1. Field of the Invention
The present invention is related generally to rotary vane pump assemblies.
2. Related Art
In general, rotary vane pump assemblies are positive displacement pumps that include one or more vanes that are mounted to a rotor which is rotatable within a housing having an inner wall defining an open chamber. A pressure differential is applied across the vane, which causes the rotor to rotate within the open chamber of the housing. The rotor is coupled with an output shaft which may be attached to any suitable machine including, for example, an electric generator. During operation of such vane pump assemblies, it is important to maintain a fluid-tight seal between the vane and the inner wall of the housing in order to optimize efficiency and maximize power output.
One approach to maintaining the fluid-tight seal between the vane and the housing is to use springs to bias the vane against the inner wall of the housing. Rotary vane pumps that use this approach generally include two or more vanes, and a spring is disposed between the rotor and each vane to bias the respective vane in a radially outward direction and against this housing. The biasing forces exerted by the springs maintain the vanes in continuous contact with the housing through a full 360 degrees of rotation of the rotor within the open chamber of the housing.
Another approach to maintaining the fluid-tight seal between the vane and the housing is to provide open chamber with a non-circular shaped cross-section. The rotor is centered within the non-circular open chamber, and a vane extends through the rotor to engage at either end with an inner wall of the open chamber. The noncircularly shaped cross-section of the open chamber guides the vane through a reciprocating motion back and forth across the rotor to maintain both ends of the vane in contact with the inner wall to establish the fluid tight seals.
In some rotary vane pumps it is additionally important for the rotor to seal against the inner wall. In general this is accomplished by manufacturing the rotor and housing under tight tolerances in order to achieve a tight fit between the rotor and the inner wall of the housing. However, it is often costly as expensive and time consuming manufacturing and/or machining processes must be employed to achieve such tight tolerances.
One aspect of the present invention is related to a vane pump assembly with a housing. The housing has an inner wall which surrounds a non-circular inner chamber and has at least two circumferentially spaced fluid inlet ports for conveying a fluid into the inner chamber and at least two circumferentially spaced fluid outlet ports for conveying the fluid out of the inner chamber. The vane pump assembly further includes a rotor which is rotatably disposed in the inner chamber of the housing and has a circular outer surface and presents at least two passages which are spaced from a center axis of the rotor. A curved or rocker vane is disposed in each of the passages, and each of the curved or rocker vanes extends between opposite vane ends that project past the circular outer surface of the rotor for sealing against the inner wall. The curved or rocker vanes are articulatable back and forth within the passages to maintain the vane ends in sealing engagement with the inner wall of the housing as the rotor rotates relative to the housing within the inner chamber.
The curved or rocker vanes have been found to establish a more reliable and durable seal as compared to other styles of vanes in vane pumps. The curved or rocker vanes also allow a shaft to extend through the length of the rotor.
According to another aspect of the present invention, the passages are curved, and the vanes are curved and are slidable within the curved passages for articulating back and forth within the curved passages.
According to yet another aspect of the present invention, the vanes are pivotable about a pivot for articulating back and forth within the passages.
According to still another aspect of the present invention, the non-circular inner chamber of the housing is elliptical in shape.
According to a further aspect of the present invention, the at least two passages in the rotor is exactly two passages.
According to yet a further aspect of the present invention, each of the vanes includes a vane body and each of the vane ends includes at least one primary roller received in a U-shaped groove of the vane body for rolling along the inner wall of the housing as the rotor rotates relative to the housing.
According to still a further aspect of the present invention, the inner wall of the housing has at least one thin walled portion between one of the fluid inlet ports and one of the fluid outlet ports and further including an adjustable biaser that applies a force against an opposite side of the thin walled portion from the rotor to seal the thin walled portion against the rotor.
According to another aspect of the present invention, the biaser includes at least one bar which is received in a passage of the housing and includes at least one adjustment screw that engages the bar to move the bar and adjust the force applied by the bar against the thin walled portion of the housing.
Another aspect of the present invention is related to a vane pump assembly which includes an inner wall that surrounds an inner chamber. The housing further includes at least two circumferentially spaced fluid inlet ports for conveying a fluid into the inner chamber and at least two circumferentially spaced fluid outlet ports for conveying the fluid out of the inner chamber. A rotor is rotatably disposed in the housing and has an outer surface which contacts or nearly contacts the inner wall of the housing in at least one location between one of the fluid inlet ports and one of the fluid outlet ports. At least one vane is at least partially received within a passage of the rotor and extends outwardly therefrom for establishing a seal against the inner wall of the housing. The inner wall of the housing includes at least one thin walled portion in at least one location where the rotor contacts or nearly contacts the inner wall. A biaser is disposed on an opposite side of the thin walled portion from the rotor and applies a force against the thin walled portion to establish a seal between the thin walled portion of the inner wall and the rotor. Advantageously, the biaser allows for an improved seal between the inner wall of the housing and the rotor to prevent air from flowing directly from the air inlet to the air outlet, which would reduce the efficiency of the vane pump assembly.
According to yet another aspect of the present invention, the biaser further includes at least one adjustment screw which engages the bar for adjusting the force applied by the biaser against the thin walled portion of the inner wall of the housing.
According to still another aspect of the present invention, the at least one vane is further defined as at least two vanes and wherein each of the vanes extends between a pair of vane ends.
According to a further aspect of the present invention, the vanes are curved vanes that are slidable within the respective passages for sliding back and forth within the passages to maintain the vane ends in sealing contact with the inner wall of the housing.
According to yet a further aspect of the present invention, the vanes are rocker vanes.
Yet another aspect of the present invention is related to a vane pump assembly which includes a housing with an inner wall. The inner wall surrounds an elliptically shaped inner chamber. The housing includes a pair of circumferentially spaced fluid inlet ports for conveying a fluid into the inner chamber and a pair of circumferentially spaced fluid outlet ports for conveying the fluid out of the inner chamber. The inner wall has a thin walled portion between one of the fluid inlet ports and one of the fluid outlet ports. A rotor is rotatably disposed in the inner chamber of the housing. The rotor has a circular outer surface and at least two passages which are spaced from a center axis of the rotor. The rotor is in contact or nearly in contact with the thin walled portion of the inner wall of the housing. A biaser is disposed on an opposite side of the thin walled portion of the inner wall from the rotor and applies a force against the thin walled portion to seal the thin walled portion of the inner wall against the rotor. The biaser includes a bar which is disposed in a passage of the housing. The biaser additionally includes at least one adjustable screw which is in engagement with the bar for adjusting the force applied by the bar against the thin walled portion of the inner wall of the housing. A curved or rocker vane is disposed in each of the passages, and each of the curved or rocker vanes extends between opposite vane ends that project past the circular outer surface of the rotor for sealing against the inner wall. The curved or rocker vanes are articulatable back and forth within the passages to maintain the vane ends in sealing engagement with the inner wall of the housing as the rotor rotates relative to the housing within the inner chamber.
These and other features and advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a first exemplary embodiment of a vane pump assembly 20 is generally shown in
The housing 22 defines a plurality of ports 32, 34 which are spaced circumferentially from one another and extend through the inner wall 24 and into the open chamber 26. In the exemplary embodiment shown in
The vane pump assembly 20 also includes a rotor 36 which has a circle shaped cross-section and an outer surface 38. The rotor 36 is rotatably disposed about the central axis A in the open chamber 26 of the housing 22 for allowing the rotor 36 to rotate relative to the housing 22 during operation of the vane pump assembly 20. Referring additionally to
As shown in
The vane pump assembly 20 further includes a shaft 54 which extends axially through the opening 42 of the rotor 36 and past at least one axial side of the housing 22. The shaft 54 includes at least one key 56 (
In the exemplary embodiment, a pair of end plates 58 are disposed at opposite ends of the rotor 36 and are fixed to the shaft 54 for preventing axial movement of the vanes 52 and for transferring torque to the rotor 36 from the shaft 54 and vice versa depending on the operating mode of the vane pump assembly 20. A plurality of bolts 60 extend through the bores 46 of the rotor 36 and between the end plates 58 for interconnecting the end plates 58 with the rotor 36. The end plates 58 of the exemplary embodiment further include an indentation (not shown) to accept an O-ring to seal the end plate 58 against the rotor 36.
A plurality of vanes 52 are slidably disposed in the through-passages 40 of the rotor 36 and are moveable relative to the rotor 36. The vanes 52 extend between opposite vane ends, and each vane 52 has a front 62 and a back 64 (shown in
The housing 22, rotor 36 and vane 52 of the vane pump assembly 20 may be made of a range of different materials such as, for example, various types of ceramics, thermoplastics or metals. These components may also be formed and assembled together through any suitable process or combination of processes.
As best illustrated in
The vanes 52 of the exemplary embodiment also each include vane bodies which at the vane ends present grooves 68 that are U-shaped and extend axially from the front 62 to the back 64 of the vanes 52. At least one primary roller 70 with a cylindrical shape is disposed in each of the grooves 68 at the vane ends. In operation of the vane pump assembly 20, centrifugal force from the rotation of the rotor 36 biases the vane 52 such that the vane ends are sealed against the inner wall 24 of the housing 22. The centrifugal force maintains the rollers 70 in rolling contact with the inner wall 24 of the housing 22 while the vane 52 articulates back 64 and forth through the through-passage 40 of the rotor 36. The outer surface 38 of the rotor 36, inner wall 24, and primary rollers 70 define a crescent shaped pumping chamber 72.
In the exemplary embodiment, the rotor 36 rotates counterclockwise. The fluid inlet ports 32 and fluid outlet ports 34 alternate in a counterclockwise direction to correspond with the counterclockwise rotation of the rotor 36. In other words, as the rotor 36 turns in a counterclockwise direction, the vanes 52 cause fluid to move through each pumping chamber 72 from each fluid inlet port 32 toward and into the respective fluid outlet port 34.
At any given time during operation, at least one primary roller 70 of the vane 52 is in contact with and sealed against the inner wall 24 of the housing 22 through at least part of one complete revolution of the rotor 36 within the open chamber 26 of the housing 22. This establishes a gas tight seal capable of maintaining a pressure difference across the vane 52 within the pumping chamber 72 of the housing 22. In other words, the pressure of the fluid on one side of the vane 52 in the pumping chamber 72 is greater than the pressure of the fluid on the other side of the vane 52. This pressure difference drives rotation of the vane 52 and the rotor 36 when the vane pump assembly 20 is operating as an engine. The fluid outlet port 34 of the exemplary embodiment additionally includes a flap or Reed valve (not shown) that resiliently deflects to close the fluid outlet port 34 as the vane 52 passes while leaving the input ports 32 open. This flap or Reed valve helps reduce the noise and lost energy resulting from operation of the vane pump assembly 20 that may result from a transition from high pressure into low pressure that occurs when a vane 52 passes a fluid outlet valve and the fluid exits the open chamber 26.
Referring now to
A plurality of vane articulation rollers 88 are disposed in each recess 84 of the vane 52 and are rotatable about the pins 86 for guiding articulation of the vane 52 in the through-passage 40 during operation of the vane pump assembly 20. In the exemplary embodiment, the vane articulation rollers 88 are sized so that they only engage one side of the through-passage 40 at a time, rather than being in engagement with both sides (i.e., the vane articulation rollers 88 only grip one side at a time). This helps facilitate movement of the vanes 52 in the through-passages 40. Although the vane articulation rollers 88 are disposed in the recess 84 of the vanes 52 in the exemplary embodiment, it should be appreciated that the vane articulation rollers 88 may be arranged in various other ways. For example, as shown in
Referring back to
Referring now to
Referring now to
Referring now to
In all of the above-discussed embodiments, all surfaces that slide against one another may also include a coating of coating used to reduce friction such as, but not limited to Polytetrafluoroethylene (PTFE). For example, with reference to
The vane pump assembly 20 may be used individually or together with other vane pump assemblies 20. More specifically, a plurality of the vane pump assemblies 20 can be arranged so that the shaft 54 of each vane pump assembly 20 is mechanically connected to an adjoining vane pump assembly 20, wherein the shafts 54 rotate in unison. However, each vane pump assembly 20 may be coupled to other vane pump assemblies 20 by, for example, a gearbox. Additionally, fluid inlet ports 32 and fluid outlet ports 34 of one vane pump assembly 20 may be interconnected to ports 32, 34 of another vane pump assembly 20.
Obviously, many modifications and variations of the present invention are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 62/139,324, filed Mar. 27, 2015, the entire disclosure being considered part of the disclosure of this application and hereby incorporated by reference.
Number | Date | Country | |
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62139324 | Mar 2015 | US |