This invention concerns valves used in high wear environments.
In hydraulic fluid handling valve applications there are many different fluid media to be considered, including, for example, water, various chemicals, as well as thick, highly abrasive fluids commonly called slurry. Slurries can have different levels of solid content as well as particle sizes. Because slurries have a higher level of solids content than typical hydraulic fluids, they present unique operational difficulties such as increased wear rate of piping and valves in systems transporting slurry.
Because of the increased wear rate on components caused by the slurry, it is typical for systems transporting slurry to have predetermined maintenance schedules for the replacement of worn parts such as seals, valve seats, and other components subject to wear. Such maintenance usually requires shut down of the affected hydraulic lines and results in the loss of production.
Typical valves used in slurry applications are pinch and knife gate valves which are designed specifically for the increased solid content of the fluid and the resultant greater wear on components. In order to service these types of valves it is necessary to remove either the entire valve or significant sections of pipe attached to the valve, resulting in increased down time of the production line and loss of associated revenue.
There is a clearly a need for components, such as valves, that can be serviced in a faster and more efficient manner to reduce production down time and the concomitant loss of revenue.
The invention concerns a valve. In one example embodiment, the valve comprises a housing having an inlet and an outlet. A cavity is positioned within the housing between the inlet and the outlet. A first opening in the housing provides access to the cavity. A valve seat is positioned within the cavity and sealingly engages the housing. The valve seat is insertable into and removable from the cavity through the first opening. A valve closing member is mounted within the valve seat and is movable relatively thereto between an open position and a closed position sealingly engaging the valve seat. A first actuator is mounted on the housing and is engageable with the valve seat for removing the valve seat and the valve closing member from the cavity through the first opening.
In another example, the valve may further comprise a second actuator mounted on the housing. The second actuator is engaged with the valve closing member for moving the valve closing member between the open and the closed positions. In a particular example, the valve closing member comprises a body rotatably mounted within the valve seat, and the body is rotatably movable between the open and the closed positions. By way of example, the valve closing member in this embodiment comprises a disk.
In a further example embodiment, the first actuator is engageable with the valve closing member separately from the valve seat for moving the valve closing member between the open and the closed positions. In a particular example, the valve closing member comprises a gate slideably mounted within the valve seat, the gate being slidably movable between the open and the closed positions. By way of further example, the gate maybe pivotably attached to the first actuator or slidingly attached to the first actuator.
By way of example, the cavity may be defined by first and second walls positioned within the housing and oriented transversely to a flow axis extending from the inlet to the outlet. The first and second walls are in spaced relation to one another, each wall having a surface facing toward and sealingly engaged with the valve seat. In a further embodiment, the valve seat comprises first and second sealing surfaces positioned in facing relation to one another and defining a slot therebetween. The valve closing member may comprise a gate slidably movable within the slot between the open and closed positions. The gate in this example is oriented transversely to the flow axis and has first and second oppositely disposed faces respectively sealingly engaging the first and second sealing surfaces of the valve seat.
By way of example, the valve may further comprise a strap attachable to the gate for retaining the valve seat to the gate, thereby attaching the valve seat to the actuator to facilitate removal thereof from the cavity. In an example embodiment, the first actuator comprises a jackscrew.
In a particular example embodiment, the housing comprises a first segment defining the first opening and a second segment attached to the first segment. The first and second segments are attached to one another end to end and define the inlet and the outlet and a flow axis extending therebetween. Additionally by way of example, each of the first and second segments comprises first and second lugs projecting outwardly from opposite ends thereof. The lugs each have at least one hole for receiving a fastener for attaching the segments to one another.
In a further example embodiment, each of the first and second segments comprises first and second arcuate projections positioned on opposite sides of the segments. The first and second arcuate projections surround the flow axis and extending radially there toward.
Further by way of example, each of the first and second segments comprises first and second grooves positioned on opposite sides of the segments, each of the grooves facing the flow axis. First and second gaskets are respectively positioned within the first and second grooves. In one example embodiment, the first and second grooves extend over interfacing surfaces of the first and second lugs of the first and second segments. The first and second gaskets also extend along the first and second grooves in the lugs.
In an example embodiment, the inlet has an inner diameter and the valve seat defines an aperture having an inner diameter smaller than the inner diameter of the inlet thereby defining a sealing surface facing the inlet. The sealing surface may comprise at least one projection extending toward the inlet. Further by way of example, the outlet may have an inner diameter and the valve seat may define an aperture having an inner diameter smaller than the inner diameter of the outlet thereby defining a sealing surface facing the outlet. In an example embodiment, the sealing surface comprises at least one projection extending toward the outlet.
By way of example, the valve may further comprise a second opening in the housing providing access to the cavity. In a particular example embodiment, the second opening is positioned opposite to the first opening.
Another example further comprises a sealing body attachable to the valve seat. The sealing body is movable into the cavity through the second opening upon removal of the valve seat through the first opening. In an example embodiment, the sealing body comprises first and second sealing surfaces oppositely disposed from one another and sealingly engageable with the housing. In another example embodiment, the sealing body comprises a plurality of portions removably attachable to one another. For example, the sealing body may comprise a rectangular block.
By way of further example, the valve seat may comprise a plurality of independent piece parts attachable to one another. An additional example may further comprise a pivot hinge mounted on the housing. The first actuator is mounted on the pivot hinge and is pivotably movable thereon relatively to the housing in this example.
In another example embodiment, a valve comprises a housing having an inlet and an outlet. The housing comprises first and second segments. The first and second segments are attached to one another end to end and define the inlet and the outlet and a flow axis extending therebetween. A cavity is positioned within the housing between the inlet and the outlet. A first opening is positioned in the first segment, and a second opening is positioned in the second segment. The first and second openings provide access to the cavity. A valve seat is positioned within the cavity and sealingly engages the housing. The valve seat is insertable into and removable from the cavity through one of the first and second openings. A valve closing member is mounted within the valve seat and is movable relatively thereto between an open position and a closed position sealingly engaging the valve seat. A first actuator is mounted on the housing and engageable with the valve seat for inserting and removing the valve seat and the valve closing member into and from the cavity through one of the first and second openings.
In a particular example, each of the first and second segments comprises first and second lugs projecting outwardly from opposite ends thereof, the lugs each having at least one hole for receiving a fastener for attaching the segments to one another. Further by way of example, each of the first and second segments comprises first and second arcuate projections positioned on opposite sides of the segments. The first and second arcuate projections surround the flow axis and extending radially there toward.
In an example embodiment, each of the first and second segments comprises first and second grooves positioned on opposite sides of the segments. Each of the grooves faces the flow axis in this example. First and second gaskets are respectively positioned within the first and second grooves. In a particular example, the second opening is positioned opposite to the first opening. By way of example, the gate may be pivotably attached to the first actuator. Another example embodiment further comprises a second actuator mounted on the housing. The second actuator is engaged with the valve closing member for moving the valve closing member between the open and the closed positions. By way of example, the valve closing member comprises a body rotatably mounted within the valve seat, the body being rotatably movable between the open and the closed positions. In a particular example, the valve closing member comprises a disk.
In an example embodiment, the first actuator is engageable with the valve closing member separately from the valve seat for moving the valve closing member between the open and the closed positions. By way of example, the valve closing member comprises a gate slideably mounted within the valve seat. The gate is slidably movable between the open and the closed positions.
An example embodiment further comprises a sealing body attachable to the valve seat. The sealing body is movable into the cavity through the second opening upon removal of the valve seat through the first opening. In a particular example, the sealing body comprises first and second sealing surfaces oppositely disposed from one another and sealingly engageable with the housing. In a further example, the sealing body comprises a plurality of portions removably attachable to one another. By way of example, the sealing body may comprise a rectangular block.
In another example embodiment, the valve seat comprises a plurality of independent piece parts attachable to one another.
By way of example, a pivot hinge is mounted on the housing. The first actuator is mounted on the pivot hinge and is pivotably movable thereon relatively to the housing. Another example embodiment of a valve comprises a housing having an inlet and an outlet. The housing comprises first and second segments. The first and second segments are attached to one another end to end and defining the inlet and the outlet and a flow axis extending therebetween. In this example a cavity is positioned within the housing between the inlet and the outlet. A first opening is positioned in the first segment and providing access to the cavity. A valve seat is positioned within the cavity and sealingly engages the housing. The valve seat comprises a first piece part positioned within the first segment and a second piece part positioned within the second segment. The first piece part of the valve seat is insertable into and removable from the cavity through the first opening. A valve closing member is mounted within the valve seat and movable relatively thereto between an open position, and a closed position sealingly engaging the valve seat. A first actuator is mounted on the housing and engageable with the first piece part of the valve seat for inserting and removing the first piece part of the valve seat and the valve closing member into and from the cavity through the first opening.
In one example embodiment, the cavity is defined by first and second walls positioned within the housing and oriented transversely to a flow axis extending from the inlet to the outlet. The first and second walls are in spaced relation to one another. Each wall has a surface facing toward and sealingly engaged with the valve seat.
In an example, the first piece part of the valve seat comprises first and second sealing surfaces positioned in facing relation to one another and defining a slot therebetween. The valve closing member comprises a gate slidably movable within the slot between the open and closed positions in an example embodiment. The gate is oriented transversely to the flow axis and has first and second oppositely disposed faces respectively sealingly engaging the first and second sealing surfaces of the first piece part of the valve seat.
An example embodiment may further comprise a strap attachable to said gate for retaining said valve seat to said gate, thereby attaching the valve seat to the actuator to facilitate removal thereof from the cavity.
The invention also encompasses a method of removing a valve seat from a valve. The valve has a closing member engaging the valve seat. An actuator engages the valve closing member. An example method comprises:
A method of replacing a valve seat is also contemplated. The valve has a closing member engagable with the valve seat and an actuator engaging the valve closing member. An example method comprises:
The invention further encompasses a method of replacing a valve seat in a valve using a blocking body. In a particular example, the method comprises:
As shown in
Inlet 14 and outlet 16 each have respective inner diameters 14a and 16a which are substantially aligned with an aperture 52 defined by the valve seat. Together the inlet 14, outlet 16 and aperture 52 define the flow axis 22 through the valve 10. In the example shown, the aperture 52 of the valve seat 40 has an inner diameter 52a less than the respective inner diameters 14a and 16a of the inlet 14 and the outlet 16. This difference in diameters creates two axial sealing surfaces, sealing surface 54, which faces inlet 14, and sealing surface 56, which faces outlet 16. As shown in
As shown in
Movement of gate 78 is effected by an actuator, in this example a rising stem jackscrew 82 (see
In another valve embodiment 94, shown in
As shown in
Although the example embodiments shown pertain to gate valves, the invention is also applicable to other types of valves. As shown in
This application is based upon and claims priority to U.S. Provisional Application No. 61/820,202, filed May 7, 2013 and U.S. Provisional Application No. 61/925,724 filed Jan. 10, 2014, both applications being hereby incorporated by reference herein.
Number | Name | Date | Kind |
---|---|---|---|
384849 | Hood | Jun 1888 | A |
2937657 | Miller | May 1960 | A |
3194259 | Garrod | Jul 1965 | A |
3223381 | Fischer et al. | Dec 1965 | A |
3658087 | Nelson | Apr 1972 | A |
3993092 | Still | Nov 1976 | A |
4377274 | Mayhew, Jr. | Mar 1983 | A |
4765361 | Clifford | Aug 1988 | A |
4798225 | Hsiao | Jan 1989 | A |
5020776 | Owens | Jun 1991 | A |
5174615 | Foster | Dec 1992 | A |
5364066 | Dorste et al. | Nov 1994 | A |
5413140 | Kimpel et al. | May 1995 | A |
5549278 | Sidler | Aug 1996 | A |
5653423 | Young et al. | Aug 1997 | A |
5890700 | Clarkson et al. | Apr 1999 | A |
6010115 | Schlegel et al. | Jan 2000 | A |
6079442 | Raymond, Jr. et al. | Jun 2000 | A |
6422535 | Stone et al. | Jul 2002 | B1 |
6431518 | Geiser | Aug 2002 | B1 |
7600739 | Phillips et al. | Oct 2009 | B2 |
8695626 | Murphy et al. | Apr 2014 | B2 |
20040124393 | Shimomura | Jul 2004 | A1 |
20040217319 | Reeves et al. | Nov 2004 | A1 |
20050098756 | Gravningen et al. | May 2005 | A1 |
20050150550 | Maichel et al. | Jul 2005 | A1 |
20070114483 | Young et al. | May 2007 | A1 |
20080035876 | Brenes et al. | Feb 2008 | A1 |
20080230124 | Phillips et al. | Sep 2008 | A1 |
20080230125 | Phillips et al. | Sep 2008 | A1 |
20090095933 | McGuire et al. | Apr 2009 | A1 |
20090114872 | Syvertsen | May 2009 | A1 |
20090166573 | Sakai et al. | Jul 2009 | A1 |
20110272617 | Lah | Nov 2011 | A1 |
20120085957 | Dhawan | Apr 2012 | A1 |
20130306175 | Syversen | Nov 2013 | A1 |
20130334451 | Blenkush et al. | Dec 2013 | A1 |
20130334453 | Blenkush et al. | Dec 2013 | A1 |
Number | Date | Country |
---|---|---|
101109452 | Jan 2008 | CN |
101910697 | Dec 2010 | CN |
202048227 | Nov 2011 | CN |
102758926 | Oct 2012 | CN |
0895011 | Feb 1999 | EP |
2226103 | Jun 1990 | GB |
2263157 | Jul 1993 | GB |
54167432 | May 1978 | JP |
54167432 | Nov 1979 | JP |
5751079 | Mar 1982 | JP |
2004124978 | Apr 2004 | JP |
2006527339 | Nov 2006 | JP |
2010121682 | Jun 2010 | JP |
2004109165 | Dec 2004 | WO |
Entry |
---|
Translation of JP 54-16743. |
Copenheaver, Blaine R.; International Search Report from corresponding International Patent Application No. PCT/US2014/036918; dated Sep. 24, 2014; pp. 1-2; United States Patent and Trademark Office as International Search Authority; Alexandria, Virginia, USA. |
Copenheaver, Blaine R.; Written Opinion of the International Searching Authority from corresponding International Patent Application No. PCT/US2014/036918; dated Sep. 24, 2014; pp. 1-14; United States Patent and Trademark Office as International Search Authority; Alexandria, Virginia, USA. |
Author Unknown; Knife Gate Valve SLV; Stafsjo Catalog; Jun. 28, 2012; 8 pages. |
Author Unknown; Knife Gate Valves for Water, Sludge and Abrasive Slurry; Stafsjo Catalog; Dec. 30, 2011; 8 pages. |
Author Unknown, English translation of Search Report from counterpart Chinese patent application No. 201480025947.6, dated Oct. 14, 2016, pp. 1-3, translation prepared by China Patent Agent (H.K.) Ltd, 22/F., Great Eagle Center, 23 Harbour Road, Wanchai, Hong Kong. |
Reinhold, Becker; Supplementary European Extended Search Report from counterpart European patent application No. 14794784, dated Nov. 14, 2016, pp. 1-2, European Patent Office, Munich, Germany. |
Reinhold, Becker; Search Opinion from counterpart European patent application No. 14794784, dated Nov. 14, 2016, pp. 1-4, European Patent Office, Munich, Germany. |
Author Unknown; English Translation of and Office Action from counterpart Japanese patent application No. 2016-513005; dated Jan. 19, 2018; English Translation pp. 1-18; Translated by Shusaku-Yamamoto, Osaka, Japan. |
Number | Date | Country | |
---|---|---|---|
20140332707 A1 | Nov 2014 | US |
Number | Date | Country | |
---|---|---|---|
61925724 | Jan 2014 | US | |
61820202 | May 2013 | US |