The invention relates to a valve unit for distributing gas, with or without an integrated regulator system, which is intended to equip a gas container or the like and makes it possible to reduce the risk of errors in reading the pressure in particular, by virtue of greater flexibility regaIVRng the positioning of the elements subjected to high pressure, and to a gas distribution assembly comprising a gas cylinder, particularly a medical gas cylinder, and such a valve unit fixed to the gas cylinder and preferably with a protective cowling arranged around the valve unit in order to protect it from knocks and from dirt.
Industrial and medical gases are commonly packaged at high pressure in gas containers, typically gas cylinders, equipped with a valve unit, with or without integrated regulator, namely a simple valve of the open/closed type or a valve with an integrated regulator, also referred to as an integrated valve regulator or IVR, that allows the flow rate and pressure of the delivered gas to be controlled.
In order to protect this valve unit, it is common practice to arrange around said valve unit a protective cowling that forms a protective shell around the body of the valve. Such a cowling is commonly referred to as a “bonnet”. Cowlings of this type are notably described in documents EP-A-629812, DE-A-10057469, US-A-2004/020793 and EP-A-2586481.
Conventionally, the gases are packaged in the gas containers, typically gas cylinders, at high pressure, which means to say typically at pressures higher than 100 bar absolute, generally between 200 and 350 bar abs, or even higher.
The high-pressure gas leaving the container therefore has to be expanded before it can be used, which means to say that its pressure needs to be regulated down to a lower usage pressure, referred to as low pressure, for example a pressure lower than 20 bar abs, or even often lower than 10 bar abs.
The gas can be expanded either directly in the valve unit itself, when this is an integrated valve regulator unit, also referred to as an IVR unit, or downstream of the valve unit using a gas expansion device.
In all instances, in order to measure and control the pressure of the gas contained in the cylinder to which the valve unit is fixed, whether this unit be of the IVR unit type or not, use is generally made of a pressure indicating device, such as a pressure gage, the pressure tapping of which is in fluidic communication with the gas passage passing through the valve unit and carrying the high-pressure gas coming from the cylinder.
Given that the high-pressure gas enters the valve unit via its bottom part, which means to says its lower half, which is fixed to the container and which bears the gas inlet orifice of the valve unit, the pressure indicating device, typically a pressure gage, is also generally arranged at the bottom part of the valve unit, which means to say as close as possible to the high-pressure inlet into the valve body. This also meets technical requirements connected with the dimensions of the valve unit.
Similarly, it is also possible to resort to a gas autonomy indicating device to determine the usage time that corresponds to the quantity of gas remaining in the gas container equipped with the valve unit.
Now, the need for this gas pressure or autonomy indicating device to be positioned at the bottom part of the valve unit means that it is often difficult or awkward to read the gas autonomy or pressure value indicated by same, thereby leading to reading errors or the need for the user to adopt a certain position in relation to the cylinder in order to be able to correctly read the autonomy or pressure value given by the autonomy or pressure indicating device.
Document EP-A-2116332 itself teaches a portable device for supplying CO2 to a pneumatic tool. It comprises a gas cylinder equipped with a valve unit of the integrated valve regulator (IVR) type, protected by a protective cowling. The internal architecture of the IVR is conventional because it comprises a low-pressure internal chamber situated downstream of the site at which the gas is expanded, where a pressure tapping is taken. A pressure gage situated at the top of the IVR therefore makes it possible to know the pressure after expansion but not the pressure prior to expansion, namely the pressure of the high-pressure gas leaving the cylinder.
In the light of that, the problem that arises is that of making it more comfortable and/or easier to read the gas autonomy or pressure indicating device, preferably a pressure gage, with which a gas distribution valve unit, typically for a cylinder or another gas container, is equipped, while avoiding the aforementioned drawbacks, which means to say of proposing a valve unit of improved design.
The solution of the invention is therefore a gas distribution valve unit comprising:
In general, a valve unit accoIVRng to the present invention offers numerous advantages, aside from the comfort with which the user can read the pressure because of the possibility of positioning the autonomy or pressure indicating device at the top of the valve unit, it notably making it possible to provide one or more high-pressure gas outlets on top of the valve unit, which means to say on the opposite side of any expansion system present, from the gas source and also of improving the overall ergonomics of the valve unit, something which also has a tendency to reduce the risks of incorrect reading of a pressure in particular, thanks to increased flexibility in the positioning of the elements subjected to high pressure, namely the pressure indicating device, such as a pressure gage, or an autonomy indicating device, but also other elements such as pressure sensors, rupture disks, etc.
Depending on the scenario, the valve unit accoIVRng to the invention may comprise one or more of the following technical features:
The invention also relates to a gas distribution assembly comprising a gas container, such as a gas cylinder, and a valve unit fixed to said gas container, said valve unit being as indicated hereinabove.
Depending on the circumstance, the assembly of the invention may comprise one or more of the following technical features:
The invention also relates to the use of a valve unit accoIVRng to the invention or of a gas distribution assembly accoIVRng to the invention to distribute a gas or gaseous mixture, preferably a medical gas or gaseous mixture.
For preference, the gas or the gaseous mixture is chosen from oxygen, air, N2O/O2, He/O2, NO/nitrogen.
The invention will now be better understood from the following detailed description, given by way of nonlimiting illustration, with reference to the attached figures among which:
The gas cylinder 20 typically has a cylindrical body made of steel and a size of between 10 and 150 cm, and a capacity of 0.5 to 20 liters (in water equivalent).
The protective cowling 21 allows the valve unit 1 to be protected against knocks whether the valve unit 1 is of the IVR type with integrated regulator or of the type without an integrated regulator.
Fixing around the valve unit 1 to the neck of the gas cylinder 20 is performed by screwing, using enlargement screw threads borne by the internal surface of the neck of the cylinder 20, on the one hand, and by the external surface of an enlargement 12 of substantially cylindrical or conical shape, situated at the base of the valve body 1 and bearing the gas inlet orifice 2, as visible in
More specifically, the protective cowling 1 comprises a cowling body 2 forming a protective shell around an internal volume sized to accept the valve unit 1, and a carry handle 25 designed to be held by a user in their hand.
The body of the cowling 21 is typically made of a material of the polymer and/or metal type, preferably from a plastic such as PVC, PE, PET, PP, PMMA, PU, PA, etc.
The carry handle 25 is made from a rigid material such as a polymer or a metal or a metal alloy and is borne by one or more support uprights 24 that mechanically connect the cowling body to the carry handle 25. The carry handle 25 is generally arranged horizontally, which means to say at right angles or near-right angles to the vertical axis of the cylinder 20 and of the cowling 21. The carry handle 25 has a longilinear shape, whether it be rectilinear or curved, typically a length shorter than 20 cm, typically from 6 to 15 cm.
One or more support uprights 24 are fixed to the carry handle 25 in such a way as to allow a user easily to carry the assembly comprising the bonnet 21, the valve 1 and the cylinder 20 using said carry handle 25.
The support uprights 24 may be formed from a plastic, like the body of the cowling 21, but may also be made of aluminum alloy or any other metallic material. They may be fixed to the handle 25 by screwing or welding, for example, or formed as one piece therewith.
The protective cowling 21 also has openings providing access to the valve unit 1 situated inside the internal volume of the cowling body.
In particular, a first opening 22 is created at the upper part 21a, also referred to as the top part, of the protective cowling 21, within which opening the pressure indicating device 7, namely in this instance a pressure gage, either of the dial type or of the electronic type, can become housed. The lower part 21b, also referred to as the bottom part, of the cowling 21 is positioned around at least part of the neck of the cylinder 20, as visible in
More specifically, the protective cowling 21 comprises a planar surface 26 at its upper part 21a, namely at the top of the cowling, inside which the first opening 22 is created. The planar surface 26 in fact constitutes a face that is oblique with respect to the axis CC of the cylinder 20. For preference, the planar surface 26 is perpendicular to the axis BB of the pressure indicating device 7, as outlined in
Furthermore, the protective cowling 21 comprises a second opening 27 formed on the façade or front face of the protective cowling, and in which the rotary handwheel 5 controlling the flow rate of gas passing through the valve unit 1 becomes housed, as explained hereinafter in conjunction with
In the embodiment of
Furthermore, the valve unit 1 also comprises a filling connection 17 with an internal check valve 18 (cf.
Furthermore, in order to allow the cylinder/valve unit/cowling assembly to be hung from or secured to a support, such as a bar of a hospital bed or stretcher, the protective cowling 21 comprises, on its rear face side, a pivoting hang-up device 28, able to pivot between a completely folded “rest” position (outlined in
In all cases, the pressure indicating device 7 is fixed to the body 1 of the valve unit which is situated within the internal volume of the cowling 21, as visible in
For preference, as illustrated in
As detailed in
The lower part 1b of the valve unit 1 comprises the fixing system 12a, such as a screw thread, allowing the valve unit 1 to be fixed to the cylinder 20 as already explained, and the gas inlet orifice 2 via which a pressurized gas coming from the cylinder 20 can enter the valve body 1 and then be conveyed therein as far as the gas outlet orifice 6 borne by the outlet connection 13 via which the gas can re-emerge from the valve body 1.
As already explained, the lower part 1b of the valve body 1 is configured to be attached by screw fastening. For that, the lower part 1b comprises an enlargement 12 of the body projecting downwards, of cylindrical or conical overall shape and bearing a screw thread 12a on its external surface able to collaborate in screwing with a complementary screw thread or tapped thread formed in the neck of the cylinder 20.
A first internal gas passage 3 fluidically connects the gas inlet orifice 2 to the gas outlet orifice 6 borne by the outlet connection 13. This first internal gas passage 3 therefore passes axially through the enlargement 12 of the body 1 of cylindrical or conical overall shape, as shown in
Moreover, the valve unit 1 also comprises a system 23 for controlling the passage or flow rate of gas collaborating with the control member 5, namely here a rotary handwheel operable by the user, to control the passage of gas in the first internal gas passage 3, which means to say to allow or, conversely, prevent, any circulation of the gas in said passage 3 in the direction running from the gas inlet orifice 2 to the gas outlet orifice 6 borne by the outlet connection 13.
The gas flow rate control system 23 comprises an element pierced with calibrated holes, the handwheel, as circumstances dictate, either causing the calibrated hole corresponding to the desired flow rate to collaborate with a fixed passage orifice or causing a mobile passage orifice to collaborate with the calibrated hole corresponding to the desired flow rate. Such an arrangement is commonplace and known to those skilled in the art.
Thus, accoIVRng to the embodiment depicted here, the element pierced with calibrated orifices is a mobile metal disk through which calibrated orifices pass. The orifices have different calibers, i.e. increasing calibers, each caliber corresponding to a given flow rate value. This disk is capable of rotational movement and is turned by the handwheel 5.
There are no valves in the passage control system accoIVRng to the embodiment set out in the figures. However, accoIVRng to other more conventional designs incorporating an opened/closed function in the high-pressure part of the valve unit, it is possible to provide for the handwheel 5 also to perform this open/close function. In this case, incorporating an opening/closing valve that seals onto a seat when closed, may prove to be necessary.
Furthermore, the valve unit also incorporates, as illustrated in
AccoIVRng to the present invention and as illustrated in
The second internal gas passage 11 therefore forms a fork or branch off the first internal gas passage 3.
The second internal gas passage 11 and at least the portion of the first internal gas passage 3 comprised between the inlet orifice 2 and the fluidic junction site 10 carry gas at high pressure coming directly from the gas cylinder 20. These passages 11, 3 are therefore subjected to high pressure, typically to pressures ranging up to about 350 bar absolute.
Furthermore, the pressure indicating device, in this instance a pressure gage 7, which is fixed to the valve body 1 near the upper end 1a thereof, comprises a pressure tapping 8, for example a duct or the like, in fluidic communication with the second internal gas passage 11 so as to measure the gas pressure within said second internal gas passage 11.
The pressure tapping 8 of the pressure indicating device 7 may be fluidically connected to the second internal gas passage 11 indirectly, for example via a connecting passage 16 formed in the body 1 of the valve and connecting the pressure tapping 8 of the pressure indicating device 7 to the second internal gas passage 11, as illustrated in
In the embodiment of
To this end, in the conventional way, an expansion system 9 is provided that comprises an expansion valve shutter and a valve seat. The final pressure may be of adjustable or fixed value.
As visible in
The site of connection or of fluidic connection 10 is typically the chamber known as the high-pressure chamber of the expansion system 9, which high-pressure chamber then has passing through it the high-pressure gas which is conveyed to it by the first gas passage 3. Some of the high-pressure gas is then discharged via the second gas passage 11 which then carries it as far as the pressure tapping 8 of the pressure gage 7 (or of an autonomy measurement device) so as to allow the pressure of said gas to be measured. This design is of key importance to the context of the present invention.
All of these elements are also visible in
It is also possible to see there that the valve unit also comprises an internal filter 19 and, arranged downstream of the expansion system 9, a low-pressure gas outlet with isolation valve 30.
An assembly accoIVRng to the invention is particularly well suited for use in a medical environment, particularly for distributing any medical gas or gaseous mixture, particularly of the oxygen, air, N2O/O2, He/O2, NO/nitrogen or some other type.
Number | Date | Country | Kind |
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1452041 | Mar 2014 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2015/050525 | 3/4/2015 | WO | 00 |