This application is based on Japanese Patent Application No. 2006-55062 filed on Mar. 1, 2006, the disclosure of which is incorporated herein by reference.
The present invention relates to a valve timing controller for an internal combustion engine that adjusts opening/closing timing of at least one of an intake valve and an exhaust valve opened/closed by a camshaft with torque transmission from a crankshaft.
A valve timing controller includes a first rotary element to rotate in response to the movement of one of a crankshaft and a camshaft and a second rotary element to rotate in response to the movement of the other of the crankshaft and the camshaft. The controller changes a relative rotation phase between the rotary elements by a link mechanism to adjust valve timing.
JP-2005-48707A (U.S. Pat. No. 6,883,482 B2) discloses a device provided with two groups of link mechanisms that are constituted by combining a first link linked to a first rotary element by a revolute pair and a second link linked to a second rotary element and the first link by a revolute pair. Here, the link mechanisms in the respective groups are arranged in the rotational direction of the first and second rotational elements, thereby controlling off-balance in rotation due to inclination of these rotational elements with respect to the rotational axis.
When the first link of the link mechanism in each group is retained between the second link and the first rotary element in the same group, an area of a portion retained in the first link becomes possibly smaller depending on an arrangement state of the links. In this case, a portion which is not retained by the first link is more likely to be shifted in the rotational axis direction of the first and second rotary elements, causing a possible inclination of the first link to the rotational axis of the rotary elements. Such inclination of the first link is undesirable because it becomes the cause of interrupting an operation of the link mechanism, resultantly a valve timing adjustment.
The present invention is made from the foregoing problem, and an object of the invention is to provide a valve timing controller which achieves a smooth valve timing adjustment.
According to an aspect of the present invention, plural groups of link mechanisms are arranged adjacently in the rotational direction of the first rotary element. Each link mechanism is constituted by combining a first link linked to a first rotary element by a revolute pair with a second link linked to a second rotary element and the first link by a revolute pair. Therefore, the first and second rotary elements having a common rotational axis (hereinafter referred to simply as “rotational axis”) are restricted to be inclined with respect to the rotational axis.
In addition, the second link of the link mechanism in each group retains the first link of each of the link mechanisms in the same group and the other group between the second link and the first rotary element. As a result, in the link mechanism in each group, the first link is retained not only between the second link in the same group and the first rotary element but also between the second link in the other group and the first rotary element.
Therefore, an area of a portion retained in the first link can be secured largely. Accordingly, in the link mechanism in each group, a portion that is not retained in the first link is difficult to be shifted in the rotational axis direction of the first rotational element, resultantly restricting an inclination of the first link to the rotational axis. Thus, in addition of controlling the first and second rotational elements, an inclination of the first link is restricted and a smooth valve timing adjustment can be achieved.
Other objects, features, and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings, in which like parts are designated by like reference numbers and in which:
A first embodiment of the present invention will be hereinafter described with reference to the drawings.
The valve timing controller 1 includes a driving rotary element 10 (a first rotary element), a driven rotary element 18 (a second rotary element), a control unit 20, a differential gear mechanism 30, and a phase change mechanism 50.
As shown in
As shown in
A relative rotational direction in which the driven rotary element 18 rotates to an advanced side with respect to the driving rotary element 10 is referred to as a direction “X”, and a relative rotational direction in which the driven rotary element 18 rotates to a retarded side with respect to the driving rotary element 10 is referred to as a direction “Y”.
Each of the linkage sections 19 is formed in a flat plate shape to project radially outwardly from an intermediate part of the shaft part 17 and disposed respectively at a 180 degree rotation symmetrical position relative to the rotational axis “O”.
As shown in
As shown in
The external gear 31 includes a tip circle and a root circle formed at the outer peripheral side of the tip circle and is riveted coaxially with the cover 12 to possibly rotate integrally with the driving rotary element 10.
The planetary carrier 32 is formed in a tubular shape as a whole and includes an inner peripheral surface 35 formed in a cylindrical surface shape coaxially with the driving rotary element 10. In the inner peripheral surface 35 of the planetary carrier 32, a groove 36 is opened, and by a joint 37 fitted into the groove 36, the motor shaft 24 is fixed to the planetary carrier 32 coaxially with the inner peripheral surface 35. With such fixation, the planetary carrier 32 can rotate around the rotational axis “O” in response to the movement of the motor shaft 24 and also can relatively rotate with respect to the driving rotary element 10. The planetary carrier 32 further includes an eccentric cam part 38 provided at the other side of the motor shaft 24, and the eccentric cam part 38 includes an outer peripheral surface of a cylindrical surface shape to be off-centered with respect to the driving rotary element 10.
The internal gear 33 is formed in a bottomed cylindrical shape and is provided with a gear part 39. The gear part 39 includes a tip circle and a root circle group at the inner peripheral side of the tip circle. The root circle of the gear part 39 is larger than the tip circle of the external gear 31. Moreover, the number of teeth of the gear part 39 is larger than the number of teeth of the external gear 31 by one. The gear part 39 is disposed at the outer peripheral side of the external gear 31, off-centered with respect to the rotational axis “O”, and is meshed with the external gear 31 on the other side of the eccentric side.
A center hole 41 of the internal gear 33 has a cylindrical bore shape coaxially with the gear part 39 and is fitted into the outer peripheral side of the eccentric cam part 38 via a bearing 40. The internal gear 33 is supported by the planetary carrier 32 and can achieve a planetary motion to revolve in the rotational direction of the eccentric cam part 38, rotating around an eccentric centerline P of the outer peripheral surface of the eccentric cam part 38.
In the first embodiment, a receiving hole 42 opens into the outer peripheral surface of the eccentric cam part 38 and receives a U-shaped leaf spring 43 therein, and the leaf spring 43 presses an inner peripheral surface of the center hole 41 of the internal gear 33 via the bearing 40 and thus, the internal gear 33 is tightly meshed with the external gear 31.
As shown in
In the differential gear mechanism 30 with the configuration as described above, when the planetary carrier 32 does not relatively rotate with respect to the driving rotary element 10, the internal gear 33 rotates with the driving rotary element 10 without any planetary motion, and each engaging projection 49 presses each engaging hole 48 to the rotating side. As a result of that, the guide rotary element 34 rotates clockwise in
When the planetary carrier 32 relatively rotates in the direction “X” with respect to the driving rotary element 10 to move to an advanced side thereof owing to the increase of rotational torque in the direction “X” generated by the electric motor 21 or the like, the internal gear 33 performs a planetary motion while changing the meshing teeth between the internal gear 33 and the external gear 31, and therefore, the force with which each engaging projection 49 presses each engaging hole 48 to the rotating side is increased. As the result, the guide rotary element 34 relatively rotates in the direction “X” with respect to the driving rotary element 10 to move to the advanced side.
When the planetary carrier 32 relatively rotates in the direction “Y” with respect to the driving rotary element 10 to move to a retarded side thereof owing to the increase of rotational torque in the direction “Y” generated by the electric motor 21, an abnormal stop of the electric motor 21 during the operating of the internal combustion engine or the like, the internal gear 33 performs a planetary motion while changing the meshing teeth between the internal gear 33 and the external gear 31, and thereby, each engaging projection 49 presses each engaging hole 48 to the reverse rotating side. As a result of that, the guide rotary element 34 relatively rotates in the direction “Y” with respect to the driving rotary element 10 to move to the retarded side.
As described above, because of the relative rotational movement of the planetary carrier 32 with respect to the driving rotary element 10, the internal gear 33 performs a planetary motion and the planetary motion is transmitted to the guide rotary element 34. Thus, the guide rotary element 34 relatively rotates with respect to the driving rotary element 10.
As shown in
As shown in
The first link 52 of the link mechanism 51 in each group is formed in a flat plate shape to be extended in an arc shape and includes pairing elements 60 and 61 at both end portions thereof. As shown in
The second link 53 of the link mechanism 51 in each group is formed in a flat plate shape to be extended in w-shape and includes a first and a second pairing element 64, 65 in the intermediate part. As shown in
As shown in
As shown in
As shown in
As shown in
In addition, in any operating state, the second extending part 69 retains a portion 67 in the first link 52 of the link mechanism 51 in the same group at the side of the pairing element 60 from the pairing element 61 between the second extending part 69 and the connection part 15. The direction in which each of the extending parts 68 and 69 retains the first link 52 of each of the link mechanisms 51 in the same group and in the other group between each of the extending parts 68 and 69 and the connection part 15 is, as shown in
In addition, the second link 53 of the link mechanism 51 in each group contacts with the guide rotary element 34 (groove forming part 54 in the first embodiment) at the opposite side to the first link 52 of each of the link mechanisms 51 in the same group and in the other group, restricting the movement of the second link 53 toward the rotational axis direction of the rotary elements 10, 19, 34.
As shown in
Each guide groove 58 in the first embodiment is inclined in such a manner that the more each guide groove 58 moves in the direction “X”, the further each guide groove 58 is separated from the rotational axis “O”. Alternatively, the guide groove 58 may be inclined such that the more each guide groove 58 moves in the direction “Y”, the further each guide groove 58 is separated from the rotational axis “O”. In addition, each guide groove 58 may be formed in any other shapes such as a linear shape, besides the curbed shape as shown in
As shown in
In the phase change mechanism 50 with the configuration as described above, when the guide rotary element 34 maintains the relative rotation phase between the guide rotary element 34 and the driving rotary element 10, each movable shaft 55 is not guided in the guide groove 58 but rotates with the guide rotary element 34. At this time, in each group of the link mechanisms 51, a relative positional relationship between the link 52 and the link 53 is not changed, and therefore, the driven rotary element 18 rotates clockwise in
When the guide rotary element 34 relatively rotates in the direction “X” with respect to the driving rotary element 10 to move to the advanced side, each movable shaft 55 slides to the side where each movable shaft 55 approaches the rotational axis “O” in each guide groove 58. At this time, each movable shaft 55 rotationally drives the first link 52 of the corresponding group of the link mechanisms 51 with the shaft 62 serving as a fulcrum, and simultaneously is displaced to decrease distance between each movable shaft 55 and the rotational axis “O”. As a result of that, the second link 53 of each group of the link mechanisms 51 is pressed by each movable shaft 55 to be driven with each linkage section 19 in the direction “X”. Therefore, the driven rotary element 18 rotates to the advanced side with respect to the driving rotary element 10, and at the same time, the valve timing is advanced.
When the guide rotary element 34 relatively rotates in the direction “Y” with respect to the driving rotary element 10 to move to the retarded side, each movable shaft 55 slides to the side where each movable shaft 55 separates from the rotational axis “O” in each guide groove 58. At this time, each movable shaft 55 rotationally drives the first link 52 of the corresponding group of the link mechanisms 51 with the shaft 62 serving as a fulcrum, and simultaneously is displaced to increase distance between each movable shaft 55 and the rotational axis “O”. As a result of that, the second link 53 of each group of the link mechanisms 51 is pulled by each movable shaft 55 to be driven with each linkage section 19 in the direction “Y”. Therefore, the driven rotary element 18 rotates to the retarded side with respect to the driving rotary element 10, and at the same time, the valve timing is retarded.
As described above, each movable shaft 55 drives the links 52 and 53 of the link mechanisms 51 in each group while being displaced in accordance with the relative rotational movement of the guide rotary element 34 with respect to the driving rotary element 10. Thereby, the relative rotation phase between the rotary element 10 and the rotary element 18, that is, the valve timing is changed.
According to the first embodiment described above, the second link 53 of the link mechanism 51 in each group can retain the first link 52 of each of the link mechanisms 51 in the same group and the other group between the second link 53 and the connection part 15 regardless of an operating condition. This allows the area retained in the first link 52 of the link mechanism 51 in each group to be largely secured, so that it is restricted that the first link 52 of the link mechanism 51 in each group is inclined with respect to the rotational axis “O” by being shifted in the rotational axis direction of the rotary elements 10, 19, 34. Further, in the first embodiment, the link mechanisms 51 in the respective groups are arranged side by side at equal intervals in the rotational direction of the rotary elements 10, 19, 34, thereby controlling off-balance in rotation due to inclination of these rotational elements 10, 19, 34 with respect to the rotational axis.
According to such first embodiment, a smooth valve timing adjustment can be achieved by restricting the inclination of each of the rotary elements 10, 19, 34.
As described above, the first embodiment according to the present invention has been described, but the present invention is not intended to be limited to the embodiment and can also be applied to various sorts of embodiments in the scope of the preset invention without departing from the gist thereof.
For example, the link mechanisms described in the above embodiment may be formed of three or more groups thereof and theses link mechanisms may be arranged in the rotational direction of the rotary elements 10, 19, 34. In this case, the second link 53 of the link mechanism 51 in each group is designed to retain the first link 52 of the link mechanism 51 in the other group neighboring in the rotary elements 10, 19, 34 between the second link 53 and the rotary element 10.
In addition, contrary to the case of the first embodiment, the rotary element 10 may be rotated in response to the movement of the camshaft 2 and the rotary element 18 may be rotated in response to the movement of the crankshaft.
Additionally, as shown in
Further additionally, instead of the electric motor 21 according to the first embodiment, an electromagnetic brake device, a hydraulic motor or the like which includes a brake member rotating by the transmission of crankshaft driving torque and a solenoid magnetically attracting the brake member and produces braking torque generated in the brake member magnetically attracted by the solenoid as rotational torque may be used.
Still furthermore, the invention may be applied to a device to adjust the valve timing of an exhaust valve or a device to adjust the valve timing of both the intake valve and the exhaust valve, besides the device to adjust the valve timing of the intake valve as in the first embodiment.
Number | Date | Country | Kind |
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2006-055062 | Mar 2006 | JP | national |
Number | Name | Date | Kind |
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6883482 | Takenaka et al. | Apr 2005 | B2 |
7100556 | Sugiura | Sep 2006 | B2 |
7311071 | Yamanaka | Dec 2007 | B2 |
Number | Date | Country | |
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20070204823 A1 | Sep 2007 | US |