The present disclosure relates to a rocker arm for use with an internal combustion engine (ICE) and more specifically to a rocker arm able to selectively convey inputs from two or more camshaft lobes to an engine valve.
Internal combustion engines can be retrofit to include compression release engine braking capabilities or “jake brakes.” To do so, engines adjust valve timing to compress air within the cylinders and produce a braking force.
In one aspect, an internal combustion engine defining at least one cylinder, the internal combustion engine including a first camshaft lobe, a second camshaft lobe, a valve in fluid communication with the at least one cylinder, a pivot, and a follower in contact with and operatively engaging the pivot, the valve, the first camshaft lobe, and the second camshaft lobe, wherein the follower is operable in a first mode, in which the follower is configured to transmit motion between the first camshaft lobe and the valve, and a second mode, in which the follower is configured to transmit motion between the first camshaft lobe and the valve and the second camshaft lobe and the valve.
In another aspect, an internal combustion engine defining at least one cylinder, the internal combustion engine including a first camshaft lobe sized and shaped to produce positive power, a second camshaft lobe sized and shaped to produce negative power, a valve in fluid communication with the at least one cylinder, a pivot, and a follower. The following includes a body including a first end in contact with the pivot, a second end opposite the first end in contact with the valve, and a first contact surface in contact with the first camshaft lobe, and a subframe movably coupled to the body and including a second contact surface in contact with the second camshaft lobe, wherein the follower is operable in a positive power mode, in which the subframe is movable relative to the body, and in a negative power mode, in which the subframe is fixed relative to the body.
In another aspect, a valve train assembly for use with an engine having a valve and a pivot, the valve train assembly including a camshaft having a first camshaft lobe sized and shaped to produce positive power and a second camshaft lobe sized and shaped to produce negative power, a follower having a body including a first end in contact with the pivot, a second end opposite the first end in contact with the valve, and a first contact surface in contact with the first camshaft lobe, and a subframe movably coupled to the body and including a second contact surface in contact with the second camshaft lobe, wherein the follower is operable in a positive power mode, in which the subframe is movable relative to the body, and in a negative power mode, in which the subframe is fixed relative to the body.
In another aspect, a follower for use with an engine having a valve, a pivot, a first camshaft lobe sized and shaped to produce positive power, and a second camshaft lobe sized and shaped to produce negative power, the follower including a body in contact with and operatively engaging the pivot, the valve, the first camshaft lobe, and the second camshaft lobe, wherein the follower is operable in a first mode, in which the follower is configured to transmit motion between the first camshaft lobe and the valve, and a second mode, in which the follower is configured to transmit motion between the second camshaft lobe and the valve.
Other aspects of the disclosure will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of the formation and arrangement of components set forth in the following description or illustrated in the accompanying drawings. The disclosure is capable of supporting other implementations and of being practiced or of being carried out in various ways.
As shown in
The ICE 10 also includes a piston 36 and a connecting rod 62 as is well known in the art (see
During operation, the ICE 10 is operable in a positive power condition, in which the ICE 10 drives the crank shaft 30 in the first direction of rotation 66 (e.g., applies torque to the crank shaft 30 in the first direction 66), and a negative power condition, in which the ICE 10 resists the rotation of the crank shaft 30 and acts as a brake (e.g., applies torque to the crank shaft 30 in a second direction 86 opposite the first direction 66). Stated differently, the positive power condition of the ICE 10 generally corresponds with combustion cycle operations while the negative power condition generally corresponds with compression release engine braking operations.
As shown in
Referring to
As shown in
The exhaust valve 40b of the EBA 94 includes a head 124 configured to selectively engage the seat 58 of the exhaust runner 54, and a stem 128 extending from the head 124 to a distal end 132. The stem 128 defines a valve axis 136 extending therethrough. During operation, the exhaust valve 40b is movably mounted to the cylinder head 22 for movement with respect thereto along the valve axis 136. More specifically, the exhaust valve 40b is movable relative to the cylinder head 22 between a closed position, in which the head 124 of the valve 40b engages and forms a seal with the seat 58 of the exhaust runner 54 (e.g., to fluidly isolate the cylinder 26 from the exhaust runner 54), and an open position, in which the head 124 of the valve 40b does not engage the seat 58 (e.g., allowing gasses to flow between the cylinder 26 and the exhaust runner 54). An exhaust valve spring 140 is coupled to the valve 40b and configured to bias the valve 40b toward the closed position.
While the illustrated EBA 94 includes a single exhaust valve 40b, it is understood that in alternative implementations more than one exhaust valve 40b may be present (e.g., in four-valve cylinder heads).
The first camshaft lobe 100a, 100b and the second camshaft lobe 108 are both integrally formed on a first camshaft 156. The first camshaft 156, in turn, is rotatably mounted to the cylinder head 22 and driven by the crank shaft 30 (e.g., via a timing chain, a timing belt, a timing gear, and the like).
In the illustrated implementation, the first camshaft lobe 100a, 100b is formed as a pair of lobe portions 100a, 100b, each having the same first lift profile and being positioned on either side of the second camshaft lobe 108. In alternative implementations, the first camshaft lobe 100a, 100b may be a single lobe. In still other alternative implementations, the first and second camshaft lobes 100a, 100b, 108 may be located on separate cam shafts (not shown). In such implementations, the timing of the first and second camshaft lobes 100a, 100b, 108 may be adjusted independently.
The first lift profile 104 of the first camshaft lobe 100a, 100b is configured to produce positive power during operation of the ICE 10 (e.g., the first lift profile 104 accommodates the combustion cycle operations). The second lift profile 112 of the second camshaft lobe 108 is different than the first lift profile 104 and is configured to produce negative power during operation of the ICE 10 (e.g., the second lift profile 112 accommodates compression release engine braking operations).
As shown in
The rocker arm assembly 120 includes a body 172, a subframe 176 movable with respect to the body 172, and a locking mechanism 180 extending between and operatively engaging both the body 172 and the subframe 176. The body 172 of the rocker arm assembly 120 is substantially elongated in shape having a first end 184 configured to interact with the distal end 132 of the exhaust valve 40b, and a second end 188, opposite the first end 184, configured to interact with the pivot 116. The body 172 also at least partially defines a recess 192 sized to receive at least a portion of the subframe 176 therein.
As shown in
The body 172 of the rocker arm assembly 120 also includes a pair of contact surfaces 200 (see
In the illustrated implementation, the first contact surfaces 200 are located on a pair of roller bearings rotatably coupled to opposite sides of the body 172. However, in alternative implementations, the first contact surfaces 200 may be located on the body 172 itself (not shown).
Referring also to
The subframe 176 of the rocker arm assembly 120 is movably (e.g., pivotably) coupled to the body 172. The subframe 176 has a first end 208 pivotably coupled to the pivot rod 110 of the body 172, a second end 212 opposite the first end 208, and defines a recess 216 therethrough. More specifically, the first end 208 of the subframe 176 defines an aperture 220 sized to receive at least a portion of the pivot rod 110 therein for pivoting about a subframe pivot axis 224. While the subframe 176 of the illustrated implementation is pivotably coupled to the body 172, in other implementations the subframe 176 may be coupled to the body 172 to produce other forms of movement such as, but not limited to, translation, and the like.
The subframe 176 of the rocker arm assembly 120 also includes a second contact surface 228 spaced a distance from the subframe pivot axis 224. When assembled, the contact surface 228 of the subframe 176 is substantially aligned with the contact surfaces 200 and positioned lengthwise between the first end 184 and the second end 188 of the body 172. During use, the second contact surface 228 is configured to selectively engage the second camshaft lobe 108 and transmit any inputs to the subframe 176. More specifically, when the subframe 176 is movable relative to the body 172, the second contact surface 228 is positioned relative to the subframe pivot axis 224 so that any lift in the second lift profile 112 causes the subframe 176 to pivot relative to the body 172 without causing the body 172 to pivot about the pivot axis 198. In contrast, when the subframe 176 is fixed relative to the body 172, the second contact surface 228 is positioned between the first and second ends 184, 188 of the body 172 to produce a Type II cam assembly. As such, any lift in the second lift profile 112 causes the body 172 and subframe 176 to pivot together as a unit about the pivot axis 198 in the first direction 204 and bias the exhaust valve 40b out of the closed position and toward the open position (e.g., against the biasing force of the valve spring 140).
In the illustrated implementation, the second contact surface 228 is located on a roller bearing at least partially positioned within the recess 216 of the subframe 176. However, in alternative implementations, the second contact surface 228 may be located on the subframe 176 itself (not shown).
Illustrated in
In the illustrated implementation, the locking mechanism 180 includes an adjustable pin 232 that selectively extends between the body 172 and the subframe 176. More specifically, the pin 232 is movable between a first position (see
In some implementations, the pin 232 may be moved between the first and second positions hydraulically. However, in other implementations actuators, pneumatics, magnetism, and the like may be used. Still further, while the illustrated locking mechanism 180 includes a pin 232, other forms of locking may be used such as, but not limited to, a sleeve at least partially encompassing the body 172 and subframe 176, a clutch, detents, and the like.
In operation, the ICE 10 begins in the positive power condition with the rocker arm assembly 120 in the first mode 122 (see
To begin positive power operation, the piston 36 moves away from TDC and toward BDC, beginning the intake stroke 70. As the piston 36 travels toward BDC, the intake valve 40a opens to allow air into the cylinder 26 via the intake runner 50. As indicated above, the specific operation of the intake assembly 90 will not be described herein. The exhaust valve 40b remains closed.
After reaching BDC, the piston 36 then begins traveling back toward TDC beginning the compression stroke 74. During the compression stroke 74 the intake valve 40a closes, sealing the cylinder 26, and the piston 36 compresses the air within the cylinder 26. Furthermore, midway through the compression stroke 74, the second lift profile 112 of the second camshaft lobe 108 includes a lift region 240 (e.g., an increase in camshaft diameter) that rotates into contact with and acts on the second contact surface 228 of the subframe 176. Since the locking mechanism 180 is in the unlocked configuration, the subframe 176 is able to move relative to the body 172. As such, the lift 240 of the second cam profile 108 only causes the subframe 176 to pivot relative to the body 172 and is not transmitted to the exhaust valve 40b (see
After the compression stroke 74 and when the piston 36 approaches TDC, fuel is injected into the cylinder by an injector (not shown) and ignition achieved causing the gasses in the cylinder 26 to expand. This expansion forces the piston 36 back down toward BDC in the power stroke 78 applying torque to the crank shaft 30 in the first direction of rotation 66 (e.g., driving the crank shaft 30).
Finally, after completing the expansion stroke 78, the piston 36 begins to return to TDC initiating the exhaust stroke 82. During the exhaust stroke 82, the first lift profile 104 of the first camshaft lobes 100a, 100b include a lift region 244 that rotates into contact with and acts on the first contact surfaces 200 of the body 172 causing the body 172 to rotate about the pivot axis 198 in a first direction 204 and apply a force F to the distal end 132 of the exhaust valve 40b. The resulting force F, biases the exhaust valve 40b against the exhaust valve spring 140 and causes the valve 40b to move from the closed position to the open position (compare
After reaching TDC at the end of the exhaust stroke 82, the lift region 244 of the first camshaft lobe 100a, 100b ends and the exhaust valve 40b is biased back into the closed position via the exhaust valve spring 140. The piston 36 then initiates a second intake stroke 70 and begins the cycle anew.
To change the ICE 10 to the negative power condition (e.g., to activate the engine brake), the user enters an input into a user interface (not shown). This input, causes a controller 236 to move the pin 232 from the first position (see
To begin negative power operation, the piston 36 moves away from TDC and toward BDC, beginning the intake stroke 70. As the piston 36 travels toward BDC, the intake valve 40a opens to allow air into the cylinder 26 via the intake runner 50. The exhaust valve 40b remains closed.
After reaching BDC, the piston 36 then begins traveling back toward TDC beginning the compression stroke 74. During the compression stroke 74 the intake valve 40a closes, sealing the cylinder 26, and the piston 36 compresses the air within the cylinder 26. To compress the air, the piston 36 resists the rotation of the crank shaft 30, applying torque in a second direction 86 opposite the first direction of rotation 66.
Midway through the compression stroke 74, the lift region 240 of the second lift profile 112 rotates into contact with and acts on the second contact surface 228 of the subframe 176. Since the rocker arm assembly 120 is in the second mode 126, the subframe 176 moves together with the body 172, such that the lift region 240 of the second cam profile 108 rotates the body 172 about the pivot axis 198 in the first direction 204. The rotation, in turn, causes the body 120 to apply a force F to the distal end 132 of the exhaust valve 40b and bias the exhaust valve 40b against the exhaust valve spring 140 toward the open position (see
With the compressed air released, no ignition occurs and no positive power is generated to overcome the negative power used during the compression stroke 74. As such, the ICE 10 produces a negative power output overall.
Finally, after completing the expansion stroke 78, the piston 36 begins to return to TDC initiating the exhaust stroke 82. During the exhaust stroke 82, the lift region 244 of the first lift profile 104 rotates into contact with and acts on the first contact surfaces 200 of the body 172 as described above causing the body 172 to the open the exhaust valve 40b (compare
After reaching TDC at the end of the exhaust stroke 82, the lift region 244 of the first camshaft lobe 100a, 100b ends and the exhaust valve 40b is biased back into the closed position via the exhaust valve spring 140. The piston 36 then initiates a second intake stroke 70 and begins the cycle anew.
To return the ICE 10 to the positive power condition, the user inputs a second command which causes the controller to return the pin 232 to the first position (see
The illustrated valve train 14 shows only the rocker arm assembly 120 being used in the EBA 94. In other implementations, the rocker arm assembly 120 may also be implemented into both the intake assembly 90 and the EBA 94. In still other implementations, the rocker arm assembly 120 may only be implemented into the intake assembly 90. Furthermore, the valve train 14 may be retrofit onto an existing ICE 10 to produce the desired operating capabilities.
Number | Name | Date | Kind |
---|---|---|---|
6584954 | Janak | Jul 2003 | B2 |
7278384 | Fernandez et al. | Oct 2007 | B2 |
7934477 | Elnick | May 2011 | B2 |
8479694 | Manther et al. | Jul 2013 | B2 |
Number | Date | Country |
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102015213627 | Nov 2016 | DE |
102016212480 | Jan 2018 | DE |
2495408 | Sep 2012 | EP |
2546078 | Jul 2017 | GB |
2017012614 | Jan 2017 | WO |
WO-2017060496 | Apr 2017 | WO |
WO2017060496 | Apr 2017 | WO |
Entry |
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European Search Report issued in counterpart application No. 19213831.1 dated Apr. 20, 2020. |
Number | Date | Country | |
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20200191022 A1 | Jun 2020 | US |