The present invention relates generally to a valve for controlling the flow of one or more fluent substances.
Some valves include a relatively flexible, resilient valve member that can be mounted to a relatively rigid body or wall of a vessel or other container. The body might separate the interior of the container from the exterior of the container, or, alternatively, the body might separate different chambers within a vessel or other container. The body may be provided with one or more flow passages extending through the body to accommodate the flow of a fluent substance or substances (e.g., liquids, gases, solid particles) between opposite sides of the valve through the flow passages. The valve may be normally closed, whereby some portion of the flexible valve member seals against a surface of the body, around the flow passages, when the pressure differential between the opposite sides of valve does not exceed a pre-determined value. The normally closed valve inhibits, or substantially prevents, flow of the fluent substance through the valve from one side to the other.
When the pressure differential between opposite sides of the valve exceeds the pre-determined value, then a higher pressure on one side of the valve overcomes the natural resiliency of the flexible valve member, moving it away from the surface of the body to expose the flow passages. Exposure of the flow passages accommodates flow of the fluent substance from the higher-pressure side of the valve to the lower-pressure side of the valve. Resiliency of the valve member returns the valve member to seal against the body when the pressure differential between opposite sides of the valve drops below the pre-determined value.
One such valve is an umbrella check valve, which includes a flexible, resilient valve member having an umbrella-like shape that is defined by (1) an elongate, central portion with a proximal end and a distal end for being mounted at an opening in a container, and (2) an annular sealing flange that extends laterally outwardly from the proximal end of the central portion for sealing over the container opening.
The umbrella-shaped valve member defines a unidirectional check valve which opens to permit flow therethrough when the pressure on the underside or bottom of the annular sealing flange exceeds a pressure on the top side or top of the flange.
Forms of such types of umbrella check valves are disclosed in the U.S. Pat. Nos. 5,507,318; 6,951,295; and 7,243,676. The descriptions of those patents are incorporated herein by reference thereto to the extent pertinent and to the extent not inconsistent herewith.
The inventors of the present invention have discovered that, in at least some applications, it would be desirable to provide an improved valve, containing an umbrella-type valve member mounted on a body, that is not limited to functioning as a unidirectional valve, and which may selectively function as a bi-directional valve in a different mode of operation.
The inventors of the present invention have further determined that for at least some applications, it may be desirable to provide such an improved valve that can be easily assembled, disassembled, and/or cleaned.
The inventors of the present invention have also determined that for at least some applications, it may be desirable to provide a valve having both (1) a normally closed condition, and (2) a mechanically maintainable open condition when the valve member is mechanically engaged by a user of the valve or a sufficiently rigid article).
The inventors of the present invention have also determined that it would be desirable to provide, at least for some applications, an improved valve that can be configured for use with a fluent substance container so as to have one or more of the following advantages: (1) ease of manufacture and/or assembly, (2) relatively low cost of manufacture and/or assembly, (3) low unit-to-unit variability of the required valve opening force exerted by an engaging article or user of the valve, and (4) accommodation of the manufacture of the valve by means of efficient, high-quality, large-volume techniques with a reduced product reject rate to produce valves with consistent operating characteristics.
The inventors of the present invention have discovered how to provide such a valve that includes novel, advantageous features not heretofore taught or contemplated by the prior art, and which can accommodate designs having one or more of the above-discussed benefits or features.
The inventors of the present invention have discovered how to provide an improved valve for permitting selective flow through the valve (from one side to the other). The valve may be assembled with a container of a fluent substance (such as ostomy pouch or bag), or it may be incorporated into some other type of fluent substance processing system (such as a vessel for a mixer), that has an opening between the exterior and interior of the container or system.
According to one aspect of the invention, the valve is normally closed and can (i) automatically open to establish communication through the valve between first and second sides of the valve in response to a pressure on the first side of the valve exceeding the pressure on the second side of the valve by a predetermined amount, and (ii) be selectively opened to establish communication through the valve between the first and second sides of the valve. The valve includes a body that defines a first side surface and a second side surface. The body defines at least one flow passage extending therethrough between the first side surface of the body and the second side surface of the body to define (i) a flow passage opening at the body first side surface, and (ii) a flow passage opening at the body second side surface. The body further includes a valve seat that (i) is located on the body second side surface, and (ii) encompasses the flow passage opening at the body second side surface.
The valve includes a movable valve member that has an anchor that is mounted on the body to accommodate movement between (i) an initially installed first location relative to the body, and (ii) a selectively mechanically maintainable second location relative to the body. The valve member further includes a deflectable, resilient flange that (i) extends laterally from the anchor, and (ii) defines a seal portion for effecting a sealing engagement with the valve seat on the body second side surface around the flow passage opening at the body second side surface when the anchor is in the first location relative to the body while the pressure on the first side of the valve does not exceed the pressure on the second side of the valve by more than a predetermined amount.
The valve includes a fulcrum located at one of the valve member and the body between the valve member flange and the body second side surface whereby the valve can be selectively opened by pushing the anchor relative to the body toward the second location to pivot at least a portion of the valve member flange about the fulcrum and thereby deflect at least part of the seal portion out of sealing engagement with the valve seat on the body second side surface to open the valve to establish communication through the valve between the first and second sides of the valve.
According to another aspect of the invention, the body is a part of a container that can be subjected to a first pressure on the exterior of the container that exceeds a second pressure on the interior of the container. The valve member flange is located at the exterior of the container.
According to another aspect of the invention, the body has a plurality of flow passages arranged to extend between the body first and second side surfaces. Each of the flow passages defines a flow passage opening at the body second side surface so that the flow passage openings at the body second side surface lie on a circular locus on the body second side surface.
According to still another aspect of the invention, the valve member flange is a flexible, resilient membrane that has a generally circular configuration extending from the anchor. The valve member seal portion is an annular lip for sealingly engaging the valve seat around the plurality of the flow passage openings at the body second side surface.
In one form of the invention, the body defines a mounting aperture extending between the first and second side surfaces of the body. The valve member anchor has (i) a middle portion received in the mounting aperture, (ii) a first end portion extending beyond the mounting aperture at the body first side surface, and (iii) a second end portion extending beyond the mounting aperture at the body second side surface. The valve member flange is located adjacent the body second side surface and extends from the anchor second end portion. The anchor first end portion is enlarged and extends adjacent to, and engages, said body first side surface for inhibiting movement of the anchor first end portion through the mounting aperture in a direction from said body first side surface toward the body second side surface.
According to another form of the invention, the valve member flange is sufficiently resilient so that the seal portion can engage the body valve seat with a sealing force to bias the valve member anchor to the first location wherein the anchor enlarged first end portion is pulled against the body first side surface adjacent the mounting aperture to maintain the valve member anchor at the first location unless the valve member anchor is moved with an external force sufficient to overcome the bias.
According to yet another aspect of the invention, the fulcrum is a post projecting from the body second side surface toward the valve member flange.
According to another aspect of the invention, the fulcrum is a post projecting from the valve member flange toward the body second side surface.
In one form of the invention, the fulcrum is an annular wall that (i) projects from the body second side surface toward the valve member flange, and (ii) extends around the flow passage opening at the body second side surface. The annular wall defines at least one channel therein to accommodate flow through the channel when the valve member flange engages the annular wall.
In yet another aspect of the invention, the fulcrum is an annular wall that (i) projects from the valve member flange toward said body second side surface around the flow passage opening at the body second side surface, (ii) is spaced laterally from the valve member seal portion, and (iii) is configured to engage the body second side surface around the flow passage opening at the body second side surface. The annular wall defines at least one channel therein to accommodate flow through the channel when the annular wall engages the body second side surface around the flow passage opening at the body second side surface.
According to another aspect of the invention, the valve member is formed from Silicone having a durometer of about 40 shore A.
According to yet another aspect of the invention, the valve member flange includes a top surface that faces away from the body second side surface, and which defines a first radius of curvature. The flange includes a bottom surface that faces the body second side surface, and that defines a second radius of curvature. The second radius of curvature is greater than the first radius of curvature.
According to another aspect of the invention, the valve is configured to automatically open to establish communication through the valve when the pressure on the first side of the valve exceeds the pressure on the second side of the valve by about 20,600 Pascal.
According to another aspect of the invention, the valve member is mechanically maintainable in the second location relative to the body when the valve anchor is subjected to a predetermined compressive force threshold.
In one form of the invention, the anchor defines a central axis, and the fulcrum is located radially outwardly of the flow passage opening at the body second side surface, as measured from the central axis.
In one form of the invention, the fulcrum has the form of four rounded posts located on one of the valve member or the body second side surface. Each post is located on a circular locus.
According to one form of the invention, the body includes four flow passages, each of which has the form of an arcuate slot extending between the first and second side surfaces of the body.
In one form of the invention, the body is a molded thermoplastic insert for a container that can be subjected to a first pressure on the exterior of the container that exceeds a second pressure on the interior of the container. The valve member is a molded elastomer and is arranged with the body such that the flange is located at the exterior of the container.
According to one particular form of the invention, the valve includes body having a first side surface and a second side surface. The body defines at least one flow passage extending through the body between the first and second side surfaces to define (i) a flow passage opening at the body first side surface, and (ii) a flow passage opening at the body second side surface.
The particular form of the valve further includes a valve member that (i) is movable relative to the body, and (ii) includes a flexible and resilient flange having a first region, a second region extending from the first region, and a third region extending from the second region. The third region includes a seal portion configured so that the seal portion sealingly engages the body second side surface around the flow passage opening at the body second side surface when the valve is in an initially closed condition to prevent communication through the valve.
The particular form of the valve further includes a fulcrum that is located on one of the valve member and the body between the valve member flange second region and the body second side surface, whereby if the valve member is pushed relative to the body to move the valve member flange first region toward the body second side surface, then the valve member flange second region pivots about the fulcrum to deflect at least part of the sealing portion of the valve member flange third region out of sealing engagement with the body second side surface to establish communication through the valve.
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.
In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same,
While the valve of the present invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however.
The valve 100 is especially adapted to be installed on a container wherein the interior of the container is, at times, subjected to a vacuum, and wherein a user of the valve 100 may selectively engage, either directly or indirectly, a portion of the valve 100 that is located on the exterior of the container, to move some portion of the valve 100 to allow the flow of a fluent substance (e.g., air) from the exterior of the container into the interior of the container.
For ease of description, the valve of this invention is described, with reference to the drawings, in a generally horizontal orientation that the valve could have when installed on a fluent substance container or system for being engaged by a user or a sufficiently rigid article, wherein the user or article can contact the valve from above to move some portion of the valve downward. The terms “axial”, “radial”, and “lateral” are used herein with respect to an axis 116 (
The valve 100 is suitable for use with a variety of conventional or special fluent substance containers or systems (e.g., fluent substance handling or processing systems, dispensing systems, etc.) having various designs, the details of which, although not illustrated or described, would be apparent to those having skill in the art and an understanding of such containers or systems. The container may be, for example, a rigid bottle or a flexible bag. The valve 100 could also be installed on a reservoir, a fluent substance processing system, or a fluent substance dispensing system, which contains a fluent substance below ambient atmospheric pressure, at ambient atmospheric pressure, or above ambient atmospheric pressure (including a system in which the pressure results from the static head of the fluent substance within the system and/or in which the system generates or otherwise creates a pressurized fluent substance therein).
The valve 100 could be operated mechanically (i.e., manually) by a user of the valve 100, or may be operated by a mechanism, probe, or other article that is sufficiently rigid to deflect some portion of the valve 100 to open the valve 100. While such a mechanism, probe, or article is not illustrated, such features could be readily designed by one skilled in the art. The detailed descriptions of such features are not necessary to an understanding of the invention, and accordingly, are herein discussed only to the degree necessary to facilitate an understanding of the novel aspects of the present invention.
With reference to
With reference now to
Still referring to
With reference to
It will be understood that although the first illustrated embodiment of the valve 100 has a fulcrum 112 in the form of posts 112 that are unitary with the body 104, the fulcrum posts 112 need not be unitary with the body 104. For example, the fulcrum posts 112 could be separately formed from the body 104 and subsequently attached to the body 104 by a secondary manufacturing process (e.g., adhered with adhesive, bi-injection molded, welded, clamped, press-fit, etc.). Furthermore, the fulcrum posts 112 could instead be attached or formed integrally with the valve member 108 (instead of the body 104), as with other illustrated embodiments of the valve that are discussed hereinafter.
It will be further understood that while the fulcrum posts 112 of the first illustrated embodiment of the valve 100 has the form of four rounded posts extending from the body 104 toward the valve member 108, the fulcrum posts 112 need not be limited to such a shape for some applications. For example, the fulcrum 112 could have the form of a single post extending from either of the body 104 or the valve member 108. Alternatively, the fulcrum 112 could have the form of a wall extending from either of the body 104 or the valve member 108.
Still referring to
The valve member 108 of the illustrated first embodiment of the valve 100 has an umbrella-like configuration, and is flexible, resilient, pressure-openable, and self-closing. Forms of generally related kinds of umbrella valves are disclosed in the U.S. Pat. No. 6,951,295 B1 and International Publication No. WO 2014/089082 A1. The descriptions of those patents are incorporated herein by reference thereto to the extent pertinent and to the extent not inconsistent herewith.
The valve member 108 is suitable for use with fluent substances, such as liquids and gases, including, inter alia, beverages, food products, or mixtures. The valve member 108 is preferably molded as a unitary, or one-piece, structure from a material which is flexible, elastic, and resilient. This can include elastomers, such as a synthetic, thermosetting polymer, including silicone rubber, such as the silicone rubber sold by Dow Corning Corporation in the United States if America under the trade designation D.C. 99-595 and RBL-9595-40. Another suitable silicone rubber material is sold in the United States of America under the designation Wacker 3003-40 by Wacker Silicone Company.
The valve member 108 could also be molded from other thermosetting materials or from other elastomeric materials, or from thermoplastic polymers or thermoplastic elastomers, including those based upon materials such as thermoplastic propylene, ethylene, urethane, and styrene, including their halogenated counterparts. For example, a particular non-silicone material that may be employed is ethylene propylene diene monomer rubber (“EPDM”), such as sold in the United States of America under the designation Grade Z1118 by Gold Key Processing, Inc. having an office at 14910 Madison Road, Middlefield, Ohio 44062, United States of America. Another non-silicone material that may be employed is nitrile rubber, such as sold in the United States of America under the designation Grade GK0445081-2 by Graphic Arts Rubber, having an office at 101 Ascot Parkway, Cuyahoga Falls, Ohio 44223, United States of America. It is desirable in many applications that the material be substantially inert so as to avoid reaction with, and/or adulteration of, the fluent substance or substances that come into contact with the valve member 108.
While the illustrated valve member 108 is formed from a single material, it will be appreciated that for some applications the valve member 108 may be formed from a material that is defined by two or more layers of the same or different substances. For example, one layer of the valve member 108 material may be formed form a silicone rubber and one or more other layers of the valve member 108 material may be formed from coatings, treatments, or laminations of one or more different substances. As another example, the valve member 108 could be formed as a compound structure having some portions thereof formed from an elastomeric material and other portions formed from other materials such as a metal spring or rigid thermoplastic.
The valve member 108 has an as-molded, substantially unstressed, rest position or condition (
With reference to
Referring now to
It will be understood that the valve member 108 could be assembled with the body 104 in a manner other than that illustrated in
With reference to
The flange 156 of the valve member 108 is preferably configured for use in a particular container or system, and a specific type of fluent substance, such as air, so as to achieve proper opening and closing of the valve 100 when valve member 108 is subjected to an opening pressure differential or a manual force. For example, the pressure, viscosity and density of any fluent substance on one or both sides 113, 114 of the valve 100 are factors to be considered. The rigidity and durometer of the valve member 108 material are additional factors to be considered. Preferably, the valve member 108 is formed from a Silicone material having a durometer of about 40 shore A. In some applications, however, the inventors have found that the durometer of the valve member 108 may be increased or decreased to achieve a pre-selected venting pressure.
As can be seen in
Referring now to
When the flange 156 is viewed in cross section, as illustrated in
The first illustrated embodiment of the valve 100 can be opened in a number of different ways. With reference to
In a presently contemplated commercial product, the first illustrated embodiment of the valve 100 is designed to remain substantially closed when the pressure differential between the valve first side 113 (higher pressure side) and the valve second side 114 (lower pressure side) remains below about 20,600 Pascal.
When the pressure differential between the valve first side 113 (higher pressure side) and the valve second side 114 (lower pressure side) falls below the predetermined amount, the valve 100 automatically returns to the closed position illustrated in
With reference now to
Still referring to
When the externally-applied force acting against the anchor 152 falls below the predetermined amount (e.g., when the user removes the finger (
In the first illustrated embodiment of the valve 100, the valve member 108 is designed to move relative to the body 104, into a mechanically maintainable, opened or actuated position (illustrated in
The inventors have found that providing an improved valve, such as the valve 100, which has multiple modes of operation, may be desirable for controlling the flow of a fluent substance or substances in a variety of containers or systems. In particular, the valve 100 may be especially suitable for use at an opening of a container having an interior that under a partial vacuum and having an exterior that is subjected to atmospheric pressure or greater. As explained in detail hereinafter, a user of the valve 100 may selectively activate the valve 100 to equalize the pressure within the container interior with the container exterior pressure by allowing flow of exterior ambient air into the partially evacuated container interior. The valve 100 may further serve to prevent an over-pressurization of the container interior, by automatically opening to allow flow of the fluent contents from the container interior to the container exterior if the pressure in the container interior exceeds the exterior pressure by a predetermined amount.
The inventors have further found that providing an improved valve, such as the valve 100, which has multiple modes of operation, may be more cheaply and easily manufactured when compared to other types of multi-mode valves. In particular, the valve 100 may be manufactured for a cost less than complex multi-mode valves that include springs, balls, and/or a multitude of components requiring assembly.
It may be desirable to modify the valve 100 to remain closed at even greater pressure differentials in some applications, such as when (i) the valve is installed on or with a container or system in a different orientation than the one that is illustrated, (ii) the container on or with which the valve is installed is subjected to a different temperatures or pressures than those presently contemplated, or (iii) the container on which the valve is installed is likely to experience shocks, pulses, and/or impacts.
In still other applications, such as when the user (or rigid article that is used to force open the valve) has a limited available driving force (such as may be the case when a container or system is designed for a user with arthritis in the hand), it may be desirable to modify the valve 100 so that it opens when subjected to a significantly lower external force.
A second embodiment of a valve 200 according to the present invention is illustrated in
The second embodiment of the valve 200 functions in a similar manner as the first embodiment of the valve 100. Whereas for the first embodiment of the valve 100, three digit numerals in the one hundred series are used to refer to the features of the first embodiment features illustrated in
With reference to
Referring now to
The second embodiment of the valve 200 differs from the first embodiment of the valve 100 in that the fulcrum posts 212 are located on (i.e., as part of) the bottom surface 288 of the valve member 208. The fulcrum posts 212 comprise four rounded posts 212 that extend toward the body second side surface 224. The fulcrum posts 212 function to contact the body second side surface 224 when the anchor 252 is pressed by a user of the valve 200 and moved from a first location relative to the body 204 to a second location relative to, and toward, the body 204. Contact of the fulcrum posts 212 with the body 204 functions to pivot, and lift, the lip 284 away from the valve seat 248 to thereby expose the flow passage openings 236 (
It will be understood that although the fulcrum 212 (i.e., fulcrum posts 212) of the second embodiment of the valve 200 is illustrated as unitary with the valve member 208, the fulcrum posts 212 need not be unitary with the valve member 208. For example, the fulcrum posts 212 could be initially formed separately from the valve member 208 and subsequently attached to the valve member 208 by a secondary manufacturing process (e.g., glued, bi-injection molded, heat bonded, clamped, press-fit, etc.). It will be further understood that while the fulcrum 212 of the second illustrated embodiment of the valve 200 has the form of four rounded posts 212 extending from the bottom surface 288 of the valve member 208 toward the body 204, the fulcrum 212 need not be limited to such a shape for some applications. For example, the fulcrum 212 could have the form of only a single post extending from the valve member 208. Alternatively, the fulcrum 212 could have the form of a wall extending downwardly from the valve member 208.
The second embodiment valve 200 may be more easily manufactured, and at less cost, when compared to other types of valves, such as the first embodiment valve 100.
In addition, the second embodiment valve 200, which has a fulcrum 212 located on the valve member 208, may be more desirable, or even necessary, in an application where the body 204 is a standardized and planar part that cannot be modified to accommodate a fulcrum 212.
A third embodiment of a valve 300 according to the present invention is illustrated in
With reference to
The third embodiment of the valve 300 differs from the first embodiment of the valve 100 in that the fulcrum 312 of the third embodiment of the valve 300 has the form of an annular wall 312 that extends laterally beyond and around the flow passage openings 336 on the body second side surface 324. The wall includes a slot, aperture, or channel 390 therein to permit communication of a fluent substance between the sides 313, 314 of the valve 300 when the anchor 352 is forced downward by a user of the valve 300 such that the valve member 308 contacts the top of the wall. The fulcrum 312 in the form of a wall 312 otherwise functions in the same manner as discussed above with respect to the first embodiment of the valve 100, whereby if the valve member 308 is pushed downwardly, the relative movement of the valve member 308 downwardly with respect to the body 304 causes engagement of the fulcrum wall 312 with the valve member 308, pivoting the distal end of the flange 356 upwardly, to thereby lift the lip 384 away from the valve seat 348, exposing the flow passage openings 336 (
With the valve 300 in a mechanically maintained open condition, the flow of a fluent substance may travel from a higher pressure environment on the second side 314 of the valve 300, beneath the lip 384, through the channel 390, into the flow passages 328, and to a lower pressure environment on the first side 313 of the valve 300. It will be appreciated that the flow of the fluent substance may be reversed, depending on the relative pressures between the first side 313 and second side 314 of the valve 300.
It will be understood that while the fulcrum wall 312 of the third illustrated embodiment of the valve 300 is illustrated as a wall that is unitary with the body 304, the fulcrum wall 312 need not be unitary with the body 304. For example, the fulcrum wall 312 could be initially formed or otherwise made separately from the body 304 and subsequently attached thereto by a secondary manufacturing process (e.g., adhered with adhesive, bi-injection molded, heat bonded, clamped, press-fit, etc.). Furthermore, the fulcrum wall 312 may be formed unitarily with the valve member 308 instead of being located on the valve body 304.
It will be appreciated that while various theories and explanations have been set forth herein with respect to how the component configurations and arrangements may affect the operation of the inventive valves, there is no intention to be bound by such theories and explanations. Further it is intended that all structures falling within the scope of the appended claims are not to be otherwise excluded from the scope of the claims merely because the operation of such valves may not be accounted for by the explanations and theories presented herein.
Various modifications and alterations to this invention will become apparent to those skilled in the art without departing from the scope and spirit of this invention. Illustrative embodiments and examples are provided as examples only and are not intended to limit the scope of the present invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/023102 | 3/17/2020 | WO |