This invention relates to a valve timing control device for an internal combustion engine which is configured to control an opening timing and a closing timing of an intake valve and an exhaust valve.
There is known a valve timing control device for an internal combustion engine described in a below-described patent document 1 previously filed by the applicant.
This valve timing control device includes an is electric motor integrally provided to a timing sprocket.
This valve timing control device is arranged to transmit a rotational force of the electric motor to a driven member through a speed reduction mechanism provided within the timing sprocket, thereby to convert a relative rotation phase of a cam shaft with respect to a crank shaft, and to control opening and closing timings of an intake valve and an exhaust valve.
An annular stopper plate is fixed on a rear end surface of the timing sprocket on the cam shaft's side by bolts. A disc-shaped adapter is provided on an inner circumference side of the stopper plate. The adapter is arranged to restrict a maximum relative rotation position between the timing sprocket and the cam shaft in cooperation with the stopper plate.
This adapter is disposed between a fixing end portion of the driven member and the cam shaft. The adapter includes an outer end surface having an inner circumference portion on which an axial one end surface of the cam shaft is abutted. This adapter is fixed together by a cam bolt inserted from the driven member side.
Patent Document 1: Japanese Patent Application Publication No. 2013-227919
However, in this valve timing control device, it is desired to make an axial length of the entire device as short as possible, for ensuring preferable mountability within an engine room.
However, in the conventional valve timing control device, the axial length reduction is not considered. In particular, the adapter is disposed between the axial one end portion of the cam shaft and the fixing end portion of the driven member, so that an axial length becomes long by a thickness of the adapter.
It is, therefore, an object of the present invention to provide a valve timing control device for an internal combustion engine which is devised to solve the above-mentioned problems, and to sufficiently shorten an axial length in a relative relationship between a cam shaft and the device.
In this invention, specifically, the driven rotation member includes a first recessed portion formed at a position to confront an axial one end portion of the cam shaft. The fixing member includes a second recessed portion which is formed at a position to confront the one axial end portion of the cam shaft, and in which the one end portion of the cam shaft is mounted from the axial direction; and a raised portion mounted in the first recessed portion.
In this invention, it is possible to sufficiently shorten the axial length of the device by a relative relationship with the cam shaft.
Hereinafter, a valve timing control device for an internal combustion engine according to embodiments of the present invention are explained with reference to the drawings. Besides, in this embodiment, the present invention is applied to the valve timing control apparatus on an intake valve side. However, the present invention is applicable to the valve timing control apparatus on an exhaust valve side.
As shown in
As shown in
The sprocket main body 1a includes an inner is circumference surface formed into a stepped shape; and an outer wheel fixing surface 60 which is formed into an annular groove shape by cutting, and which is formed on the inner circumference surface to be opened to one end side that is the cam shaft 2's side in the axial direction. This outer wheel fixing surface 60 includes a stepped surface 60a which is formed on an inner end side in the axial direction, and which is formed along a direction perpendicular to the axial direction.
The internal teeth constituting section 19 is integrally provided on an outer circumference side of a front end portion of the sprocket main body 1a. The internal teeth constituting section 19 has a cylindrical shape extending in a forward direction toward the phase varying mechanism 3. The internal teeth constituting section 19 includes a plurality of internal teeth 19a which are formed on the inner circumference, and which have a corrugated (waveform) shape.
Moreover, this timing sprocket 1 is provided with a large diameter ball bearing 43 disposed between the sprocket main body 1a and a driven member 9 which is a driven rotation member described later, and which is provided at an axial one end portion of the cam shaft 2. The timing sprocket 1 is supported by this large diameter bearing 43 to be rotated relative to the driven member 9 (the cam shaft 2).
As shown in
The outer wheel 43a includes an outer circumference surface fixed on an inner circumference surface of the outer wheel fixing surface 60 of the sprocket main body 1a from the axial direction by the press-fit. The outer wheel 43a is abutted on the inside stepped surface 60a of the outer wheel fixing surface 60, and thereby positioned in the axial direction.
The inner wheel 43b is fixed on an outer circumference surface of the annular inner wheel fixing surface 62 which is formed on an outer circumference side of a fixing end portion 9a (described later) of the driven member 9, from the axial direction by the press fit. The inner wheel 43b is abutted on an inside stepped surface 62a of the inner wheel fixing surface 62, and thereby positioned in the axial direction.
Moreover, a stopper plate 61 is fixed on a rear end surface of the sprocket main body 1a which is opposite to the internal teeth constituting section 19. As shown in
A protruding portion 61b is integrally provided at a predetermined position of an inner circumference edge of is the inner circumference portion 61a of the stopper plate 61. The protruding portion 61b protrudes in a radially inside direction of
As shown in
The sprocket main body 1a (the internal teeth constituting section 19) includes six bolt insertion holes 1c which are formed in an outer circumference portion of the sprocket main body 1a at a substantially regular interval in the circumferential direction, and which penetrate through the sprocket main body 1a. The stopper plate 61 includes the six bolt insertion holes 61d which are formed in an outer circumference portion of the stopper plate 61 at a substantially regular interval in the circumferential direction, and which penetrate through the stopper plate 61.
A motor housing 5 of an electric motor 8 described later is connected through the bolts 7 to an outer end surface of the internal teeth constituting section 19 from the axial direction.
As shown in
The housing main body 5a has a relatively small outside diameter, similarly to the outside diameter of the sprocket main body 1a. The housing main body 5a includes a separation wall 5b which has a circular plate shape, and which is disposed on a rear end side of the housing main body 5a. The separation wall 5b includes a shaft insertion hole 5c which has a large diameter, which is formed at a substantially central portion of the separation wall 5b, and through which a motor output shaft 13 (described later) and an eccentric shaft portion 39 (described later) are inserted; and an elongating portion 5d which has a cylindrical shape, which is integrally provided on an edge of the shaft insertion hole 5c, and which protrudes in a radially inside direction. Moreover, the separation wall 5b includes internal screw holes 6 which are formed in the axial direction in the inside of an outer circumference portion of the separation wall 5b.
The internal screw holes 6 are formed at positions corresponding to the positions of the bolt insertion holes 1c and 61d. The timing sprocket 1 (the internal teeth constituting section 19), the stopper plate 61, and the housing main body 5a are fixed by being tightened together by the six bolts 7 inserted through the bolt insertion holes 1c and 61d, and the internal screw holes 6 from the axial direction.
The cam shaft 2 includes two drive cams which are provided to each of the cylinders, which are provided on an outer circumference of the cam shaft 2, and each of which is arranged to open the intake valve (not shown). The driven member 9 which is the driven rotation member is fixed to an axial one end portion 2a of the cam shaft 2 through the adapter 63 which is the fixing member, by being tightened together by a cam bolt 10 from the axial direction.
The driven member 9 is integrally made from the iron series metal. As shown in
The fixing end portion 9a includes an outer side surface 9c disposed to confront a front end surface side of the one end portion 2a of the cam shaft 2; and a first mounting groove 9d which is a first recessed portion formed at a substantially central position of the outer side surface 9c. This first mounting groove 9d is formed into a disc shape. The first mounting groove 9d has an inside diameter greater than an outside diameter of the one end portion 2a of the cam shaft 2. The first mounting groove 9d has a depth D which is substantially identical to a thickness of the adapter 63. An inner circumference surface of the first mounting groove 9d is positioned to be overlapped with the inner wheel 43b of the large diameter ball bearing 43 in the radial direction.
As shown in
As shown in
As shown in
The outer circumference portion 64 includes an outside diameter which is slightly greater than an outside diameter of the fixing end portion 9a (the inner wheel fixing surface 62) of the driven member 9. After the assembly of the constituting components, an outer circumference side of an inner end surface 64a of the outer circumference portion 64 on the electric motor 8′s side is abutted on an axial outer end surface of the inner wheel 43b of the large diameter ball bearing 43 to restrict the axial movement. An inner circumference side of the inner end surface 64a confronts the outer side surface 9c of the fixing end portion 9a of the driven member 9 with a minute clearance in the axial direction.
As shown in
A stopper mechanism is constituted by the protruding portion 61b of the stopper plate 61, and the confronting edges 64c and 64d of the stopper recessed groove 64 of the adapter.
The inner circumference portion 65 includes a raised portion 65a which has a bottomed cylindrical shape, and which protrudes toward the electric motor 8; and a second mounting groove 65b which is a second recessed portion, which has a disc groove shape, and which is simultaneously formed when the raised portion 65a is formed (molded) by the press-forming.
The inner circumference portion 65 includes an insertion hole 65c which is formed at a central position of the raised portion 65a (the second mounting groove 65b), which penetrates through the raised portion 65a, and through which the shaft portion 10b of the cam bolt 10 is inserted; and a positioning elongated hole 65d which is formed at a radial position around the insertion hole 65c that is a center, which penetrates through the raised portion 65a, and into which a positioning pin (not shown) protruding from the end surface of the one end portion 2a of the cam shaft 2 is inserted. Moreover, an oil passage hole 57a is formed at a position opposite to the positioning elongated hole 65d in the radial direction to sandwich the insertion hole 65c to penetrate through the raised portion 65a. The oil passage hole 57a constitutes a part of a lubricant passage (described later).
The raised portion 65a is mounted in the first mounting groove 9d of the fixing end portion 9a of the driven member 9 from the axial direction by the press fit. That is, the outer circumference surface of the raised portion 65a is mounted in the inner circumference surface of the first mounting groove 9d from the axial direction by the press fit. In this mounted state, a wall portion of the is raised portion 65a (a bottom wall of the second mounting groove 65b) is connected between the one end portion 2a of the cam shaft 2 and the fixing end portion 9a of the driven member 9 in the sandwiched state by the cam bolt 10.
The second mounting groove 65b has an inside diameter slightly greater than the outside diameter of the one end portion 2a of the cam shaft 2. The one end portion 1a is arranged to be mounted in the second mounting groove 65b from the axial direction. The second mounting groove 65b has a depth D2 which is set to a substantially 3 mm. Accordingly, a mounting amount of the one end portion 2a of the cam shaft 2 is a substantially 2 mm.
As shown in
The transmitting base portion 41a includes a back surface which is the stepped surface 62a of the inner wheel fixing surface 62; and an outer circumference portion extending near an axial one end surface of the outer wheel 43a of the large diameter ball bearing 43.
The roller holding portion 41b includes a tip end portion which extends in a direction of the separation wall 5b through a receiving space which has an annular recessed shape, and which is separated by the internal teeth constituting section 19 and the separation wall 5b. The roller holding portion 41b includes a plurality of roller holding holes 41c each of which has a substantially rectangular shape, which are formed at a regular interval in the circumferential direction, and each of which is arranged to hold one of the plurality of the rollers 48 so that the each of the rollers 48 is rolled. Each of the roller holding holes 41c (the rollers 48) has a shape which is elongated in the forward and rearward directions, and which has a tip end portion side that is closed. A number of the roller holding holes 41c (the rollers 48) is smaller than a number of the teeth of the internal teeth 19a of the internal teeth constituting section 19. With this, it is possible to obtain a speed reduction ratio.
The phase varying mechanism 3 includes the electric motor 8 disposed on the front end side of the cylindrical portion 9b of the driven member 9; and a speed reduction mechanism 12 arranged to reduce a rotation speed of the electric motor 8, and to transmit the speed-reduced rotation to the cam shaft 2.
As shown in
The motor output shaft 13 serves as an armature. The motor output shaft 13 is formed into a stepped cylindrical shape. The motor output shaft 13 includes a stepped portion which is formed at a substantially central portion of the motor output shaft 13 in the axial direction; a large diameter portion 13a which is positioned on the cam shaft 2's side of the stepped portion; and a small diameter portion 13b on the cover member 4's side of the stepped portion. An iron core rotor 17 is fixed on an outer circumference of the large diameter portion 13a. The eccentric shaft portion 39 which constitutes a part of the speed reduction mechanism 12, and which is an eccentric cam is integrally connected at the rear end edge of the large diameter portion 13a in the axial direction.
On the other hand, an annular member 20 is fixed on an outer circumference of the small diameter portion 13b by the press-fit. A commutator 21 (described later) is fixed on an outer circumference surface of the annular member 20 by the press-fit from the axial direction.
The iron core rotor 17 is made from a magnetic material having a plurality of magnetic poles. The iron core rotor 17 includes an outer circumference portion which is a bobbin that has slots on which coil wire of coil 18 is wound; and an inner circumference portion. The inner circumference portion of the iron core 17 is positioned and fixed on the outer circumference of the stepped portion of is the motor output shaft 13 in the axial direction.
On the other hand, the commutator 21 is made from conductive material into an annular shape. The commutator 21 includes segments which are obtained by dividing the commutator 21 by the number which is identical to the number of the poles of the iron core rotor 17, and to which terminals of the pulled-out coil wire of the coil 18 are electrically connected.
The permanent magnets 14 are disposed with predetermined clearances in the circumferential direction. The entire permanent magnets 14 are formed into a cylindrical shape. The permanent magnets 14 have the plurality of the magnetic poles in the circumferential direction. The permanent magnets 14 are positioned at axial positons which are offset from the axial center (the center in the axial direction) of the iron core rotor 17 on the power feeding plate 11's side.
As shown in
The metal plate 16a includes an outer circumference portion which is not covered with the resin portion 16b, and which is poisoned and fixed in an annular stepped recessed portion that is formed on the inner is circumference of the front end portion of the motor housing 5 by caulking. Moreover, the metal plate 16 includes a shaft insertion hole 16c which is formed at a central portion of the metal plate 16, which penetrates through the metal plate 16a, and through which the small diameter portion 13b of the motor output shaft 13 and so on is inserted. Furthermore, the metal plate 16a includes two holding holes which have rectangular shapes, which are formed, by punching (stamping), on an inner circumference edge of the shaft insertion hole 16c at predetermined continuous positions.
Moreover, the power feeding plate 11 is provided with a pair of the brush holders 23a and 23b which are made from a copper, which are formed into cylindrical shapes, which are disposed, respectively, within the holding holes of the metal plate 16a, and which are fixed to the front end portion of the resin portion 16b by a plurality of rivets 40; a pair of switching brushes 25a and 25b which are received within the brush holders 23a and 23b, which are arranged to be slid in the radial directions, each of which includes an arc tip end surface that is elastically abutted on the outer circumference surface of the commutator 21 from the radial direction by spring forces of coil springs 24a and 24b, and which are commutators; inner and outer power feeding slip rings 26a and 26b which are molded and fixed on the front end portion side of the resin portion 16b in a state where outer side surfaces of the inner and outer power feeding slip rings 26a and 26b are exposed; and harnesses 27a and 27b which are conductors, and which electrically connect the switching is brushes 25a and 25b and the slip rings 26a and 26b.
The slip ring 26a which has the small diameter, and which is positioned on the inner circumference side is formed into an annular shape by punching (stamping) a thin plate made from the copper by press. The slip ring 26b which has the large diameter, and which is positioned on the outer circumference side is formed into an annular shape by punching (stamping) a thin plate made from the copper by press.
As shown in
The cover main body 28 is made mainly from synthetic resin material. The cover main body 28 has a predetermined thickness. The cover main body 28 has an outside diameter which is larger than the outside diameter of the housing main body 5a. A reinforce plate 28a made from the metal is mold and fixed inside the cover main body 28.
As shown in
The cover portion 29 is formed into a disc plate shape. The cover portion 29 includes a retaining raised portion 29a which has an annular shape, and which is integrally formed on the outer circumference edge of the cover portion 29. The retaining raised portion 29a of the cover portion 29 is retained and fixed to a stepped retaining groove formed on the outer circumference portion of the cover main body 28, by the press-fit from the axial direction.
A pair of brush holders 30a and 30b are fixed to the cover main body 28 along the axial direction at positons at which the brush holders 30a and 30b confront the slip rings 26a and 26b from the axial direction. Each of the brush holders 30a and 30b has a rectangular hollow shape. Each of the brush holders 30a and 30b is made from copper. A pair of the power feeding brushes 31a and 31b are held within the brush holders 30a and 30b to be slid in the axial direction. The power feeding brushes 31a and 31b include tip end surfaces which are slidably abutted on the slip rings 26a and 26b.
A pair of twist coil springs 32 and 32 are received within the receiving grooves formed on the outer end surface of the cover main body 28. The twist coil springs 32 and 32 are urging members arranged to urge the power feeding brushes 31a and 31b toward the slip rings 26a and 26b. The twist coil springs 32 and 32 include, respectively, one end portions which are inwardly bent into a U-shape, and which are inserted and retained in the retaining grooves; and the other end portions which protrude in the radial direction, and which are elastically abutted on the rear end surfaces of the power feeding brushes 31a and 31b, and thereby to push the power feeding brushes 31a and 31b toward the slip rings 26a and 26b.
As shown in
The angle sensor 35 is provided between the small diameter portion 13b of the motor output shaft 13, and a central portion of the cover main body 28 to sandwich the bottom wall of the recessed groove. The angle sensor 35 is arranged to sense a rotation angle position of the motor output shaft 13.
This angle sensor 35 is an electromagnetic induction type. As shown in
The motor output shaft 13 and the eccentric shaft portion 39 are rotatably supported by the small diameter ball bearing 37 and the needle bearing 38. The small diameter ball bearing 37 is provided on the outer circumference surface of the shaft portion 10b of the cam bolt 10. The needle bearing 38 is disposed on the outer circumference surface of the cylindrical portion 9b of the driven member 9, and disposed on the axial side portion of the small diameter ball bearing 37.
The needle bearing 38 includes a cylindrical bearing retainer 38a which is press-fit in the inner circumference surface of the eccentric shaft portion 39; and needle rollers 38b which are a plurality of rolling members that are rotatably held within the bearing retainer 38a. These needle rollers 38b are rolled on the outer circumference surface of the cylindrical portion 9b of the driven member 9.
The small diameter ball bearing 37 includes an inner wheel which is sandwiched and fixed between the front end edge of the cylindrical portion 9b of the driven member 9 and the head portion 10a of the cam bolt 10; and an outer wheel which is fixed in the inner circumference surface of the eccentric shaft portion 39 that has the diameter-increased stepped shape by the press-fit, and which is abutted on the stepped edge formed on the inner circumference surface to be positioned in the axial direction.
A small diameter oil seal 46 is provided between is the outer circumference surface of the motor output shaft 13 (the eccentric shaft portion 39) and the inner circumference surface of the extension portion 5d of the motor housing 5. The small diameter oil seal 46 is arranged to prevent the leakage of the lubricant from the inside of the speed reduction mechanism 12 to the inside of the electric motor 8. This oil seal 46 separates the electric motor 8 and the speed reduction mechanism 12 by the sealing function.
The control unit is arranged to sense a current driving state of the engine based on information signals from various sensors such as a crank angle sensor (not shown), an air flow meter (not shown), a water temperature sensor (not shown), and an accelerator opening degree sensor (not shown), and to perform the engine control based on these information signals. Moreover, the control unit is configured to perform rotation control of the motor output shaft 13 by energizing the coil 18 through the power feeding brushes 31a and 31b, the slip rings 26a and 26b, the switching brushes 25a and 25b, the commutator 21 and so on, and to control a relative rotational phase of the cam shaft 2 with respect to the timing sprocket 1 by the speed reduction mechanism 12.
As shown in
As shown in
The entire of the middle diameter ball bearing 47 is disposed to be substantially overlapped with the needle bearing 38 in the radial direction. The middle diameter ball bearing 47 includes an inner wheel 47a; an outer wheel 47b; and balls 47c disposed between the inner and outer wheels 47a and 47b. The inner wheel 47a is fixed on the outer circumference surface of the eccentric shaft portion 39 by the press-fit. The outer wheel 47b is not fixed in the axial direction so as to be a free state. That is, this outer wheel 47b includes one axial end surface which is on the electric motor 8's side, and which is not abutted on any portions; and the other axial end surface which is disposed with a minute first clearance C1 between the other axial end surface and the back surface of the holding device 41 (the transmitting base portion 41a) which confronts the other axial end surface. With this, the outer wheel 47b is in the free state.
Moreover, the outer circumference surfaces of is the rollers 48 are abutted on the outer circumference surface of the outer wheel 47b to be rolled on the outer circumference surface of the outer wheel 47b, as shown in
The rollers 48 are made from the iron series metal. The rollers 48 are arranged to be moved in the radial directions in accordance with the eccentric movement of the middle diameter ball bearing 47, and thereby to be inserted and mounted in the internal teeth 19a of the internal teeth constituting section 19. The rollers 48 are arranged to be pivoted in the radial direction while being guided in the circumferential direction by the both side edges of the roller holding holes 41c of the holding device 41.
The lubricant passage is arranged to circulate the lubricant to lubricate the constituting members of the speed reduction mechanism 12. As shown in
The chain cover 22 is integrally formed, for example, from aluminum alloy material. As shown in FIG. 1, the chain cover 22 is disposed and fixed in the upward and downward directions to cover the entire of the timing chain (not shown) wound around the timing sprocket 1 on the front end side of the cylinder block (not shown) and the cylinder head 01 which is the engine main body. Moreover, an oil seal 54 is mounted between the chain cover 22 and the housing main body 5a (described later) by the press fit. The oil seal 54 seals a portion between the inner circumference surface of the chain cover 22 and the outer circumference surface of the housing main body 5a.
[Operations of This Embodiment]
Hereinafter, operations of this embodiment are illustrated. Firstly, the timing sprocket 1 is rotated through the timing chain in accordance with the rotation of is the crank shaft of the engine. This rotational force is transmitted through the internal teeth constituting section 19 and the internal screw constituting section 6 to the motor housing 5. With this, the motor housing 5 is synchronously rotated. On the other hand, the rotational force of the internal teeth constituting section 19 is transmitted from the rollers 48 through the holding device 41 and the driven member 9 to the cam shaft 2. With this, the cams of the cam shaft 2 open and close the intake valves.
Then, in a predetermined driving state of the engine after the start of the engine, the current is applied to the coil 18 of the electric motor 8 from the control unit through the terminal strips 33a and 33a, the pigtail harnesses, the power feeding brushes 31a and 31b, the slip rings 26a and 26b, and so on. With this, the motor output shaft 13 is rotated. The speed of this rotational force is reduced by the speed reduction mechanism 12. This speed-reduced rotational force is transmitted to the cam shaft 2.
That is, when the eccentric shaft portion 39 is rotated to be eccentric in accordance with the rotation of the motor output shaft 13, each of the rollers 48 is got over one of the internal teeth 19a of the internal teeth constituting section 19 while being guided by the corresponding one of the roller holding holes 41c of the holding device 41 in the radial direction, at each one rotation of the motor output shaft 13. The each of the rollers 48 is rolled and moved to adjacent one of the internal teeth 19a. This movement of the each of the rollers 48 is repeated, so as to be rolled in the circumferential direction in the abutted state. The speed of the rotation of the motor output shaft 13 is reduced by this rolling movement of these rollers 48 in the abutted state. This speed-reduced rotational force is transmitted to the driven member 9. In this case, this speed reduction ratio can be arbitrarily set by a difference between a number of the internal teeth 19a and a number of the rollers 48.
With this, the cam shaft 2 is relatively rotated in the positive direction or in the reverse direction relative to the timing sprocket 1, so as to convert the relative rotational phase. The opening or closing timing of the intake valve is controlled to be converted to the advance angle side or the retard angle side.
Each of the side surfaces of the protruding portion 61b is arranged to be abutted on one of the corresponding confronting surfaces 63d and 63e of the stopper recessed groove 64b, so as to restrict a maximum position (angular position restriction) of the positive or negative relative rotation of the cam shaft 2 with respect to the timing sprocket 1.
Accordingly, the opening or closing timing of the intake valve is converted to the maximum degree on the advance angle side or the retard angle side. Consequently, it is possible to improve the fuel economy (consumption) of the engine and the output of the engine.
Moreover, in this embodiment, the outside diameter of the large diameter ball bearing 43 becomes small in accordance with the size reductions of the outside diameters of the timing sprocket 1 and the motor housing 5. With this, it is possible to decrease the size of the entire device. Accordingly, it is possible to improve the freedom of the layout within the engine room of the internal combustion engine to which this valve timing control device is mounted.
As described above, in this embodiment, the entire adapter 63 is formed and bent to have the longitudinal section which is the crank shape, without varying the thickness of the adapter 63. The raised portion 65 of the adapter 63 is mounted in the first mounting groove 9d of the fixing end portion 9a of the driven member 9 from the axial direction. Moreover, the one end portion 2a of the cam shaft 2 is mounted in the second mounting groove 65b of the adapter 63 from the axial direction. With this, it is possible to decrease an axial length of the entire device for the relationship with the cam shaft 2. Furthermore, the thickness of the adapter 63 is relatively large, and entirely constant in consideration of the rigidity. Accordingly, it is possible to suppress the decrease of the strength of the adapter 63.
Moreover, the raised portion 65 of the adapter 63 is mounted in the inner circumference surface of the first mounting groove 9d by the press fit. Accordingly, it is possible to restrict the free movement of the inner wheel 43b of the large diameter ball bearing 43 in the axially outward direction.
That is, as shown in
Moreover, the load is applied to the large diameter ball bearing 43 through the annular outer circumference wall of the fixing end portion 9a. With this, the axial variation of the load acted to the inner wheel 43b becomes smooth relative to a case where the raised portion 65a is directly mounted in the inner wheel 43b of the large diameter ball bearing 43. With this, the load to the large diameter ball bearing 43 is decreased.
[Second Embodiment]
That is, the adapter 63 includes an insertion hole 66 which is formed at a central position of the inner circumference portion 65, and into which the one end portion 2a of the cam shaft 2 is inserted. The adapter 63 is fixed to the fixing end portion 9a of the driven member 9 by four bolts 67.
Specifically, the adapter 63 is formed from metal material into an annular shape. The adapter 63 includes an outer circumference portion 64 which has a flange shape; an annular inner circumference portion 65; and an insertion hole 66 formed at a central position of the inner circumference portion 65 to penetrate through the adapter 63.
The outer circumference portion 64 has a thickness and an outside diameter which are substantially identical to those of the first embodiment. The outer circumference portion 64 includes four bolt insertion holes 64a which are formed near the inner circumference portion 65 at a regular interval in the circumferential direction to penetrate through the outer circumference portion 64.
Moreover, the fixing end portion 9a includes four internal screw holes 68 which are formed on the outer side surface 9c on the cam shaft 2′s side at a regular interval in the circumferential direction, and in which external screw portions 67a formed at axial tip ends of the bolts 67 are inserted.
The inner circumference portion 65 has a thickness W which is substantially twice the thickness of the outer circumference portion 64. The outer circumference surface 65e is mounted in the inner circumference surface of the first mounting groove 9d of the fixing end portion 9a with a minute clearance, without the press-fit.
The insertion hole 66 has an inside diameter is slightly smaller than an outside diameter of the one end portion 2a of the cam shaft 2. The one end portion 2a is inserted and mounted in the insertion hole 66. Accordingly, the one end portion 2a of the cam shaft 2 is merely inserted in the insertion hole 66 of the adapter 63. The one end portion 2a of the cam shaft 2 is not directly connected to the adapter 63. The one end portion 2a of the cam shaft 2 is directly connected to the fixing end portion 9a by bolt axial force of the cam bolt 10 in a state where the one end surface 2d is abutted on the fixing end portion 9a of the driven member 9.
Besides, the outer circumference surface of the outer circumference portion 64 of the adapter 63 includes a stopper groove in which the protruding portion of the stopper plate 61 is mounted, like the first embodiment.
Accordingly, in this embodiment, the one end portion 2a of the cam shaft 2 is directly connected to the driven member 9 without through the adapter 63 in a state where the one end portion 2a of the cam shaft 2 is inserted in the insertion hole 66. Accordingly, it is possible to further promote the reduction of the axial length of the device with respect to the cam shaft 2 by the thickness of the adapter 63, relative to the first embodiment.
Moreover, the adapter 63 merely serves as a stopper mechanism arranged to restrict maximum relative rotation positions on the advance angle side and the retard angle side with respect to the timing sprocket 1 mainly in cooperation with the stopper plate 61. Accordingly, it is possible to sufficiently decrease the thickness of the is adapter 63. Moreover, the inner circumference portion 65 includes an insertion hole 66 penetrating through the inner circumference portion 65. Consequently, it is possible to reduce the weight of the entire adapter 63, and thereby to decrease the weight of the device.
Moreover, the adapter 63 is not formed by the press forming to have the crank shaped longitudinal section, like the first embodiment. The adapter 63 merely has the insertion hole 66 formed in the inner circumference portion 65; and the bolt insertion holes formed in the outer circumference portion 64. Accordingly, that manufacturing operation is simple.
Furthermore, the thickness W of the inner circumference portion 65 may be set to a small thickness identical to that of the outer circumference portion 64. In this case, by setting the inside diameter of the first mounting groove 9d of the fixing end portion 9a to a value slightly larger than the outside diameter of the one end portion 2a of the cam shaft 2, the one end portion 2a is mounted in the first mounting groove 9d of the fixing end portion 9a.
The present invention is not limited to the structures of the above-described embodiments. For example, the stopper recessed groove 64b of the stopper mechanism may be formed in the stopper plate 61 side. The protruding portion 61b may be formed in the adapter 63 side. Moreover, the protruding portion 61b may be a pin.
The driving rotation member may be a timing pulley and so on, in place of the timing sprocket.
For example, below-described aspects are conceivable as the valve timing control device for the internal combustion engine based on the above-explained embodiments.
A valve timing control device for an internal combustion engine includes; a driving rotation member to which a rotational force is transmitted from a crank shaft; a driven rotation member arranged to rotate as a unit with a cam shaft; a bearing portion which is provided between the driving rotation member and the driven rotation member, and which supports the driving rotation member and the driven rotation member so that the driving rotation member and the driven rotation member are rotated relative to each other; an electric motor arranged to rotate the driven rotation member relative to the driving rotation member by drivingly rotating a motor output shaft; a fixing member disposed between an axial one end portion of the cam shaft and the driven rotation member; and a stopper mechanism disposed between the driving rotation member side and the fixing member, and arranged to restrict a maximum relative rotation position between the driving rotation member and the driven rotation member, the driven rotation member including a first recessed portion formed at a position to confront the axial one end portion of the cam shaft, and the fixing member including a second recessed portion which is formed at a position to confront the axial one end portion of the cam shaft, and in which the one end portion of the cam shaft is mounted from an axial direction, and a raised portion mounted in the first recessed portion.
In another preferable aspect, the fixing member is formed into a disc shape; the fixing member is bent so that the raised portion and the second recessed portion are formed together; and a bottom wall of the second recessed portion is sandwiched between a bottom surface of the first recessed portion and the one end portion of the cam shaft.
In another preferable aspect, a minute clearance is formed between an inner end surface of the fixing portion which is positioned radially outside the raised portion, and an outer surface of the driven rotation member which is positioned radially outside the first recessed portion, and which confronts the inner end surface from the axial direction.
In another preferable aspect, the bearing portion includes an inner wheel mounted on an outer circumference surface of the driven rotation member by press fit, and an outer wheel mounted in an inner circumference surface of the driving rotation member by the press fit; an inner circumference surface of the first recessed portion is disposed at a position to be overlapped with the inner wheel of the bearing portion in a radial direction; and the raised portion of the fixing member is mounted in the first recessed portion by the press fit.
In another preferable aspect, the stopper mechanism includes a groove portion which has a substantially arc shape, and which is provided to one of the driving rotation member side and the fixing member; and a protruding portion which is provided to the other of the driving rotation member side and the fixing member, and which is arranged to be moved within the groove portion in a circumferential direction, thereby to be abutted on one circumferential end edge of the groove portion or the other circumferential end edge of the groove portion, and to restrict a maximum relative rotation position of the driving rotation member and the driven rotation member.
In another preferable aspect, the groove portion is formed in the fixing member; the protruding portion is formed in the driving rotation member side.
In another preferable aspect, the protruding portion is provided to a stopper plate which has an annular shape, and which is fixed on an outer circumference side of the driving rotation member.
In another preferable aspect, the stopper mechanism includes a groove portion which has a substantially arc shape, and which is provided to one of the driving rotation member side and the fixing member; and a pin which is provided to the other of the driving rotation member side and the fixing member, and which is arranged to be moved within the groove portion in a circumferential direction, thereby to be abutted on one circumferential end edge of the groove portion or the other circumferential end edge of the groove portion, and to restrict a maximum relative rotation position of the driving rotation member and the driven rotation member.
In another preferable aspect, the bearing portion is a rolling bearing disposed between the driving rotation member and the driven rotation member; and the fixing member is arranged to restrict a movement of the rolling bearing on one side of an axial direction.
In another preferable aspect, the second recessed portion and the raised portion of the fixing member are simultaneously formed by press forming the fixing member.
In another preferable aspect, A valve timing control device for the internal combustion engine includes: a driving rotation member to which a rotation force is transmitted from a crank shaft; a driven rotation member arranged to rotate as a unit with a cam shaft; a speed reduction mechanism arranged to reduce a speed of a rotational force of the electric motor, to transmit the speed reduced rotation to the driven rotation member, and thereby to rotate the driven rotation member relative to the driving rotation member; a fixing member disposed between the driven rotation member and the cam shaft, and fixed to the driven rotation member; and a stopper mechanism formed between the driving rotation member side and the fixing member, and arranged to restrict a maximum relative rotation position between the driving rotation member and the driven rotation member, the fixing member including an insertion hole in which an axial one end portion of the cam shaft is inserted, and which penetrates through the fixing member, and the driven rotation member including a recessed portion on which an end surface of the one end portion of the cam shaft is abutted in a state where the one end portion of the cam shaft is inserted into the insertion hole.
In another preferable aspect, the fixing member is fixed to the driven rotation member by bolts.
In another preferable aspect, the driven rotation member is fixed to the cam shaft by a cam bolt.
Number | Date | Country | Kind |
---|---|---|---|
2015-111840 | Jun 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/063643 | 5/6/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/194544 | 12/8/2016 | WO | A |
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20120291750 | Yokoyama et al. | Nov 2012 | A1 |
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S56-151542 | Nov 1981 | JP |
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2013-249750 | Dec 2013 | JP |
WO-201199124 | Aug 2011 | WO |
Number | Date | Country | |
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20180135469 A1 | May 2018 | US |