The invention relates to a vane for an impeller of an agitator for mixing or agitating a process fluid. The invention further relates to an impeller of an agitator comprising such vanes as well as to an agitator having such an impeller.
Agitators are used in many different industrial processes for mixing or agitating a process fluid. In most applications, the process fluid is contained in a tank or a tower or another vessel and the agitator is mounted to a wall or the bottom or the cover of the vessel. Amongst the wide range of industries where agitators are used is, for example, the pulp and paper industry. Here, agitators are used for example for dilution, mixing or bleaching processes.
Basically an agitator comprises an impeller or propeller for agitating the fluid, a shaft which is connected at one end to the impeller and at another end to a drive unit for rotating the shaft with the impeller. The drive unit usually has a motor and a coupling for connecting the motor with the shaft, wherein the coupling comprises a belt drive or a gear box or any other suited transmission device.
Typically the drive unit is arranged outside of the vessel and the shaft with the impeller is located inside the vessel for agitating the process fluid. There are known both top-mounted and side-mounted agitators. Top-mounted agitators are usually mounted to the cover or the top part of the tower or the vessel with the shaft of the agitator extending vertically. Side-mounted agitators are usually mounted to a side wall of the tower or the vessel with the shaft extending horizontally. Examples for both types of agitators are those which are sold by the applicant under the brands SALOMIX™ and SCABA™.
In modern industrial processes there is a demand for highly efficient mixing and agitation solutions. Especially a minimal power consumption, a reliable operation and an optimum process result are desired. In addition, it is often requested that an agitator is quite flexible with respect to its use, i.e. the agitator shall be adaptable to different processes or process conditions, for example to different or changing compositions of the respective process fluid.
Therefore, it is an object of the invention to propose a new vane for an impeller of an agitator for mixing or agitating a process fluid, providing a high agitating efficiency, a reliable operation and flexibility with respect to the adaption to different applications. In addition, it is an object of the invention to propose a corresponding impeller for an agitator as well as a new agitator having such an impeller.
The subject matter of the invention satisfying this object is characterized by the features described herein.
Thus, according to the invention a vane for an impeller of an agitator for mixing or agitating a process fluid is proposed, comprising a socket for mounting the vane to an impeller and a blade for mixing or agitating the process fluid, the blade being connected to the socket, the blade having a leading edge, a trailing edge, and a blade tip extending from the leading edge to the trailing edge at the end of the blade facing away from the socket, and the blade having a height and a width, wherein the height is the maximum distance of the blade tip from the socket and wherein the width is the distance of the leading edge from the trailing edge, wherein the blade has a maximum width that is at least 55 percent, preferably at least 65 percent of the height.
This new design of the blade, and especially the considerably large width of the blade as compared to its height, results in a very high efficiency regarding the mixing or agitating action combined with a reliable and very good result of the mixing or agitating.
In addition, since the vane comprises a socket for mounting the vain to an impeller, the vane according to the invention is very flexible in view of adapting the vane to different or changing conditions of the process fluid. Because the vane is designed such that it is detachable from an impeller it may be easily replaced or fixed in another orientation with respect to a hub of an impeller.
Especially in view of a very high efficiency for many applications such embodiments are preferred in which the maximum width is at least 70 percent, preferably at least 75 percent of the height.
The width of the blade typically changes from the socket in direction to the blade tip. In view of a high efficiency it is a further preferred measure, when the maximum width of the blade is located in a region between 40 percent and 70 percent of the height of the blade, preferably in a region between 50 percent and 60 percent of the height. Thus, starting at the socket and moving in direction to the blade tip the width of the blade is first increasing until it reaches the maximum width in the region. Further moving towards the blade tip the width of the blade is preferably decreasing.
It is an additional advantageous measure in view of high efficiency, when the leading edge extends from the socket to the blade tip with a main curvature that is larger as a main curvature with which the trailing edge extends from the socket to the blade tip. The term “main curvature” can be used to indicate that the curvature both of the leading edge and of the trailing edge is not constant but changes along the respective edge. However, especially in the region where the blade has its maximum width the curvature of the leading edge and the curvature of the trailing edge may be approximated by a respective constant curvature, for example by a respective circle. The radius of the circle can be then considered as the main curvature of the respective edge.
According to an embodiment of the vane in accordance with the invention, the main curvature of the trailing edge has a radius that is at least 1.5 times, preferably at least 1.8 times, a radius of the main curvature of the leading edge.
According to a preferred embodiment of the vane, the blade is connected to the socket in a base plane and has a main axis extending perpendicular to the base plane in direction to the blade tip, wherein the blade is twisted around the main axis.
Preferably this twisting of the blade is realized such that the mean direction of a camber line of a profile of the blade parallel to the base plane is turning around the main axis with increasing distance from the base plane.
In a preferred embodiment of the vane, the mean direction of the camber line of a profile near the base plane and the mean direction of the camber line of a profile near the blade tip extend with a twist angle of at least 30° with respect to each other.
The twisting of the blade around the main axis is advantageous with respect to a high mixing or agitating efficiency of the vane.
In view of a high flexibility regarding the adaption to different applications or to changing properties of the process fluid it is a preferred measure when the socket is designed as a flange socket for flange mounting the vane to a hub.
In addition, according to the invention an impeller of an agitator for mixing or agitating a process fluid is proposed comprising a hub and a plurality of vanes mounted to the hub, wherein each vane is designed according to the invention and each vane is mounted to the hub by the respective socket. The impeller has a high mixing or agitating efficiency and provides reliable, very good process results.
Preferably each vane is adjustably mounted to the hub. By this measure the impeller may be adapted in a very easy manner to different applications or different conditions of the process fluid.
According to a preferred embodiment the impeller has three vanes.
According to yet a further aspect of the invention an agitator for mixing or agitating a process fluid is proposed comprising an impeller for agitating or mixing the process fluid, a drive unit for rotating the impeller, and a drive shaft connecting the impeller with the drive unit, wherein the impeller is designed according to the invention. This agitator ensures a high efficiency, reliable operation and very good process results in combination with a low energy consumption. In addition, the agitator may be adapted in a very easy manner to a lot of different applications.
According to a preferred embodiment, the agitator has a mounting flange for fastening the agitator to a wall of a vessel for the process fluid, wherein the drive shaft comprises an inner shaft and a sleeve coaxially surrounding the inner shaft and extending between the hub of the impeller and the mounting flange, wherein the sleeve is designed in such a manner that the sleeve prevents the inner shaft from a contact with the process fluid when the agitator is mounted to the wall of the vessel. By providing the drive shaft with the protecting sleeve it is possible to use a cost-efficient inner shaft wherein this inner shaft is protected against aggressive process fluids or against corrosion and/or wear by the sleeve.
According to an embodiment the agitator is designed for being mounted horizontally to a wall of a vessel for the process fluid. However, the agitator may also be designed for other types of mounting it to a vessel, a tower, a tank or the like.
Further advantageous measures and embodiments of the invention will become apparent from the description herein.
The invention will be explained in more detail hereinafter with reference to the drawings.
For the sake of a better understanding, firstly the general setup of an agitator will be explained referring to
The hub 51 of the impeller 50 is connected to an end of a drive shaft 60. The other end of the drive shaft 60 is operatively connected to a drive unit 70 for rotating the drive shaft 60 and the impeller 50 connected therewith around an axis A. The drive unit 70 comprises a motor 71, for example an electric motor 71, and a coupling 72 for operatively connecting the motor 71 with the drive shaft 60.
The coupling 72 shown in
The embodiment of the agitator 100 shown in
The side-mounted agitator 100 shown in
Turning now to the vane 1, an embodiment of a vane 1 according to the invention will be explained referring to
The vane 1 comprises the socket 2 for mounting the vane 1 to an impeller and the blade 3 for mixing or agitating a process fluid. The blade 3 is connected to the socket 2, for example by welding or by any other suited process. Of course, the blade 3 and the socket 2 may also be manufactured as a single piece, i.e. the blade 3 may be formed integrally with the socket 2 as a single piece.
The socket 2 is disc shaped in the form of a cylinder with a plane lower surface 22 and a plane upper surface 21 to which the blade 3 is connected. The upper surface 21 to which the blade 3 is joined defines a base plane 4, i.e. the base plane 4 is that plane that comprises the upper surface 21. The center of the upper surface 21 is denoted with C.
The blade 3 is extending in a direction perpendicular to the base plane 4 and has a leading edge 31, a trailing edge 32 and a blade tip 33 extending from the leading edge 31 to the trailing edge 32 at the end of the blade 3 that faces away from the socket 2. The blade 3 has two surfaces each extending from the leading edge 31 to the trailing edge 32, namely a pressure side 34 and a suction side 35 (see
It shall be understood that the terms “leading edge”, “trailing edge”, “pressure side”, “suction side” and the like respectively refer to the operational state, when the vane 1 is mounted to the impeller 50 of the agitator 100.
The blade 3 extends along a main axis M, which is that axis perpendicular to the base plane 4 on which the center C of the upper surface 21 is located.
The blade 3 has a height H (see
In the top view shown in
As can be best seen in
According to the invention the maximum width WM of the blade 3 is at least 55 percent and preferably at least 65 percent of the height H of the blade 3. The optimum value for the maximum width WM depends on the respective application as well as on the absolute value of the height H of the blade 3. For many embodiments of the blade 3 it is even preferred when the maximum width WM is at least 70 percent and preferably at least 75 percent of the height H.
In the embodiment shown in
The considerable maximum width WM of the blade 3 as compared to its height H ensures a high efficiency as well as reliable operation and very good process results when the blade 3 is used in an agitator 100.
Preferably, the maximum width WM of the blade 3 is located at a distance DM from the base plane 4 that is between 40 percent and 70 percent of the height H of the blade 3. This region of 40% to 70% of the height H is in
A further preferred measure is the embodiment of the leading edge 31 and the trailing edge 32 as seen in the plan view of
For the sake of clearness it shall be mentioned that the terms “convex” and “concave” are used with their common meaning, i.e. a surface of a body is called concave, if the surface is curved inwardly with respect to the body and a surface is called convex, if the surface is curved outwardly with respect to the body.
As can be best seen in
As can be best seen in
In
As can be seen by comparing especially
As can be also seen in
For quantifying the twisting of the blade 3 around the main axis M the mean direction of the respective camber line 5 may be considered. The mean direction of the camber line 5 means that direction in which the camber line 5 is mainly extending. The mean direction may be determined for example by approximating the respective camber line 5 by a straight line.
Preferably, the twist angle α between the mean direction K1 of the camber line in a profile near the base plane 4 (
Viewed in a direction perpendicular to the main axis M of the blade 3, the pressure side 34 (see for example
Preferably, the socket 2 of the vane 1 is designed as a flange socket for flange mounting the vane 1 to the hub 51 of the impeller 50 (see
Referring to
Depending on the specific application the number of vanes 1 of the impeller 50 may be different from three. In other embodiments of the impeller according to the invention the impeller may for example comprise four vanes.
As already explained hereinbefore with reference to
Of course in other embodiments the drive shaft 60 may be designed as a bare shaft without the sleeve 62.
Number | Date | Country | Kind |
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16158040 | Mar 2016 | WO | international |
This application is a continuation application of U.S. patent application Ser. No. 15/433,383, filed Feb. 15, 2017, which claims priority to European Application No. 16158040.2, filed Mar. 1, 2016, the contents of each of which is hereby incorporated herein by reference.
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Number | Date | Country | |
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20210023515 A1 | Jan 2021 | US |
Number | Date | Country | |
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Parent | 15433383 | Feb 2017 | US |
Child | 17065721 | US |