The present invention relates to a valve timing controlling apparatus including a first rotary body rotatable with a cam shaft of an internal combustion engine, a second rotary body rotatable with a crank shaft and rotatable relative to the first rotary body, a controlling means for varying relative rotational phase between the first rotary body and the second rotary body, and a torsion coil spring for urging the first rotary body relative to the second rotary body in a phase advancing direction.
Normally, when an internal combustion engine having a valve timing controlling apparatus is operated, the cam shaft receives resistance from a valve spring. Therefore, the relative phase of the first rotary body rotatable together with the cam shaft tends to be lagged, relative to the rotation of the second rotary body rotatable together with the crank shaft. In order to solve such phase lag, the conventional valve timing controlling apparatus includes a torsion coil spring for urging the first rotary body to the advancing side relative to the second rotary body.
Another purpose of providing such torsion coil spring relates to startup of the internal combustion engine. The startup is often effected with hydraulically locking the first rotary body and the second rotary body under a predetermined phase condition. However, at the time of startup, the oil supply is insufficient for effecting the phase control, so that the locking can be difficult because the first rotary body tends to move back and forth relative to the second rotary body. In particular, when the first rotary body is located on the lagging side, the resistance applied to the cam shaft resists advancing of the first rotary body, so that the locking cannot be done speedily. For this reason, the torsion coil spring is provided for enabling the apparatus to effect the locking operation speedily.
An example of the valve timing controlling apparatus of the above-noted type is known from Patent Document 1 identified blow, shown as Prior-Art Document Information relating to the present invention. In the case of the valve timing controlling apparatus disclosed in this Patent Document 1, there is provided a gap between a coil spring portion of the torsion coil spring and the respective peripheral face of the first rotary body or the second rotary body. With this, even when the coil spring portion is reduced in its inner diameter during relative rotation between the first rotary body and the second rotary body, it is possible to avoid the trouble that excessive frictional resistance generated due to contact between the coil spring portion of the torsion coil spring and the respective peripheral face prevents the torsion coil spring from exerting its initial set spring force.
Patent Document 1: Japanese Patent Application “Kokai” No. 2002-276312 (paragraphs: 0014, 0032, and FIG. 1).
Problem to be Solved by Invention
However, with the valve timing controlling apparatus disclosed by Patent Document 1, if there occurs such deformation in the torsion coil spring that causes inclination of its axis relative to the axis of the first/second rotary body in response to the relative rotation between the first rotary body and the second rotary body, contact can still occur between coil spring portion and the peripheral face of the rotary body in spite of the provision of the gap. Furthermore, the coil spring portion is formed like a cylinder having a constant coiling diameter along the entire length thereof. Hence, it is difficult to foresee what particular part of this coil spring portion can contact the peripheral face of the rotary body. For instance, there is the risk of such contact occurring between the central part of the coil spring portion and the rotary body. In such case, as the central part and its vicinity are moved relative to the rotary body by a greater amount, compared with the remaining part of the coil spring portion, the contact, if occurred, will significantly influence the appropriate control of the valve timing.
Therefore, in view of the above-described drawbacks of the valve timing controlling apparatus according to the conventional technique, the object of the present invention is to provide a valve timing controlling apparatus capable of avoiding the trouble that excessive frictional resistance generated due to contact between the coil spring portion of the torsion coil spring and the rotary body prevents the torsion coil spring from exerting its set spring force.
Means to Achieve the Object
For accomplishing the above-noted object, according to a first characterizing feature of the present invention, there is proposed a valve timing controlling apparatus comprising a first rotary body rotatable with a cam shaft of an internal combustion engine; a second rotary body rotatable with a crank shaft and rotatable relative to the first rotary body; a controlling means for varying relative rotational phase between the first rotary body and the second rotary body; and a torsion coil spring for urging the first rotary body relative to the second rotary body in a phase advancing direction;
wherein said torsion coil spring includes a pair of retaining portions to be retained respectively to said first rotary body and said second rotary body and a coil portion disposed between said pair of retaining portions; and
wherein said coil portion includes a pair of holding areas extending continuously from said respective retaining portions and capable of fixing said coil portion in position relative to respective peripheral faces of said first rotary body and said second rotary body formed coaxially with a rotational axis of said first and second rotary bodies and includes also a torque generating area disposed between said pair of holding areas, said holding areas and said torque generating area having different coiling diameters from each other.
With the above described characterizing construction, as the holding areas and the torque generating area have different coiling diameters from each other, the torque generating area is constantly urged radially outwardly or inwardly away from the periphery of the rotary body to which the corresponding retaining portion is retained. Therefore, even when a portion or entirety of the torque generating area is moved closer to either rotary body with radial expansion or contraction of the coil portion which occurs in association with a relative rotation between the first rotary body and the second rotary body, the torque generating area can be kept constantly apart radially outwardly or inwardly from the periphery of the rotary body to which the corresponding retaining portion is retained. As a result, the torque generating area is free from friction from the peripheral face of the first or second rotary body, so that the torsion coil spring can exert its set spring force, thus effectively controlling the valve timing.
Incidentally, the length of the retaining area will vary, depending on e.g. the curvature of the rotary body, the shape of the torsion coil spring, etc. For example, in some cases, only an extreme vicinity of the retaining portion will form and act as the holding area. In other cases, the holding area will have a length of half (180°) a winding of the torsion coil spring. The holding area provides the function of keeping the torque generating area away from each rotary body in the event of torsional deformation of the torsion coil spring occurring in association with the relative rotational displacement between the first rotary body and the second rotary body. The holding area is constituted by a coiling part in extreme vicinity of the retaining portion. Therefore, during such torsional deformation of the torsion coil spring, there will occur only a very small amount of movement or displacement therein relative to the retaining portion or the rotary body. And, even if the holding area should come into contact with the rotary body, the influence from this contact will be negligibly small. On the other hand, the torque generating area is farther from the retaining portion than the holding area is. Therefore, during the torsional deformation of the torsion coil spring, the torque generating area will be displaced relative to the retaining portion or the rotary body by a greater amount. Hence, if the torque generating area contacts the rotary body, this contact will provide a significant influence. Therefore, in order to allow the torsion coil spring to exert its set spring force, it is necessary to prevent effective contact between the torque generating area and the rotary body.
According to a second characterizing feature of the present invention, said pair of holding areas fix said coil portion in position relative to respective peripheral faces of said first rotary body and said second rotary body by coming into contact with the respective peripheral faces of the first rotary body and the second rotary body for a range within one winding from each said retaining portion.
With this characterizing feature, as the holding areas come into contact with the respective peripheral faces, the coil portion can be fixed in position relative to the rotary bodies in an even more reliable manner. Further, since the range of contact is confined to the range within one winding from each retaining portion, the contacting portion does not provide any adverse effect to the movements of the rotary bodies due to the friction with the peripheral faces of these rotary bodies.
According to a third characterizing feature of the present invention, of a plurality of windings forming said torque generating area, adjacent windings adjacent along the axial direction of the torsion coil spring are maintained under a non-contact condition, regardless of a relative positional relationship between said first rotary body and said second rotary body.
With the above characterizing feature, even when the torsion coil spring is tightened or loosened due to torsional forces applied to the two retaining portions of the torsion coil spring, adjacent windings constituting the torque generating area are always maintained under the non-contact condition. Therefore, there will be generated no frictional force between the windings constituting the torque generating area, so that the torsion coil spring can exert its set spring force in an even more reliable manner.
According to a fourth characterizing feature of the present invention, one of said pair of retaining portions of the torsion coil spring is retained to an outer peripheral face of one of the first and second rotary bodies which is disposed on the inner side of the torsion coil spring; the other retaining portion is retained to an inner peripheral face of the other one of the first and second rotary bodies which is disposed on the outer side of the torsion coil spring; and said torque generating area has a coiling diameter greater than the holding area extending continuously from said one retaining portion retained to said outer peripheral face and smaller than the other holding area extending continuously from the other retaining portion retained to said inner peripheral face.
With the above-described characterizing feature, since the torque generating area has a coiling diameter greater than the holding area extending continuously from the one retaining portion retained to the outer peripheral face of the rotary body, the torque generating area is always kept radially outwardly away from the outer peripheral face of this rotary body. Further, since the torque generating area has a coiling diameter smaller than the other holding area extending continuously from the other retaining portion retained to said inner peripheral face, the torque generating area is always kept radially inwardly away from the inner peripheral face of this rotary body. Therefore, even when a portion or entirety of the torque generating area is moved closer to either rotary body in association with a relative rotation between the first rotary body and the second rotary body, the torque generating area can always be kept at a position radially inwardly or outwardly away from the holding area. As a result, the torque generating area does not come into contact with the peripheral face of the first or second rotary body, so that the torsion coil spring can exert its set spring force, thus effectively controlling the valve timing.
According to a fifth characterizing feature of the present invention, said pair of retaining portions of the torsion coil spring are both retained to the inner peripheral faces of said first and second rotary bodies which are disposed on the outer side of the torsion coil spring; and said torque generating area has a coiling diameter smaller than either one of said pair of holding areas extending continuously from the respective retaining portions.
With the above-described characterizing feature, as the coiling diameter of the torque generating area is smaller than that of either one of the holding areas, the entire windings constituting the torque generating area are always kept radially inwardly away from the inner peripheral faces of the rotary bodies. Therefore, even when a portion or entirety of the torque generating area is moved closer to either rotary body in association with a relative rotation between the first rotary body and the second rotary body, contact between the torque generating area and the peripheral face of the first or second rotary body can be avoided reliably, so that the torsion coil spring can exert its set spring force, thus effectively controlling the valve timing.
According to a sixth characterizing feature of the present invention, said pair of retaining portions of the torsion coil spring are both retained to the outer peripheral faces of the inner peripheral faces of said first and second rotary bodies which are disposed on the inner side of the torsion coil spring; and said torque generating area has a coiling diameter greater than either one of said pair of holding areas extending continuously from the respective retaining portions.
With the above-described characterizing feature, as the coiling diameter of the torque generating area is greater than that of either one of the holding areas, the entire windings constituting the torque generating area are always kept radially outwardly away from the outer peripheral faces of the rotary bodies. Therefore, even when a portion or entirety of the torque generating area is moved closer to either rotary body in association with a relative rotation between the first rotary body and the second rotary body, contact between the torque generating area and the peripheral face of the first or second rotary body can be avoided reliably, so that the torsion coil spring can exert its set spring force, thus effectively controlling the valve timing.
An embodiment of the present invention will be described with reference to the accompanying drawings.
As shown in
As shown in
These phase advancing oil passages and phase lagging oil passages are communicated via a solenoid valve (not shown) with an oil pan of the internal combustion engine. This solenoid valve controls the amount of oil to be supplied from the oil pan to the advanced angle chamber 10a and the retarded angle chamber 10b, thus adjusting the volumetric ratio between the phase advanced angle chamber 10a and the phase retarded angle chamber 10b. With this, the position of each vane 12 inside the fluid chamber 10 is controlled between a phase lagging side end face 11a and a phase advancing side end face 11b inside the fluid chamber 10, thus adjusting the rotational phase of the inner rotor 1 relative to the outer rotor 2. As a result, the opening/closing timing of the valve driven by the cam shaft 50 can be adjustably controlled relative to the rotational phase of the crank shaft. More particularly, as the inner rotor 1 is moved relative to the outer rotor 2 in the direction for increasing the volume of the phase advanced angle chamber 10a (arrow R1), the valve timing is advanced relative to the rotational phase of the crank shaft. Conversely, as the inner rotor 1 is moved relative to the same in the direction for increasing the volume of the phase retarded angle chamber 10b (arrow R2), the valve timing is lagged.
The section taken along the arrow B-B in
The torsion coil spring 20 functions also to smooth the startup operation of the internal combustion engine. For obtaining the optimal valve timing at the time of startup of the internal combustion engine, it is preferred that the startup be effected at a lock position between a phase advancing angle and a phase lagging angle. For instance, the spring urges the inner rotor to the advancing side so that the inner rotor may assume the lock position when the inner rotor is located on the lagging side when the internal combustion engine is stopped.
Between the inner peripheral face of the rear plate 7 and the outer peripheral face of the inner rotor 1 radially opposed thereto, there is formed an annular spring chamber for accommodating the torsion coil spring 20. And, at one portion of the outer peripheral face of the inner rotor 1, there is formed a retained portion 1E which extends radially for receiving the first retaining portion 21a. On the other hand, at one portion of the inner peripheral face of the outer rotor 2, there is formed a retained portion 2E which extends radially for receiving the second retaining portion 21b.
For attaching the torsion coil spring 20 to the valve timing controlling apparatus 1, the coil spring 20 will be twisted so as to displace the first retaining portion 21a away from the second retaining portion 21b along the peripheral direction in the direction of arrow C and under this condition, the first retaining portion 21a will be retained to the retained portion 1E and the second retaining portion 21b will be retained to the retained portion 2E, respectively. Therefore, upon completion of the attachment, the torsion coil spring 20 exerts a resilient urging force to rotationally urge the inner rotor 1 relative to the outer rotor 2 in the direction of arrow D. With this, the relative position between the inner rotor 1 and the outer rotor 2 will be maintained under the most advanced phase condition where the volume of the advanced angle chamber 10a is at its maximum and the vane 12 is pressed against the phase advancing side end face 11b.
As shown in
As a result, the torque generating area 25 is constantly kept away from the inner rotor 1 and the outer rotor 2 by means of the first holding area 23a and the second holding area 23b.
Incidentally, in the condition illustrated in
For instance, for attaching the torsion coil spring 20 to the valve timing controlling apparatus 1, the spring 20 will be torsionally deformed so as to separate the first retaining portion 21a away from the second retaining portion 21b along the peripheral direction in the direction of arrow C, so that with this torsional deformation, the torque generating area 25 will be reduced in its coiling diameter in some of its windings. However, in this case too, the torque generating area 25 will not come into contact with the outer peripheral face of the inner rotor 1. On the other hand, when oil is supplied into the phase advanced angle chamber 10a thereby to operate the inner rotor 1 into the most phase advanced condition, the torsion coil spring 20 is deformed and the coiling diameter of the torque generating area 25 is increased. However, in this case too, the torque generating area 25 will not come into contact with the inner peripheral face of the outer rotor 2.
Further, even if there occurs a torsional deformation causing slackening or tightening in the coil portion 22 of the torsion coil spring 20 due to torsional vibration associated with relative rotation between the inner rotor 1 and the outer rotor 2, the torque generating area 25 will not contact the outer peripheral face of the inner rotor 1 or the inner peripheral face of the outer rotor 2.
Of the windings forming the torque generating area 25, the windings adjacent each other along the direction of the axis X of the torsion coil spring 20 are arranged so as to maintain the non-contact condition, regardless of the relative positional relationship between the inner rotor 1 and the outer rotor 2.
Incidentally, in this embodiment, because of the small number of its windings, the torque generating area 25 presents a tapered appearance with the coiling diameter varying, with a constant rate, along the direction of the axis X of the torsion coil spring 20. However, in case there are a large number of windings therein, the torque generating area 20 may exhibit a cylindrical shape at its center portion with invariable coiling diameter relative to the axial direction.
<1> In
<2> In the foregoing embodiment, the first retaining portion 21a of the torsion coil spring 20 is retained to the outer peripheral face of the inner rotor 1, whereas the second retaining portion 21b is retained to the inner peripheral face of the outer rotor 2. Further, because of the relatively small number of windings thereof, the coil portion 22, as a whole, presents the tapered shape. However, in some cases, there may be employed a torsion coil spring 120 having a cylinder shape with a tapered center. Namely, in this case, both a first retaining portion 121a and a second retaining portion 121b of the torsion coil spring 120 have a hook shape extending radially outward. And, the first retaining portion 121a and the second retaining portion 121b are retained respectively to the respective inner peripheral faces of the inner rotor and the outer rotor.
When this torsion coil spring 120 is attached to the valve timing controlling apparatus, a coil portion 122 thereof located between the pair of retaining portions 121a, 121b forms three areas. Namely, one is a first holding area 123a which extends from the first retaining portion 121a to come into contact with the inner peripheral face of the inner rotor, thus fixing the coil portion 122 in position relative to this inner peripheral face. Another is a second holding area 123b which extends from the second retaining portion 121b to come into contact with the inner peripheral face of the rotation transmitting member, thus fixing the coil portion 122 in position relative to this inner peripheral face. And, the other is a torque generating area 125 disposed between the first holding area 123a and the second holding area 123b.
The coiling diameter of the torque generating area 125 is smaller than the coiling diameters of the respective holding areas 123a, 123b and the axial center portion of the torsion coil spring 120 is reduced in its diameter, thus presenting the center-tapered cylinder shape. As a result, due to the first holding area 123a and the second holding area 123b, the torque generating area 125 is constantly kept radially inwardly away from the inner peripheral faces of the inner rotor and the outer rotor.
<3> Conversely from the embodiment shown in
When this torsion coil spring 220 is attached to the valve timing controlling apparatus, a coil portion 222 located between the pair of retaining portions 221a, 221b forms a first holding area 223a contactable with the outer peripheral face of the inner rotor, a second holding area 223b contactable with the outer peripheral face of the outer rotor, and a torque generating area 225 disposed between the first holding area 223a and the second holding area 223b.
The coiling diameter of the torque generating area 225 is greater than the coiling diameters of the first and second holding areas 223a, 223b, so that the torsion coil spring 220 presents the barrel-like shape having the axial center portion with the increased diameter. As a result, the torque generating area 225 is constantly kept radially outwardly away from the outer peripheral faces of the inner rotor and the outer rotor.
The present invention can be applied as a technique for determining a preferred shape of a torsion coil spring for use in a valve timing controlling apparatus including a first rotary body rotatable with a cam shaft of an internal combustion engine, a second rotary body rotatable relative to the first rotary body, a controlling means for varying relative rotational phase between the first rotary body and the second rotary body, and a torsion coil spring for urging the first rotary body relative to the second rotary body in a phase advancing direction.
[
[
[
[
[
[
[
50 cam shaft
1 inner rotor (first rotary body)
2 outer rotor (second rotary body)
4 oil feeding boss
5 housing member
6 front plate
7 rear plate
7
a sprocket portion
10 fluid chamber
10
a phase advanced angle chamber
10
b phase retarded angle chamber
12 vane
20 torsion coil spring
21
a first retaining portion
21
b second retaining portion
22 coil portion
23
a first holding area
23
b second holding area
25 torque generating area
Number | Date | Country | Kind |
---|---|---|---|
2004-281909 | Sep 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2005/016939 | 9/14/2005 | WO | 00 | 2/9/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2006/035602 | 4/6/2006 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6439184 | Takenaka et al. | Aug 2002 | B1 |
6662769 | Eguchi et al. | Dec 2003 | B2 |
20020100445 | Takenaka et al. | Aug 2002 | A1 |
20020152977 | Eguchi et al. | Oct 2002 | A1 |
20040182342 | Nakajima | Sep 2004 | A1 |
Number | Date | Country |
---|---|---|
2002-227621 | Aug 2002 | JP |
2002-276312 | Sep 2002 | JP |
2003-120229 | Apr 2003 | JP |
2004-204726 | Jul 2004 | JP |
Number | Date | Country | |
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20070266970 A1 | Nov 2007 | US |