydraulic chambers formed through the casing 2 into a delay side hydraulic chamber 20 and an advance side hydraulic chamber 21. Each of the housing 1, the casing 2, and the rotor 3 is formed of ferrous sintered material, and only portions of them that have a sliding function are subjected to machining.
A distal end portion of each of the shoes 2a to 2d of the casing 2 and the vanes 3b to 3e of the rotor 3 is formed to have a recessed shape, and a seal member 4 that prevents oil leak between the hydraulic chambers is mounted thereto in each recessed shape in a state where this seal member 4 is pressed by a spring 5.
In addition, a two stage hole penetrating through the shoe 2b of the casing 2 in a radial direction is formed, and a plunger 6, a spring 7 that presses the plunger 6 toward the inner side, a stopper 8 that holds the spring 7, and a shaft 9 that fixes the stopper 8 are inserted in the two stage hole. The plunger 6 is configured to be able to slide in the radial direction, and protrude toward the inner circumferential side by the pressing force of the spring 7, and fit in a fitting hole 3f formed in an outer circumference surface of the boss 3a of the rotor 3, at a predetermined position. When the plunger 6 is fitted in the fitting hole 3f of the rotor 3, the rotor 3 can be mechanically restricted so as not to rattle in a state when there is no oil pressure supply, for example, at the time of starting.
The cover 12 covers the casing 2, and seals the oil in the delay side hydraulic chamber 20 and the advance side hydraulic chamber 21. The cover 12, the casing 2, and the housing 1 are fixedly fastened to each other with a plurality of bolts 13. In the example shown in the figure, four places are fastened with the four bolts 13. In addition, holes are formed in respective contact surfaces of the housing 1 and the casing 2, and a pin 10 is inserted in the holes, and thus, the housing 1 and the casing 2 are positioned.
A plurality of advance side oil paths 14 are formed on the inner side of the boss 3a of the rotor 3, and each have one opening in communication with the advance side hydraulic chamber 21 and the other opening opened in the bottom surface of a camshaft fitting recess 3g. Similarly, a plurality of delay side oil paths 15 are formed on the inner side of the boss 3a, and each have one opening in communication with the delay side hydraulic chamber 20 and the other opening opened in the bottom surface of the camshaft fitting recess 3g.
On the other hand, in the intake side camshaft 100, a plurality of advance side oil paths 103 and a plurality of delay side oil paths 104 are formed, and each have one opening in communication with an unillustrated oil control valve and the other opening opened in an end surface of the intake side camshaft 100.
The advance side oil path 14 is connected to the advance side oil path 103 opened in the end surface of the intake side camshaft 100, and thus, oil controlled by an unillustrated oil control valve can be supplied to and discharged from the advance side hydraulic chamber 21 through the intake side camshaft 100. Note that paths through which the oil is supplied to the advance side hydraulic chamber 21 includes: a path directly reaching the advance side hydraulic chamber 21 from the advance side oil path 14; and a path reaching the advance side hydraulic chamber 21 from the advance side oil path 14 temporarily via an annular oil path 16 formed by the rotor 3 and the bolt 102.
The delay side oil path 15 can be communicated with the delay side oil path 104 opened in the end surface of the intake side camshaft 100, and thus, the oil controlled by the unillustrated oil control valve can be supplied to and discharged from the delay side hydraulic chamber 20 via the intake side camshaft 100.
In addition, in the rotor 3, a pin insertion hole 30 penetrating through the rotor 3 in the axial direction is formed, and a positioning pin 31 having a column shape is inserted in the pin insertion hole 30. One opening of the pin insertion hole 30 is opened in a step portion of the boss 3a on the side of the cover 12, and the other opening is opened in a step portion of the camshaft fitting recess 3g on the side of the housing 1. An insertable/extractable size relationship is established between the pin insertion hole 30 and the positioning pin 31, which provides a structure such that both ends of the positioning pin 31 are restricted by the cover 12 and the housing 1 to prevent falling out from the pin insertion hole 30. In the assembled valve timing control device 101, a portion of an outer circumference (protrusion 31a) of the positioning pin 31 partially protrudes from a space on the inner diameter side of the camshaft insertion hole 1b of the housing 1 into which the intake side camshaft 100 is inserted, and of the camshaft fitting recess 3g of the rotor 3 in which one end portion of the intake side camshaft 100 is fitted; the protrusion 31a engages with a pin engagement groove 110 formed on an outer circumference surface of the one end portion of the intake side camshaft 100, and thus, the positional relationship between the valve timing control device 101 and the intake side camshaft 100 in the rotation direction (circumference direction) is regulated.
As shown in
In this connection,
Next, a method of assembly of the valve timing control device 101 will be described with reference to
In
At the time of assembling the valve timing control device 101, the positioning pin 31 is inserted in the pin insertion hole 30 penetrating through the rotor 3, whereby no press fitting process is required. Taking into consideration a manual operation for insertion of the positioning pin 31, it is concerned that workability thereof is poor; however, the tapered portion 30a is formed at the opening of the pin insertion hole 30, and thus the workability is good. For example, the operability can be improved by setting the length of the positioning pin 31 to ensure about 10 mm for a holding portion in the manual operation, and about 5 mm for an engagement portion for the pin insertion hole 30.
As described above, the positioning pin 31 serving as a unit for positioning the intake side camshaft 100 and the valve timing control device 101 can be disposed on the side of the valve timing control device 101 without using any special equipment and the like. In addition, the pin engagement groove 110 formed on the side of the intake side camshaft 100 can also be formed on the outer circumference side to be thus formed by molding or the like, for example, which allows cost reduction.
The valve timing control device 101 for which the assembly is completed is mounted to the intake side camshaft 100 such that the positioning pin 31 engages with the pin engagement groove 110, and then is fastened and fixed with the bolt 102. In this case, the workability is good because the positioning pin 31 is prevented from falling out.
As described above, in Embodiment 1, the valve timing control device 101 includes: the casing 2 that includes the plurality of shoes 2a to 2d protruding inward, and forms hydraulic chambers sandwiched between the shoes 2a to 2d; the rotor 3 that includes the vanes 3b to 3e that are accommodated in the casing 2 and divide each of the hydraulic chambers into the delay side hydraulic chamber 20 and the advance side hydraulic chamber 21, the camshaft fitting recess 3g in which the one end portion of the intake side camshaft 100 is fitted, and the pin insertion hole 30 opened in the step portion of the camshaft fitting recess 3g; the positioning pin 31 that is inserted in the pin insertion hole 30, and has a portion (protrusion 31a) of the outer circumference that engages with the pin engagement groove 110 such that the rotor 3 and the intake side camshaft 100 are positioned in the circumference direction, the portion protruding toward an inner side of the camshaft fitting recess 3g, and the pin engagement groove 110 being recessed on the outer circumference surface of the one end portion of the intake side camshaft 100 to be fitted in the camshaft fitting recess 3g; and the housing 1 that is fixed on the side of the intake side camshaft 100 of the rotor 3 to seal the oil in each of the hydraulic chambers and partially closes the opening of the pin insertion hole 30 to prevent the positioning pin 31 from falling out. Therefore, the positioning pin 31 does not need to be press fitted unlike the conventional one, whereby precision of the pin insertion hole 30 and press-fitting man hours are not required. Moreover, the pin engagement groove 110 of the intake side camshaft 100 can be formed by molding or the like to thereby reduce the processing cost. Consequently, the rotor 3 and the intake side camshaft 100 can be simply positioned in the rotation direction, which can provides the valve timing control device 101 that enables the cost reduction.
In addition, according to Embodiment 1, the rotor 3 includes the advance side oil path 14 and the delay side oil path 15 that are opened in the bottom surface of the camshaft fitting recess 3g, and are connected to the advance side oil path 103 and the delay side oil path 104 opened in the end surface of the one end portion of the intake side camshaft 100 fitted in the camshaft fitting recess 3g; when the groove width α of the pin engagement groove 110 of the intake side camshaft 100 in the circumference direction is larger than the diameter β of the positioning pin 31, the openings of the advance side oil path 14 and the delay side oil path 15 on the side of the rotor 3 each have the elliptic shape elongated in the circumference direction. Therefore, the advance side oil path 14 and the delay side oil path 15 of the rotor 3 have the shape with which the backlash for the positioning can be absorbed with respect to the advance side oil path 103 and the delay side oil path 104 of the intake side camshaft 100. Accordingly, the oil can be surely supplied and discharged even when the positioning by the engagement between the positioning pin 31 and the pin engagement groove 110 involves the backlash.
Further, according to Embodiment 1, the valve timing control device 101 has a configuration to include the cover 12 that is fixed on the opposite side of the intake side camshaft 100 of the rotor 3 and seals the oil in the hydraulic chambers, such that the pin insertion hole 30 is the through hole penetrating through the rotor 3 in the axial direction, and that both end portions of the positioning pin 31 are held by the housing 1 and the cover 12 to prevent the pin from falling out. Therefore, the valve timing control device 101 can stably be mounted to the intake side camshaft 100 with the positioning pin 31 being surely prevented from falling out.
Furthermore, according to Embodiment 1, when assembling the valve timing control device 101, it is configured to coaxially dispose the rotor 3 and the casing 2 with the housing 1 being at a lower position, insert the positioning pin 31 into the pin insertion hole 30 penetrating through the rotor 3 in the axial direction from the top to abut on the housing 1 on the lower side, dispose the cover 12 over the rotor 3 and the casing 2 to partially close the opening of the pin insertion hole 30, and fasten the housing 1, the casing 2, and the cover 12 to each other with the bolt 102. When the positioning pin 31 is prevented from falling out by the housing 1 and the cover 12, there is no need to press fit the positioning pin 31 to thereby improve the workability, and further precision of the pin insertion hole 30 and press-fitting man hours are not required. Thus, the positioning in the rotation direction of the rotor 3 and the intake side camshaft 100a can be simply carried out, which can provide a method of assembly thereof that enables the cost reduction.
Additionally, according to Embodiment 1, the pin insertion hole 30 is configured to include the tapered portion 30a that guides insertion of the positioning pin 31 at the opening on the cover 12 side. For this reason, the positioning pin 31 can be easily inserted in the pin insertion hole 30, whereby the workability can be further improved.
Embodiment 1 described above has the configuration in which the pin insertion hole 30 is the through hole penetrating through the rotor 3 in the axial direction, and the positioning pin 31 is inserted therein from the cover 12 side. In this case, the one end portion of the positioning pin 31 abuts on the end surface of the housing 1, and the other end side of the positioning pin 31 protrudes from a recess 3h serving as a bearing surface for the bolt 102. Therefore, for example, in a case where the bolt 102 having a size larger than that shown in
In such a case, as shown in
Although an illustration is omitted, a tapered portion may be formed at an opening of the pin insertion hole 30-1 on the side of the housing 1 to guide insertion of the positioning pin 31.
As described above, Embodiment 2 provides the configuration in which the pin insertion hole 30-1 is the bottomed hole opened in the step portion of the camshaft fitting recess 3g of the rotor 3, and the positioning pin 31 has the both end portions held by the housing 1 and the bottom portion of the bottomed hole to be prevented from falling out. Also with this configuration, the positioning pin 31 can be prevented from falling out, and thus, similarly to Embodiment 1 described above, the positioning pin 31 does not need to be press fitted unlike the conventional one, whereby precision of the pin insertion hole 30-1 and press-fitting man hours are not required. Moreover, the pin engagement groove 110 of the intake side camshaft 100 can be formed by molding or the like to thereby reduce the processing cost. Consequently, the rotor 3 and the intake side camshaft 100 can be simply positioned in the rotation direction, which can provides the valve timing control device 101 that enables the cost reduction.
Incidentally, in Embodiments 1 and 2 described above, the valve timing control device 101 is mounted to the intake side camshaft 100. The same effect as in Embodiments 1 and 2 can be obtained also in a case where the valve timing control device 101 is mounted to a discharge side camshaft.
Other than the above, unlimited combination of the respective embodiments, modification of any configuration element in the embodiments and omission of any configuration element in the embodiments may be made in the present invention without departing from the scope of the invention.
As described above, since the valve timing control device according to the present invention has the rotor and the camshaft positioned by insertion of the positioning pin, it is suitable for use in, for example, a variable valve timing control device applied to a vane type hydraulic actuator.
1: housing, 1a: chain sprocket, 1b: camshaft insertion hole, 2: casing, 2a to 2d: shoe, 3: rotor, 3a: boss, 3b to 3e: vane, 3f: fitting hole, 3g: camshaft fitting recess, 3h: recess, 4: seal member, 5: spring, 6: plunger, 7: spring, 8: stopper, 9: shaft, 10: pin, 12: cover, 13: bolt, 14: advance side oil path (rotor side oil path), 15: delay side oil path (rotor side oil path), 16: annular oil path, 20: delay side hydraulic chamber, 21: advance side hydraulic chamber, 30, 30-1: pin insertion hole, 30a: tapered portion, 31: positioning pin, 31a: protrusion, 100: intake side camshaft, 101: valve timing control device, 102: bolt, 103: advance side oil path (camshaft side oil path), 104: delay side oil path (camshaft side oil path), 110: pin engagement groove.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2012/079266 | 11/12/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/073109 | 5/15/2014 | WO | A |
Number | Name | Date | Kind |
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20020050257 | Watanabe | May 2002 | A1 |
20020100445 | Takenaka et al. | Aug 2002 | A1 |
20110120400 | Deneri | May 2011 | A1 |
Number | Date | Country |
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200-356114 | Dec 2000 | JP |
2002-129917 | May 2002 | JP |
2002-295208 | Oct 2002 | JP |
2012-177325 | Sep 2012 | JP |
Number | Date | Country | |
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20150247429 A1 | Sep 2015 | US |