Information
-
Patent Grant
-
6378477
-
Patent Number
6,378,477
-
Date Filed
Tuesday, June 26, 200123 years ago
-
Date Issued
Tuesday, April 30, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 9015
- 123 9017
- 123 9031
- 074 568 R
- 464 1
- 464 2
- 464 160
-
International Classifications
-
Abstract
A valve timing control device has a lock pin for controlling the rotation between first and second rotors. A purge valve is arranged at the lock pin, the purge valve discharging air-mixing oil into a discharge hole in a release operation. On application of first pressure of release hydraulic pressure, a part of the first pressure is discharged through the purge valve, a backward pressure chamber and the discharge hole to the outside the device. Therefore, the lock pin is slid to reduce applied pressure, and it can delay a release operation to prevent the occurrence of beat noise on starting an engine.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve timing control device for modifying the. opening and closing timing of the intake and exhaust valves in an internal-combustion engine (hereafter, referred as an engine) according to any operating condition.
2. Description of the Prior Art
Conventional valve timing control devices having various kinds of construction are provided as disclosed in JP-A-1998/159519 and JP-A-1998/159520, for example.
FIG. 1
is a lateral cross-sectional view of an internal construction of a conventional vane-type valve timing control device.
FIG. 2
is a longitudinal cross sectional view taken along lines A—A of FIG.
1
.
FIG. 3A
is an enlarged longitudinal cross sectional view of a release valve in the conventional valve timing control device shown in FIG.
1
and FIG.
2
.
FIG. 3B
is an enlarged lateral cross sectional view of the state of the release valve on application of advance hydraulic pressure. FIG.
3
C. is an enlarged lateral cross sectional view of the state of the release valve on application of retardation hydraulic pressure. In the drawings, reference numeral
1
denotes a pulley connected to a crankshaft (not shown) of the engine to rotate in conjunction with the crankshaft (not shown) through chains (not shown).
2
denotes a housing fixedly provided with the pulley
1
and having a bearing
2
a
used between the housing
2
and an intake camshaft or an exhaust camshaft (hereafter, referred as a camshaft).
4
denotes a case having a plurality of shoes
4
a
projected from an inner peripheral portion of the case
1
to constitute a plurality of hydraulic pressure chambers between the shoes
4
a.
5
denotes a cover for closing the hydraulic pressure chambers of the case
4
. The housing
2
, the case
4
and the cover
5
are integrated by a threaded member
6
such as bolts and so on. Here, the pulley
1
, the housing
2
, the case
4
and the cover
5
constitute a first rotor.
A rotor (second rotor)
9
is integrally locked on one end
3
a
of the camshaft
3
through a washer
7
by a threaded member
8
such as bolts and so, on. The rotor
9
is rotatably arranged within the first rotor. A plurality of vanes
9
a
is arranged an outer peripheral portion of the rotor
9
to divide the plurality of hydraulic pressure chambers into advance side hydraulic pressure chambers
10
and retardation side hydraulic pressure chambers
11
. A first oil path
12
and a second oil path
13
are arranged within the camshaft
3
. The first oil path
12
performs supplies of hydraulic pressure to and. discharges thereof from the advance side hydraulic pressure chamber
10
. The second oil path
13
supplies hydraulic pressure to and discharges hydraulic pressure from the retardation.side hydraulic pressure chamber
11
. Further, seal members i
4
are arranged on both front ends of the shoes
4
a
of the case
4
and the vanes
9
a
of the rotor
9
, respectively. The each seal member
14
includes a seal
14
a
and a plate spring
14
b
to prevent leakage of oil between the both hydraulic pressure chambers
10
and
11
.
A lock pin
15
having a substantially cylindrical shape is arranged on the housing
2
constituting the first rotor, and controls the relative rotation of the first and second rotors to prevent the following occurrence of beat noise (abnormal noise). Since a hydraulic pressure within the valve timing control device is reduced on starting the engine, the rotor
9
vibrates in the rotational direction as a result of a cam load applied to a cam (not shown) integrated with the camshaft
3
and thus the first and second rotors undergo repetitive contact and separation as a result of the vibration. Therefore, the lock pin.
15
can engage in an engagement hole as will be explained hereafter due to being biased by a biasing member
17
such as coil spring and so on, the biasing member
17
being arranged between a rear wall within a backward pressure chamber
16
and the lock pin
15
. The lock pin
15
includes a small radius part
15
a
inserted in the engagement hole, a large radius part
15
b
having an outer diameter substantial equal to an inner diameter of the backward pressure chamber
16
, and a hole
15
c
having a bottom therein. The hole
15
c
is formed in the large radius part
15
b
and supports one end of the biasing member
17
. A discharge hole
18
is formed in the backward pressure chamber
16
, the discharge hole
18
of discharging a backward pressure of the lock pin
15
. On the other hand, the engagement hole
19
for allowing insertion of the lock pin
15
.is formed in the vane
9
a
of the rotor
9
acting as the second rotor. The engagement hole
19
communicates with a release valve
21
through an oil hydraulic supply path
20
of supplying hydraulic pressure to release the lock pin
15
. As shown in
FIG. 3A
, FIG.
3
B and
FIG. 3C
, the release valve
21
includes a valve chamber
21
a
having an oval shape, a slide plate
21
b
having a circular shape in cross section, and a perforation hole
21
c
having an oval shape in cross section. The slide plate
21
b
is movable in a long radius direction in the valve chamber
21
a.
The perforation hole
21
c
is formed at a bottom of the valve chamber
21
a,
and communicates with the oil hydraulic supply path
20
. As shown in
FIG. 1
,
FIG. 3A
, FIG.
3
B and
FIG. 3C
, an advance side pressure partition path
22
communicates with the advance side hydraulic pressure chamber
10
and a retardation side pressure partition path
23
communicates with the retardation side hydraulic pressure chamber
11
. These paths
22
and
23
are connected to the valve chamber
21
a
of the release valve
21
. With the release valve
21
, when the pressure of the advance side hydraulic pressure chamber
10
is higher than that of the retardation side hydraulic pressure chamber
11
, as shown in
FIG. 3B
, the slide plate
21
b
moves toward the retardation side in the valve chamber
21
a.
Thus, the slide plate
21
b
closes the retardation side pressure partition path
23
, and communicates the advance side pressure partition path
22
to the oil hydraulic supply path
20
through the perforation hole
21
c
to supply the hydraulic pressure of the advance side hydraulic pressure chamber
10
thereto. On the other hand, when pressure of the retardation side hydraulic pressure chamber
11
is higher than that of the advance side hydraulic pressure chamber
10
, as shown in FIG.
3
A and
FIG. 3C
, the slide plate
21
b
moves toward. the advance side in the valve chamber
21
a.
Thus, the slide plate
21
b
closes the advance side pressure partition path
22
, and communicates the retardation side pressure partition path
23
to the oil hydraulic supply path
20
through the perforation hole
21
c
to supply the hydraulic pressure of the retardation side hydraulic pressure chamber
11
thereto.
Next, a release operation will be described.
When the lock is released, hydraulic pressure from an oil pump (not shown) is supplied to the engagement hole
19
through the advance side hydraulic pressure chamber
10
or the retardation side hydraulic pressure chamber
11
, the release valve
21
and the oil hydraulic supply path
20
. Thus, the lock pin
15
is moved backward in the backward pressure chamber
16
against the biasing force of the biasing member
17
. Here, the backward pressure of the lock pin
15
is discharged through the discharge hole
18
to the outside of the valve timing control device. With the discharge of the backward pressure, the area subjected to hydraulic pressure is constant from the locked state to the released state. When the small radius part
15
a
of the lock pin
15
is disconnected from the engagement hole
19
to be held in the backward pressure chamber
16
, the lock pin
15
is released to allow free rotation between the first and second rotors.
Incidentally, when the engine is stopped, oil in the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
moves downwardly to an oil-pan (not shown) through the first and second oil path
12
and
13
and so on. Therefore, air builds up in pipe arrangement such as the respective hydraulic pressure chambers and the respective oil paths. When the engine is restarted in this state, the hydraulic pressure is increased due to the oil pump (not shown) and air accumulated in the pipe arrangement is simultaneously discharged at once. Thus, the air-mixing oil is applied in the valve timing control device to release instantly the lock pin
15
from the engagement hole
19
.
However, the following problems result from the above structure for a conventional valve timing control device.
When the air-mixing oil releases the lock on starting the engine, the hydraulic pressure in the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
cannot absorb the cam load described above. Since the first and second rotors repeat contact and separation there-between, it cannot prevent the occurrence of beat noise (abnormal noise).
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a valve timing control device, which prevents the occurrence of beat noise (abnormal noise) in release operation occurred by the air-mixing oil on starting the engine.
In order to achieve the object of the present invention, a valve timing control device comprises a first rotor rotating in synchronization with a crankshaft of an internal-combustion engine; a second rotor fixed on an end of an intake camshaft or an exhaust camshaft of the internal-combustion engine and rotatably arranged in the first rotor; a lock member locking the first and second rotors at a required angle which the second rotor forms with the first rotor; a backward pressure chamber arranged at any one of the first and second rotors, accommodating the lock member and a biasing member biasing the lock member, and having a discharge hole of discharging backward pressure of the lock member; and an engagement hole arranged in the other, allowing insertion of the lock member, and having an oil hydraulic supply path supplying hydraulic pressure to release the lock member, wherein releasing hydraulic pressure characteristics is provided with a hysteresis characterized in that releasing hydraulic pressure is larger than holding-releasing hydraulic pressure. Thus, when hydraulic pressure rises on starting the engine, the lock member is not quickly released, and is released after applying hydraulic pressure which controls the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
The valve timing control device may comprise a purge valve mechanism arranged within the lock member, and discharging the releasing hydraulic pressure to the outside, wherein the hysteresis is constituted by the purge valve mechanism. Thus, a part of hydraulic pressure applied to the engagement hole on releasing the lock member is discharged through the purge valve mechanism to outside the device to reduce hydraulic pressure acting the sliding of the lock member. Therefore, it can delay a release operation.
The purge valve mechanism may be a slide valve mechanism. Thus, a part of hydraulic pressure applied to the engagement hole on releasing the lock member is discharged through the slide valve mechanism to outside the device to reduce hydraulic pressure acting the sliding of the lock member. Therefore, it can delay a release operation.
The purge valve mechanism may be a check valve mechanism. Thus, a part of hydraulic pressure applied to the engagement hole on releasing the lock member is discharged through the check valve mechanism to outside the device to reduce hydraulic pressure acting the sliding of the lock member. Therefore, it can delay a release operation.
The purge valve mechanism may be a lead valve mechanism. Thus, a part of hydraulic pressure applied to the engagement hole on releasing the lock member is discharged through the lead valve mechanism to outside the device to reduce hydraulic pressure acting the sliding of the lock member. Therefore, it can delay a release operation.
The hysteresis may be constituted by a difference in the flow rate between pressurized fluids which are set by elasticity of the purge valve mechanism or a support member of the purge valve mechanism. Thus, limited oil flow relating to the release of the lock can delay a release operation.
The valve timing control device may comprise a first rotor rotating in synchronization with a crankshaft of an internal-combustion engine; a second rotor fixed.on an end of an intake camshaft or an exhaust camshaft of the internal-combustion engine and rotatably arranged in the first rotor; a lock member locking the first and second rotors at a required angle which the second rotor forms with the. first rotor; a backward pressure chamber arranged at any one of the first and second rotors, accommodating the lock member and a biasing member biasing the lock member, and having a discharge hole of discharging backward pressure of the lock member; an engagement hole arranged in the other, allowing insertion of the lock member, and having an oil hydraulic supply path supplying hydraulic pressure to release the lock member; and a release valve having an advance side pressure partition path communicating an advance side hydraulic pressure chamber and a retardation side pressure partition path communicating a retardation side hydraulic pressure chamber to selectively supply the highest hydraulic pressure in the both chambers to the oil hydraulic supply path, wherein releasing hydraulic pressure characteristics are provided with a hysteresis characterized in that releasing hydraulic pressure is larger than holding-releasing hydraulic pressure, the hysteresis is constituted by a difference in the flow rate between pressurized fluids from the advance side hydraulic pressure chamber and the retardation side hydraulic pressure chamber. Thus, limited oil flow relating to the release of the lock can delay a release operation.
The oil hydraulic supply path communicating the release valve may be divided into an advance side oil hydraulic supply path and a retardation side oil hydraulic supply path. The difference in the flow rate between pressurized fluids may be set by an opening area difference between the advance and retardation oil hydraulic supply paths. Thus, limited oil flow relating to the release of the lock can delay a release operation.
The difference in the flow rate between pressurized fluids may be set by an opening area difference between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating with the release valve. Thus, limited oil flow relating to the release of the lock can delay a release operation.
The difference in the flow rate between pressurized fluids may be set by a difference in the length between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating with the release valve. Thus, limited oil flow relating to the release of the lock can delay a release operation.
The difference in the flow rate between pressurized fluids may be set by a bending difference between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating the release valve. Thus, limited oil flow relating to the release of the lock can delay a release operation.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a lateral cross-sectional view of an internal construction of a conventional vane-type valve timing control device.
FIG. 2
is a longitudinal cross sectional view taken along lines A—A of FIG.
1
.
FIG. 3A
is an enlarged longitudinal cross sectional view of a release valve in the conventional valve timing control device shown in FIG.
1
and FIG.
2
.
FIG. 3B
is an enlarged lateral cross sectional view of the state of the release valve on application of advance hydraulic pressure.
FIG. 3C
is an enlarged lateral cross sectional view of the state of the release valve on application of retardation hydraulic pressure.
FIG.
4
A and
FIG. 4B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 1 according to the present invention, wherein
FIG. 4A
shows a locked state, and
FIG. 4B
shows a released state.
FIG.
5
A and
FIG. 5B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 2 according to the present invention, wherein
FIG. 5A
shows a locked state, and
FIG. 5B
shows a released state.
FIG.
6
A and
FIG. 6B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 3according to the present invention, wherein
FIG. 6A
shows a locked state, and
FIG. 6B
shows a released state.
FIG.
7
A and
FIG. 7B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 4 according to the present invention, wherein
FIG. 7A
shows a locked state, and
FIG. 7B
shows a released state.
FIG. 8A
, FIG.
8
B and
FIG. 8C
show an internal construction of a release valve in a valve timing control device as embodiment 5 according to the present invention.
FIG. 8A
is a longitudinal cross sectional view of the release valve.
FIG. 8B
is a lateral cross sectional view of the release valve on application of an advance hydraulic pressure.
FIG. 8C
is a lateral cross sectional view showing the release valve on application a retardation hydraulic pressure.
FIG.
9
A and
FIG. 9B
are graphs of hysteresis characteristics shown in a lock operation in valve timing control device as embodiments 5 to 7 according to the present invention.
FIG. 9A
shows release hydraulic pressure characteristics on application of a retardation hydraulic pressure.
FIG. 9B
shows release hydraulic pressure characteristics on application of an advance hydraulic pressure.
FIG. 10A
,
FIG. 10B
, and
FIG. 10C
show an internal construction of a release valve in a valve timing control device as embodiment 6 according to the present invention.
FIG. 10A
is a longitudinal cross sectional view of the release valve.
FIG. 10B
is a lateral cross sectional view of the release valve on application of an advance hydraulic pressure.
FIG. 10C
is a lateral cross sectional view of the release valve on application of a retardation hydraulic pressure.
FIG. 11A
,
FIG. 11B
, and
FIG. 11C
show an internal construction of a release valve in a valve timing control device as embodiment 7 according to the present invention.
FIG. 11A
is a longitudinal cross sectional view of the release valve.
FIG. 11B
is a lateral cross sectional view of the release valve on application of an advance hydraulic pressure.
FIG. 11C
is a lateral cross sectional view of the release valve on application of a retardation hydraulic pressure.
DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
Hereafter, one embodiment according to the present invention will be explained. Moreover, with the explanation of each embodiment, a lock member is arranged at a first rotor, and an engagement hole engaged with the lock member is arranged at a second rotor in accordance with the conventional example as shown in
FIG. 1
to FIG.
3
C. However, the present invention is not limited to such construction, and may be a reverse construction that the lock member is arranged at the second rotor, and that the engagement hole is arranged at the first rotor.
Embodiment 1
FIG.
4
A and
FIG. 4B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 1 according to the present invention, wherein
FIG. 4A
shows a locked state, and
FIG. 4B
shows a released state. Those components of the embodiment 1 of the present invention which are the same as those of the conventional valve timing control device as shown in
FIG. 1
to
FIG. 3
are denoted by the same reference numerals and further description will be omitted.
The embodiment 1 is characterized in that a purge valve
24
is arranged about the lock pin
15
. The purge valve
24
is opened on starting a release operation to discharge the air-mixing oil through the discharge hole to outside the device. The purge valve
24
is a slide valve mechanism, and includes a recess part
25
, a communication hole
26
, a bush
27
, a slide pin
28
and a purge path
29
. The recess part
25
is formed at a bottom of the hole
15
c
of the lock pin
15
. The communication hole
26
is formed at a central portion of the small radius part
15
a
of the lock pin
15
to communicate the engagement hole
19
with the recess part
25
. The bush
27
is press-fitted into the recess part
25
and has an inner hole
27
a.
The slide pin
28
is formed to project on a rear wall of the backward pressure chamber
16
in a direction of sliding axis and inserted into the inner hole
27
a
of the bush
27
. The purge path
29
communicates the inner hole
27
a
of the bush
27
with the hole
15
c.
The purge path
29
is formed at a position where the inner hole
27
a
communicates with the hole
15
c
with a lock state as shown in FIG.
4
A.
Next, the release operation will be explained.
First, the engine starts to activate the oil pump (not shown) to supply hydraulic pressure to the pipe arrangement such as the first oil path
12
and the second oil path
13
. The hydraulic pressure mixes with accumulated air in the pipe arrangement which is supplied to the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
. The air-mixing oil is applied in the engagement hole
19
of the rotor
9
as the second rotor through the release valve
21
, the oil hydraulic supply path
20
and soon. The first applied hydraulic pressure mixing air is compressive, pressurized fluid with low viscosity which presses the small radius part
15
a
and the large radius part
15
b
of the lock pin
15
as shown in
FIG. 4A
in a release direction. Here, the biasing force of the biasing member
17
is applied to the lock pin
15
, and the slide pin
28
is reciprocally slid to house in the inner hole
27
a
of the bush
27
. Therefore, the slide pin
28
moves (releases) in the release direction at timing earlier than the lock pin
15
to open the purge path
29
under the hydraulic pressure. A part of the hydraulic pressure is discharged through the communication hole
26
of the lock pin
15
, the recess part
25
, the inner hole
27
a
of the bush
27
, the purge path
29
and the discharge hole
18
of the backward pressure chamber
16
to the outside. The discharged hydraulic pressure has little effect on a release operation. With the embodiment 1, since the lock pin
15
is slowly slid in the release direction as compared with the conventional construction, it can delay a release operation. Further, it is necessary to release under a release hydraulic pressure higher than that of the conventional construction having no purge valve as described above with using the same biasing force.
Next, air as compressive, pressurized fluid mixed in oil on application is generally discharged through the purge path
29
and the discharge hole
18
to outside the device, and oil as non-compressive, pressurized fluid having high viscosity is occupied in the pipe arrangement. Therefore, viscous resistance is increased in narrow oil paths such as the communication hole
26
and so on to reduce the overall amount of discharged oil and to bring loss of hydraulic pressure. As a result, since a release hydraulic pressure in the engagement hole
19
and a supply hydraulic pressure after starting the engine are increased, as shown in
FIG. 4B
, the lock pin
15
is slid in the release direction to insert into the backward pressure chamber
16
. Moreover, the purge path
29
is set to be closed by the slide pin
28
before the end of a release operation, and a holding-release hydraulic pressure can be lower than the release hydraulic pressure which creates hydraulic pressure characteristics comprising a hysterersis.
Next, a lock operation will be explained.
Next about locking, since the oil pump (not shown) stops to downwardly move oil in the advance side hydraulic pressure chamber
10
, the retardation side hydraulic pressure chamber
11
and the respective pipe arrangement to the oil-pan (not shown), hydraulic pressure in the engagement hole
19
is reduced. Here, the lock pin
15
is slid in a lock direction by the biasing force of the biasing member
17
to engage with the engagement hole
19
. As a result, the first rotor and the second rotor are locked to restrict the free rotation between them as shown in FIG.
4
A. In this case, the engagement speed of the lock pin
15
is nearly equal to that of the conventional valve timing control device. The slide pin
24
is furthermore released from the inner hole
27
a
of the bush
27
in a lock operation, and the purge path
29
communicates the engagement hole
19
with the backward pressure chamber
16
to open the purge valve
24
. In this case that the slide pin
28
is not released from the inner hole
27
a
of the bush
27
in a lock operation, the purge valve
24
can be similarly opened in a release operation.
As described above, according to the embodiment 1, a part of hydraulic pressure applied to the engagement hole
19
in a release operation can be discharged through the purge valve
24
to reduce hydraulic pressure acting the sliding of the lock pin
15
. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 1, the purge valve
24
can be easily opened and closed under a boundary condition of required pressure or difference in the flow rate (the flow rate) to simplify structure thereof.
According to the embodiment 1, since the purge valve
24
can be opened and closed in each lock operation, a self-cleaning operation can be performed to avoid risk of seizing due to foreign material or sludge.
Embodiment 2
FIG.
5
A and
FIG. 5B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 2 according to the present invention, wherein
FIG. 5A
shows a locked state, and
FIG. 5B
shows a released state. Those components of the embodiment 2 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted.
The embodiment 2 is characterized in that a purge valve
30
having a different construction from the purge valve
24
of the embodiment 1 is arranged about the lock pin
15
. The purge valve
30
is a slide valve mechanism, and includes a slide member
31
, a groove part
32
and a perforation hole
33
. The slide member
31
is disposed at the rear wall of the backward pressure chamber
16
, and has a projection which projects in a direction of sliding axis and which has an outer diameter smaller than an inner diameter of the hole
15
c.
The groove part
32
is formed at an outer rim of the slide member
31
from front end thereof to a center thereof in the direction of sliding axis. The perforation hole
33
is formed in the small radius part
15
a
of the lock pin
15
so as to communicate the engagement hole
19
with the hole
15
c,
and allows insertion of the front end of the slide member
31
. A base of the slide member
31
has an outer diameter smaller than an inner diameter of the backward pressure chamber
16
. The biasing member
17
is arranged between an upper face of the base of the slide member
31
and the bottom of the hole
15
c.
Next, a release operation will be explained.
First, the engine starts to activate the oil pump (not shown) to supply hydraulic pressure to the pipe arrangement such as the first oil path
12
and the second oil path
13
. The hydraulic pressure mixes with accumulated air in the pipe arrangement which is supplied to the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
. The air-mixing oil is applied in the engagement hole
19
of the rotor
9
as the second rotor through the release valve
21
, the oil hydraulic supply path
20
and so on. The first applied hydraulic pressure mixing air is compressive, pressurized fluid with low viscosity which presses the small radius part
15
a
and the large radius part
15
b
of the lock pin
15
as shown in
FIG. 5A
in a release direction. A part of the hydraulic pressure is discharged through the perforation hole
33
of the lock pin
15
, the groove part
32
of the slide member
31
, the hole
15
c,
the backward pressure chamber
16
, a peripheral portion of the base of the slide member
31
to the outside. The discharged hydraulic pressure has little effect on the release operation. With the embodiment 2, since the lock pin
15
is slowly slid in the release direction as compared with the conventional construction, it can delay a release operation. Further, it is necessary to release under a release hydraulic pressure higher than that of the conventional construction having no purge valve as described above with using the same biasing force.
Next, air as compressive, pressurized fluid mixed in oil on application is generally discharged through the purge valve
30
and the discharge hole
18
to the outside of the device, and oil as non compressive, pressurized fluid having high viscosity is occupied in the pipe arrangement. Therefore, viscous resistance is changed in narrow oil paths such as the perforation hole
33
and so on and a supply hydraulic pressure is increased after starting the engine. As a result, the lock pin
15
is slid in the release direction to insert into the backward pressure chamber
16
as shown in FIG.
5
B. Moreover, the groove part
32
is set to be closed by an inner peripheral face of the perforation hole
33
before the end of the release operation, and a holding-release hydraulic pressure can be lower than the release hydraulic pressure which creates release hydraulic pressure characteristics comprising a hysterersis.
Next, a lock operation will be explained.
Next about locking, since the oil pump (not shown) stops to downwardly move oil in the advance side hydraulic pressure chamber
10
, the retardation side hydraulic pressure chamber
11
and the respective pipe arrangement to the oil-pan (not shown), hydraulic pressure in the engagement hole
19
is reduced. Here, the lock pin
15
is slid in a lock direction by a biasing force of the biasing member
17
to engage with the engagement hole
19
. As a result, the first rotor and the second rotor are locked to restrict the free rotation between them as shown in FIG.
5
A. In this case, the engagement speed of the lock pin
15
is nearly equal to that of the conventional valve timing control device. Closing the groove part
32
by the perforation hole
33
is released in the lock operation to communicate the backward pressure chamber
16
with the engagement hole
19
in order to open the purge valve
30
.
As described above, according to the embodiment 2, a part of an hydraulic pressure applied to the engagement hole
19
in a release operation can be discharged through the purge valve
30
to reduce hydraulic pressure acting the sliding of the lock pin
15
. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 2, the purge valve
30
can be easily opened and closed under a boundary condition of required pressure or difference in the flow rate (the flow rate), and can simplify structure thereof.
According to the embodiment 2, since the purge. valve
30
can be opened and closed in each lock operation, a self-cleaning operation can be performed to avoid risk of seizing due to foreign material or sludge.
Embodiment 3
FIG.
6
A and
FIG. 6B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 3 according to the present invention, wherein
FIG. 6A
shows a locked state, and
FIG. 6B
shows a released state. Those components of the embodiment 3 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted.
The embodiment 3 is characterized in that a purge valve
34
having different construction from the purge valve
24
of the embodiment 1 is arranged about the lock pin
15
. The purge valve
34
is a check valve mechanism, and includes a ball
35
, a guide
36
and a biasing member
37
such as coil springs. The ball
35
is housed in the recess part
25
formed at the bottom of the hole
15
c
of the lock pin
15
. The guide
36
is arranged at the bottom of the hole
15
c,
and has a letter shape in cross section, and includes a central part
36
a,
a lower end
36
b
and a hole
36
c.
The central part
36
a
projects toward the backward pressure chamber
16
when the purge valve
34
is arranged at the bottom of the hole
15
c.
The lower end
36
b
outwardly extends from a base of the central part
36
a
in a radius direction, and functions as a valve sheet for the ball
35
. The hole
36
c
is formed at the central part
36
a.
The biasing member
37
is arranged between the central part
36
a
of the guide
36
and the ball
35
. The biasing member
17
is arranged between the lower end
36
b
of the guide
36
and the rear wall of the backward pressure chamber
16
.
Next, a release operation will be explained.
First, the engine starts to activate the oil pump (not shown) to supply hydraulic pressure to the pipe arrangement such as the first oil path
12
and the second oil path
13
. The hydraulic pressure mixes with accumulated air in the pipe arrangement which is supplied to the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
. The air-mixing oil is applied in the engagement hole
19
of the rotor
9
as the second rotor through the release valve
21
, the oil hydraulic supply path
20
and soon. The first applied hydraulic pressure mixing air is compressive, pressurized fluid with low viscosity to press the small radius part
15
a
and the large radius part
15
b
of the lock pin
15
as shown in
FIG. 6A
in a release direction. A part of the hydraulic pressure is passed through the communication hole
26
of the lock pin
15
, a clearance between the communication hole
26
and the ball
35
, the recess part
25
, the hole
15
c,
the hole
36
c
and the backward pressure chamber
16
to discharge from the discharge hole
18
to the outside. The discharged hydraulic pressure has little effect on a release operation. Next, when the ball
35
moves toward the guide
36
under required release hydraulic pressure to seat on the lower end
36
b,
the release hydraulic pressure is not discharged. As a result, the lock pin
15
is slid in the release direction under the release hydraulic pressure to insert into the backward pressure chamber
16
as shown in FIG.
6
B.
With the embodiment 3, since the lock pin
15
is slowly slid in the release direction by the purge valve
34
, it can delay a release operation as compared with the conventional construction. Further, it is necessary to release under a release hydraulic pressure higher than that of the conventional construction having no purge valve
34
as described above. Since the ball
35
comes into contact with the lower end
36
b
of the guide
36
to close the hole
36
c
of the guide
35
before end of a release operation, a holding-release hydraulic pressure can be lower than the release hydraulic pressure which creates a release hydraulic pressure characteristics comprising a hysteresis.
Next, a lock operation will be explained.
Next about locking, since the oil pump (not shown) stops to downwardly move oil in the advance side hydraulic pressure chamber
10
, the retardation side hydraulic pressure chamber
11
and the respective pipe arrangement to the oil-pan (not shown), hydraulic pressure in the engagement hole
19
is reduced. Here, the lock pin
15
is slid in a lock direction by the biasing force of the biasing member
17
to engage with the engagement hole
19
. As a result, the first rotor and the second rotor are locked to restrict the free rotation between them as shown in FIG.
6
A. In this case, the engagement speed of the lock pin
15
is nearly equal to that of the conventional valve timing control device.
As described above, according to the embodiment 3, a part of hydraulic pressure applied to the engagement hole
19
in a release operation can be discharged through the purge valve
34
to reduce hydraulic pressure acting the sliding of the lock pin
15
. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 3, oil dynamic pressure or the flow rate allows selection between opening and closing of the purge valve
34
. For example, since a sufficient amount of compressed fluid is supplied under high pressure on starting the engine and has a low viscosity, dynamic pressure acting in operation of closing the purge valve
34
is sufficiently smaller than static pressure on acting on the purge valve
34
. Thus, since the purge valve
34
can be controlled not to close until application of non-compressive pressurized fluid having high viscosity, a sufficient amount of compressed air in the fluid can be discharged. When the purge valve
34
is closed at once, the close state can be kept under the static pressure acting the area subjected to hydraulic pressure. Since a large hysteresis can be set under the static pressure, and the dynamic pressure, the static pressure keeping the close state can be set to a very small amount.
According to the embodiment 3, the purge valve
34
can be easily opened and closed under a boundary condition of required pressure or difference in the flow rate (the flow rate), and can simplify structure thereof.
According to the embodiment 3, since the purge valve
34
can be opened and closed in each lock operation, a self-cleaning operation can be performed to avoid risk of seizing due to foreign material or sludge.
Embodiment 4
FIG.
7
A and
FIG. 7B
are longitudinal cross sectional views of an internal construction of a valve timing control device as embodiment 4 according to the present invention, wherein
FIG. 7A
shows a locked state, and
FIG. 7B
shows a released state. Those components of the embodiment 4 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted.
The embodiment 4 is characterized in that a purge valve
38
having a different construction from the purge valve
24
of the embodiment 1 and so on is arranged about the lock pin
15
. The purge valve
38
is a lead valve mechanism, and a valve seat
39
and an open/close valve
40
. The valve seat
39
is arranged in the bottom of the hole
15
c
of the lock pin
15
. The open/close valve
40
is formed as a cantilever spring at a peripheral portion of the valve seat
39
, and is made of an elastic material such as a plate spring and so on. A perforation hole
41
is formed at a central portion of the valve seat
39
to communicate the recess part
25
of the lock pin
15
with the hole
15
c.
The open/close valve
40
closes the perforation hole
41
on release of the lock. The biasing member
17
is arranged between the bottom of the hole
15
c
and the rear wall of the backward pressure chamber
16
.
Next, a release operation will be explained.
First, the engine starts to activate the oil pump (not shown) to supply hydraulic pressure to the pipe arrangement such as the first oil path
12
and the second oil path
13
. The hydraulic pressure mixes with accumulated air in the pipe arrangement which is supplied to the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
. The air-mixing oil is applied in the engagement hole
19
of the rotor
9
which acts as the. second rotor through the release valve
21
, the oil hydraulic supply path
20
and so on. The first applied hydraulic pressure mixing air is compressive, pressurized fluid with low viscosity which presses the small radius part
15
a
and the large radius part
15
b
of the lock pin
15
as shown in
FIG. 7A
in a release direction. A part of the hydraulic pressure is passed through the communication hole
26
or the lock pin
15
, the recess part
25
, the perforation hole
41
of the valve seat
39
, the hole
15
c
and the backward pressure chamber
16
to discharge from the discharge hole
18
to the outside. The discharged hydraulic pressure has little effect on a release operation. Next, when the open/close valve
40
closes the perforation hole
41
under a required release hydraulic pressure, the release hydraulic pressure is not discharged. As a result, the lock pin
15
is slid in the release direction under the release hydraulic pressure to insert into the backward pressure chamber
16
as shown in FIG.
7
B.
With the embodiment 4, since the lock pin
15
is slowly slid in the release direction by the purge valve
38
, it can delay a release operation as compared with the conventional construction. Further, it is necessary to release under a release hydraulic pressure higher than that of the conventional construction having no purge valve
38
as described above. Since the open/close valve
40
closes the perforation hole
41
of the valve seat
39
under a release hydraulic pressure before the end of a release operation, a holding-release hydraulic pressure can be lower than the release hydraulic pressure which creates release hydraulic pressure characteristics comprising a hysteresis.
Next, a lock operation will be explained.
Next about locking, since the oil pump (not shown) stops to downwardly move oil in the advance side hydraulic pressure chamber
10
, the retardation side hydraulic pressure chamber
11
and the respective pipe arrangement to the oil-pan (not shown), hydraulic pressure in the engagement hole
19
is reduced. Here, the lock pin
15
is slid in a lock direction by the biasing force of the biasing member
17
to engage with the engagement hole
19
. As a result, the first rotor and the second rotor are locked to restrict the free rotation between them as shown in FIG.
7
A. In this case, the engagement speed of the lock pin
15
is nearly equal to that of the conventional valve timing control device.
As described above, according to the embodiment 4, a part of hydraulic pressure applied to the engagement hole
19
in a release operation can be discharged through the purge valve
38
to reduce the hydraulic pressure acting the sliding of the lock pin
15
. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 4, pressure (partial pressure) or elasticity allows selection between opening and closing of the purge valve
38
. For example, when area subjected to hydraulic pressure of the open/close valve
40
of the purge valve
38
has a gradient with respect to the closed face, the effective area on starting the engine can be smaller than the real area. When the effective area-on closing is nearly equal to the real one, hydraulic pressure with respect to the open/close of the purge valve
38
can have a hysteresis. The hysteresis can be established by simple balance between stresses to easily design it.
According to the embodiment 4, since the purge valve
38
can be opened and closed in each lock operation, a self-cleaning operation can be performed to avoid risk of seizing due to foreign material or sludge.
The purge valve mechanism explained in the embodiments 1 to 4 may depend on pressure or difference in the flow rate (the flow rate) as a trigger of operation instead of viscosity of fluid. A close element may be separated from the discharge hole
18
to enlarge area of the discharge hole. For example, when a bending portion of the pipe arrangement for supplying oil the oil pump to the valve timing control device enlarges the volume of the pipe arrangement to increase air mixed with oil in volume, a volume of fluid can discharge to the outside without changing the closed state of the valve.
With the embodiments 1 to 4, the slide valve mechanism, the check valve mechanism and the lead valve mechanism are taken as an illustration of the purge valve mechanism. Any open/close mechanism, which is able to open and close under a boundary condition of required pressure or difference in the flow rate (the flow rate), may be used as the purge valve mechanism. The purge valve mechanism may open and close by change of viscosity of pressurized fluid.
Embodiment 5
FIG. 8A
, FIG.
8
B and
FIG. 8C
show an internal construction of a release valve in a valve timing control device as embodiment 5 according to the present invention.
FIG. 8A
is a longitudinal cross sectional view of the release valve.
FIG. 8B
is a lateral cross sectional view of the release valve on application of advance hydraulic pressure.
FIG. 8C
is a lateral cross sectional view showing the release valve on application retardation hydraulic pressure. FIG.
9
A and
FIG. 9B
are graphs of hysteresis characteristics shown in a lock operation in the valve timing control device as embodiments 5 to 7 according to the present invention.
FIG. 9A
shows release hydraulic pressure characteristics on application of the retardation hydraulic pressure.
FIG. 9B
shows release hydraulic pressure characteristics on application of advance hydraulic pressure. Those components of the embodiment 5 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted.
The embodiment 5 is characterized in that a periphery of the lock pin
15
is similar to the conventional construction, and that a choke is arranged in the oil hydraulic supply path
20
. The choke brings loss of release hydraulic pressure in advance. In other words, with the embodiment 5, as shown in
FIG. 8A
, the oil hydraulic supply path
20
is divided into an advance side oil hydraulic supply path
20
a
and a retardation side oil hydraulic supply path
20
b.
The opening area of the retardation side oil hydraulic supply path
20
b
is smaller than that of the second oil path
13
corresponding to the path
20
b.
The opening area of the advance side oil hydraulic supply path
20
a
is equal to that of the first oil path
12
corresponding to the path
20
a.
An engagement member
42
has a perforation hole
42
a
formed at a bottom thereof, and is press-fitted into an engagement recess part
43
to constitute the engagement hole
19
in the embodiment 5.
Next, a release operation will be explained.
In a release operation, when a hydraulic pressure in the advance side hydraulic pressure chamber
10
is higher than a hydraulic pressure in the retardation side hydraulic pressure chamber
11
, the slide plate
21
b
of the release valve
21
closes the retardation side pressure partition path
23
as shown in FIG.
8
B. Thus, the slide plate
21
b
communicates the advance side pressure partition path
22
with the advance side oil hydraulic supply path
20
a
to apply a release hydraulic pressure to the engagement hole
19
. In this case, the release hydraulic pressure does not bring loss with respect to the first oil path
12
. The lock pin
15
is different from the embodiments 1 to 4, and is equal to the conventional construction. Thus, the release hydraulic pressure is equal to the holding-release hydraulic pressure as shown in FIG.
9
B.
When the hydraulic pressure in the retardation side hydraulic pressure chamber
11
is higher than.the hydraulic pressure in the advance side hydraulic pressure chamber
10
in a release operation, the slide plate
21
b
of the release valve
21
closes the advance side pressure partition path
22
as shown in FIG.
8
C. Thus, the slide plate
21
b
communicates the retardation side pressure partition path
23
with the retardation side oil hydraulic supply path
20
b
to apply release hydraulic pressure to the engagement hole
19
. In this case, it creates a loss in the applied hydraulic pressure with respect to the second oil path
13
to reduce the overall amount of oil to the engagement hole
19
. Since high release hydraulic pressure must be applied to slide the lock pin
15
in the release direction as shown by A of
FIG. 9A
, it can delay a release operation. The lock pin
15
is slid in the release direction under applied high hydraulic pressure as shown by B of
FIG. 9A
, and releases from the engagement hole
19
to perform the releasing operation. In order to hold the released state, although the holding-release hydraulic pressure is equal to the biasing force of the biasing member
17
, the holding-release hydraulic pressure may be smaller than the release hydraulic pressure as shown by C of FIG.
9
A. Next about locking, they can be slid by only the biasing force of the biasing member
17
as shown by D of FIG.
9
A. As described above, with the embodiment 5, it can have release hydraulic pressure characteristics with a hysteresis.
As described above, according to the embodiment 5, since the choke is formed in the oil hydraulic supply path
20
, it can bring loss of release hydraulic pressure in advance to reduce an overall amount of oil for the release operation, and can delay the release operation. Thus, when hydraulic pressure elevates on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 5, a difference in the flow rate between release oil from the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
is performed by the opening area difference there-between defined by the choke. Alternatively, the difference in the flow rate may be performed by length or bending difference of the oil paths.
Embodiment 6
FIG. 10A
,
FIG. 10B
, and
FIG. 10C
show an internal construction of a release valve in a valve timing control device as embodiment 6 according to the present invention.
FIG. 10A
is a longitudinal cross sectional view of the release valve.
FIG. 10B
is a lateral cross sectional view of the release valve on application of an advance hydraulic pressure.
FIG. 10C
is a lateral cross sectional view of the release valve on application of a retardation hydraulic pressure. Those components of the embodiment 6 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted. FIG.
9
A and
FIG. 9B
also show hysteresis characteristics in a lock operation according to the embodiment 6 by reference here.
The embodiment 6 is characterized in that the periphery of the lock pin
15
and the oil hydraulic supply path are similar to the conventional construction, and that a choke of bringing loss of release hydraulic pressure in advance is arranged in the release valve
21
. The choke is a minute opening formed between the slide plate
21
b
of the release valve
21
and the perforation hole
21
c
having an oval shape in cross section. The slide plate
21
b
moves toward the advance side when oil in the retardation side hydraulic pressure chamber
11
is higher. The minute opening is smaller than the opening area of the second oil path
13
for supplying hydraulic pressure the retardation side hydraulic pressure chamber
11
. On the other hand, when hydraulic pressure in the advance side hydraulic pressure chamber
10
is higher, an area of opening defined between the slide plate
21
b
moving toward the retardation side and the perforation hole
2
is kept similar to the conventional construction.
Next, a release operation will be explained.
When hydraulic pressure in the advance side hydraulic pressure chamber
10
is higher a release operation, the slide plate
21
b
of the release valve
21
closes the retardation side pressure partition path
23
as shown in FIG.
10
B. Thus, the slide plate
21
b
communicates the advance side pressure partition path
22
with the advance side oil hydraulic supply path
20
a
through a widespread opening defined between the slide plate
21
b
and the perforation hole
21
c
to apply release hydraulic pressure to the engagement hole
19
. In this case, it does not create a loss in the release hydraulic pressure with respect to the first oil path
12
. The lock pin
15
is different from the embodiments 1 to 4, and is equal to the conventional construction. Thus, the release hydraulic pressure is equal to the holding-release hydraulic pressure as shown in FIG.
9
B.
When hydraulic pressure in the retardation side hydraulic pressure chamber
11
is higher in a release operation, the slide plate
21
b
of the release valve
21
moves toward the advance side to close the advance side pressure partition path
22
as shown in FIG.
10
C. Thus, the slide plate
21
b
communicates the retardation side pressure partition path
23
with the retardation side oil hydraulic supply path
20
b
through the minute opening between the slide plate
21
b
and the perforation hole
21
c
to apply release hydraulic pressure to the engagement hole
19
. In this case, it creates a loss in applied hydraulic pressure with respect to the second oil path
13
. Since high release hydraulic pressure must be applied to slide the lock pin
15
in the release direction as shown by A of
FIG. 9A
, it can delay a release operation. The lock pin
15
is slid in the release direction under applied high hydraulic pressure as shown by B of
FIG. 9A
, and releases from the engagement hole
19
to perform the releasing operation. In order to hold the released state, although the holding-release hydraulic pressure is equal to the biasing force of the biasing member
17
, the holding-release hydraulic pressure may be smaller than the release hydraulic pressure as shown by C of FIG.
9
A. Next about locking, they can be slid by only the biasing force of the biasing member
17
as shown by D of FIG.
9
A. As described above, with the embodiment 5, it can have release hydraulic pressure characteristics with a hysteresis.
As described above, according to the embodiment 6, since the choke is formed in the release valve
21
, it can create loss in release hydraulic pressure in advance to reduce difference in the flow rate of oil for release operation, and can delay a release operation. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 6, a difference in the flow rate between release oil from the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
is performed by the opening area difference there-between defined by the choke. Alternatively, the difference in the flow rate may be performed by length or bending difference of the oil paths.
Embodiment 7
FIG. 11A
,
FIG. 11B
, and
FIG. 11C
show an internal construction of a release valve in a valve timing control device as embodiment 7 according to the present invention.
FIG. 11A
is a longitudinal cross sectional view of the release valve.
FIG. 11B
is a lateral cross sectional view of the release valve on application of advance hydraulic pressure.
FIG. 11C
is a lateral cross sectional view of the release valve on application of retardation hydraulic pressure. Those components of the embodiment 7 of the present invention which are the same as those of the embodiment 1 are denoted by the same reference numerals and further description will be omitted. FIG.
9
A and
FIG. 9B
also show hysteresis characteristics in a lock operation according to the embodiment 7 by reference here.
The embodiment 7 is characterized in that a choke of bringing loss of release hydraulic pressure in advance is arranged in the release valve
21
, which is similar to the embodiment 6. Especially, the long radius of the perforation hole
21
c
in the release valve
21
is slightly shortened, and the perforation hole
21
c
shifts toward the advance side. In other words, when hydraulic pressure in the retardation side hydraulic pressure chamber
11
is higher, since the slide plate
21
b
shifted toward the advance side and the perforation hole
21
c
are overlapped. Thus, the retardation side hydraulic pressure chamber
11
communicates with the oil hydraulic supply path through a slight clearance defined between the slide plate
21
b
and the bottom of the valve chamber
21
a.
In this case. the amount of oil supplied to the oil hydraulic supply path depends on leakage of the clearance described above.
Next, a release operation will be explained.
When oil in the advance side hydraulic pressure chamber
10
is higher in a release operation, the slide plate
21
b
of the release valve
21
moves toward the retardation side to close the retardation side pressure partition path
23
as shown in FIG.
11
B. Thus, the slide plate
21
b
communicates the advance side pressure partition path
22
with the advance side oil hydraulic supply path
20
a
through a widespread opening defined between the slide plate
21
b
and the perforation hole
21
c
to apply a release hydraulic pressure to the engagement hole
19
. In this case, it does not result in loss of the release hydraulic pressure with respect to the first oil path
12
. The lock pin
15
is different. from the embodiments 1 to 4, and is equal to the conventional construction. Thus, the release hydraulic pressure is equal to the holding-release hydraulic pressure as shown in FIG.
9
B.
When oil in the retardation side hydraulic pressure chamber
11
is higher in a release operation, the slide plate
21
b
of the release valve
21
moves toward the advance side to close the advance side pressure partition path
22
as shown in FIG.
11
C. Thus, the slide plate
21
b
communicates the retardation side pressure partition path
23
with the retardation side oil hydraulic supply path
20
b
through the minute opening between the slide plate
21
b
and the perforation hole
21
c
to apply release hydraulic pressure to the engagement hole
19
. In this case, it results in loss of applied hydraulic pressure with respect to the second oil path
13
. Since high release hydraulic pressure must be applied to slide the lock pin
15
in the release direction as shown by A of
FIG. 9A
, it can delay a release operation. The lock pin
15
is slid in the release direction under applied high hydraulic pressure as shown by B of
FIG. 9A
, and releases from the engagement hole
19
to perform the releasing operation. In order to hold the released state, although the holding-release hydraulic pressure is equal to the biasing force of the biasing member
17
, the holding-release hydraulic pressure may be smaller than the release hydraulic pressure as shown by C of FIG.
9
A. Next about locking, they can be slid by only the biasing force of the biasing member
17
as shown by D of FIG.
9
A. As described above, with the embodiment 5, it can have release hydraulic pressure characteristics with hysteresis.
As described above, according to the embodiment 7, since the choke is formed in the release valve
21
, it can reduce release hydraulic pressure in advance, and can delay a release operation. Thus, when hydraulic pressure rises on starting the engine, the lock pin
15
is not quickly released, and is released after applying hydraulic pressure which is able to control the valve timing control device. Therefore, it can prevent the occurrence of beat noise (abnormal noise).
According to the embodiment 7, a difference in the flow rate between release oil from the advance side hydraulic pressure chamber
10
and the retardation side hydraulic pressure chamber
11
is performed by the opening area difference there-between defined by the choke. Alternatively, the difference in the flow rate may be performed by length or bending difference of the oil paths.
With the embodiments 5 to 7, the area difference of opening in the oil path in the release valve
21
is utilized to reduce the amount of oil for release operation to delay the release operation. However, the area of opening, length or bending of the advance side pressure partition path and the retardation side pressure partition. path may be utilized to reduce the amount of oil for release operation to delay the release operation.
With the embodiments 5 to 7, when the rotor
9
as the second rotor is positioned at the most retardation side with respect to the first rotor, the lock pin
15
engages with the engagement hole
19
to restrict the free rotation between the first and second rotors. Alternatively, when the second rotor is positioned at the most advance side with the first rotor, the lock pin
15
may engage with the engagement hole
19
. In this case, the amount of oil supplied from the advance side to the engagement hole
19
can be reduced to delay a release operation, such supply route being convenient as compared with a route supplied from the retardation side.
As described above, the present invention is explained in the embodiments 1 to 7 in detail. In order to perform the present invention, hysteresis characteristics must be set to obtain high release oil necessary to prevent the occurrence of beat noise on starting the engine. Further, the hysteresis characteristics must be set to obtain release hydraulic pressure and holding-release hydraulic pressure on closing of the purge valve mechanism, which is lower than the lowest hydraulic pressure generated after starting the engine.
With the present invention, embodiments as combinations of any one of the purge valve mechanism disclosed in the embodiments 2 to 4 and any one of the partition control mechanisms disclosed in the embodiments 5 to 7 have synergistic effects between function as for release operation to prevent the occurrence of beat noise with reliability.
The present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims
- 1. A valve timing control device, comprising:a first rotor of rotating in synchronization with a crankshaft of an internal-combustion engine; a second rotor fixed on an end of an intake camshaft or an exhaust camshaft of the internal-combustion engine and rotatably arranged in the first rotor; a lock member of locking the first and second rotors at a required angle which the second rotor forms with the first rotor; a backward pressure chamber arranged at any one of the first and second rotors, accommodating the lock member and a biasing member biasing the lock member, and having a discharge hole discharging backward pressure of the lock member; and an engagement hole arranged in the other of the first and second rotors, allowing insertion of the lock member, and having an oil hydraulic supply path supplying hydraulic pressure to release the lock member, wherein releasing hydraulic pressure characteristics is provided with hysteresis in that a releasing hydraulic pressure is larger than a holding-releasing hydraulic pressure.
- 2. A valve timing control device according to claim 1, further comprising a purge valve mechanism arranged within the lock member, and discharging the releasing hydraulic pressure to the out side, wherein the hysteresis is constituted by the purge valve mechanism.
- 3. A valve timing control device according to claim 2, wherein the purge valve mechanism is a slide valve mechanism.
- 4. A valve timing control device according to claim 2, wherein the purge valve mechanism is a check valve mechanism.
- 5. A valve timing control device according to claim 2, wherein the purge valve mechanism is a lead valve mechanism.
- 6. A valve timing control device according to claim 5, wherein the hysteresis is constituted by a difference in the flow rate between pressurized fluids which are set by elasticity of the purge valve mechanism or a support member of the purge valve mechanism.
- 7. A valve timing control device, comprising:a first rotor of rotating in synchronization with a crankshaft of an internal-combustion engine; a second rotor fixed on an end of an intake camshaft or an exhaust camshaft of the internal-combustion engine and rotatably arranged in the first rotor; a lock member locking the first and second rotors at a required angle which the second rotor forms with the first rotor; a backward pressure chamber arranged at any one of the first and second rotors, accommodating the lock member and a biasing member biasing the lock member, and having a discharge hole of discharging backward pressure of the lock member; an engagement hole arranged in the other of the first and second rotors, allowing insertion of the lock member, and having an oil hydraulic supply path of supplying hydraulic pressure to release the lock member; and a release valve having an advance side pressure partition path communicating an advance side hydraulic pressure chamber and a retardation side pressure partition path communicating a retardation side hydraulic pressure chamber to selectively supply the highest hydraulic pressure in the both chambers to the oil hydraulic supply path, wherein releasing hydraulic pressure characteristics are provided with hysteresis that releasing hydraulic pressure is larger than holding-releasing hydraulic pressure, the hysteresis is constituted by a difference in the flow rate between pressurized fluids from the advance side hydraulic pressure chamber and the retardation side hydraulic pressure chamber.
- 8. A valve timing control device according to claim 7, wherein the oil hydraulic supply path communicating the release valve is divided into an advance side oil hydraulic supply path and a retardation side oil hydraulic supply path, and wherein the difference in the flow rate between pressurized fluids is set by an opening area difference between the advance and retardation oil hydraulic supply paths.
- 9. A valve timing control device according to claim 7, wherein the difference in the flow rate between pressurized fluids is set by an opening area difference between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating with the release valve.
- 10. A valve timing control device according to claim 7, wherein the difference in the flow rate between pressurized fluids is set by a length difference between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating with the release valve.
- 11. A valve timing control device according to claim 7, wherein the difference in the flow rate between pressurized fluids is set by a bending difference between an advance side pressure partition path and a retardation side pressure partition path, the respective paths communicating with the release valve.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-393407 |
Dec 2000 |
JP |
|
US Referenced Citations (4)
Foreign Referenced Citations (2)
Number |
Date |
Country |
10-159519 |
Jun 1998 |
JP |
10-159520 |
Jun 1998 |
JP |