Information
-
Patent Grant
-
6176399
-
Patent Number
6,176,399
-
Date Filed
Monday, July 12, 199925 years ago
-
Date Issued
Tuesday, January 23, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Shaver; Kevin
- Cartagena; Melvin A.
Agents
- Rockey, Milnamow & Katz, Ltd.
-
CPC
-
US Classifications
Field of Search
US
- 222 490
- 222 494
- 222 232
- 222 212
- 222 484
- 222 482
- 222 481
- 220 259
- 220 485
- 220 488
- 251 342
- 251 349
- 239 562
- 239 568
-
International Classifications
-
Abstract
A dispensing system is provided and can be embodied in a dispensing closure for a container having an opening. The system includes a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on the container over the container opening. The valve array structure includes an impervious membrane. The valve array structure also includes a plurality of resiliently flexible, slit valves molded unitary with the membrane. Each valve has a normally closed dispensing orifice which opens when the pressure in the interior of the container exceeds the pressure on the exterior of the valve by a predetermined amount. The valves can be arranged to discharge parallel streams, diverging streams, or converging streams.
Description
CROSS REFERENCE TO RELATED APPLICATION(S)
Not applicable.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not applicable.
REFERENCE TO A MICROFICHE APPENDIX
Not applicable.
TECHNICAL FIELD
The present invention relates to a system for dispensing a product from a container. The system is especially suitable for use in, or as a dispensing closure for, a flexible container which is squeezable.
BACKGROUND OF THE INVENTION AND TECHNICAL PROBLEMS POSED BY THE PRIOR ART
There are a wide variety of packages which include (1) a container, (2) a dispensing system extending as a unitary part of, or attachment to, the container, and (3) a product contained within the container. One type of such a package employs a single dispensing valve for discharging a single stream of product (which may be a liquid, cream, or particulate product). See, for example, U.S. Pat. No. 5,839,614 assigned to AptarGroup, Inc. The package includes a flexible, resilient, slit-type valve at one end of a generally flexible bottle or container. The valve is normally closed and can withstand the weight of the product when the container is completely inverted, so that the product will not leak out unless the container is squeezed.
In some applications, it may be desirable to dispense the product in multiple streams rather than a single stream. For example, it may be desirable to spray liquid from the dispensing system in a spray pattern. It may be desirable to provide a spray pattern that is fan-shaped or conical. It may also be desirable to provide a spray pattern that is substantially straight (i.e., defining a spray confined within a substantially cylindrical envelope). It may also be desirable to provide a dispensing pattern of separate streams that substantially converge to a small target area beyond the package.
It would be beneficial if an improved dispensing system could be provided to accommodate such multiple stream dispensing of a product through a structure that could be relatively readily manufactured and installed in the package.
Such an improved dispensing system should also facilitate ease of dispensing the product when the interior of the container is pressurized (e.g., when the container is squeezed or when the container internal pressure is increased by other means).
It would also be advantageous if such an improved system could accommodate bottles, containers, or packages or have a variety of shapes and that are constructed from a variety of materials.
Further, it would be desirable if such an improved system could accommodate efficient, high-quality, large-volume manufacturing techniques with a reduced product reject rate to produce a system with consistent operating characteristics.
The present invention provides an improved valved dispensing system which can accommodate designs having the above-discussed benefits and features.
BRIEF SUMMARY OF THE INVENTION
The present invention provides a system for dispensing a product from a container to provide multiple discharge streams. The system can accommodate discharge of liquids, creams, or particulate matter, including powders.
The dispensing system is adapted for use in dispensing a product from a container having an opening. The dispensing system may be formed as a unitary part of an end of such a container or may be a separate assembly that is permanently or releasably attached to the container.
The dispensing system includes a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on the container over the container opening. The valve array structure includes an impervious membrane. The valve array structure also includes a plurality of resiliently flexible, slit valves molded unitary with the membrane. Each valve has a normally closed dispensing orifice which opens when the pressure in the interior of the container exceeds the pressure on the exterior of the valve by a predetermined amount. In a preferred embodiment, the membrane material is a molded, thermosetting elastomer, and the orifice is defined by two mutually perpendicular slits in the membrane material.
In one presently contemplated embodiment, the valve array structure includes three valves arranged equidistantly from one another. The valve array structure is releasably attached to the container with an exterior housing which is threadably engaged or snap-fit engaged with a container around the container opening.
The present invention operates to simultaneously dispense two or more streams of product from the container. The dispensing system of the present invention can be designed so that the streams diverge, converge, or remain substantially parallel.
If desired, a hinged or removable cap or lid can be provided over the dispensing valves. Further, a liner, removable label, or other such structure may be initially provided over the valves to prevent leakage from the package if the package is subjected to squeezing forces during shipping and handling.
The dispensing system can employ valves which are self-sealing and are biased to close when the pressure differential across the open valve drops below a predetermined amount. Alternatively, the dispensing system can employ a valve which, once opened, remains opened even if the pressure differential across the valve drops to zero. Further, the dispensing structure of the present invention can accommodate different types of valves, as well as different sizes of valves, within one valve array structure.
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention, from the claims, and from the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings that form part of the specification, and in which like numerals are employed to designate like parts throughout the same,
FIG. 1
is a perspective view of a first embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;
FIG. 2
is a side elevational view;
FIG. 3
is a bottom plan view;
FIG. 4
is a top plan view;
FIG. 5
is a cross-sectional view taken generally along the plane
5
—
5
in
FIG. 4
;
FIG. 6
is an exploded, perspective view;
FIG. 7
is a cross-sectional view of the closure housing taken generally along the plane
7
—
7
in
FIG. 6
;
FIG. 8
is a top plan view of the valve pad or molded valve array structure;
FIG. 9
is a cross-sectional view taken generally along the plane
9
—
9
in
FIG. 8
;
FIG. 10
is a bottom plan view taken generally along the plane
10
—
10
in
FIG. 9
;
FIG. 11
is a greatly enlarged, fragmentary, cross-sectional view of the right-hand valve in the valve array structure shown in
FIG. 9
;
FIG. 12
is a view similar to
FIG. 11
, but
FIG. 12
shows the valve in a substantially fully open configuration dispensing a product which is pressurized from an interior region below the valve;
FIG. 13
is a top plan view of the retainer;
FIG. 14
is a cross-sectional view taken generally along the plane
14
—
14
in
FIG. 13
;
FIG. 15
is a bottom plan view taken generally along the plane
15
—
15
in
FIG. 14
;
FIG. 16
is a perspective view of a second embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;
FIG. 17
is a bottom plan view of the second embodiment of the closure shown in
FIG. 16
;
FIG. 18
is a top plan view of the second embodiment of the closure shown in
FIG. 16
;
FIG. 19
is a cross-sectional view taken generally along the plane
19
—
19
in
FIG. 18
;
FIG. 20
is an exploded, perspective view of the second embodiment of the closure;
FIG. 21
is a top plan view of the closure housing of the second embodiment shown in
FIG. 16
;
FIG. 22
is a cross-sectional view taken generally along the plane
22
—
22
in
FIG. 21
;
FIG. 23
is a bottom plan view taken generally along the plane
23
—
23
in
FIG. 22
;
FIG. 24
is a top plan view of the valve pad or valve array structure of the second embodiment shown in
FIG. 16
;
FIG. 25
is a cross-sectional view taken generally along plane
25
—
25
of
FIG. 24
;
FIG. 26
is a bottom plan view taken generally along the plane
26
—
26
in
FIG. 25
;
FIG. 27
is a top plan view of the retainer of the second embodiment shown in
FIG. 16
;
FIG. 28
is a cross-sectional view taken generally along the plane
28
—
28
in
FIG. 27
;
FIG. 29
is a bottom plan view taken generally along the plane
29
—
29
in
FIG. 28
;
FIG. 30
is a perspective view of a third embodiment of the dispensing system of the present invention incorporated in a closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;
FIG. 31
is a bottom plan view of the third embodiment of the closure shown in
FIG. 30
;
FIG. 32
is a top plan view of the third embodiment of the closure shown in
FIG. 30
;
FIG. 33
is a cross-sectional view taken generally along the plane
33
—
33
in
FIG. 32
;
FIG. 34
is an exploded, perspective view of the third embodiment of the closure shown in
FIG. 30
;
FIG. 35
is a top plan view of the closure housing of the third embodiment shown in
FIG. 30
;
FIG. 36
is a cross-sectional view taken generally along the lane
37
—
37
in
FIG. 35
;
FIG. 37
is a bottom plan view taken generally along the plane
37
—
37
in
FIG. 36
;
FIG. 38
is a top plan view of the valve pad or valve array structure of the third embodiment shown in
FIG. 30
;
FIG. 39
is a cross-sectional view taken generally along the plane
39
—
39
in
FIG. 38
;
FIG. 40
is a bottom plan view taken generally along the plane
40
—
40
in
FIG. 39
;
FIG. 41
is a top plan view of the retainer of the third embodiment shown in
FIG. 30
;
FIG. 42
is a cross-sectional view taken generally along the plane
42
—
42
in
FIG. 41
;
FIG. 43
is a bottom plan view taken generally along the plane
43
—
43
in
FIG. 42
;
FIG. 44
is a perspective view of a fourth embodiment of the dispensing system of the present invention incorporated in a dispensing closure which is formed separately from, and which is adaptable to be releasably mounted to, a container which has an opening to the container interior;
FIG. 45
is a bottom plan view of the fourth embodiment of the closure shown in
FIG. 44
;
FIG. 46
is a top plan view of the fourth embodiment of the closure shown in
FIG. 44
;
FIG. 47
is a cross-sectional view taken generally along the plane
47
—
47
in
FIG. 46
;
FIG. 48
is an exploded, perspective view of the fourth embodiment of the closure shown in
FIG. 44
;
FIG. 49
is a top plan view of the valve pad or valve array structure of the fourth embodiment shown in
FIG. 44
;
FIG. 50
is a cross-sectional view taken generally along the plane
50
—
50
in
FIG. 49
;
FIG. 51
is a bottom plan view taken generally along the plane
51
—
51
in
FIG. 50
;
FIG. 52
is a top plan view of the retainer of the fourth embodiment shown in
FIG. 44
;
FIG. 53
is a cross-sectional view taken generally along the plane
53
—
53
in
FIG. 52
; and
FIG. 54
is a bottom plan view taken generally along the plane
54
—
54
in FIG.
53
.
DETAILED DESCRIPTION
While this invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however. The scope of the invention is pointed out in the appended claims.
For ease of description, the dispensing system of this invention is described in the typical orientation that it would have at the top of a container when the container is stored upright on its base, and terms such as upper, lower, horizontal, etc., are used with reference to this position. It will be understood, however, that the dispensing system of this invention may be manufactured, stored, transported, used, and sold in an orientation other than the position described.
The dispensing system of this invention is suitable for use with a variety of conventional or special containers having various designs, the details of which, although not illustrated or described, would be apparent to those having skill in the art and an understanding of such containers. The container per se forms no part of the present invention.
The first embodiment of the dispensing system of the invention is illustrated in FIGS.
1
-
15
in the form of a dispensing closure
100
for a container (not illustrated). As can be seen in
FIG. 2
, the closure
100
has a body or housing
102
which includes a base or skirt
104
, an annular shoulder
106
extending radially inwardly from the top of the skirt
104
, and a reduced diameter spout
108
extending upwardly from the inner portion of the shoulder
106
.
As can be seen in
FIG. 5
, the interior of the skirt
104
defines a thread
110
. The skirt
104
is adapted to receive the upper end of a container mouth or neck (not illustrated). The skirt thread
110
is adapted to matingly engage a thread on the container mouth or neck.
Alternatively, the closure having skirt
104
could be provided with some other container connecting means, such as a snap-fit bead (not illustrated) in place of the thread
110
for engaging a mating groove (not illustrated) in the container neck. The closure body or housing
102
could also be permanently fixed to the container by means of induction melting, ultrasonic melting, gluing, or the like, depending on the materials used for the closure body or housing
102
and the container. The closure housing
102
could also be formed as a unitary part, or extension, of the container.
The closure housing skirt
104
may have any suitable configuration. The container could have an upwardly projecting neck or other portion for being received within the particular configuration of the closure housing, and the main part of the container may have a different cross-sectional shape than the container neck and closure housing skirt
104
.
The closure
100
is adapted to be used with a container having a mouth or other opening to provide access to the container interior and to a product contained therein. The product may be, for example, a liquid comestible product. The product could also be any other liquid, solid, or gaseous material, including, but not limited to, a powder, a food product, a personal care product, an industrial or household cleaning product, or other chemical compositions (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, etc.).
The container would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the closure
100
. The container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable wall structure is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container and pressurize the container interior at selected times with a piston or other pressurizing system.
An annular, “crab's claw” seal
112
projects downwardly from the underside of the body shoulder
106
as can be seen in FIG.
5
. The seal
112
is adapted to sealingly engage the inside, annular edge of the container (not illustrated) on which the closure
100
is mounted.
The closure body or housing
102
includes an upper, central, end wall
116
defining a plurality of circular openings
118
as can be seen in
FIGS. 6 and 7
. In the preferred first embodiment illustrated in FIGS.
1
-
15
, there are three circular openings
118
which are arranged equidistantly from one another. A small, generally annular, marginal region of the end wall
116
circumscribes the three openings
118
.
As can be seen in
FIG. 7
, there are a plurality of projections
120
which extend downwardly from the underside of the central end wall
116
. Two such projections
120
are visible in FIG.
7
. Preferably, three such projections
120
are provided in the closure body or housing
102
and are arranged equidistantly from each other on the underside of the central end wall
116
. Each projection
120
is located so that it is equidistant from two adjacent openings
118
in the central end wall
116
.
The dispensing closure body or housing
102
is preferably molded from a thermoplastic material such as polypropylene to form a generally rigid, hard, plastic structure. The particular material from which the housing or body
102
is made forms no part of the present invention.
With reference to
FIGS. 6 and 8
, the dispensing closure further includes a valve array structure
130
. The valve array structure
130
is a unitary, resiliently flexible, molded structure which is preferably molded from a thermosetting elastomeric material, such as silicone rubber, natural rubber, and the like. The valve array structure
130
could also be molded from a thermoplastic elastomer. Preferably, the valve array structure
130
is molded from silicone rubber, such as the silicone rubber sold by The Dow Chemical Company in the United States of America under the trade designation DC-595.
The valve array structure
130
includes an impervious membrane
132
in which are located (1) a plurality of resiliently flexible, slit valves
140
which are each molded unitary with the membrane
132
, and (2) a plurality of apertures
142
. In the preferred, first embodiment illustrated in FIGS.
1
-
15
, there are three valves
140
located in a generally planar array to dispense product from the container along generally parallel discharge paths. In the embodiment illustrated in FIGS.
1
-
15
, the valves
140
all have an identical configuration and size. In the illustrated first embodiment, the three valves
140
arranged equidistantly from one another, and the membrane
132
includes a peripheral, annular region which lies radially beyond, and circumscribes, the valves
140
to define a generally circular, outer edge.
Each aperture
142
in the membrane
132
is adapted to receive one of the projections
120
extending downwardly from the underside of the closure housing central end wall
116
. This establishes a keyed relationship between the housing
102
and the valve array structure
130
to provide a predetermined orientation of the housing openings
118
with the valves
140
to define an aligned registration of the housing openings
118
with the valves
140
as can be seen in
FIGS. 4 and 5
.
The valve array structure
130
is retained within the housing
102
by means of a retainer
150
engaged with the housing
102
(FIGS.
5
and
6
). The housing
102
defines an annular channel
152
(FIG.
7
), and as shown in
FIG. 5
, a portion of the retainer
150
is received within the channel
152
. To this end, the retainer
150
includes a peripheral portion
154
(
FIG. 14
) which is adapted to be received in the housing channel
152
in a snap-fit engagement.
The retainer
150
includes a support deck
156
for supporting the membrane
132
of the valve array structure
130
. The support deck
156
defines a plurality of circular opening
158
which are each adapted for receiving a downwardly projecting portion of one of the valves
140
(FIG.
5
).
The retainer
150
also defines a plurality of recesses
160
(
FIGS. 13 and 14
) for each receiving the distal end of one of the housing projections
120
to establish a keyed relationship between the retainer
150
, the valve array structure
130
, and the housing
102
.
In a presently preferred embodiment, the retainer
150
is molded from a thermoplastic material such as polypropylene. The retainer
150
and/or the housing
102
are sufficiently deflectable to accommodate insertion of the retainer
150
into the housing
102
so as to effect the snap-fit engagement of the retainer peripheral portion
154
in the housing annular channel
152
.
With reference to
FIG. 14
, it can be seen that the retainer
150
defines a frustoconical seating surface
164
at the periphery of each valve-receiving opening
158
. This accommodates the engagement with a mating, frustoconical surface
168
(
FIG. 9
) around the periphery of each valve
140
.
Each valve
140
is a resiliently flexible, slit valve. Pressure on the interior side of the valve will cause the valve to open when the differential between the interior and exterior pressure reaches a predetermined amount. Depending on the particular design, the valve may close when the pressure differential decreases, or the valve may stay open even if the pressure differential decreases to zero. In the preferred embodiment of the valve
140
illustrated for the first embodiment of the system shown in FIGS.
1
-
15
, the valve has the design that closes when the pressure differential decreases to a predetermined amount.
In the preferred embodiment illustrated, each valve
140
has the configuration and operating characteristics of a commercially available valve design substantially as disclosed in the U.S. Pat. No. 5,676,289 with reference to the valve 46 disclosed in the U.S. Pat. No. 5,676,289. The operation of such a type of valve is further described with reference to the similar valve that is designated by reference number 3
d
in the U.S. Pat. No. 5,409,144. The descriptions of those two patents are incorporated herein by reference to the extent pertinent and to the extent not inconsistent herewith.
As illustrated in
FIGS. 11 and 12
herein, each valve
140
includes a flexible, head portion or central wall
182
which has an outwardly concave configuration and which defines at least one, and preferably two, dispensing slits
184
extending through the head portion or central wall
180
. A preferred form of the valve
180
has two, mutually perpendicular, intersecting slits
184
of equal length. The intersecting slits
184
define four, generally sector-shaped, flaps or petals in the concave, central wall
182
. The flaps open outwardly from the intersection point of the slits
184
in response to increasing pressure of sufficient magnitude in the well-known manner described in the above-discussed U.S. Pat. No. 5,409,144.
The valve
180
includes a skirt
186
(
FIGS. 11 and 12
) which extends outwardly from the valve head portion or central wall
182
. At the outer (upper) end of the skirt
186
there is a thin, annular flange
188
(
FIGS. 11 and 12
) which extends peripherally from the skirt
186
in a downwardly angled orientation. The thin flange
188
terminates in the surrounding membrane
132
with a surrounding flat, top surface and has a downwardly projecting thicker part defining the frustoconical surface
168
on the bottom (FIG.
9
).
When the valve
140
is properly disposed with the housing
102
in the closed condition (FIG.
5
), the valve
140
is recessed relative to the top of the housing
102
. However, when a person squeezes the container (not illustrated) below the valve, the valve central wall
182
is forced outwardly from its recessed position, and liquid flows through the valve
140
. More specifically, when the pressure below the valve
140
exceeds the external ambient pressure by a predetermined amount, the valve
140
is forced outwardly from the recessed or retracted position to an extended, open position as shown in FIG.
12
. The valve central wall
182
(which contains the slits
184
) is initially displaced outwardly while still maintaining its generally concave configuration (shown in phantom by dashed lines in FIG.
12
). The outward displacement of the concave, central wall
182
is accommodated by the relatively, thin, flexible, skirt
186
. The skirt
186
moves from a recessed, rest position to the pressurized position wherein the skirt
186
is projecting outwardly toward the open end of the housing
102
.
The valve
140
does not open (i.e., the slits
184
do not open) until the valve central wall
182
has moved substantially all the way to a fully extended position. Indeed, as the valve central wall
182
moves outwardly, the valve central wall
182
is subjected to radially inwardly directed compression forces which tend to further resist opening of the slits
184
as shown in phantom in dashed lines in FIG.
12
. Further, the valve central wall
182
generally retains its outwardly concave configuration as it moves forward and even after it reaches the fully extended position. However, if the internal pressure is sufficiently great compared to the external pressure, then the slits
184
of the extended valve
140
begin to open to dispense product (in a continuous stream or stream of drops
194
(
FIG. 12
) if the product is a liquid).
When the three valves
140
are each located in a generally planar array as illustrated for the first embodiment in FIGS.
1
-
15
, the product is discharged through each of the valves
140
substantially as three parallel continuous or discontinuous streams. In other contemplated embodiments, the housing central wall
116
, the valve array structure
130
, and the retainer
150
could each be generally non-planar, such as convex or concave as viewed from the exterior of the package. A concave configuration would result in the multiple streams being generally focused inwardly toward a reduced diameter target area at some distance from the end of the package. A convex configuration would result in a outwardly flaring, or conical, spray pattern.
If desired, the closure housing
102
may be provided with an attached, or completely removable, lid (not illustrated). The lid may be hinged with a conventional or special snap-action hinge, or the lid may simply be tethered to the housing. The lid may also include inwardly extending plugs or members for being received in the concave region of each valve
140
as a means for preventing the valves
140
from opening during shipping and handling when the packages could be subjected to exterior forces that could cause internal, transient pressure increases that might otherwise open the valves.
In still another contemplated modification, a releasable liner or removable label (not illustrated) could be initially attached across the top of the housing
102
to the exterior surface of the central end wall
116
. This would also prevent discharge of product from the valves
140
during shipping and handling when the packages are subjected to external impact forces or squeezing forces. Once such lids or removable liners have been removed by the user, they could be saved by the user and re-applied to the top of the closure when the user subsequently wants to stow the package in luggage while travelling. This would prevent the product from being discharged from the package if the package is subjected to external impact forces causing transient pressure increases in the package.
FIGS.
16
-
29
illustrate a second embodiment of the dispensing system of the present invention. The second embodiment is also in the form of a dispensing closure which is designated generally by the reference number
200
in FIGS.
16
-
29
.
As can be seen in
FIG. 22
, the closure
200
has a body or housing
202
which includes a base or skirt
204
, an annular shoulder
206
extending radially inwardly from the top of the skirt
204
, and a reduced diameter spout
208
extending upwardly from the inner portion of the shoulder
206
.
As can be seen in
FIG. 22
, the interior of the skirt
204
defines a thread
210
. The skirt
204
is adapted to receive the upper end of a container mouth or neck (not illustrated). The skirt thread
210
is adapted to matingly engage a thread on the container mouth or neck.
Alternatively, the closure having skirt
204
could be provided with some other container connecting means, such as a snap-fit bead (not illustrated) in place of the thread
210
for engaging a mating groove (not illustrated) in the container neck. The closure body or housing
202
could also be permanently fixed to the container by means of induction melting, ultrasonic melting, gluing, or the like, depending on the materials used for the closure body or housing
202
and the container. The closure housing
202
could also be formed as a unitary part, or extension, of the container.
The closure housing skirt
204
may have any suitable configuration. The container could have an upwardly projecting neck or other portion for being received within the particular configuration of the closure housing, and the main part of the container may have a different cross-sectional shape than the container neck and closure housing skirt
204
.
The closure
200
is adapted to be used with a container having a mouth or other opening to provide access to the container interior and to a product contained therein. The product may be, for example, a liquid comestible product. The product could also be any other liquid, solid, or gaseous material, including, but not limited to, a powder, a food product, a personal care product, an industrial or household cleaning product, or other chemical compositions (e.g., compositions for use in activities involving manufacturing, commercial or household maintenance, construction, agriculture, etc.).
The container would typically be a squeezable container having a flexible wall or walls which can be grasped by the user and squeezed or compressed to increase the internal pressure within the container so as to force the product out of the container and through the closure
200
. The container wall typically has sufficient, inherent resiliency so that when the squeezing forces are removed, the container wall returns to its normal, unstressed shape. Such a squeezable wall structure is preferred in many applications but may not be necessary or preferred in other applications. For example, in some applications it may be desirable to employ a generally rigid container and pressurize the container interior at selected times with a piston or other pressurizing system.
An annular, “crab's claw” seal
212
projects downwardly from the underside of the body shoulder
206
as can be seen in FIG.
22
. The seal
212
is adapted to sealingly engage the inside, annular edge of the container (not illustrated) on which the closure
200
is mounted.
The closure body or housing
202
includes an annular shoulder
216
defining a single, circular, central opening
218
and an annular, frustoconical clamping surface
219
as can be seen in
FIGS. 19 and 22
.
The dispensing closure body or housing
202
is preferably molded from a thermoplastic material such as polypropylene to form a generally rigid, hard, plastic structure. The particular material from which the housing or body
202
is made forms no part of the present invention.
With reference to FIGS.
19
and
24
-
26
, the dispensing closure further includes a valve array structure
230
. The valve array structure
230
is a unitary, resiliently flexible, molded structure which is preferably molded from a thermosetting elastomeric material, such as silicone rubber, natural rubber, and the like. The valve array structure
230
could also be molded from a thermoplastic elastomer. Preferably, the valve array structure
230
is molded from silicone rubber, such as the silicone rubber sold by The Dow Chemical Company in the United States of America under the trade designation DC-595.
The valve array structure
230
includes an impervious membrane
232
in which are located a plurality of resiliently flexible, slit valves
240
which are each molded unitary with the membrane
232
. In the preferred, second embodiment illustrated in FIGS.
16
-
29
, there are three valves
240
located in a generally planar array to dispense product from the container along generally parallel discharge paths. In the embodiment illustrated in FIGS.
16
-
29
, the valves
240
all have an identical configuration and size. Each valve
240
is a resiliently flexible, slit valve which can have the same configuration, and operate in the same manner, as the first embodiment of the valve
140
described above with reference to FIGS.
8
-
12
.
In the second embodiment illustrated in
FIG. 25
, the three valves
240
are arranged equidistantly from one another, and the membrane
232
includes a peripheral, annular flange
233
which (1) lies radially beyond, and circumscribes, the valves
240
to define a generally circular, outer edge, and (2) has a dovetail cross section defining an upper or outer surface
235
and lower or inner surface
237
.
The valve array structure
230
is retained within the housing
202
by means of a retainer
250
engaged with the housing
202
(FIGS.
19
and
27
-
29
). The housing
202
defines an annular channel
252
(FIG.
22
), and as shown in
FIG. 19
, a portion of the retainer
250
is received within the channel
252
. To this end, the retainer
250
includes an annular wall
251
(FIGS.
27
-
29
) having a peripheral portion
254
(
FIG. 28
) which is adapted to be received in the housing channel
252
in a snap-fit engagement.
The retainer annular wall
251
includes an annular, frustoconical seating surface
264
for supporting the periphery of the valve array structure
230
. The seating surface
264
engages the lower surface
237
of the valve array structure flange
233
to force the upper surface
235
of the valve array structure flange
233
tight against the housing clamping surface
219
.
In a presently preferred form, the retainer
250
is molded from a thermoplastic material such as polypropylene. The retainer
250
and/or the housing
202
are sufficiently deflectable to accommodate insertion of the retainer
250
into the housing
202
so as to effect the snap-fit engagement of the retainer peripheral portion
254
in the housing annular channel
252
.
When the three valves
240
are each located in a generally planar array as illustrated for the second embodiment in FIGS.
16
-
29
, the product is discharged through each of the valves
240
substantially as three parallel continuous or discontinuous streams. In other contemplated embodiments, the valve array structure
230
could be generally non-planar, such as convex or concave as viewed from the exterior of the package. A concave configuration would result in the multiple streams being generally focused inwardly toward a reduced diameter target area at some distance from the end of the package. A convex configuration would result in a outwardly flaring, or conical, spray pattern.
If desired, the second embodiment closure housing
202
may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system
100
illustrated in FIGS.
1
-
15
. The lid may be hinged with a conventional or special snap-action hinge, or the lid may simply be tethered to the housing. The lid may also include inwardly extending plugs or members for being received in the concave region of each valve
240
as a means for preventing the valves
240
from opening during shipping and handling when the packages could be subjected to exterior forces that could cause internal, transient pressure increases that might otherwise open the valves.
The optional, releasable liner or removable label described above for the first embodiment may also be initially attached across the top of the second embodiment housing
202
to the exterior surface of the housing shoulder
216
. This would also prevent discharge of product from the valves
240
during shipping and handling when the packages are subjected to external impact forces or squeezing forces. Once such lids or removable liners have been removed by the user, they could be saved by the user and re-applied to the top of the closure when the user subsequently wants to stow the package in luggage while travelling. This would prevent the product from being discharged from the package if the package is subjected to external impact forces causing transient pressure increases in the package.
FIGS.
30
-
43
illustrate a third embodiment of the dispensing system of the present invention. The third embodiment is also in the form of a dispensing closure which is designated generally by the reference number
300
in FIGS.
30
-
43
.
As can be seen in FIGS.
30
and
35
-
37
, the closure
300
has a body or housing
302
which is identical with the second embodiment housing
202
described above with reference to FIGS.
16
-
29
. The housing
302
includes a base or skirt
304
, an annular shoulder
306
extending radially inwardly from the top of the skirt
304
, and a reduced diameter spout
308
extending upwardly from the inner portion of the shoulder
306
.
The closure body or housing
302
includes an annular shoulder
316
defining a single, circular, central opening
318
and an annular, frustoconical clamping surface
319
as can be seen in
FIGS. 33 and 36
.
With reference to FIGS.
33
and
38
-
40
, the dispensing closure
300
further includes a valve array structure
330
. The valve array structure
330
is a unitary, resiliently flexible, molded structure which is substantially identical with the second embodiment valve array structure
230
described above with reference to FIGS.
16
-
29
except that the third embodiment valve array structure
330
includes a central aperture
339
in an impervious membrane
332
between a plurality of resiliently flexible, slit valves
340
which are each molded unitary with the membrane
332
and have the same configuration as the second embodiment valves
240
.
The valve array structure
330
has a flange
333
and is retained within the housing
302
by means of a retainer
350
engaged with the housing
302
(FIGS.
33
and
41
-
43
). The housing
302
defines an annular channel
352
(FIG.
36
), and as shown in
FIG. 33
, a portion of the retainer
350
is received within the channel
352
. To this end, the retainer
350
includes an annular wall
351
(FIGS.
41
-
43
) having a peripheral portion
354
(
FIG. 28
) which is adapted to be received in the housing channel
352
in a snap-fit engagement.
The retainer annular wall
351
includes an annular, frustoconical seating surface
364
(
FIG. 42
) for supporting the periphery of the valve array structure
330
. The seating surface
364
engages the lower surface of the valve array structure flange
333
(
FIG. 33
) to force the upper surface of the valve array structure flange
333
tight against the housing clamping surface
319
.
In a presently preferred form, the retainer
350
is molded from a thermoplastic material such as polypropylene. The retainer
350
and/or the housing
302
are sufficiently deflectable to accommodate insertion of the retainer
350
into the housing
302
so as to effect the snap-fit engagement of the retainer peripheral portion
354
in the housing annular channel
352
.
The retainer
350
includes at least one, and preferably three, support arms
355
extending radially inwardly from the annular wall
351
to a central post
357
. The distal end of the central post
357
is adapted to be received in the valve array structure central aperture
339
as shown in FIG.
33
. The post
357
engages the valve array structure
330
to stiffen and stabilize the central portion of the valve array structure
330
. The top end of the post
357
has an enlarged head
359
which projects radially over the upper edge of the central aperture
339
on the exterior side of the valve array structure
330
as shown in FIG.
33
.
When the three valves
340
are each located in a generally planar array as illustrated for the third embodiment in FIGS.
30
-
43
, the product is discharged through each of the valves
340
substantially as three parallel continuous or discontinuous streams. As with the second embodiment previously described, the valve array structure
330
could instead be generally non-planar, such as convex or concave as viewed from the exterior of the package.
Also, the third embodiment closure housing
302
may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system
100
illustrated in FIGS.
1
-
15
.
An optional, releasable liner or removable label, such as described above for the first embodiment, may also be initially attached across the top of the third embodiment housing
302
to the exterior surface of the housing shoulder
316
.
FIGS.
44
-
54
illustrate a fourth embodiment of the dispensing system of the present invention. The fourth embodiment is also in the form of a dispensing closure which is designated generally by the reference number
400
in FIGS.
44
-
54
.
As can be seen in
FIGS. 44
,
47
, and
48
, the closure
400
has a body or housing
402
which is identical with the second embodiment housing
202
described above with reference to FIGS.
16
-
29
. The housing
402
includes a base or skirt
404
, an annular shoulder
406
extending radially inwardly from the top of the skirt
404
, and a reduced diameter spout
408
extending upwardly from the inner portion of the shoulder
406
.
The closure body or housing
402
includes an annular shoulder
416
(
FIG. 48
) defining a single, circular, central opening
418
and an annular, frustoconical clamping surface
419
as can be seen in
FIGS. 47 and 48
.
With reference to FIGS.
47
and
49
-
51
, the dispensing closure
400
further includes a valve array structure
430
. The valve array structure
430
is a unitary, resiliently flexible, molded structure which is substantially identical with the second embodiment valve array structure
230
described above with reference to FIGS.
16
-
29
except that the fourth embodiment valve array structure
430
includes a central post
439
(
FIG. 50
) which projects downwardly from an impervious membrane
432
between a plurality of resiliently flexible, slit valves
440
which are each molded unitary with the membrane
432
and which each has the same configuration as the second embodiment valves
240
. The post
439
has an enlarged head
441
.
The valve array structure
430
has a flange
433
and is retained within the housing
402
by means of a retainer
450
(FIGS.
47
and
52
-
54
) engaged with the housing
402
(FIG.
47
). The housing
402
defines an annular channel
452
(FIG.
47
), and as shown in
FIG. 47
, a portion of the retainer
450
is received within the channel
452
. To this end, the retainer
450
includes an annular wall
451
(FIGS.
52
-
54
) having a peripheral portion
454
(
FIG. 53
) which is adapted to be received in the housing channel
452
in a snap-fit engagement (FIG.
47
).
The retainer annular wall
451
includes an annular, frustoconical seating surface
464
(
FIG. 53
) for supporting the periphery of the valve array structure
430
as shown in FIG.
47
. The seating surface
464
engages the lower surface of the valve array structure flange
433
(
FIG. 47
) to force the upper surface of the valve array structure flange
433
tight against the housing clamping surface
419
.
In a presently preferred form, the retainer
450
is molded from a thermoplastic material such as polypropylene. The retainer
450
and/or the housing
402
are sufficiently deflectable to accommodate insertion of the retainer
450
into the housing
402
so as to effect the snap-fit engagement of the retainer peripheral portion
454
in the housing annular channel
452
.
The retainer
450
includes at least one, and preferably three, support arms
455
extending radially inwardly from the bottom of the annular wall
451
to a central ring
457
which defines a circular aperture
459
. The aperture
459
is adapted to receive the valve array structure central post
439
as shown in FIG.
47
. The post
439
engages the retainer ring
457
to stiffen and stabilize the central portion of the valve array structure
430
. The enlarged head
441
on the bottom end of the post
439
projects radially over the lower edge of the ring aperture
459
on the interior side of the retainer
450
as shown in FIG.
47
.
When the three valves
440
are each located in a generally planar array as illustrated for the fourth embodiment in FIGS.
44
-
54
, the product is discharged through each of the valves
440
substantially as three parallel continuous or discontinuous streams. As with the second embodiment previously described, the valve array structure
430
could instead be generally non-planar, such as convex or concave as viewed from the exterior of the package.
Also, the third embodiment closure housing
402
may be optionally provided with an attached, or completely removable, lid (not illustrated) as described above for the first embodiment of the dispensing system
100
illustrated in FIGS.
1
-
15
.
An optional, releasable liner or removable label, such as described above for the first embodiment, may also be initially attached across the top of the fourth embodiment housing
402
to the exterior surface of the housing shoulder
416
.
It will be readily apparent from the foregoing detailed description of the invention and from the illustrations thereof that numerous variations and modifications may be effected without departing from the true spirit and scope of the novel concepts or principles of this invention.
Claims
- 1. A dispensing system for dispensing a product from a container having an opening, said system comprising:a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening, said valve array structure including (1) an impervious membrane having a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, each said valve includes (1) a valve head portion central wall defining a concave configuration as viewed from the exterior, and (2) a flexible skirt extending from said valve head portion central wall toward said generally planar region of said membrane.
- 2. The dispensing system in accordance with claim 1 in which said valve array structure is molded from a thermosetting elastomer.
- 3. The dispensing system in accordance with claim 1 in which said valve array structure has a circular outer edge.
- 4. The dispensing system in accordance with claim 3 in which said valve array structure includes an annular region of said membrane which lies radially beyond, and circumscribes, said valves.
- 5. The dispensing system in accordance with claim 1 in which said valve array structure includes three of said valves arranged equidistantly from one another.
- 6. The dispensing system in accordance with claim 1 in which said valves are located in a generally planar array to dispense product from said container along generally parallel discharge paths.
- 7. The dispensing system in accordance with claim 1 in which said valves all have the identical configuration and size.
- 8. The dispensing system accordance with claim 1 in which at least one of said valves is a self-closing valve which closes when the pressure on the exterior of the valve exceeds the pressure in the interior of said container by a predetermined amount.
- 9. The dispensing system in accordance with claim 1 in which said system is a dispensing closure that is separate from, but releasably attachable to, said container around said opening.
- 10. The dispensing system in accordance with claim 9 in which said dispensing system includes (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing.
- 11. The dispensing system in accordance with claim 10 in whichsaid closure housing includes an annular channel; and said retainer includes a peripheral portion adapted to be received in said channel in a snap-fit engagement.
- 12. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said housing including a central end wall defining a plurality of circular openings each aligned in registration with a different one of said valves; said housing including at least one projection extending from said central end wall; and said valve array structure defining at least one aperture for receiving said at least one projection to establish a keyed relationship between said housing and said valve array structure to provide a predetermined orientation of said housing openings with said valves to define said aligned registration of said housing openings and valves.
- 13. The dispensing system in accordance with claim 12 in whichsaid projection has a distal end that extends completely through, and beyond, said valve array structure; and said retainer defines at least one recess for receiving the distal end of said at least one projection to establish a keyed relationship between said retainer, said valve array structure, and said housing.
- 14. A dispensing system for dispensing a product having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure containing (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said retainer including a support deck for supporting said membrane of said valve structure array; said support deck defining a plurality of circular openings each aligned in registration with a different one of said valve; and each said valve including a portion received in, and extending beyond, one of said support deck openings.
- 15. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve array structure including an annular flange having a dovetail cross-section defining an outer surface and an inner surface; said closure housing having a central opening surrounded by an annular, frustoconical clamping surface engaging said outer surface of said valve array structure flange; and said retainer having an annular, frustoconical clamping surface engaging said inner surface of said valve array structure flange.
- 16. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealing disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve array structure including a central stiffening post having a distal end; and said retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central ring that is supported by said support arms and that receives said distal end of said stiffening post.
- 17. A dispensing system for dispensing a product from a container having an opening, said system comprising:a dispensing closure that is separate from, but releasably attachable to, said container around said opening; said closure containing a unitary, resiliently flexible, molded valve array structure for being sealingly disposed on said container over said opening; said valve array structure including (1) an impervious membrane, and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; said closure including (1) a housing for mounting to said container, and (2) a retainer engaged with said housing to retain said valve array structure within said housing; said valve structure defining a central aperture; and said retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central post having a distal end extending from said support arms into said central aperture of said valve array structure to engage said valve array structure and stiffen said valve array structure.
- 18. The dispensing system in accordance with claim 17 in whichsaid valve array structure has an exterior side adapted to face outwardly away from the interior of a container to which said dispensing closure can be attached; and said retainer includes an enlarged head at said distal end of said central post for being received on said exterior side of said valve array structure.
- 19. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure.
- 20. The dispensing system in accordance with claim 19 in which said valve array structure is molded from a thermosetting elastomer.
- 21. The dispensing system in accordance with claim 19 in which said valve array structure outer periphery has a circular outer edge.
- 22. The dispensing system in accordance with claim 21 in which said valve array structure includes an annular region of said membrane which (1) lies radially beyond, and circumscribes, said valves, (2) extends to said circular outer edge.
- 23. The dispensing system in accordance with claim 19 in which said valve array structure includes three of said valves arranged equidistantly from one another.
- 24. The dispensing system in accordance with claim 19 in which said valves are located in a generally planar array to dispense product from said container along generally parallel discharge paths.
- 25. The dispensing system in accordance with claim 19 in which said valves all have the identical configuration and size.
- 26. The dispensing system in accordance with claim 19 in which at least one of said valves is a self-closing valve which closes when the pressure on the exterior of the valve exceeds the pressure in the interior of said container by a predetermined amount.
- 27. The dispensing system in accordance with claim 19 in which said system is a dispensing closure that is separate from, but releasably attachable to, said container around said opening.
- 28. The dispensing system in accordance with claim 27 in which said dispensing system includes an outer retainer engaged with said housing to retain said valve array structure within said housing.
- 29. The dispensing system in accordance with claim 19 in whichsaid closure housing includes an annular channel; and said inner retainer includes a peripheral portion adapted to be received in said channel in a snap-fit engagement.
- 30. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount, and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said housing including a central end wall defining a plurality of circular openings each aligned in registration with a different one of said valves; said housing including at least one projection extending from said central end wall; and said valve array structure defining at least one aperture for receiving said at least one projection to establish a keyed relationship between said housing and said valve array structure to provide a predetermined orientation of said housing openings with said valves to defines said aligned registration of said housing openings and valves.
- 31. The dispensing system in accordance with claim 30 in whichsaid projection has a distal end that extends completely through, and beyond, said valve array structure; and said inner retainer defines at least one recess for receiving the distal end of said at least one projection to establish a keyed relationship between said retainer, said valve array structure, and said housing.
- 32. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said inner retainer including a support deck for supporting said membrane of said valve structure array; said support deck defining a plurality of circular openings each aligned in registration with a different one of said valves; and each said valve including a portion received in, and extending beyond, one of said support deck openings.
- 33. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure including an annular flange having a dovetail cross-section defining an outer surface and an inner surface; said closure housing having a central opening surrounded by an annular, frustoconical clamping surface engaging said outer surface of said valve array structure flange; and said inner retainer having an annular, frustoconical clamping surface engaging said inner surface of said valve array structure flange.
- 34. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting to said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery surrounding a generally planar region; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane to project out of said planar region, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer located on said interior side of said valve array structure and engaged with said housing to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure including a central stiffening post having a distal end; and said inner retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central ring that is supported by said support arms and that receives said distal end of said stiffening post.
- 35. A dispensing system for dispensing a product from a container having an opening, said system comprising:(A) a housing for mounting said container; (B) a unitary, resiliently flexible, molded valve array structure for being sealingly disposed in said housing on a container over the container opening, said valve array structure having an exterior side adapted to face outwardly away from the interior of said container over which said valve array structure can be disposed and an interior side facing toward said container, said valve array structure including (1) an impervious membrane having an outer periphery; and (2) a plurality of resiliently flexible, slit valves molded unitary with said membrane and arranged within said outer periphery of said membrane, each said valve having a normally closed dispensing orifice which opens when the pressure in the interior of said container exceeds the pressure on the exterior of the valve by a predetermined amount; and (C) an inner retainer engaged with said housing adjacent said valve to retain said valve array structure within said housing, said inner retainer having at least one opening for establishing communication between the interior of said container and said interior side of said valve array structure; said valve array structure defining a central aperture; and said inner retainer including (1) an annular wall, (2) a plurality of support arms extending radially inwardly from said annular wall, and (3) a central post having a distal end extending from said support arms into said central aperture of said valve array structure to engage said valve array structure and stiffen said valve array structure.
- 36. The dispensing system in accordance with claim 35 in which said inner retainer includes an enlarged head at said distal end of said central post for being received on said exterior side of said valve array structure.
US Referenced Citations (11)