Valved dispensing system for multiple dispensing streams

Information

  • Patent Grant
  • 6176399
  • Patent Number
    6,176,399
  • Date Filed
    Monday, July 12, 1999
    25 years ago
  • Date Issued
    Tuesday, January 23, 2001
    24 years ago
Abstract
A dispensing system is provided and can be embodied in a dispensing closure for a container having an opening. The system includes a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on the container over the container opening. The valve array structure includes an impervious membrane. The valve array structure also includes a plurality of resiliently flexible, slit valves molded unitary with the membrane. Each valve has a normally closed dispensing orifice which opens when the pressure in the interior of the container exceeds the pressure on the exterior of the valve by a predetermined amount. The valves can be arranged to discharge parallel streams, diverging streams, or converging streams.
Description




CROSS REFERENCE TO RELATED APPLICATION(S)




Not applicable.




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not applicable.




REFERENCE TO A MICROFICHE APPENDIX




Not applicable.




TECHNICAL FIELD




The present invention relates to a system for dispensing a product from a container. The system is especially suitable for use in, or as a dispensing closure for, a flexible container which is squeezable.




BACKGROUND OF THE INVENTION AND TECHNICAL PROBLEMS POSED BY THE PRIOR ART




There are a wide variety of packages which include (1) a container, (2) a dispensing system extending as a unitary part of, or attachment to, the container, and (3) a product contained within the container. One type of such a package employs a single dispensing valve for discharging a single stream of product (which may be a liquid, cream, or particulate product). See, for example, U.S. Pat. No. 5,839,614 assigned to AptarGroup, Inc. The package includes a flexible, resilient, slit-type valve at one end of a generally flexible bottle or container. The valve is normally closed and can withstand the weight of the product when the container is completely inverted, so that the product will not leak out unless the container is squeezed.




In some applications, it may be desirable to dispense the product in multiple streams rather than a single stream. For example, it may be desirable to spray liquid from the dispensing system in a spray pattern. It may be desirable to provide a spray pattern that is fan-shaped or conical. It may also be desirable to provide a spray pattern that is substantially straight (i.e., defining a spray confined within a substantially cylindrical envelope). It may also be desirable to provide a dispensing pattern of separate streams that substantially converge to a small target area beyond the package.




It would be beneficial if an improved dispensing system could be provided to accommodate such multiple stream dispensing of a product through a structure that could be relatively readily manufactured and installed in the package.




Such an improved dispensing system should also facilitate ease of dispensing the product when the interior of the container is pressurized (e.g., when the container is squeezed or when the container internal pressure is increased by other means).




It would also be advantageous if such an improved system could accommodate bottles, containers, or packages or have a variety of shapes and that are constructed from a variety of materials.




Further, it would be desirable if such an improved system could accommodate efficient, high-quality, large-volume manufacturing techniques with a reduced product reject rate to produce a system with consistent operating characteristics.




The present invention provides an improved valved dispensing system which can accommodate designs having the above-discussed benefits and features.




BRIEF SUMMARY OF THE INVENTION




The present invention provides a system for dispensing a product from a container to provide multiple discharge streams. The system can accommodate discharge of liquids, creams, or particulate matter, including powders.




The dispensing system is adapted for use in dispensing a product from a container having an opening. The dispensing system may be formed as a unitary part of an end of such a container or may be a separate assembly that is permanently or releasably attached to the container.




The dispensing system includes a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on the container over the container opening. The valve array structure includes an impervious membrane. The valve array structure also includes a plurality of resiliently flexible, slit valves molded unitary with the membrane. Each valve has a normally closed dispensing orifice which opens when the pressure in the interior of the container exceeds the pressure on the exterior of the valve by a predetermined amount. In a preferred embodiment, the membrane material is a molded, thermosetting elastomer, and the orifice is defined by two mutually perpendicular slits in the membrane material.




In one presently contemplated embodiment, the valve array structure includes three valves arranged equidistantly from one another. The valve array structure is releasably attached to the container with an exterior housing which is threadably engaged or snap-fit engaged with a container around the container opening.




The present invention operates to simultaneously dispense two or more streams of product from the container. The dispensing system of the present invention can be designed so that the streams diverge, converge, or remain substantially parallel.




If desired, a hinged or removable cap or lid can be provided over the dispensing valves. Further, a liner, removable label, or other such structure may be initially provided over the valves to prevent leakage from the package if the package is subjected to squeezing forces during shipping and handling.




The dispensing system can employ valves which are self-sealing and are biased to close when the pressure differential across the open valve drops below a predetermined amount. Alternatively, the dispensing system can employ a valve which, once opened, remains opened even if the pressure differential across the valve drops to zero. Further, the dispensing structure of the present invention can accommodate different types of valves, as well as different sizes of valves, within one valve array structure.




Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings that form part of the specification, and in which like numerals are employed to designate like parts throughout the same,





FIG. 1

is a perspective view of a first embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;





FIG. 2

is a side elevational view;





FIG. 3

is a bottom plan view;





FIG. 4

is a top plan view;





FIG. 5

is a cross-sectional view taken generally along the plane


5





5


in

FIG. 4

;





FIG. 6

is an exploded, perspective view;





FIG. 7

is a cross-sectional view of the closure housing taken generally along the plane


7





7


in

FIG. 6

;





FIG. 8

is a top plan view of the valve pad or molded valve array structure;





FIG. 9

is a cross-sectional view taken generally along the plane


9





9


in

FIG. 8

;





FIG. 10

is a bottom plan view taken generally along the plane


10





10


in

FIG. 9

;





FIG. 11

is a greatly enlarged, fragmentary, cross-sectional view of the right-hand valve in the valve array structure shown in

FIG. 9

;





FIG. 12

is a view similar to

FIG. 11

, but

FIG. 12

shows the valve in a substantially fully open configuration dispensing a product which is pressurized from an interior region below the valve;





FIG. 13

is a top plan view of the retainer;





FIG. 14

is a cross-sectional view taken generally along the plane


14





14


in

FIG. 13

;





FIG. 15

is a bottom plan view taken generally along the plane


15





15


in

FIG. 14

;





FIG. 16

is a perspective view of a second embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;





FIG. 17

is a bottom plan view of the second embodiment of the closure shown in

FIG. 16

;





FIG. 18

is a top plan view of the second embodiment of the closure shown in

FIG. 16

;





FIG. 19

is a cross-sectional view taken generally along the plane


19





19


in

FIG. 18

;





FIG. 20

is an exploded, perspective view of the second embodiment of the closure;





FIG. 21

is a top plan view of the closure housing of the second embodiment shown in

FIG. 16

;





FIG. 22

is a cross-sectional view taken generally along the plane


22





22


in

FIG. 21

;





FIG. 23

is a bottom plan view taken generally along the plane


23





23


in

FIG. 22

;





FIG. 24

is a top plan view of the valve pad or valve array structure of the second embodiment shown in

FIG. 16

;





FIG. 25

is a cross-sectional view taken generally along plane


25





25


of

FIG. 24

;





FIG. 26

is a bottom plan view taken generally along the plane


26





26


in

FIG. 25

;





FIG. 27

is a top plan view of the retainer of the second embodiment shown in

FIG. 16

;





FIG. 28

is a cross-sectional view taken generally along the plane


28





28


in

FIG. 27

;





FIG. 29

is a bottom plan view taken generally along the plane


29





29


in

FIG. 28

;





FIG. 30

is a perspective view of a third embodiment of the dispensing system of the present invention incorporated in a closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;





FIG. 31

is a bottom plan view of the third embodiment of the closure shown in

FIG. 30

;





FIG. 32

is a top plan view of the third embodiment of the closure shown in

FIG. 30

;





FIG. 33

is a cross-sectional view taken generally along the plane


33





33


in

FIG. 32

;





FIG. 34

is an exploded, perspective view of the third embodiment of the closure shown in

FIG. 30

;





FIG. 35

is a top plan view of the closure housing of the third embodiment shown in

FIG. 30

;





FIG. 36

is a cross-sectional view taken generally along the lane


37





37


in

FIG. 35

;





FIG. 37

is a bottom plan view taken generally along the plane


37





37


in

FIG. 36

;





FIG. 38

is a top plan view of the valve pad or valve array structure of the third embodiment shown in

FIG. 30

;





FIG. 39

is a cross-sectional view taken generally along the plane


39





39


in

FIG. 38

;





FIG. 40

is a bottom plan view taken generally along the plane


40





40


in

FIG. 39

;





FIG. 41

is a top plan view of the retainer of the third embodiment shown in

FIG. 30

;





FIG. 42

is a cross-sectional view taken generally along the plane


42





42


in

FIG. 41

;





FIG. 43

is a bottom plan view taken generally along the plane


43





43


in

FIG. 42

;





FIG. 44

is a perspective view of a fourth embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;





FIG. 45

is a bottom plan view of the fourth embodiment of the closure shown in

FIG. 44

;





FIG. 46

is a top plan view of the fourth embodiment of the closure shown in

FIG. 44

;





FIG. 47

is a cross-sectional view taken generally along the plane


47





47


in

FIG. 46

;





FIG. 48

is an exploded, perspective view of the fourth embodiment of the closure shown in

FIG. 44

;





FIG. 49

is a top plan view of the valve pad or valve array structure of the fourth embodiment shown in

FIG. 44

;





FIG. 50

is a cross-sectional view taken generally along the plane


50





50


in

FIG. 49

;





FIG. 51

is a bottom plan view taken generally along the plane


51





51


in

FIG. 50

;





FIG. 52

is a top plan view of the retainer of the fourth embodiment shown in

FIG. 44

;





FIG. 53

is a cross-sectional view taken generally along the plane


53





53


in

FIG. 52

; and





FIG. 54

is a bottom plan view taken generally along the plane


54





54


in FIG.


53


.











DETAILED DESCRIPTION




While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however. The scope of the invention is pointed out in the appended claims.




For ease of description, the dispensing system of this invention is described in the typical orientation that it would have at the top of a container when the container is stored upright on its base, and terms such as upper, lower, horizontal, etc., are used with reference to this position. It will be understood, however, that the dispensing system of this invention may be manufactured, stored, transported, used, and sold in an orientation other than the position described.




The dispensing system of this invention is suitable for use with a variety of conventional or special containers having various designs, the details of which, although not illustrated or described, would be apparent to those having skill in the art and an understanding of such containers. The container per se forms no part of the present invention.




The first embodiment of the dispensing system of the invention is illustrated in FIGS.


1


-


15


in the form of a dispensing closure


100


for a container (not illustrated). As can be seen in

FIG. 2

, the closure


100


has a body or housing


102


which includes a base or skirt


104


, an annular shoulder


106


extending radially inwardly from the top of the skirt


104


, and a reduced diameter spout


108


extending upwardly from the inner portion of the shoulder


106


.




As can be seen in

FIG. 5

, the interior of the skirt


104


defines a thread


110


. The skirt


104


is adapted to receive the upper end of a container mouth or neck (not illustrated). The skirt thread


110


is adapted to matingly engage a thread on the container mouth or neck.




Alternatively, the closure having skirt


104


could be provided with some other container connecting means, such as a snap-fit bead (not illustrated) in place of the thread


110


for engaging a mating groove (not illustrated) in the container neck. The closure body or housing


102


could also be permanently fixed to the container by means of induction melting, ultrasonic melting, gluing, or the like, depending on the materials used for the closure body or housing


102


and the container. The closure housing


102


could also be formed as a unitary part, or extension, of the container.




The closure housing skirt


104


may have any suitable configuration. The container could have an upwardly projecting neck or other portion for being received within the particular configuration of the closure housing, and the main part of the container may have a different cross-sectional shape than the container neck and closure housing skirt


104


.




The closure


100


is adapted to be used with a container having a mouth or other opening to provide access to the container interior and to a product contained therein. The product may be, for example, a liquid comestible product. The product could also be any other liquid, solid, or gaseous material, including, but not limited to, a powder, a food product, a personal care product, an industrial or household cleaning product, or other chemical compositions (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, etc.).




The container would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the closure


100


. The container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable wall structure is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container and pressurize the container interior at selected times with a piston or other pressurizing system.




An annular, “crab's claw” seal


112


projects downwardly from the underside of the body shoulder


106


as can be seen in FIG.


5


. The seal


112


is adapted to sealingly engage the inside, annular edge of the container (not illustrated) on which the closure


100


is mounted.




The closure body or housing


102


includes an upper, central, end wall


116


defining a plurality of circular openings


118


as can be seen in

FIGS. 6 and 7

. In the preferred first embodiment illustrated in FIGS.


1


-


15


, there are three circular openings


118


which are arranged equidistantly from one another. A small, generally annular, marginal region of the end wall


116


circumscribes the three openings


118


.




As can be seen in

FIG. 7

, there are a plurality of projections


120


which extend downwardly from the underside of the central end wall


116


. Two such projections


120


are visible in FIG.


7


. Preferably, three such projections


120


are provided in the closure body or housing


102


and are arranged equidistantly from each other on the underside of the central end wall


116


. Each projection


120


is located so that it is equidistant from two adjacent openings


118


in the central end wall


116


.




The dispensing closure body or housing


102


is preferably molded from a thermoplastic material such as polypropylene to form a generally rigid, hard, plastic structure. The particular material from which the housing or body


102


is made forms no part of the present invention.




With reference to

FIGS. 6 and 8

, the dispensing closure further includes a valve array structure


130


. The valve array structure


130


is a unitary, resiliently flexible, molded structure which is preferably molded from a thermosetting elastomeric material, such as silicone rubber, natural rubber, and the like. The valve array structure


130


could also be molded from a thermoplastic elastomer. Preferably, the valve array structure


130


is molded from silicone rubber, such as the silicone rubber sold by The Dow Chemical Company in the United States of America under the trade designation DC-595.




The valve array structure


130


includes an impervious membrane


132


in which are located (1) a plurality of resiliently flexible, slit valves


140


which are each molded unitary with the membrane


132


, and (2) a plurality of apertures


142


. In the preferred, first embodiment illustrated in FIGS.


1


-


15


, there are three valves


140


located in a generally planar array to dispense product from the container along generally parallel discharge paths. In the embodiment illustrated in FIGS.


1


-


15


, the valves


140


all have an identical configuration and size. In the illustrated first embodiment, the three valves


140


arranged equidistantly from one another, and the membrane


132


includes a peripheral, annular region which lies radially beyond, and circumscribes, the valves


140


to define a generally circular, outer edge.




Each aperture


142


in the membrane


132


is adapted to receive one of the projections


120


extending downwardly from the underside of the closure housing central end wall


116


. This establishes a keyed relationship between the housing


102


and the valve array structure


130


to provide a predetermined orientation of the housing openings


118


with the valves


140


to define an aligned registration of the housing openings


118


with the valves


140


as can be seen in

FIGS. 4 and 5

.




The valve array structure


130


is retained within the housing


102


by means of a retainer


150


engaged with the housing


102


(FIGS.


5


and


6


). The housing


102


defines an annular channel


152


(FIG.


7


), and as shown in

FIG. 5

, a portion of the retainer


150


is received within the channel


152


. To this end, the retainer


150


includes a peripheral portion


154


(

FIG. 14

) which is adapted to be received in the housing channel


152


in a snap-fit engagement.




The retainer


150


includes a support deck


156


for supporting the membrane


132


of the valve array structure


130


. The support deck


156


defines a plurality of circular opening


158


which are each adapted for receiving a downwardly projecting portion of one of the valves


140


(FIG.


5


).




The retainer


150


also defines a plurality of recesses


160


(

FIGS. 13 and 14

) for each receiving the distal end of one of the housing projections


120


to establish a keyed relationship between the retainer


150


, the valve array structure


130


, and the housing


102


.




In a presently preferred embodiment, the retainer


150


is molded from a thermoplastic material such as polypropylene. The retainer


150


and/or the housing


102


are sufficiently deflectable to accommodate insertion of the retainer


150


into the housing


102


so as to effect the snap-fit engagement of the retainer peripheral portion


154


in the housing annular channel


152


.




With reference to

FIG. 14

, it can be seen that the retainer


150


defines a frustoconical seating surface


164


at the periphery of each valve-receiving opening


158


. This accommodates the engagement with a mating, frustoconical surface


168


(

FIG. 9

) around the periphery of each valve


140


.




Each valve


140


is a resiliently flexible, slit valve. Pressure on the interior side of the valve will cause the valve to open when the differential between the interior and exterior pressure reaches a predetermined amount. Depending on the particular design, the valve may close when the pressure differential decreases, or the valve may stay open even if the pressure differential decreases to zero. In the preferred embodiment of the valve


140


illustrated for the first embodiment of the system shown in FIGS.


1


-


15


, the valve has the design that closes when the pressure differential decreases to a predetermined amount.




In the preferred embodiment illustrated, each valve


140


has the configuration and operating characteristics of a commercially available valve design substantially as disclosed in the U.S. Pat. No. 5,676,289 with reference to the valve 46 disclosed in the U.S. Pat. No. 5,676,289. The operation of such a type of valve is further described with reference to the similar valve that is designated by reference number 3


d


in the U.S. Pat. No. 5,409,144. The descriptions of those two patents are incorporated herein by reference to the extent pertinent and to the extent not inconsistent herewith.




As illustrated in

FIGS. 11 and 12

herein, each valve


140


includes a flexible, head portion or central wall


182


which has an outwardly concave configuration and which defines at least one, and preferably two, dispensing slits


184


extending through the head portion or central wall


180


. A preferred form of the valve


180


has two, mutually perpendicular, intersecting slits


184


of equal length. The intersecting slits


184


define four, generally sector-shaped, flaps or petals in the concave, central wall


182


. The flaps open outwardly from the intersection point of the slits


184


in response to increasing pressure of sufficient magnitude in the well-known manner described in the above-discussed U.S. Pat. No. 5,409,144.




The valve


180


includes a skirt


186


(

FIGS. 11 and 12

) which extends outwardly from the valve head portion or central wall


182


. At the outer (upper) end of the skirt


186


there is a thin, annular flange


188


(

FIGS. 11 and 12

) which extends peripherally from the skirt


186


in a downwardly angled orientation. The thin flange


188


terminates in the surrounding membrane


132


with a surrounding flat, top surface and has a downwardly projecting thicker part defining the frustoconical surface


168


on the bottom (FIG.


9


).




When the valve


140


is properly disposed with the housing


102


in the closed condition (FIG.


5


), the valve


140


is recessed relative to the top of the housing


102


. However, when a person squeezes the container (not illustrated) below the valve, the valve central wall


182


is forced outwardly from its recessed position, and liquid flows through the valve


140


. More specifically, when the pressure below the valve


140


exceeds the external ambient pressure by a predetermined amount, the valve


140


is forced outwardly from the recessed or retracted position to an extended, open position as shown in FIG.


12


. The valve central wall


182


(which contains the slits


184


) is initially displaced outwardly while still maintaining its generally concave configuration (shown in phantom by dashed lines in FIG.


12


). The outward displacement of the concave, central wall


182


is accommodated by the relatively, thin, flexible, skirt


186


. The skirt


186


moves from a recessed, rest position to the pressurized position wherein the skirt


186


is projecting outwardly toward the open end of the housing


102


.




The valve


140


does not open (i.e., the slits


184


do not open) until the valve central wall


182


has moved substantially all the way to a fully extended position. Indeed, as the valve central wall


182


moves outwardly, the valve central wall


182


is subjected to radially inwardly directed compression forces which tend to further resist opening of the slits


184


as shown in phantom in dashed lines in FIG.


12


. Further, the valve central wall


182


generally retains its outwardly concave configuration as it moves forward and even after it reaches the fully extended position. However, if the internal pressure is sufficiently great compared to the external pressure, then the slits


184


of the extended valve


140


begin to open to dispense product (in a continuous stream or stream of drops


194


(

FIG. 12

) if the product is a liquid).




When the three valves


140


are each located in a generally planar array as illustrated for the first embodiment in FIGS.


1


-


15


, the product is discharged through each of the valves


140


substantially as three parallel continuous or discontinuous streams. In other contemplated embodiments, the housing central wall


116


, the valve array structure


130


, and the retainer


150


could each be generally non-planar, such as convex or concave as viewed from the exterior of the package. A concave configuration would result in the multiple streams being generally focused inwardly toward a reduced diameter target area at some distance from the end of the package. A convex configuration would result in a outwardly flaring, or conical, spray pattern.




If desired, the closure housing


102


may be provided with an attached, or completely removable, lid (not illustrated). The lid may be hinged with a conventional or special snap-action hinge, or the lid may simply be tethered to the housing. The lid may also include inwardly extending plugs or members for being received in the concave region of each valve


140


as a means for preventing the valves


140


from opening during shipping and handling when the packages could be subjected to exterior forces that could cause internal, transient pressure increases that might otherwise open the valves.




In still another contemplated modification, a releasable liner or removable label (not illustrated) could be initially attached across the top of the housing


102


to the exterior surface of the central end wall


116


. This would also prevent discharge of product from the valves


140


during shipping and handling when the packages are subjected to external impact forces or squeezing forces. Once such lids or removable liners have been removed by the user, they could be saved by the user and re-applied to the top of the closure when the user subsequently wants to stow the package in luggage while travelling. This would prevent the product from being discharged from the package if the package is subjected to external impact forces causing transient pressure increases in the package.




FIGS.


16


-


29


illustrate a second embodiment of the dispensing system of the present invention. The second embodiment is also in the form of a dispensing closure which is designated generally by the reference number


200


in FIGS.


16


-


29


.




As can be seen in

FIG. 22

, the closure


200


has a body or housing


202


which includes a base or skirt


204


, an annular shoulder


206


extending radially inwardly from the top of the skirt


204


, and a reduced diameter spout


208


extending upwardly from the inner portion of the shoulder


206


.




As can be seen in

FIG. 22

, the interior of the skirt


204


defines a thread


210


. The skirt


204


is adapted to receive the upper end of a container mouth or neck (not illustrated). The skirt thread


210


is adapted to matingly engage a thread on the container mouth or neck.




Alternatively, the closure having skirt


204


could be provided with some other container connecting means, such as a snap-fit bead (not illustrated) in place of the thread


210


for engaging a mating groove (not illustrated) in the container neck. The closure body or housing


202


could also be permanently fixed to the container by means of induction melting, ultrasonic melting, gluing, or the like, depending on the materials used for the closure body or housing


202


and the container. The closure housing


202


could also be formed as a unitary part, or extension, of the container.




The closure housing skirt


204


may have any suitable configuration. The container could have an upwardly projecting neck or other portion for being received within the particular configuration of the closure housing, and the main part of the container may have a different cross-sectional shape than the container neck and closure housing skirt


204


.




The closure


200


is adapted to be used with a container having a mouth or other opening to provide access to the container interior and to a product contained therein. The product may be, for example, a liquid comestible product. The product could also be any other liquid, solid, or gaseous material, including, but not limited to, a powder, a food product, a personal care product, an industrial or household cleaning product, or other chemical compositions (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, etc.).




The container would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the closure


200


. The container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable wall structure is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container and pressurize the container interior at selected times with a piston or other pressurizing system.




An annular, “crab's claw” seal


212


projects downwardly from the underside of the body shoulder


206


as can be seen in FIG.


22


. The seal


212


is adapted to sealingly engage the inside, annular edge of the container (not illustrated) on which the closure


200


is mounted.




The closure body or housing


202


includes an annular shoulder


216


defining a single, circular, central opening


218


and an annular, frustoconical clamping surface


219


as can be seen in

FIGS. 19 and 22

.




The dispensing closure body or housing


202


is preferably molded from a thermoplastic material such as polypropylene to form a generally rigid, hard, plastic structure. The particular material from which the housing or body


202


is made forms no part of the present invention.




With reference to FIGS.


19


and


24


-


26


, the dispensing closure further includes a valve array structure


230


. The valve array structure


230


is a unitary, resiliently flexible, molded structure which is preferably molded from a thermosetting elastomeric material, such as silicone rubber, natural rubber, and the like. The valve array structure


230


could also be molded from a thermoplastic elastomer. Preferably, the valve array structure


230


is molded from silicone rubber, such as the silicone rubber sold by The Dow Chemical Company in the United States of America under the trade designation DC-595.




The valve array structure


230


includes an impervious membrane


232


in which are located a plurality of resiliently flexible, slit valves


240


which are each molded unitary with the membrane


232


. In the preferred, second embodiment illustrated in FIGS.


16


-


29


, there are three valves


240


located in a generally planar array to dispense product from the container along generally parallel discharge paths. In the embodiment illustrated in FIGS.


16


-


29


, the valves


240


all have an identical configuration and size. Each valve


240


is a resiliently flexible, slit valve which can have the same configuration, and operate in the same manner, as the first embodiment of the valve


140


described above with reference to FIGS.


8


-


12


.




In the second embodiment illustrated in

FIG. 25

, the three valves


240


are arranged equidistantly from one another, and the membrane


232


includes a peripheral, annular flange


233


which (1) lies radially beyond, and circumscribes, the valves


240


to define a generally circular, outer edge, and (2) has a dovetail cross section defining an upper or outer surface


235


and lower or inner surface


237


.




The valve array structure


230


is retained within the housing


202


by means of a retainer


250


engaged with the housing


202


(FIGS.


19


and


27


-


29


). The housing


202


defines an annular channel


252


(FIG.


22


), and as shown in

FIG. 19

, a portion of the retainer


250


is received within the channel


252


. To this end, the retainer


250


includes an annular wall


251


(FIGS.


27


-


29


) having a peripheral portion


254


(

FIG. 28

) which is adapted to be received in the housing channel


252


in a snap-fit engagement.




The retainer annular wall


251


includes an annular, frustoconical seating surface


264


for supporting the periphery of the valve array structure


230


. The seating surface


264


engages the lower surface


237


of the valve array structure flange


233


to force the upper surface


235


of the valve array structure flange


233


tight against the housing clamping surface


219


.




In a presently preferred form, the retainer


250


is molded from a thermoplastic material such as polypropylene. The retainer


250


and/or the housing


202


are sufficiently deflectable to accommodate insertion of the retainer


250


into the housing


202


so as to effect the snap-fit engagement of the retainer peripheral portion


254


in the housing annular channel


252


.




When the three valves


240


are each located in a generally planar array as illustrated for the second embodiment in FIGS.


16


-


29


, the product is discharged through each of the valves


240


substantially as three parallel continuous or discontinuous streams. In other contemplated embodiments, the valve array structure


230


could be generally non-planar, such as convex or concave as viewed from the exterior of the package. A concave configuration would result in the multiple streams being generally focused inwardly toward a reduced diameter target area at some distance from the end of the package. A convex configuration would result in a outwardly flaring, or conical, spray pattern.




If desired, the second embodiment closure housing


202


may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system


100


illustrated in FIGS.


1


-


15


. The lid may be hinged with a conventional or special snap-action hinge, or the lid may simply be tethered to the housing. The lid may also include inwardly extending plugs or members for being received in the concave region of each valve


240


as a means for preventing the valves


240


from opening during shipping and handling when the packages could be subjected to exterior forces that could cause internal, transient pressure increases that might otherwise open the valves.




The optional, releasable liner or removable label described above for the first embodiment may also be initially attached across the top of the second embodiment housing


202


to the exterior surface of the housing shoulder


216


. This would also prevent discharge of product from the valves


240


during shipping and handling when the packages are subjected to external impact forces or squeezing forces. Once such lids or removable liners have been removed by the user, they could be saved by the user and re-applied to the top of the closure when the user subsequently wants to stow the package in luggage while travelling. This would prevent the product from being discharged from the package if the package is subjected to external impact forces causing transient pressure increases in the package.




FIGS.


30


-


43


illustrate a third embodiment of the dispensing system of the present invention. The third embodiment is also in the form of a dispensing closure which is designated generally by the reference number


300


in FIGS.


30


-


43


.




As can be seen in FIGS.


30


and


35


-


37


, the closure


300


has a body or housing


302


which is identical with the second embodiment housing


202


described above with reference to FIGS.


16


-


29


. The housing


302


includes a base or skirt


304


, an annular shoulder


306


extending radially inwardly from the top of the skirt


304


, and a reduced diameter spout


308


extending upwardly from the inner portion of the shoulder


306


.




The closure body or housing


302


includes an annular shoulder


316


defining a single, circular, central opening


318


and an annular, frustoconical clamping surface


319


as can be seen in

FIGS. 33 and 36

.




With reference to FIGS.


33


and


38


-


40


, the dispensing closure


300


further includes a valve array structure


330


. The valve array structure


330


is a unitary, resiliently flexible, molded structure which is substantially identical with the second embodiment valve array structure


230


described above with reference to FIGS.


16


-


29


except that the third embodiment valve array structure


330


includes a central aperture


339


in an impervious membrane


332


between a plurality of resiliently flexible, slit valves


340


which are each molded unitary with the membrane


332


and have the same configuration as the second embodiment valves


240


.




The valve array structure


330


has a flange


333


and is retained within the housing


302


by means of a retainer


350


engaged with the housing


302


(FIGS.


33


and


41


-


43


). The housing


302


defines an annular channel


352


(FIG.


36


), and as shown in

FIG. 33

, a portion of the retainer


350


is received within the channel


352


. To this end, the retainer


350


includes an annular wall


351


(FIGS.


41


-


43


) having a peripheral portion


354


(

FIG. 28

) which is adapted to be received in the housing channel


352


in a snap-fit engagement.




The retainer annular wall


351


includes an annular, frustoconical seating surface


364


(

FIG. 42

) for supporting the periphery of the valve array structure


330


. The seating surface


364


engages the lower surface of the valve array structure flange


333


(

FIG. 33

) to force the upper surface of the valve array structure flange


333


tight against the housing clamping surface


319


.




In a presently preferred form, the retainer


350


is molded from a thermoplastic material such as polypropylene. The retainer


350


and/or the housing


302


are sufficiently deflectable to accommodate insertion of the retainer


350


into the housing


302


so as to effect the snap-fit engagement of the retainer peripheral portion


354


in the housing annular channel


352


.




The retainer


350


includes at least one, and preferably three, support arms


355


extending radially inwardly from the annular wall


351


to a central post


357


. The distal end of the central post


357


is adapted to be received in the valve array structure central aperture


339


as shown in FIG.


33


. The post


357


engages the valve array structure


330


to stiffen and stabilize the central portion of the valve array structure


330


. The top end of the post


357


has an enlarged head


359


which projects radially over the upper edge of the central aperture


339


on the exterior side of the valve array structure


330


as shown in FIG.


33


.




When the three valves


340


are each located in a generally planar array as illustrated for the third embodiment in FIGS.


30


-


43


, the product is discharged through each of the valves


340


substantially as three parallel continuous or discontinuous streams. As with the second embodiment previously described, the valve array structure


330


could instead be generally non-planar, such as convex or concave as viewed from the exterior of the package.




Also, the third embodiment closure housing


302


may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system


100


illustrated in FIGS.


1


-


15


.




An optional, releasable liner or removable label, such as described above for the first embodiment, may also be initially attached across the top of the third embodiment housing


302


to the exterior surface of the housing shoulder


316


.




FIGS.


44


-


54


illustrate a fourth embodiment of the dispensing system of the present invention. The fourth embodiment is also in the form of a dispensing closure which is designated generally by the reference number


400


in FIGS.


44


-


54


.




As can be seen in

FIGS. 44

,


47


, and


48


, the closure


400


has a body or housing


402


which is identical with the second embodiment housing


202


described above with reference to FIGS.


16


-


29


. The housing


402


includes a base or skirt


404


, an annular shoulder


406


extending radially inwardly from the top of the skirt


404


, and a reduced diameter spout


408


extending upwardly from the inner portion of the shoulder


406


.




The closure body or housing


402


includes an annular shoulder


416


(

FIG. 48

) defining a single, circular, central opening


418


and an annular, frustoconical clamping surface


419


as can be seen in

FIGS. 47 and 48

.




With reference to FIGS.


47


and


49


-


51


, the dispensing closure


400


further includes a valve array structure


430


. The valve array structure


430


is a unitary, resiliently flexible, molded structure which is substantially identical with the second embodiment valve array structure


230


described above with reference to FIGS.


16


-


29


except that the fourth embodiment valve array structure


430


includes a central post


439


(

FIG. 50

) which projects downwardly from an impervious membrane


432


between a plurality of resiliently flexible, slit valves


440


which are each molded unitary with the membrane


432


and which each has the same configuration as the second embodiment valves


240


. The post


439


has an enlarged head


441


.




The valve array structure


430


has a flange


433


and is retained within the housing


402


by means of a retainer


450


(FIGS.


47


and


52


-


54


) engaged with the housing


402


(FIG.


47


). The housing


402


defines an annular channel


452


(FIG.


47


), and as shown in

FIG. 47

, a portion of the retainer


450


is received within the channel


452


. To this end, the retainer


450


includes an annular wall


451


(FIGS.


52


-


54


) having a peripheral portion


454


(

FIG. 53

) which is adapted to be received in the housing channel


452


in a snap-fit engagement (FIG.


47


).




The retainer annular wall


451


includes an annular, frustoconical seating surface


464


(

FIG. 53

) for supporting the periphery of the valve array structure


430


as shown in FIG.


47


. The seating surface


464


engages the lower surface of the valve array structure flange


433


(

FIG. 47

) to force the upper surface of the valve array structure flange


433


tight against the housing clamping surface


419


.




In a presently preferred form, the retainer


450


is molded from a thermoplastic material such as polypropylene. The retainer


450


and/or the housing


402


are sufficiently deflectable to accommodate insertion of the retainer


450


into the housing


402


so as to effect the snap-fit engagement of the retainer peripheral portion


454


in the housing annular channel


452


.




The retainer


450


includes at least one, and preferably three, support arms


455


extending radially inwardly from the bottom of the annular wall


451


to a central ring


457


which defines a circular aperture


459


. The aperture


459


is adapted to receive the valve array structure central post


439


as shown in FIG.


47


. The post


439


engages the retainer ring


457


to stiffen and stabilize the central portion of the valve array structure


430


. The enlarged head


441


on the bottom end of the post


439


projects radially over the lower edge of the ring aperture


459


on the interior side of the retainer


450


as shown in FIG.


47


.




When the three valves


440


are each located in a generally planar array as illustrated for the fourth embodiment in FIGS.


44


-


54


, the product is discharged through each of the valves


440


substantially as three parallel continuous or discontinuous streams. As with the second embodiment previously described, the valve array structure


430


could instead be generally non-planar, such as convex or concave as viewed from the exterior of the package.




Also, the third embodiment closure housing


402


may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system


100


illustrated in FIGS.


1


-


15


.




An optional, releasable liner or removable label, such as described above for the first embodiment, may also be initially attached across the top of the fourth embodiment housing


402


to the exterior surface of the housing shoulder


416


.




It will be readily apparent from the foregoing detailed description of the invention and from the illustrations thereof that numerous variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.



Claims
  • 1. A dispensing system for dispensing a product from a container having an opening, said system comprising:a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening, said valve array structure including (1) an impervious membrane having a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, each said valve includes (1) a valve head portion central wall defining a concave configuration as viewed from the exterior, and (2) a flexible skirt extending from said valve head portion central wall toward said generally planar region of said membrane.
  • 2. The dispensing system in accordance with claim 1 in which said valve array structure is molded from a thermosetting elastomer.
  • 3. The dispensing system in accordance with claim 1 in which said valve array structure has a circular outer edge.
  • 4. The dispensing system in accordance with claim 3 in which said valve array structure includes an annular region of said membrane which lies radially beyond, and circumscribes, said valves.
  • 5. The dispensing system in accordance with claim 1 in which said valve array structure includes three of said valves arranged equidistantly from one another.
  • 6. The dispensing system in accordance with claim 1 in which said valves are located in a generally planar array to dispense product from said container along generally parallel discharge paths.
  • 7. The dispensing system in accordance with claim 1 in which said valves all have the identical configuration and size.
  • 8. The dispensing system accordance with claim 1 in which at least one of said valves is a self-closing valve which closes when the pressure on the exterior of the valve exceeds the pressure in the interior of said container by a predetermined amount.
  • 9. The dispensing system in accordance with claim 1 in which said system is a dispensing closure that is separate from, but releasably attachable to, said container around said opening.
  • 10. The dispensing system in accordance with claim 9 in which said dispensing system includes (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing.
  • 11. The dispensing system in accordance with claim 10 in whichsaid closure housing includes an annular channel; and said retainer includes a peripheral portion adapted to be received in said channel in a snap-fit engagement.
  • 12. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said housing including a central end wall defining a plurality of circular openings each aligned in registration with a different one of said valves; said housing including at least one projection extending from said central end wall; and said valve array structure defining at least one aperture for receiving said at least one projection to establish a keyed relationship between said housing and said valve array structure to provide a predetermined orientation of said housing openings with said valves to define said aligned registration of said housing openings and valves.
  • 13. The dispensing system in accordance with claim 12 in whichsaid projection has a distal end that extends completely through, and beyond, said valve array structure; and said retainer defines at least one recess for receiving the distal end of said at least one projection to establish a keyed relationship between said retainer, said valve array structure, and said housing.
  • 14. A dispensing system for dispensing a product having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure containing (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said retainer including a support deck for supporting said membrane of said valve structure array; said support deck defining a plurality of circular openings each aligned in registration with a different one of said valve; and each said valve including a portion received in, and extending beyond, one of said support deck openings.
  • 15. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve array structure including an annular flange having a dovetail cross-section defining an outer surface and an inner surface; said closure housing having a central opening surrounded by an annular, frustoconical clamping surface engaging said outer surface of said valve array structure flange; and said retainer having an annular, frustoconical clamping surface engaging said inner surface of said valve array structure flange.
  • 16. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealing disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve array structure including a central stiffening post having a distal end; and said retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central ring that is supported by said support arms and that receives said distal end of said stiffening post.
  • 17. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve structure defining a central aperture; and said retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central post having a distal end extending from said support arms into said central aperture of said valve array structure to engage said valve array structure and stiffen said valve array structure.
  • 18. The dispensing system in accordance with claim 17 in whichsaid valve array structure has an exterior side adapted to face outwardly away from the interior of a container to which said dispensing closure can be attached; and said retainer includes an enlarged head at said distal end of said central post for being received on said exterior side of said valve array structure.
  • 19. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure.
  • 20. The dispensing system in accordance with claim 19 in which said valve array structure is molded from a thermosetting elastomer.
  • 21. The dispensing system in accordance with claim 19 in which said valve array structure outer periphery has a circular outer edge.
  • 22. The dispensing system in accordance with claim 21 in which said valve array structure includes an annular region of said membrane which (1) lies radially beyond, and circumscribes, said valves, (2) extends to said circular outer edge.
  • 23. The dispensing system in accordance with claim 19 in which said valve array structure includes three of said valves arranged equidistantly from one another.
  • 24. The dispensing system in accordance with claim 19 in which said valves are located in a generally planar array to dispense product from said container along generally parallel discharge paths.
  • 25. The dispensing system in accordance with claim 19 in which said valves all have the identical configuration and size.
  • 26. The dispensing system in accordance with claim 19 in which at least one of said valves is a self-closing valve which closes when the pressure on the exterior of the valve exceeds the pressure in the interior of said container by a predetermined amount.
  • 27. The dispensing system in accordance with claim 19 in which said system is a dispensing closure that is separate from, but releasably attachable to, said container around said opening.
  • 28. The dispensing system in accordance with claim 27 in which said dispensing system includes an outer retainer engaged with said housing to retain said valve array structure within said housing.
  • 29. The dispensing system in accordance with claim 19 in whichsaid closure housing includes an annular channel; and said inner retainer includes a peripheral portion adapted to be received in said channel in a snap-fit engagement.
  • 30. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said housing including a central end wall defining a plurality of circular openings each aligned in registration with a different one of said valves; said housing including at least one projection extending from said central end wall; and said valve array structure defining at least one aperture for receiving said at least one projection to establish a keyed relationship between said housing and said valve array structure to provide a predetermined orientation of said housing openings with said valves to defines said aligned registration of said housing openings and valves.
  • 31. The dispensing system in accordance with claim 30 in whichsaid projection has a distal end that extends completely through, and beyond, said valve array structure; and said inner retainer defines at least one recess for receiving the distal end of said at least one projection to establish a keyed relationship between said retainer, said valve array structure, and said housing.
  • 32. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said inner retainer including a support deck for supporting said membrane of said valve structure array; said support deck defining a plurality of circular openings each aligned in registration with a different one of said valves; and each said valve including a portion received in, and extending beyond, one of said support deck openings.
  • 33. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure including an annular flange having a dovetail cross-section defining an outer surface and an inner surface; said closure housing having a central opening surrounded by an annular, frustoconical clamping surface engaging said outer surface of said valve array structure flange; and said inner retainer having an annular, frustoconical clamping surface engaging said inner surface of said valve array structure flange.
  • 34. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure including a central stiffening post having a distal end; and said inner retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central ring that is supported by said support arms and that receives said distal end of said stiffening post.
  • 35. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure defining a central aperture; and said inner retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central post having a distal end extending from said support arms into said central aperture of said valve array structure to engage said valve array structure and stiffen said valve array structure.
  • 36. The dispensing system in accordance with claim 35 in which said inner retainer includes an enlarged head at said distal end of said central post for being received on said exterior side of said valve array structure.
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Number Name Date Kind
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4728006 Drobish et al. Mar 1988
4830231 Smith May 1989
5115950 Rohr May 1992
5271531 Rohr et al. Dec 1993
5676289 Gross et al. Oct 1997
5680969 Gross Oct 1997
5730336 Lerner Mar 1998
5839614 Brown Nov 1998
5839626 Gross et al. Nov 1998
5873494 Dallas, Jr. Feb 1999