Vane pump device

CROSS-REFERENCE TO RELATED APPLICATION(S)

This application claims priority from Japanese Patent Application No. 2015-255419 filed on Dec. 25, 2015, the entire contents of which are incorporated herein by reference.

BACKGROUND

1. Field

The present invention relates to a vane pump device.

2. Description of Related Art

JP-A-2011-196302 discloses a vane pump including a switching valve that switches between a full discharge position at which a working fluid is suctioned to and discharged from both main and sub regions and a half-discharge position at which the working fluid is suctioned to and discharged from only the main region. The switching valve switches pressure introduced to vanes in the sub region such that the vanes retract into a rotor and move away from an inner circumferential cam surface of a cam ring at the half-discharge position.

A vane pump device which discharges a working fluid at multiple pressures is known. A vane pump device may adopt a configuration in which vanes protrude due to a predetermined pressure of a working fluid being supplied to vane grooves supporting the vanes which form the predetermined pressure of oil. The amount of the working fluid used by the vane pump device is limited.

For this reason, in order to discharge a predetermined pressure of the working fluid, a small amount of the predetermined pressure of oil is preferably supplied to vane grooves.

SUMMARY

According to an aspect of the present invention, there is provided a vane pump device including: multiple vanes; a rotor that includes vane grooves which supports vanes so that the vanes can move in a radial direction of rotation and which can accommodate a working fluid, and that rotates due to a rotating force received from a rotation shaft; a cam ring that includes an inner circumferential surface which is provided to face an outer circumferential surface of the rotor and which is provided with a first region that sets a pressure of the working fluid to a first pressure together with the vanes, and a second region that sets the pressure of the working fluid to a second pressure, which is different from the first pressure together with the vanes, the cam ring that surrounds the rotor; and one cover portion that is disposed on one end portion side of the cam ring in a direction of a rotation axis to cover an opening of the cam ring. The one cover portion includes a first supply portion that supplies the working fluid to the vane grooves at the first pressure, and a second supply portion that supplies the working fluid to the vane grooves at the second pressure. Among vane grooves which support vanes positioned in the first region of the cam ring, the first supply portion supplies the working fluid at the first pressure to vane grooves the number of which is less than the number of vanes positioned in the first region.

According to the present invention, it is possible to reduce the amount of a working fluid supplied to vane grooves at a predetermined pressure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exterior view of a vane pump in an embodiment.

FIG. 2 is a perspective view illustrating a portion of configuration components of the vane pump viewed from a cover side.

FIG. 3 is a perspective view illustrating a portion of configuration components of the vane pump viewed from a case side.

FIG. 4 is a sectional view illustrating a flow path of high pressure oil of the vane pump.

FIG. 5 is a sectional view illustrating a flow path of low pressure oil of the vane pump.

FIG. 6A is a view illustrating a rotor, vanes, and a cam ring viewed from one side in the direction of a rotation axis. FIG. 6B is a view illustrating the rotor, the vanes, and the cam ring viewed from the other side in the direction of the rotation axis.

FIG. 7 is a graph illustrating a distance from a rotation center to an inner circumferential cam ring surface of the cam ring at each rotational angular position.

FIG. 8A is a view of an inner plate viewed from the one side in the direction of the rotation axis. FIG. 8B is a view of the inner plate viewed from the other side in the direction of the rotation axis.

FIG. 9A is a view of an outer plate viewed from the other side in the direction of the rotation axis. FIG. 9B is a view of the outer plate viewed from the one side in the direction of the rotation axis.

FIG. 10 is a view of a case viewed from the one side in the direction of the rotation axis.

FIG. 11 is a view of a cover viewed from the other side in the direction of the rotation axis.

FIG. 12 is a view illustrating the flow of high pressure oil.

FIG. 13 is a view illustrating the flow of low pressure oil.

FIGS. 14A and 14B are views illustrating a relationship between an inner-plate high pressure side recess portion and an inner-plate low pressure side recess portion.

FIG. 15 is a view illustrating the size of an inner-plate low pressure side suction upstream separator in a rotation direction.

FIGS. 16A and 16B are views of a relationship between an outer-plate high pressure side recess portion and an outer-plate low pressure side through-hole and a relationship between an outer-plate high pressure side recess portion and an outer-plate low pressure side recess portion.

FIGS. 17A and 17B are views illustrating an upper limit value of the size of an inner-plate low pressure side suction upstream separator in the rotation direction.

FIG. 18 is a view illustrating a relationship among the inner-plate low pressure side suction upstream separator, a high pressure side discharge port, and a low pressure side suction port.

FIG. 19A to 19D are views illustrating the lengths of an inner-plate back pressure portion and an outer-plate back pressure portion in a radial direction of rotation.

FIG. 20 is a view illustrating a positional relationship between the inner-plate back pressure portion and vane grooves.

FIG. 21 is a view illustrating a positional relationship between the outer-plate back pressure portion and the vane grooves.

FIG. 22A is a view illustrating a positional relationship between the inner-plate back pressure portion and the vane grooves in Embodiment 2, and FIG. 22B is a view illustrating a positional relationship between the outer-plate back pressure portion and the vane grooves.

DESCRIPTION OF EMBODIMENTS

Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

[Embodiment 1]

FIG. 1 is an exterior view of a vane pump device 1 (hereinafter, referred to as a “vane pump 1”) in the embodiment.

FIG. 2 is a perspective view illustrating a portion of configuration components of the vane pump 1 viewed from a cover 120 side.

FIG. 3 is a perspective view illustrating a portion of configuration components of the vane pump 1 viewed from a case 110 side.

FIG. 4 is a sectional view illustrating a flow path of high pressure oil of the vane pump 1. FIG. 4 is a sectional view taken along line IV-IV in FIG. 6A.

FIG. 5 is a sectional view illustrating a flow path of low pressure oil of the vane pump 1FIG. 5 is a sectional view taken along line V-V in FIG. 6A.

The vane pump 1 is a pump that is driven by power of an engine of a vehicle, and supplies oil, an example of a working fluid, to apparatuses such as a hydraulic continuously variable transmission and a hydraulic power steering apparatus.

The vane pump 1 in the embodiment increases the pressure of oil, which is suctioned from one suction inlet 116, to two different pressures, and discharges oil having a high pressure between the two pressures from a high pressure side discharge outlet 117, and low pressure oil from a low pressure side discharge outlet 118. More specifically, the vane pump 1 in the embodiment increases the pressure of oil inside a pump chamber, which is suctioned from the suction inlet 116 and then is suctioned into the pump chamber from a high pressure side suction port 2 (refer to FIG. 4), and discharges the pressurized oil from a high pressure side discharge port 4 (refer to FIG. 4) and then to the outside from the high pressure side discharge outlet 117. In addition, the vane pump 1 increases the pressure of oil inside a pump chamber, which is suctioned from the suction inlet 116 and then is suctioned into a pump chamber from a low pressure side suction port 3 (refer to FIG. 5), and discharges the pressurized oil from a low pressure side discharge port 5 (refer to FIG. 5) and then to the outside from the low pressure side discharge outlet 118. The high pressure side suction port 2, the low pressure side suction port 3, the high pressure side discharge port 4, and the low pressure side discharge port 5 are a portion of the vane pump 1 which faces the pump chamber.

In the vane pump 1 of the embodiment, the volume of the pump chamber, to which oil having a high pressure between the two different pressures is suctioned, is smaller than that of the pump chamber to which oil having a low pressure between the two different pressures is suctioned. That is, the high pressure side discharge outlet 117 discharges a small amount of high pressure oil, and the low pressure side discharge outlet 118 discharges a large amount of low pressure oil.

The vane pump 1 includes a rotation shaft 10 that rotates due to a drive force received from the engine or a motor of the vehicle; a rotor 20 that rotates along with the rotation shaft 10; multiple vanes 30 that are respectively assembled into grooves formed in the rotor 20; and a cam ring 40 that surrounds an outer circumference of the rotor 20 and the vanes 30.

The vane pump 1 includes an inner plate (an example of one cover portion) 50 that is disposed closer to one end portion side of the rotation shaft 10 than the cam ring 40, and an outer plate (an example of the other cover portion) 60 that is disposed closer to the other end portion side of the rotation shaft 10 than the cam ring 40. In the vane pump 1 of the embodiment, a pump unit 70 includes the rotor 20, 10 vanes 30, the cam ring 40, the inner plate 50, and the outer plate 60. The pump unit 70 increases the pressure of oil suctioned into pump chambers, and discharges the pressurized oil.

The vane pump 1 includes a housing 100 that accommodates the rotor 20; the multiple vanes 30; the cam ring 40; the inner plate 50; and the outer plate 60. The housing 100 includes the bottomed cylindrical case 110, and the cover 120 that covers an opening of the case 110.

The rotation shaft 10 is rotatably supported by a case bearing 111 (to be described later) provided in the case 110, and a cover bearing 121 (to be described later) provided in the cover 120. A spline 11 is formed on an outer circumferential surface of the rotation shaft 10, and the rotation shaft 10 is connected to the rotor 20 via the spline 11. In the embodiment, the rotation shaft 10 receives power from a drive source, for example, the engine of the vehicle, disposed outside of the vane pump 1 such that the rotation shaft 10 rotates and drives rotation of the rotor 20 via the spline 11.

In the vane pump 1 of the embodiment, the rotation shaft 10 (the rotor 20) is configured to rotate in a clockwise direction as illustrated in FIG. 2.

FIG. 6A is a view illustrating the rotor 20, the vanes 30, and the cam ring 40 viewed from one side in the direction of a rotation axis. FIG. 6B is a view illustrating the rotor 20, the vanes 30, and the cam ring 40 viewed from the other side in the direction of the rotation axis.

The rotor 20 is a substantially cylindrical member. A spline 21 is formed on an inner circumferential surface of the rotor 20, and is fitted to the spline 11 of the rotation shaft 10. Multiple (10 in the embodiment) vane grooves 23 accommodating the vanes 30 are formed in an outer circumferential portion of the rotor 20 such that the multiple vane grooves 23 are recessed from an outermost circumferential surface 22 toward a rotation center and are equally spaced apart from each other in a circumferential direction (radially). A recess portion 24 is formed in the outer circumferential portion of the rotor 20 such that the recess portion 24 is recessed from the outermost circumferential surface 22 toward the rotation center and is disposed between two adjacent vane grooves 23.

Each of the vane grooves 23 is a groove that opens in the outermost circumferential surface 22 of the rotor 20 and both end surfaces in the direction of the rotation axis of the rotation shaft 10. As illustrated in FIGS. 6A and 6B, when viewed in the direction of the rotation axis, an outer circumferential portion side of the vane groove 23 has a rectangular shape in which the radial direction of rotation coincides with a longitudinal direction of the rectangular shape, and a portion of the vane groove 23 close to the rotation center has a circular shape having a diameter larger than the length of the rectangular shape in a lateral direction of the rectangular shape. That is, the vane groove 23 includes a rectangular parallelepiped groove 231 that is formed into a rectangular parallelepiped shape on the outer circumferential portion side, and a columnar groove 232 that is formed into a columnar shape and is positioned close to the rotation center.

The vane 30 is a rectangular parallelepiped member, and the vanes 30 are respectively assembled into the vane grooves 23 of the rotor 20. The length of the vane 30 in the radial direction of rotation is shorter than that of the vane groove 23 in the radial direction of rotation, and the width of the vane 30 is narrower than that of the vane groove 23. The vane 30 is supported in the vane groove 23 such that the vane 30 is capable of moving in the radial direction of rotation.

The cam ring 40 has a substantially cylindrical member, and includes an outer circumferential cam ring surface 41; an inner circumferential cam ring surface 42; an inner end surface 43 that is an end surface positioned toward the inner plate 50 in the direction of the rotation axis; and an outer end surface 44 that is an end surface positioned toward the outer plate 60 in the direction of the rotation axis.

As illustrated in FIGS. 6A and 6B, when viewed in the direction of the rotation axis, the outer circumferential cam ring surface 41 has a substantially circular shape in which a distance from the rotation center to any point on the entire circumference (excluding a portion of the circumference) is substantially the same.

FIG. 7 is a graph illustrating a distance from the rotation center to the inner circumferential cam ring surface 42 of the cam ring 40 at each rotational angular position.

As illustrated in FIG. 7, when viewed in the direction of the rotation axis, the inner circumferential cam ring surface 42 of the cam ring 40 is formed to have two protrusions, of which the distance (in other words, the amount of protrusion of the vane 30 from the vane groove 23) from a rotation center C (refer to FIG. 6) is different from that at other rotational angular positions. That is, in a case where a positive vertical axis in FIG. 6A is assumed to be positioned at zero degrees, the distance from the rotation center C is set such that a first protrusion 42a is formed by gradually increasing the distance in a range between approximately 20 degrees and approximately 90 degrees in a counterclockwise direction and gradually decreasing the distance in a range between approximately 90 degrees and approximately 160 degrees, and a second protrusion 42b is formed by gradually increasing the distance in a range between approximately 200 degrees and approximately 270 degrees and gradually decreasing the distance in a range between approximately 270 degrees and approximately 340 degrees. As illustrated in FIG. 7, in the cam ring 40 of the embodiment, the distance from the rotation center C at each rotational angular position is set such that the amount of protrusion of the first protrusion 42a is greater than that of the second protrusion 42b. In addition, the distance from the rotation center C at each rotational angular position is set such that a base of the second protrusion 42b is smoother than that of the first protrusion 42a. That is, a change of the distance from the rotation center C to the base of the second protrusion 42b at each rotational angular position is less than a change of the distance from the rotation center C to the base of the first protrusion 42a at each rotational angular position. The distance from the rotation center C to portions other than the protrusions is set to be the minimum value. The minimum value is set to be slightly greater than the distance from the rotation center C to the outermost circumferential surface 22 of the rotor 20.

As illustrated in FIG. 6A, the cam ring 40 includes an inner recess portion 430 made up of multiple recess portions which are recessed from the inner end surface 43. As illustrated in FIG. 6B, the cam ring 40 includes an outer recess portion 440 made up of multiple recess portions which are recessed from the outer end surface 44.

As illustrated in FIG. 6A, the inner recess portion 430 includes a high pressure side suction recess portion 431 forming the high pressure side suction port 2; a low pressure side suction recess portion 432 forming the low pressure side suction port 3; a high pressure side discharge recess portion 433 forming the high pressure side discharge port 4; and a low pressure side discharge recess portion 434 forming the low pressure side discharge port 5. When viewed in the direction of the rotation axis, the high pressure side suction recess portion 431 and the low pressure side suction recess portion 432 are formed to be point-symmetrical with each other with respect to the rotation center C, and the high pressure side discharge recess portion 433 and the low pressure side discharge recess portion 434 are formed to be point-symmetrical with each other with respect to the rotation center C. The high pressure side suction recess portion 431 and the low pressure side suction recess portion 432 are recessed over the entire region of the inner end surface 43 in the radial direction of rotation. In addition, the high pressure side suction recess portion 431 and the low pressure side suction recess portion 432 are recessed from the inner end surface 43 at a predetermined angle in the circumferential direction. The high pressure side discharge recess portion 433 and the low pressure side discharge recess portion 434 are recessed from a predetermined region of the inner end surface 43 in the radial direction of rotation which is positioned between the inner circumferential cam ring surface 42 and the outer circumferential cam ring surface 41. In addition, the high pressure side discharge recess portion 433 and the low pressure side discharge recess portion 434 are recessed from the inner end surface 43 at a predetermined angle in the circumferential direction.

As illustrated in FIG. 6B, the outer recess portion 440 includes a high pressure side suction recess portion 441 forming the high pressure side suction port 2; a low pressure side suction recess portion 442 forming the low pressure side suction port 3; a high pressure side discharge recess portion 443 forming the high pressure side discharge port 4; and a low pressure side discharge recess portion 444 forming the low pressure side discharge port 5. When viewed in the direction of the rotation axis, the high pressure side suction recess portion 441 and the low pressure side suction recess portion 442 are formed to be point-symmetrical with each other with respect to the rotation center C, and the high pressure side discharge recess portion 443 and the low pressure side discharge recess portion 444 are formed to be point-symmetrical with each other with respect to the rotation center C. The high pressure side suction recess portion 441 and the low pressure side suction recess portion 442 are recessed over the entire region of the outer end surface 44 in the radial direction of rotation. In addition, the high pressure side suction recess portion 441 and the low pressure side suction recess portion 442 are recessed from the outer end surface 44 at a predetermined angle in the circumferential direction. The high pressure side discharge recess portion 443 and the low pressure side discharge recess portion 444 are recessed from a predetermined region of the outer end surface 44 in the radial direction of rotation which is positioned between the inner circumferential cam ring surface 42 and the outer circumferential cam ring surface 41. In addition, the high pressure side discharge recess portion 443 and the low pressure side discharge recess portion 444 are recessed from the outer end surface 44 at a predetermined angle in the circumferential direction.

When viewed in the direction of the rotation axis, the high pressure side suction recess portion 431 and the high pressure side suction recess portion 441 are provided at the same position, and the low pressure side suction recess portion 432 and the low pressure side suction recess portion 442 are provided at the same position. In a case where the positive vertical axis in FIG. 6A is assumed to be positioned at zero degrees, the low pressure side suction recess portion 432 and the low pressure side suction recess portion 442 are provided in a range between approximately 20 degrees and approximately 90 degrees in the counterclockwise direction, and the high pressure side suction recess portion 431 and the high pressure side suction recess portion 441 are provided in a range between approximately 200 degrees and approximately 270 degrees.

When viewed in the direction of the rotation axis, the high pressure side discharge recess portion 433 and the high pressure side discharge recess portion 443 are provided at the same position, and the low pressure side discharge recess portion 434 and the low pressure side discharge recess portion 444 are provided at the same position. In a case where the positive vertical axis in FIG. 6A is assumed to be positioned at zero degrees, the low pressure side discharge recess portion 434 and the low pressure side discharge recess portion 444 are provided in a range between approximately 130 degrees and approximately 175 degrees in the counterclockwise direction, and the high pressure side discharge recess portion 433 and the high pressure side discharge recess portion 443 are provided in a range between approximately 310 degrees and approximately 355 degrees.

Two high pressure side discharge through-holes 45 are formed to pass through the cam ring 40 in the direction of the rotation axis such that the high pressure side discharge recess portion 433 communicates with the high pressure side discharge recess portion 443 via the two high pressure side discharge through-holes 45. Two low pressure side discharge through-holes 46 are formed to pass through the cam ring 40 in the direction of the rotation axis such that the low pressure side discharge recess portion 434 communicates with the low pressure side discharge recess portion 444 via the two low pressure side discharge through-holes 46.

A first through-hole 47 is formed to pass through the cam ring 40 in the direction of the rotation axis such that the inner end surface 43 between the high pressure side suction recess portion 431 and the low pressure side discharge recess portion 434 communicates with the outer end surface 44 between the high pressure side suction recess portion 441 and the low pressure side discharge recess portion 444 via the first through-hole 47. In addition, a second through-hole 48 is formed to pass through the cam ring 40 in the direction of the rotation axis such that the inner end surface 43 between the low pressure side suction recess portion 432 and the high pressure side discharge recess portion 433 communicates with the outer end surface 44 between the low pressure side suction recess portion 442 and the high pressure side discharge recess portion 443 via the second through-hole 48.

FIG. 8A is a view of the inner plate 50 viewed from the one side in the direction of the rotation axis. FIG. 8B is a view of the inner plate 50 viewed from the other side in the direction of the rotation axis.

The inner plate 50 is a substantially disc-shaped member that includes a through-hole at a central portion. The inner plate 50 includes an inner-plate outer circumferential surface 51; an inner-plate inner circumferential surface 52; an inner-plate cam ring side end surface 53, that is, an end surface that is positioned to face the cam ring 40 in the direction of the rotation axis; and an inner-plate non-cam ring side end surface 54, that is, an end surface that is positioned not to face the cam ring 40 in the direction of the rotation axis.

As illustrated in FIGS. 8A and 8B, when viewed in the direction of the rotation axis, the inner-plate outer circumferential surface 51 has a circular shape, and a distance from the rotation center C to the inner-plate outer circumferential surface 51 is substantially the same as that from the rotation center C to the outer circumferential cam ring surface 41 of the cam ring 40.

As illustrated in FIGS. 8A and 8B, when viewed in the direction of the rotation axis, the inner-plate inner circumferential surface 52 has a circular shape, and a distance from the rotation center C to the inner-plate inner circumferential surface 52 is substantially the same as that from the rotation center C to a groove bottom of the spline 21 formed on the inner circumferential surface of the rotor 20.

The inner plate 50 includes an inner-plate cam ring side recess portion 530 made up of multiple recess portions which are recessed from the inner-plate cam ring side end surface 53, and an inner-plate non-cam ring side recess portion 540 made up of multiple recess portions which are recessed from the inner-plate non-cam ring side end surface 54.

The inner-plate cam ring side recess portion 530 includes a high pressure side suction recess portion 531 that is formed to face the high pressure side suction recess portion 431 of the cam ring 40 and forms the high pressure side suction port 2. In addition, the inner-plate cam ring side recess portion 530 includes a low pressure side suction recess portion 532 that is formed to face the low pressure side suction recess portion 432 of the cam ring 40 and forms the low pressure side suction port 3. The high pressure side suction recess portion 531 and the low pressure side suction recess portion 532 are formed to be point-symmetrical with each other with respect to the rotation center C.

The inner-plate cam ring side recess portion 530 includes a low pressure side discharge recess portion 533 that is formed to face the low pressure side discharge recess portion 434 of the cam ring 40.

The inner-plate cam ring side recess portion 530 includes an inner-plate low pressure side recess portion 534 that is positioned to correspond to a circumferential range from the low pressure side suction recess portion 532 to the low pressure side discharge recess portion 533, and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation. The inner-plate low pressure side recess portion 534 includes a low pressure side upstream recess portion 534a that is positioned to correspond to the low pressure side suction recess portion 532 in the circumferential direction; a low pressure side downstream recess portion 534b that is positioned to correspond to the low pressure side discharge recess portion 533 in the circumferential direction; and a low pressure side connection recess portion 534c through which the low pressure side upstream recess portion 534a is connected to the low pressure side downstream recess portion 534b.

The inner-plate cam ring side recess portion 530 includes an inner-plate high pressure side recess portion 535 that is positioned to correspond to the high pressure side discharge recess portion 433 in the circumferential direction, and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation.

The inner-plate cam ring side recess portion 530 includes a first recess portion 536 that is formed to face the first through-hole 47 of the cam ring 40, and a second recess portion 537 that is formed to face the second through-hole 48.

The inner-plate non-cam ring side recess portion 540 includes an outer circumferential groove 541 which is formed in an outer circumferential portion of the inner-plate non-cam ring side end surface 54, and into which an outer circumferential O-ring 57 is fitted. In addition, the inner-plate non-cam ring side recess portion 540 includes an inner circumferential groove 542 which is formed in an inner circumferential portion of the inner-plate non-cam ring side end surface 54, and into which an inner circumferential O-ring 58 is fitted. The outer circumferential O-ring 57 and the inner circumferential O-ring 58 seal a gap between the inner plate 50 and the case 110.

A high pressure side discharge through-hole 55 is formed to pass through the inner plate 50 in the direction of the rotation axis, and is positioned to face the high pressure side discharge recess portion 443 of the cam ring 40. A cam ring 40 side opening of the high pressure side discharge through-hole 55 and an opening of the low pressure side discharge recess portion 533 are formed to be point-symmetrical with each other with respect to the rotation center C.

An inner-plate high pressure side through-hole 56 is formed to pass through the inner plate 50 in the direction of the rotation axis such that the inner-plate high pressure side through-hole 56 is positioned to correspond to the high pressure side suction recess portion 531 in the circumferential direction and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation.

In the description of the embodiment, an “inner-plate back pressure portion 50BP” may refer to the inner-plate high pressure side recess portion 535, the inner-plate low pressure side recess portion 534, and the inner-plate high pressure side through-hole 56 which are formed in the inner-plate cam ring side end surface 53.

The inner-plate high pressure side recess portion 535 and the inner-plate high pressure side through-hole 56 may be referred to as an “inner-plate high back pressure portion 50Bh”. In contrast with the inner-plate high back pressure portion 50Bh, the inner-plate low pressure side recess portion 534 may be referred to as an “inner-plate low back pressure portion 50Bl”.

FIG. 9A is a view of the outer plate 60 viewed from the other side in the direction of the rotation axis. FIG. 9B is a view of the outer plate 60 viewed from the one side in the direction of the rotation axis.

The outer plate 60 is a substantially plate-like member that includes a through-hole at a central portion. The outer plate 60 includes an outer-plate outer circumferential surface 61; an outer-plate inner circumferential surface 62; an outer-plate cam ring side end surface 63, that is, an end surface that is positioned to face the cam ring 40 in the direction of the rotation axis; and an outer-plate non-cam ring side end surface 64, that is, an end surface that is positioned not to face the cam ring 40 in the direction of the rotation axis.

As illustrated in FIGS. 9A and 9B, when viewed in the direction of the rotation axis, the outer-plate outer circumferential surface 61 has a shape in which two portions are cut out from a circular base of the outer-plate outer circumferential surface 61. A distance from the rotation center C to the circular base is substantially the same as that from the rotation center C to the outer circumferential cam ring surface 41 of the cam ring 40. Two cut-outs include a high pressure side suction cut-out 611 that is formed to face the high pressure side suction recess portion 441 and forms the high pressure side suction port 2, and a low pressure side suction cut-out 612 that is formed to face the low pressure side suction recess portion 442 and forms the low pressure side suction port 3. The outer-plate outer circumferential surfaces 61 are formed to be point-symmetrical with each other with respect to the rotation center C. The high pressure side suction cut-out 611 and the low pressure side suction cut-out 612 are formed to be point-symmetrical with each other with respect to the rotation center C.

As illustrated in FIGS. 9A and 9B, when viewed in the direction of the rotation axis, the outer-plate inner circumferential surface 62 has a circular shape, and a distance from the rotation center C to the outer-plate inner circumferential surface 62 is substantially the same as that from the rotation center C to the groove bottom of the spline 21 formed on the inner circumferential surface of the rotor 20.

The outer plate 60 includes an outer-plate cam ring side recess portion 630 made up of multiple recess portions which are recessed from the outer-plate cam ring side end surface 63.

The outer-plate cam ring side recess portion 630 includes a high pressure side discharge recess portion 631 that is formed to face the high pressure side discharge recess portion 443 of the cam ring 40.

The outer-plate cam ring side recess portion 630 includes an outer-plate high pressure side recess portion 632 that is positioned to correspond to a circumferential range from the high pressure side suction cut-out 611 to the high pressure side discharge recess portion 631, and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation. The outer-plate high pressure side recess portion 632 includes a high pressure side upstream recess portion 632a that is positioned to correspond to the high pressure side suction cut-out 611 in the circumferential direction; a high pressure side downstream recess portion 632b that is positioned to correspond to the high pressure side discharge recess portion 631 in the circumferential direction; and a high pressure side connection recess portion 632c through which the high pressure side upstream recess portion 632a is connected to the high pressure side downstream recess portion 632b.

The outer-plate cam ring side recess portion 630 includes an outer-plate low pressure side recess portion 633 that is positioned to correspond to the low pressure side discharge recess portion 444 of the cam ring 40 in the circumferential direction, and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation.

A low pressure side discharge through-hole 65 is formed to pass through the outer plate 60 in the direction of the rotation axis, and is positioned to face the low pressure side discharge recess portion 444 of the cam ring 40. A cam ring 40 side opening of the low pressure side discharge through-hole 65 and an opening of the high pressure side discharge recess portion 631 are formed to be point-symmetrical with each other with respect to the rotation center C.

An outer-plate low pressure side through-hole 66 is formed to pass through the outer plate 60 in the direction of the rotation axis such that the outer-plate low pressure side through-hole 66 is positioned to correspond to the low pressure side suction cut-out 612 in the circumferential direction and to face the columnar groove 232 of the vane groove 23 of the rotor 20 in the radial direction of rotation.

A first through-hole 67 is formed to pass through the outer plate 60 in the direction of the rotation axis, and is positioned to face the first through-hole 47 of the cam ring 40. A second through-hole 68 is formed to pass through the outer plate 60 in the direction of the rotation axis, and is positioned to face the second through-hole 48 of the cam ring 40.

In the description of the embodiment, an “outer-plate back pressure portion 60BP” may refer to the outer-plate low pressure side recess portion 633, the outer-plate high pressure side recess portion 632, and the outer-plate low pressure side through-hole 66 which are formed in the outer-plate cam ring side end surface 63.

The outer-plate low pressure side recess portion 633 and the outer-plate low pressure side through-hole 66 may be referred to as an “outer-plate low back pressure portion 60Bl”. In contrast with the outer-plate low back pressure portion 60Bl, the outer-plate high pressure side recess portion 632 may be referred to as an “outer-plate high back pressure portion 60Bh”.

The housing 100 accommodates the rotor 20; the vanes 30; the cam ring 40; the inner plate 50; and the outer plate 60. One end portion of the rotation shaft 10 is accommodated in the housing 100, and the other end portion of the rotation shaft 10 protrudes from the housing 100.

The case 110 and the cover 120 are tightened together with bolts.

FIG. 10 is a view of the case 110 viewed from the one side in the direction of the rotation axis.

The case 110 is a bottomed cylindrical member. The case bearing 111 is provided in a central portion of a bottom portion of the case 110, and rotatably supports the one end portion of the rotation shaft 10.

The case 110 includes an inner plate fitting portion 112 to which the inner plate 50 is fitted. The inner plate fitting portion 112 includes an inner-diameter side fitting portion 113 that is positioned close to the rotation center C (inner diameter side), and an outer-diameter side fitting portion 114 that is positioned apart from the rotation center C (outer diameter side).

As illustrated in FIG. 4, the inner-diameter side fitting portion 113 is provided on an outer diameter side of the case bearing 111. The inner-diameter side fitting portion 113 includes an inner-diameter side cover portion 113a that covers the vicinity of a portion of the inner-plate inner circumferential surface 52 of the inner plate 50, and an inner-diameter side preventive portion 113b that prevents movement of the inner plate 50 to the bottom portion. When viewed in the direction of the rotation axis, the inner-diameter side cover portion 113a has a circular shape in which a distance from the rotation center C to the inner-diameter side cover portion 113a is shorter than that from the rotation center C to the inner-plate inner circumferential surface 52. The inner-diameter side preventive portion 113b is a donut-shaped surface perpendicular to the direction of the rotation axis. A distance from the rotation center C to an inner circle of the inner-diameter side preventive portion 113b is the same as that from the rotation center C to the inner-diameter side cover portion 113a. A distance from the rotation center C to an outer circle of the inner-diameter side preventive portion 113b is shorter than that from the rotation center C to the inner-plate inner circumferential surface 52.

As illustrated in FIG. 4, the outer-diameter side fitting portion 114 includes an outer-diameter side cover portion 114a that covers the vicinity of a portion of the inner-plate outer circumferential surface 51 of the inner plate 50, and an outer-diameter side preventive portion 114b that prevents movement of the inner plate 50 to the bottom portion. When viewed in the direction of the rotation axis, the outer-diameter side cover portion 114a has a circular shape in which a distance from the rotation center C to the outer-diameter side cover portion 114a is longer than that from the rotation center C to the inner-plate outer circumferential surface 51. The outer-diameter side preventive portion 114b is a donut-shaped surface perpendicular to the direction of the rotation axis. A distance from the rotation center C to an outer circle of the outer-diameter side preventive portion 114b is the same as that from the rotation center C to the outer-diameter side cover portion 114a. A distance from the rotation center C to an inner circle of the outer-diameter side preventive portion 114b is shorter than that from the rotation center C to the inner-plate outer circumferential surface 51.

The inner plate 50 is inserted into the bottom portion until the inner circumferential O-ring 58, which is fitted into the inner circumferential groove 542 of the inner plate 50, comes into contact with the inner-diameter side preventive portion 113b and the outer circumferential O-ring 57, which is fitted into the outer circumferential groove 541, comes into contact with the outer-diameter side preventive portion 114b. The inner circumferential O-ring 58 is in contact with the inner circumferential groove 542 of the inner plate 50, the inner-diameter side cover portion 113a, and the inner-diameter side preventive portion 113b of the case 110. The outer circumferential O-ring 57 is in contact with the outer circumferential groove 541 of the inner plate 50, and the outer-diameter side cover portion 114a and the outer-diameter side preventive portion 114b of the case 110. Accordingly, a gap between the case 110 and the inner plate 50 is sealed. As a result, an inner space of the case 110 is divided into a space S1 further on the opening side of the inner plate fitting portion 112, and a bottom portion side space S2 positioned below the inner plate fitting portion 112. The opening side space S1, which is positioned above the inner plate fitting portion 112, forms a suction passage R1 of oil that is suctioned from the high pressure side suction port 2 and the low pressure side suction port 3. The bottom portion side space S2, which is positioned below the inner plate fitting portion 112, forms a high pressure side discharge passage R2 of oil that is discharged from the high pressure side discharge port 4.

Separately from an accommodation space in which the rotor 20, the vanes 30, the cam ring 40, the inner plate 50, and the outer plate 60 are accommodated, the case 110 includes a case outer recess portion 115 that is positioned outside of the accommodating space in the radial direction of rotation, and that is recessed from an opening side in the direction of the rotation axis. The case outer recess portion 115 faces a cover outer recess portion 123 (to be described later) formed in the cover 120, and forms a case low pressure side discharge passage R3 of oil that is discharged from the low pressure side discharge port 5.

As illustrated in FIGS. 1 and 2, the case 110 includes the suction inlet 116 that communicates with the opening side space S1 positioned above the inner plate fitting portion 112, and with the outside of the case 110. The suction inlet 116 is configured to include a columnar hole formed in a side wall of the case 110, of which a columnar direction is perpendicular to the direction of the rotation axis. The suction inlet 116 forms the suction passage R1 of oil that is suctioned from the high pressure side suction port 2 and the low pressure side suction port 3.

As illustrated in FIGS. 1 and 2, the case 110 includes the high pressure side discharge outlet 117 that communicates with the bottom portion side space S2 positioned below the inner plate fitting portion 112, and with the outside of the case 110. The high pressure side discharge outlet 117 is configured to include a columnar hole formed in the side wall of the case 110, of which a columnar direction is perpendicular to the direction of the rotation axis. The high pressure side discharge outlet 117 forms the high pressure side discharge passage R2 of oil that is discharged from the high pressure side discharge port 4.

As illustrated in FIGS. 1 and 2, the case 110 includes the low pressure side discharge outlet 118 that communicates with the case outer recess portion 115 and the outside of the case 110. The low pressure side discharge outlet 118 is configured to include a columnar hole formed in a side wall of the case outer recess portion 115 of the case 110, of which a columnar direction is perpendicular to the direction of the rotation axis. The low pressure side discharge outlet 118 forms the case low pressure side discharge passage R3 of oil that is discharged from the low pressure side discharge port 5.

The suction inlet 116, the high pressure side discharge outlet 117, and the low pressure side discharge outlet 118 are formed to face the same direction. That is, when viewed from a direction perpendicular to the direction of the rotation axis of the rotation shaft 10, the suction inlet 116, the high pressure side discharge outlet 117, and the low pressure side discharge outlet 118 are formed such that openings thereof are illustrated on the same drawing sheet as illustrated in FIG. 1. In other words, the suction inlet 116, the high pressure side discharge outlet 117, and the low pressure side discharge outlet 118 are formed on the same side surface 110a of the case 110. The directions (columnar directions) of the respective columnar holes of the suction inlet 116, the high pressure side discharge outlet 117, and the low pressure side discharge outlet 118 are the same.

(Configuration of Cover 120)

FIG. 11 is a view of the cover 120 viewed from the other side in the direction of the rotation axis.

The cover 120 includes the cover bearing 121 at a central portion, which rotatably supports the rotation shaft 10.

The cover 120 includes a cover low pressure side discharge-recess portion 122 that is positioned to face the low pressure side discharge through-hole 65 of the outer plate 60, and the outer-plate low pressure side through-hole 66, and that is recessed from a case 110 side end surface of the cover 120 in the direction of the rotation axis. The cover low pressure side discharge-recess portion 122 includes a first cover low pressure side discharge-recess portion 122a that is formed to face the low pressure side discharge through-hole 65; a second cover low pressure side discharge-recess portion 122b that is formed to face the outer-plate low pressure side through-hole 66; and a third cover low pressure side discharge-recess portion 122c through which the first cover low pressure side discharge-recess portion 122a is connected to the second cover low pressure side discharge-recess portion 122b.

The cover 120 includes the cover outer recess portion 123 that is positioned outside of the cover low pressure side discharge-recess portion 122 in the radial direction of rotation, and that is recessed from the case 110 side end surface in the direction of the rotation axis. In addition, the cover 120 includes a cover recess portion connection portion 124 through which the cover outer recess portion 123 is connected to the first cover low pressure side discharge-recess portion 122a of the cover low pressure side discharge-recess portion 122 further on the other side in the direction of the rotation axis than the case 110 side end surface. The cover outer recess portion 123 is formed such that an opening of the cover outer recess portion 123 is positioned not to face the aforementioned accommodating space formed in the case 110, but to face the case outer recess portion 115. The cover low pressure side discharge-recess portion 122, the cover recess portion connection portion 124, and the cover outer recess portion 123 form a cover low pressure side discharge passage R4 (refer to FIG. 5) of oil that is discharged from the low pressure side discharge port 5. The oil discharged from the low pressure side discharge port 5 flows into the case low pressure side discharge passage R3 via the cover recess portion connection portion 124, and flows into the outer-plate low pressure side through-hole 66 via the second cover low pressure side discharge-recess portion 122b and the third cover low pressure side discharge-recess portion 122c.

The second cover low pressure side discharge-recess portion 122b and the third cover low pressure side discharge-recess portion 122c are formed to have a depth and a width smaller than those of the first cover low pressure side discharge-recess portion 122a. The amount of the oil flowing into the outer-plate low pressure side through-hole 66 is smaller than the amount of the oil flowing into the case low pressure side discharge passage R3.

A cover suction-recess portion 125 is formed at a portion of the cover 120 which faces the high pressure side suction cut-out 611 and the low pressure side suction cut-out 612 of the outer plate 60, and at a portion of the cover 120 which faces the space S1 further on the opening side of the inner plate fitting portion 112 of the case 110, and a space outside of the outer circumferential cam ring surface 41 of the cam ring 40 in the radial direction of rotation. The cover suction-recess portion 125 is recessed from the case 110 side end surface in the direction of the rotation axis.

The cover suction-recess portion 125 forms the suction passage R1 of oil that is suctioned from the suction inlet 116, and then is suctioned into the pump chamber from the high pressure side suction port 2 and the low pressure side suction port 3.

The cover 120 includes a first cover recess portion 127 and a second cover recess portion 128 which are respectively positioned to face the first through-hole 67 and the second through-hole 68 of the outer plate 60, and which are recessed from the case 110 side end surface in the direction of the rotation axis.

The vane pump 1 in the embodiment is assembled in the following manner

The inner plate 50 is fitted into the inner plate fitting portion 112 of the case 110. The case 110 and the cover 120 are connected to each other with multiple (five in the embodiment) bolts such that the inner-plate cam ring side end surface 53 of the inner plate 50 comes into contact with the inner end surface 43 of the cam ring 40, and the outer end surface 44 of the cam ring 40 comes into contact with the outer-plate cam ring side end surface 63 of the outer plate 60.

The first recess portion 536 of the inner plate 50 holds one end portion of a cylindrical or columnar positioning pin passing through the first through-hole 47 formed in the cam ring 40 and the first through-hole 67 formed in the outer plate 60. The first cover recess portion 127 of the cover 120 holds the other end portion of the positioning pin. In addition, the second recess portion 537 of the inner plate 50 holds one end portion of a cylindrical or columnar positioning pin passing through the second through-hole 48 formed in the cam ring 40 and the second through-hole 68 formed in the outer plate 60. The second cover recess portion 128 of the cover 120 holds the other end portion of the positioning pin. Accordingly, a relative position among the inner plate 50, the cam ring 40, the outer plate 60, and the cover 120 is determined.

The rotor 20 and the vanes 30 are accommodated inside the cam ring 40. The one end portion of the rotation shaft 10 is rotatably supported by the case bearing 111 of the case 110. A portion of the rotation shaft 10 between the one end portion and the other end portion is rotatably supported by the cover bearing 121 of the cover 120 with the other end portion exposed from the housing 100.

The vane pump 1 in the embodiment includes ten vanes 30 and ten pump chambers, each of which is formed by two adjacent vanes 30, an outer circumferential surface of the rotor 20 between the two adjacent vanes 30, the inner circumferential cam ring surface 42 between the two adjacent vanes 30, the inner-plate cam ring side end surface 53 of the inner plate 50, and the outer-plate cam ring side end surface 63 of the outer plate 60 when the ten vanes 30 come into contact with the inner circumferential cam ring surface 42 of the cam ring 40. In a case where attention is paid to only one pump chamber, when the rotation shaft 10 rotates one revolution, and the rotor 20 rotates one revolution, the pump chamber rotates one revolution around the rotation shaft 10. During one revolution of the pump chamber, oil suctioned from the high pressure side suction port 2 is compressed such that the pressure of the oil is increased, and then the oil is discharged from the high pressure side discharge port 4. Oil suctioned from the low pressure side suction port 3 is compressed such that the pressure of the oil is increased, and then the oil is discharged from the low pressure side discharge port 5.

As illustrated in FIG. 7, the shape of the inner circumferential cam ring surface 42 of the cam ring 40 is formed such that the distance from the rotation center C to the first protrusion 42a of the inner circumferential cam ring surface 42 at each rotational angular position is longer than that from the rotation center C to the second protrusion 42b. As a result, the vane pump 1 in the embodiment discharges an amount of low pressure oil from the low pressure side discharge port 5, which is larger than the amount of oil discharged from the high pressure side discharge port 4. Since the base of the second protrusion 42b is smoother than that of the first protrusion 42a, the discharge pressure of oil discharged from the high pressure side discharge port 4 is higher than that of oil discharged from the low pressure side discharge port 5.

FIG. 12 is a view illustrating the flow of high pressure oil.

Oil (hereinafter, referred to as “high pressure oil”), which is discharged from the high pressure side discharge port 4, flows into the space S2 (further on the bottom portion side of the inner plate fitting portion 112) via the high pressure side discharge through-hole 55 of the inner plate 50, and then is discharged from the high pressure side discharge outlet 117. A portion of the high pressure oil, which has flowed into the space S2 (further on the bottom portion side of the inner plate fitting portion 112) via the high pressure side discharge through-hole 55 of the inner plate 50, flows into the columnar grooves 232 of the vane grooves 23 of the rotor 20, which face the space S2, via the inner-plate high pressure side through-hole 56. A portion of the high pressure oil, which has flowed into the columnar grooves 232 of the vane grooves 23, flows into the high pressure side upstream recess portion 632a of the outer plate 60. A portion of the high pressure oil, which has flowed into the high pressure side upstream recess portion 632a of the outer plate 60, flows into the high pressure side downstream recess portion 632b via the high pressure side connection recess portion 632c (refer to FIG. 9A). A portion of the high pressure oil, which has flowed into the high pressure side downstream recess portion 632b of the outer plate 60, flows into the columnar grooves 232 of the vane grooves 23 of the rotor 20 which face the high pressure side downstream recess portion 632b, and then flows into the inner-plate high pressure side recess portion 535 of the inner plate 50. Since the high pressure side upstream recess portion 632a, the high pressure side connection recess portion 632c, and the high pressure side downstream recess portion 632b are provided to correspond to a range from the high pressure side suction port 2 to the high pressure side discharge port 4, high pressure oil flows into the columnar grooves 232 of the vane grooves 23 corresponding to a high pressure side pump chamber. As a result, since the high pressure oil flows into the columnar grooves 232 of the vane grooves 23, even if force toward the rotation center is applied to the vanes 30 by increased pressure oil in the high pressure side pump chamber, the tips of the vanes 30 easily come into contact with the inner circumferential cam ring surface 42.

FIG. 13 is a view illustrating the flow of low pressure oil. In contrast, oil (hereinafter, referred to as “low pressure oil”), which is discharged from the low pressure side discharge port 5, flows into the cover low pressure side discharge-recess portion 122 via the low pressure side discharge through-hole 65 of the outer plate 60, and then is discharged from the low pressure side discharge outlet 118.

A portion of the low pressure oil, which has flowed into the third cover low pressure side discharge-recess portion 122c of the cover low pressure side discharge-recess portion 122 via the low pressure side discharge through-hole 65 of the outer plate 60, flows into the columnar grooves 232 of the vane grooves 23 of the rotor 20, which face the third cover low pressure side discharge-recess portion 122c, via the second cover low pressure side discharge-recess portion 122b and the outer-plate low pressure side through-hole 66. A portion of the low pressure oil, which has flowed into the columnar grooves 232 of the vane grooves 23, flows into the low pressure side upstream recess portion 534a of the inner plate 50. A portion of the low pressure oil, which has flowed into the low pressure side upstream recess portion 534a of the inner plate 50, flows into the low pressure side downstream recess portion 534b via the low pressure side connection recess portion 534c (refer to FIG. 8A). A portion of the low pressure oil, which has flowed into the low pressure side downstream recess portion 534b of the inner plate 50, flows into the columnar grooves 232 of the vane grooves 23 of the rotor 20 which face the low pressure side downstream recess portion 534b, and then flows into the outer-plate low pressure side recess portion 633 of the outer plate 60. Since the low pressure side upstream recess portion 534a, the low pressure side connection recess portion 534c, and the low pressure side downstream recess portion 534b are provided to correspond to a range from the low pressure side suction port 3 to the low pressure side discharge port 5, low pressure oil flows into the columnar grooves 232 of the vane grooves 23 corresponding to a low pressure side pump chamber. As a result, since the low pressure oil flows into the columnar grooves 232 of the vane grooves 23 corresponding to the vanes 30 of the low pressure side pump chamber, contact pressure between the tips of the vanes 30 and the inner circumferential cam ring surface 42 is low compared to a case in which high pressure oil flows into the columnar grooves 232.

In Embodiment 1, low pressure oil also flows from the low pressure side downstream recess portion 534b of the inner plate 50 into the columnar grooves 232 of the vane grooves 23 of the vanes 30 which are among the vanes 30 of high pressure side pump chambers and which are adjacent to the vanes 30 of low pressure side pump chambers. Similarly, low pressure oil also flows from the outer-plate low pressure side recess portion 633 of the outer plate 60 into the columnar grooves 232 of the vane grooves 23 of the vanes 30 which are among the vanes 30 of the high pressure side pump chambers and which are adjacent to the vanes 30 of the low pressure side pump chambers. A detailed description will be given later.

Hereinafter, a relationship between the inner-plate high pressure side recess portion 535 (that is, a high pressure oil passage) and the inner-plate low pressure side recess portion 534 (that is, a low pressure oil passage), which are formed in the inner plate 50, will be described. In addition, a relationship between the inner-plate high pressure side through-hole 56 (that is, a high pressure oil passage) and the inner-plate low pressure side recess portion 534 (that is, a low pressure oil passage), which are formed in the inner plate 50, will be described.

FIGS. 14A and 14B are views illustrating a relationship between the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534.

FIG. 14A is a view of the inner plate 50 viewed from the one side in the direction of the rotation axis. FIG. 14B is a view of the cam ring 40 and the inner plate 50 viewed from the one side in the direction of the rotation axis.

(Regarding Relationship Between Inner-Plate High Pressure Side Recess Portion 535 and Inner-Plate Low Pressure Side Recess Portion 534)

High pressure oil is supplied from the inner-plate high pressure side recess portion 535 to the columnar grooves 232 of the vane grooves 23 which support the vanes 30 forming a high pressure side pump chamber discharging high pressure oil. In contrast, low pressure oil is supplied from the inner-plate low pressure side recess portion 534 to the columnar grooves 232 of the vane grooves 23 which support the vanes 30 forming a low pressure side pump chamber discharging low pressure oil. In the vane pump 1 of the embodiment, this oil supply is realized by configurations described below in (1) and (2). (1) The inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 are separated from each other between the high pressure side discharge port 4 and the low pressure side suction port 3 in the rotation direction (circumferential direction). (2) The size of a separation portion between the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 in the rotation direction (circumferential direction) is set such that the inner-plate high pressure side recess portion 535 does not communicate with the inner-plate low pressure side recess portion 534 via the vane groove 23 positioned between the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534.

That is, as illustrated in FIG. 14A, in the configuration described in (1), an inner-plate high pressure side recess portion downstream end 535f, which is a downstream end portion (hereinafter, referred to as a “downstream end”) of the inner-plate high pressure side recess portion 535 in the rotation direction, is not continuous with an inner-plate low pressure side recess portion upstream end 534e which is an upstream end portion (hereinafter, referred to as an “upstream end”) of the inner-plate low pressure side recess portion 534 in the rotation direction. An inner-plate low pressure side suction upstream separator 538 is positioned between the inner-plate high pressure side recess portion downstream end 535f and the inner-plate low pressure side recess portion upstream end 534e in the rotation direction. The inner-plate low pressure side suction upstream separator 538 between the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 is positioned in the rotation direction between a high pressure side discharge through-hole downstream end 55f, which is a downstream end of the high pressure side discharge through-hole 55 of the inner plate 50 which forms the high pressure side discharge port 4, and a low pressure side suction-recess portion upstream end 532e which is an upstream end of the low pressure side suction recess portion (a portion facing a pump chamber) 532 which forms the low pressure side suction port 3. As illustrated in FIG. 14B, the inner-plate low pressure side suction upstream separator 538 between the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 is positioned in the rotation direction between a high pressure side discharge-recess portion downstream end 433f (high pressure side discharge-recess portion downstream end 443f), which is a downstream end of the high pressure side discharge recess portion 433 (high pressure side discharge recess portion 443) of the cam ring 40 which forms the high pressure side discharge port 4, and a low pressure side suction-recess portion upstream end 432e (low pressure side suction-recess portion upstream end 442e) which is an upstream end of the low pressure side suction recess portion 432 (low pressure side suction recess portion 442) which forms the low pressure side suction port 3.

FIG. 15 is a view illustrating the size of the inner-plate low pressure side suction upstream separator 538 in the rotation direction.

In the configuration described in (2), for example, as illustrated in FIG. 15, a size 538W of the inner-plate low pressure side suction upstream separator 538 in the rotation direction is larger than a size 232W of the columnar groove 232 of the vane groove 23 in the rotation direction. In other words, for example, the size 538W of the inner-plate low pressure side suction upstream separator 538 in the rotation direction is set such that the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 do not extend to the columnar groove 232 of the vane groove 23. For example, in a case where the size 538W of the inner-plate low pressure side suction upstream separator 538 in the rotation direction is smaller than the size 232W of the columnar groove 232 of the vane groove 23 in the rotation direction, and the size 538W is set such that the inner-plate high pressure side recess portion 535 and the inner-plate low pressure side recess portion 534 extend to the columnar groove 232 of the vane groove 23, the inner-plate high pressure side recess portion 535 communicates with the inner-plate low pressure side recess portion 534 via the vane groove 23.

If the inner-plate high pressure side recess portion 535 communicates with the inner-plate low pressure side recess portion 534 via the vane grooves 23, the inner-plate high pressure side recess portion 535 is connected to the inner-plate low pressure side recess portion 534 via the vane grooves 23.

In the configuration of the embodiment, the inner-plate high pressure side recess portion 535 does not communicate with the inner-plate low pressure side recess portion 534 via the vane grooves 23.

Hereinafter, a relationship between the outer-plate high pressure side recess portion 632 (that is, a high pressure oil passage) and the outer-plate low pressure side through-hole 66 (that is, a low pressure oil passage), which are formed in the outer plate 60, will be described. In addition, a relationship between the outer-plate high pressure side recess portion 632 (that is, a high pressure oil passage) and the outer-plate low pressure side recess portion 633 (that is, a low pressure oil passage), which are formed in the outer plate 60, will be described.

FIGS. 16A and 16B are views illustrating a relationship between the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66.

FIG. 16A is a view of the outer plate 60 viewed from the other side in the direction of the rotation axis. FIG. 16B is a view of the cam ring 40 and the outer plate 60 viewed from the other side in the direction of the rotation axis.

(Regarding Relationship Between Outer-plate High Pressure Side Recess Portion 632 and Outer-plate Low Pressure Side Through-Hole 66)

High pressure oil is supplied from the outer-plate high pressure side recess portion 632 to the columnar grooves 232 of the vane grooves 23 which support the vanes 30 forming a high pressure side pump chamber discharging high pressure oil. In contrast, low pressure oil is supplied from the outer-plate low pressure side through-hole 66 to the columnar grooves 232 of the vane grooves 23 which support the vanes 30 forming a low pressure side pump chamber discharging low pressure oil. In the vane pump 1 of the embodiment, this oil supply is realized by configurations described below in (5) and (6). (5) The outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66 are separated from each other between the high pressure side discharge port 4 and the low pressure side suction port 3 in the rotation direction. (6) The size of a separation portion between the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66 in the rotation direction is set such that the outer-plate high pressure side recess portion 632 does not communicate with the outer-plate low pressure side through-hole 66 via the vane groove 23 positioned between the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66.

That is, as illustrated in FIG. 16A, in the configuration described in (5), an outer-plate high pressure side recess portion downstream end 632f, which is a downstream end of the outer-plate high pressure side recess portion 632, is not continuous with an outer-plate low pressure side through-hole upstream end 66e which is an upstream end of the outer-plate low pressure side through-hole 66. An outer-plate low pressure side suction upstream separator 638 is positioned between the outer-plate high pressure side recess portion downstream end 632f and the outer-plate low pressure side through-hole upstream end 66e in the rotation direction. The outer-plate low pressure side suction upstream separator 638 between the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66 is positioned in the rotation direction between a high pressure side discharge-recess portion downstream end 631f, which is a downstream end of the high pressure side discharge recess portion 631 of the outer plate 60 which forms the high pressure side discharge port 4, and a low pressure side suction cut-out upstream end 612e which is an upstream end of the low pressure side suction cut-out (a portion facing a pump chamber) 612 which forms the low pressure side suction port 3. As illustrated in FIG. 16B, the outer-plate low pressure side suction upstream separator 638 between the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66 is positioned in the rotation direction between the high pressure side discharge-recess portion downstream end 443f (433f), which is a downstream end of the high pressure side discharge recess portion 443 (433) of the cam ring 40 which forms the high pressure side discharge port 4, and the low pressure side suction-recess portion upstream end 442e (432e) which is an upstream end of the low pressure side suction recess portion 442 (432) which forms the low pressure side suction port 3.

In the configuration described in (6), for example, the size of the outer-plate low pressure side suction upstream separator 638 in the rotation direction is larger than the size 232W of the columnar groove 232 of the vane groove 23 in the rotation direction. In other words, for example, the size of the outer-plate low pressure side suction upstream separator 638 in the rotation direction is set such that the outer-plate high pressure side recess portion 632 and the outer-plate low pressure side through-hole 66 do not extend to the columnar groove 232 of the vane groove 23.

FIGS. 17A and 17B are views illustrating an upper limit value of the size of the inner-plate low pressure side suction upstream separator 538 in the rotation direction.

As illustrated in FIG. 17A, when a vane downstream end 30f, which is a downstream end of the vane 30, is positioned in the rotation direction at a high pressure side discharge-port downstream end 4f (most downstream point of an opening of the high pressure side discharge recess portion 433 (the high pressure side discharge recess portion 443) which is positioned to face the inner circumferential cam ring surface 42) which is a downstream end of the high pressure side discharge port 4, desirably, all of the columnar grooves 232 of the vane grooves 23 supporting the vane 30 communicate with the inner-plate high pressure side recess portion 535. That is, it is required that the inner-plate high pressure side recess portion downstream end 535f (that is, the downstream end of the inner-plate high pressure side recess portion 535) is positioned half ((232 W−30 W)/2) the distance (obtained by subtracting a size 30 W of the vane 30 in the rotation direction from the size 232 W of the columnar groove 232 of the vane groove 23 in the rotation direction) or greater downstream from the high pressure side discharge-port downstream end 4f which is the downstream end of the high pressure side discharge port 4. In this configuration, an outer end portion of the vane 30, which is positioned in a high pressure side pump chamber in the radial direction of rotation, is pushed by high pressure oil introduced into the columnar groove 232 of the vane groove 23, and thus, the tip of the vane 30 easily comes into contact with the inner circumferential cam ring surface 42. In a case where the size 232 W of the columnar groove 232 of the vane groove 23 in the rotation direction is substantially the same as the size 30 W of the vane 30 in the rotation direction, the inner-plate high pressure side recess portion downstream end 535f, which is the downstream end of the inner-plate high pressure side recess portion 535, may be substantially positioned at the high pressure side discharge-port downstream end 4f which is the downstream end of the high pressure side discharge port 4.

As illustrated in FIG. 17B, when a vane upstream end 30e, which is an upstream end of the vane 30, is positioned in the rotation direction at a low pressure side suction-port upstream end 3e (most upstream point of an opening of the low pressure side suction recess portion 432 (the low pressure side suction recess portion 442) which is positioned to face the inner circumferential cam ring surface 42) which is an upstream end of the low pressure side suction port 3, desirably, all of the columnar grooves 232 of the vane grooves 23 supporting the vane 30 communicate with the inner-plate low pressure side recess portion 534. That is, it is required that the inner-plate low pressure side recess portion upstream end 534e (that is, the upstream end of the inner-plate low pressure side recess portion 534) is positioned half ((232 W−30 W)/2) the distance (obtained by subtracting the size 30 W of the vane 30 in the rotation direction from the size 232 W of the columnar groove 232 of the vane groove 23 in the rotation direction) or greater upstream from the low pressure side suction-port upstream end 3e which is the upstream end of the low pressure side suction port 3. In this configuration, an outer end portion of the vane 30, which is positioned in a low pressure side pump chamber in the radial direction of rotation, is pushed by low pressure oil, and thus, the tip of the vane 30 easily comes into contact with the inner circumferential cam ring surface 42. In a case where the size 232W of the columnar groove 232 of the vane groove 23 in the rotation direction is substantially the same as the size 30 W of the vane 30 in the rotation direction, the inner-plate low pressure side recess portion upstream end 534e, which is the upstream end of the inner-plate low pressure side recess portion 534, may be substantially positioned at the low pressure side suction-port upstream end 3e which is the upstream end of the low pressure side suction port 3.

FIG. 18 is a view illustrating a relationship among the inner-plate low pressure side suction upstream separator 538, the high pressure side discharge port 4, and the low pressure side suction port 3.

From the aforementioned description, when viewed in the direction of the rotation axis, desirably, a separation angle 538A of the inner-plate low pressure side suction upstream separator 538 in the rotation direction is smaller than or equal to a port-to-port angle 34A between the high pressure side discharge port 4 and the low pressure side suction port 3. In other words, desirably, the size 538 W of the inner-plate low pressure side suction upstream separator 538 in the rotation direction is set to a value in the range of the port-to-port angle 34A between the high pressure side discharge port 4 and the low pressure side suction port 3 in the rotation direction. More specifically, desirably, the separation angle 538A of the inner-plate low pressure side suction upstream separator 538 is smaller than or equal to the port-to-port angle 34A between the high pressure side discharge-port downstream end 4f, which is the downstream end of the high pressure side discharge port 4, and the low pressure side suction-port upstream end 3e which is the upstream end of the low pressure side suction port 3. When viewed in the direction of the rotation axis, the port-to-port angle 34A between the high pressure side discharge-port downstream end 4f and the low pressure side suction-port upstream end 3e in the rotation direction is an acute angle that is formed by a line connecting the high pressure side discharge-port downstream end 4f and the rotation center C, and a line connecting the low pressure side suction-port upstream end 3e and the rotation center C.

For the same reason, when viewed in the direction of the rotation axis, desirably, the rotation angle of the outer-plate low pressure side suction upstream separator 638 is smaller than or equal to the angle between the high pressure side discharge-port downstream end 4f, which is the downstream end of the high pressure side discharge port 4, and the low pressure side suction-port upstream end 3e which is the upstream end of the low pressure side suction port 3.

FIGS. 19A to 19B are views illustrating the lengths of the inner-plate back pressure portion 50BP and the outer-plate back pressure portion 60BP in the radial direction of rotation.

More specifically, FIG. 19A is a view illustrating the length of the inner-plate low pressure side recess portion 534 in the radial direction of rotation. FIG. 19B is a view illustrating the lengths of the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633 in the radial direction of rotation. FIG. 19C is a view illustrating the lengths of the inner-plate high pressure side recess portion 535 and the inner-plate high pressure side through-hole 56 in the radial direction of rotation. FIG. 19D is a view illustrating the length of the outer-plate high pressure side recess portion 632 in the radial direction of rotation.

FIGS. 19A to 19D illustrate the inner-plate low pressure side recess portion 534 and the like viewed from the one side in the direction of the rotation axis in a state where the inner plate 50 and the outer plate 60 are arranged in the direction of the rotation axis as illustrated in FIG. 4 and the like.

Hereinafter, the lengths (hereinafter, may be referred to as “widths”) of the inner-plate low pressure side recess portion 534 and the like in the radial direction of rotation will be described with reference to FIGS. 19A to 19D.

First, regions (the inner-plate low pressure side recess portion 534, the outer-plate low pressure side through-hole 66, and the outer-plate low pressure side recess portion 633), through which low pressure oil is supplied to the columnar grooves 232 (refer to FIG. 6A) of the vane grooves 23, will be described with reference to FIGS. 19A and 19B. Thereafter, regions (the inner-plate high pressure side recess portion 535, the inner-plate high pressure side through-hole 56, and the outer-plate high pressure side recess portion 632), through which high pressure oil is supplied to the columnar grooves 232 of the vane grooves 23, will be described with reference to FIGS. 19C and 19D.

As described above, the inner-plate low pressure side recess portion 534, the inner-plate high pressure side recess portion 535, and the inner-plate high pressure side through-hole 56 are provided in the inner plate 50. The outer-plate low pressure side through-hole 66, the outer-plate low pressure side recess portion 633, and the outer-plate high pressure side recess portion 632 are provided in the outer plate 60.

As described above, the inner-plate low pressure side recess portion 534 includes the low pressure side upstream recess portion 534a, the low pressure side downstream recess portion 534b, and the low pressure side connection recess portion 534c. The low pressure side connection recess portion 534c has a passage area (cross-sectional area of a plane intersecting the rotation direction) smaller than those of the low pressure side upstream recess portion 534a and the low pressure side downstream recess portion 534b. The low pressure side connection recess portion 534c serves as a so-called orifice. In other words, the pressures of oil inside the low pressure side upstream recess portion 534a and the low pressure side downstream recess portion 534b are determined by the shape of the low pressure side connection recess portion 534c.

The low pressure side upstream recess portion 534a and the outer-plate low pressure side through-hole 66 have the same size in the rotation direction. The low pressure side upstream recess portion 534a and the outer-plate low pressure side through-hole 66 are disposed to face each other in a state where the rotor 20 (refer to FIG. 2) is interposed therebetween. The low pressure side downstream recess portion 534b and the outer-plate low pressure side recess portion 633 have the same size in the rotation direction. The low pressure side downstream recess portion 534b and the outer-plate low pressure side recess portion 633 are disposed to face each other in a state where the rotor 20 is interposed therebetween.

As illustrated in FIG. 19A, the low pressure side upstream recess portion 534a has a width W11, the low pressure side downstream recess portion 534b has a width W12, and the low pressure side connection recess portion 534c has a width W13.

As illustrated in FIG. 19B, the outer-plate low pressure side through-hole 66 has a width W14, and the outer-plate low pressure side recess portion 633 has a width W15.

Herein, the widths are compared to each other.

First, as illustrated in FIG. 19A, the width W12 of the low pressure side downstream recess portion 534b is smaller than the width W11 of the low pressure side upstream recess portion 534a (the width is narrower). The width W13 of the low pressure side connection recess portion 534c is equal to the width W12 of the low pressure side downstream recess portion 534b.

As illustrated in FIG. 19B, the width W14 of the outer-plate low pressure side through-hole 66 is equal to the width W15 of the outer-plate low pressure side recess portion 633.

In the illustrated example, the width W11 of the low pressure side upstream recess portion 534a is equal to the width W14 of the outer-plate low pressure side through-hole 66. The width W12 of the low pressure side downstream recess portion 534b is smaller than the width W15 of the outer-plate low pressure side recess portion 633.

In the illustrated example, the area (opening area) of the inner-plate low pressure side recess portion 534 provided in the inner plate 50 is equal to the sum of the areas of the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633 which are provided in the outer plate 60. In addition, the area of the low pressure side connection recess portion 534c is ensured by decreasing the area of the low pressure side downstream recess portion 534b via narrowing of the width W12 of the low pressure side downstream recess portion 534b of the inner-plate low pressure side recess portion 534. This configuration decreases a difference in magnitude between forces which are applied to end portions of the vanes 30 in the direction of the rotation axis by low pressure oil inside the inner-plate low pressure side recess portion 534 and low pressure oil inside the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633. As a result, the vanes 30 are prevented from deviating in the direction of the rotation axis while rotating. The fact that the area of the inner-plate low pressure side recess portion 534 is equal to the sum of the areas of the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633 implies that a difference between the areas may be allowed, and insofar as a difference in the areas do not cause the inclination of the vanes 30, the areas may be different from each other.

In the illustrated example, the width of the inner-plate low pressure side recess portion 534 changes with the position in the rotation direction. More specifically, the width of the inner-plate low pressure side recess portion 534 on the downstream side in the rotation direction is smaller than that on the upstream side. In further description, inner contours of the low pressure side upstream recess portion 534a, the low pressure side downstream recess portion 534b, and the low pressure side connection recess portion 534c are disposed at the same position in the radial direction of rotation, and in contrast, outer contours thereof are disposed at different positions in the radial direction of rotation. As a result, low pressure oil is stably supplied to the columnar grooves (center side spaces) 232 (refer to FIG. 6A).

Hereinafter, regions (the inner-plate high pressure side recess portion 535, the inner-plate high pressure side through-hole 56, and the outer-plate high pressure side recess portion 632), through which high pressure oil is supplied to the columnar grooves 232 of the vane grooves 23, will be described with reference to FIGS. 19C and 19D.

As described above, the outer-plate high pressure side recess portion 632 includes the high pressure side upstream recess portion 632a, the high pressure side downstream recess portion 632b, and the high pressure side connection recess portion 632c. The high pressure side connection recess portion 632c has a passage area smaller than those of the high pressure side upstream recess portion 632a and the high pressure side downstream recess portion 632b. The high pressure side connection recess portion 632c serves as a so-called orifice. In other words, the pressures of oil inside the high pressure side upstream recess portion 632a and the high pressure side downstream recess portion 632b are determined by the shape of the high pressure side connection recess portion 632c.

The high pressure side upstream recess portion 632a and the inner-plate high pressure side through-hole 56 have the same size in the rotation direction. The high pressure side upstream recess portion 632a and the inner-plate high pressure side through-hole 56 are disposed to face each other in a state where the rotor 20 (refer to FIG. 2) is interposed therebetween. The high pressure side downstream recess portion 632b and the inner-plate high pressure side recess portion 535 have the same size in the rotation direction. The high pressure side downstream recess portion 632b and the inner-plate high pressure side recess portion 535 are disposed to face each other in a state where the rotor 20 is interposed therebetween.

As illustrated in FIG. 19C, the inner-plate high pressure side through-hole 56 has a width W16, and the inner-plate high pressure side recess portion 535 has a width W17.

As illustrated in FIG. 19D, the high pressure side upstream recess portion 632a has a width W18, the high pressure side downstream recess portion 632b has a width W19, and the high pressure side connection recess portion 632c has a width W20.

Herein, the widths are compared to each other.

As illustrated in FIG. 19C, the width W17 of the inner-plate high pressure side recess portion 535 is equal to the width W16 of the inner-plate high pressure side through-hole 56.

As illustrated in FIG. 19D, the width W19 of the high pressure side downstream recess portion 632b is smaller than the width W18 of the high pressure side upstream recess portion 632a (the width is narrower). The width W20 of the high pressure side connection recess portion 632c is equal to the width W19 of the high pressure side downstream recess portion 632b.

In the illustrated example, the width W18 of the high pressure side upstream recess portion 632a is equal to the width W16 of the inner-plate high pressure side through-hole 56. The width W19 of the high pressure side downstream recess portion 632b is smaller than the width W17 of the inner-plate high pressure side recess portion 535.

In the illustrated example, the sum of the areas of the inner-plate high pressure side recess portion 535 and the inner-plate high pressure side through-hole 56 which are provided in the inner plate 50 is equal to the area of the outer-plate high pressure side recess portion 632 provided in the outer plate 60. In addition, the area of the high pressure side connection recess portion 632c is ensured by decreasing the area of the high pressure side downstream recess portion 632b via narrowing of the width W19 of the high pressure side downstream recess portion 632b of the outer-plate high pressure side recess portion 632. This configuration decreases a difference in magnitude between forces which are applied to end portions of the vanes 30 in the direction of the rotation axis by high pressure oil inside the inner-plate high pressure side recess portion 535 and the inner-plate high pressure side through-hole 56 and high pressure oil inside the outer-plate high pressure side recess portion 632. As a result, the vanes 30 are prevented from deviating in the direction of the rotation axis while rotating (the slanting of the vanes). The fact that the sum of the areas of the inner-plate high pressure side recess portion 535 and the inner-plate high pressure side through-hole 56 is equal to the area of the outer-plate high pressure side recess portion 632 implies that a difference between the areas may be allowed, and insofar as a difference in the areas do not cause the inclination of the vanes 30, the areas may be different from each other.

In the illustrated example, the width of the outer-plate high pressure side recess portion 632 changes with the position in the rotation direction. More specifically, the width of the outer-plate high pressure side recess portion 632 on the downstream side in the rotation direction is smaller than that on the upstream side. In further description, inner contours of the high pressure side upstream recess portion 632a, the high pressure side downstream recess portion 632b, and the high pressure side connection recess portion 632c are disposed at the same position in the radial direction of rotation, and in contrast, outer contours thereof are disposed at different positions in the radial direction of rotation. As a result, high pressure oil is stably supplied to the columnar grooves 232 (refer to FIG. 6A).

The width of the inner-plate back pressure portion 50BP or the width of the outer-plate back pressure portion 60BP is not limited to the size in the aforementioned example. For example, the width W12 of the low pressure side downstream recess portion 534b may be equal to the width W11 of the low pressure side upstream recess portion 534a. The width W13 of the low pressure side connection recess portion 534c may be smaller than the width W12 of the low pressure side downstream recess portion 534b. For example, the width W19 of the high pressure side downstream recess portion 632b may be equal to the width W18 of the high pressure side upstream recess portion 632a. The width W20 of the high pressure side connection recess portion 632c may be smaller than the width W19 of the high pressure side downstream recess portion 632b.

FIG. 20 is a view illustrating a positional relationship between the inner-plate back pressure portion 50BP and the vane grooves 23.

FIG. 20 illustrates the inner plate 50, the cam ring 40, the vanes 30, and the rotor 20 when viewed from the one side toward the other side. A dotted line in FIG. 20 illustrates the inner-plate back pressure portion 50BP of the inner plate 50 which is positioned closer to a front side (the one side) of FIG. 20 than the cam ring 40, the vanes 30, and the rotor 20.

A “low pressure region 430L” refers to a region on an inner recess portion 430 side of the cam ring 40 which generates low pressure oil together with the vanes 30. The low pressure region (an example of a second region) 430L of the embodiment is a region between the low pressure side suction-recess portion upstream end 432e which is the upstream end of the low pressure side suction recess portion 432 and the low pressure side discharge-recess portion downstream end 434f, which is the downstream end of the low pressure side discharge recess portion 434, in the rotation direction.

A “high pressure region 430H” refers to a region on the inner recess portion 430 side of the cam ring 40 which generates high pressure oil together with the vanes 30. The high pressure region (an example of a first region) 430H of the embodiment is a region between the high pressure side suction-recess portion upstream end 431e which is the upstream end of the high pressure side suction recess portion 431 and the high pressure side discharge-recess portion downstream end 433f, which is the downstream end of the high pressure side discharge recess portion 433, in the rotation direction.

In Embodiment 1, the inner-plate high back pressure portion (an example of a first supply portion) 50Bh is provided from a position on the downstream side of the high pressure side suction-recess portion upstream end 431e to the high pressure side discharge-recess portion downstream end 433f in the rotation direction. The inner-plate low back pressure portion (an example of a second supply portion) 50Bl is provided from the low pressure side suction-recess portion upstream end 432e to the high pressure side suction-recess portion upstream end 431e in the rotation direction.

In a state illustrated in FIG. 20, five vanes 30 are positioned in the high pressure region 430H of the cam ring 40. Five vanes 30 are positioned in the low pressure region 430L of the cam ring 40.

In this state, the inner-plate high back pressure portion 50Bh (the inner-plate high pressure side through-hole 56 and the inner-plate high pressure side recess portion 535) supplies high pressure oil to four vane grooves 23 which respectively support four vanes 30 among the five vanes 30 positioned in the high pressure region 430H except one vane 30 that is positioned on the most upstream side in the rotation direction.

In this state, the inner-plate low back pressure portion 50Bl (the inner-plate low pressure side recess portion 534) supplies low pressure oil to five vane grooves 23 which respectively support the five vanes 30 positioned in the low pressure region 430L, and to one vane groove 23 which supports the one vane 30 that is positioned on the most upstream side in the rotation direction among the five vanes 30 positioned in the high pressure region 430H.

That is, among the vane grooves 23 which support the vanes 30 positioned in the high pressure region 430H of the cam ring 40, the inner-plate high back pressure portion 50Bh supplies high pressure oil to the vane grooves 23, the number (four in the embodiment) of which is less than the number (five in the embodiment) of vanes 30 positioned in the high pressure region 430H.

In contrast, the inner-plate low back pressure portion 50Bl supplies low pressure oil to all (five in the embodiment) the vane grooves 23 which support the vanes 30 positioned in the low pressure region 430L of the cam ring 40. In addition, the inner-plate low back pressure portion 50Bl supplies low pressure oil to the vane groove 23 that supports the vane 30 positioned in the high pressure region 430H of the cam ring 40.

FIG. 21 is a view illustrating a positional relationship between the outer-plate back pressure portion 60BP and the vane grooves 23.

FIG. 21 illustrates the outer plate 60, the cam ring 40, the vanes 30, and the rotor 20 when viewed from the other side toward the one side. A dotted line in FIG. 21 illustrates the outer-plate back pressure portion 60BP of the outer plate 60 which is positioned closer to a front side (the one side) of FIG. 21 than the cam ring 40, the vanes 30, and the rotor 20.

A “low pressure region 440L” refers to a region on an outer recess portion 440 side of the cam ring 40 which generates low pressure oil together with the vanes 30. The low pressure region (an example of the second region) 440L of the embodiment is a region between the low pressure side suction-recess portion upstream end 442e which is the upstream end of the low pressure side suction recess portion 442 and the low pressure side discharge-recess portion downstream end 444f, which is the downstream end of the low pressure side discharge recess portion 444, in the rotation direction. In the cam ring 40, the position of the low pressure region 440L in the rotation direction corresponds to that of the low pressure region 430L.

A “high pressure region 440H” refers to a region on the outer recess portion 440 side of the cam ring 40 which generates high pressure oil together with the vanes 30. The high pressure region (an example of the first region) 440H of the embodiment is a region between the high pressure side suction-recess portion upstream end 441e which is the upstream end of the high pressure side suction recess portion 441 and the high pressure side discharge-recess portion downstream end 443f, which is the downstream end of the high pressure side discharge recess portion 443, in the rotation direction. In the cam ring 40, the position of the high pressure region 440H in the rotation direction corresponds to that of the high pressure region 430H.

In Embodiment 1, the outer-plate high back pressure portion (an example of a third supply portion) 60Bh is provided from a position on the downstream side of the high pressure side suction-recess portion upstream end 441e to the high pressure side discharge-recess portion downstream end 443f in the rotation direction. The outer-plate low back pressure portion (an example of a fourth supply portion) 60Bl is provided from the low pressure side suction-recess portion upstream end 442e to the high pressure side suction-recess portion upstream end 441e in the rotation direction.

In a state illustrated in FIG. 21, five vanes 30 are positioned in the high pressure region 440H of the cam ring 40. Five vanes 30 are positioned in the low pressure region 440L of the cam ring 40.

In this state, the outer-plate high back pressure portion 60Bh (the outer-plate high pressure side recess portion 632) supplies high pressure oil to four vane grooves 23 which respectively support four vanes 30 among the five vanes 30 positioned in the high pressure region 440H except one vane 30 that is positioned on the most upstream side in the rotation direction.

In this state, the outer-plate low back pressure portion 60Bl (the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633) supplies low pressure oil to five vane grooves 23 which respectively support the five vanes 30 positioned in the low pressure region 440L, and to one vane groove 23 which supports the one vane 30 that is positioned on the most upstream side in the rotation direction among the five vanes 30 positioned in the high pressure region 440H.

That is, among the vane grooves 23 which support the vanes 30 positioned in the high pressure region 440H of the cam ring 40, the outer-plate high back pressure portion 60Bh supplies high pressure oil to the vane grooves 23, the number (four in the embodiment) of which is less than the number (five in the embodiment) of vanes 30 positioned in the high pressure region 440H.

In contrast, the outer-plate low back pressure portion 60Bl supplies low pressure oil to all (five in the embodiment) the vane grooves 23 which support the vanes 30 positioned in the low pressure region 440L of the cam ring 40. In addition, the outer-plate low back pressure portion 60Bl supplies low pressure oil to the vane groove 23 that supports the vane 30 positioned in the high pressure region 440H of the cam ring 40.

As illustrated in FIG. 20, in the inner-plate back pressure portion 50BP with the aforementioned configuration, the number of vane grooves 23 to which high pressure oil is supplied by the inner-plate high back pressure portion 50Bh is less than the number of vane grooves 23 to which low pressure oil is supplied by the inner-plate low back pressure portion 50Bl.

Accordingly, the amount of oil supplied to the inner-plate high back pressure portion 50Bh is small compared to the amount of oil supplied to the inner-plate low back pressure portion 50Bl. In this configuration, the amount of high pressure oil supplied to the inner-plate high back pressure portion 50Bh is reduced, and the amount of high pressure oil discharged from the high pressure side discharge outlet 117 is increased to that extent.

In Embodiment 1, the inner-plate low back pressure portion 50Bl supplies low pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most upstream side of the high pressure region 430H in the rotation direction. As illustrated in FIG. 20, the high pressure side suction recess portion 431 is positioned on the upstream side of the high pressure region 430H. The high pressure side suction recess portion 431 is a location of the high pressure region 430H to which uncompressed oil is suctioned, and the pressure of oil in the high pressure side suction recess portion 431 is low compared to that on a high pressure side discharge recess portion 433 side. Accordingly, it is considered that the pressure of oil, which has to be supplied to the vane grooves 23 so as to bring the vanes 30 into suitable contact with the inner circumferential cam ring surface 42, may be relatively low on a high pressure side suction recess portion 431 side. In Embodiment 1, the inner-plate low back pressure portion 50Bl is formed to extend toward the downstream side in the rotation direction, specifically, to the vane groove 23 which supports the vane 30 positioned in the high pressure region 430H. The inner-plate low back pressure portion 50Bl supplies low pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most upstream side of the high pressure region 430H in the rotation direction.

The operation of the outer-plate back pressure portion 60BP is the same as the aforementioned operation of the inner-plate back pressure portion 50BP.

In Embodiment 1, the inner-plate low back pressure portion 50Bl supplies low pressure oil to one vane groove 23 which supports one vane 30 that is positioned on the most upstream side of the high pressure region 430H in the rotation direction; the present invention is not limited to that configuration. For example, the inner-plate low back pressure portion 50Bl may supply low pressure oil to multiple vane grooves 23 which respectively support multiple vanes 30 that are positioned on the upstream side of the high pressure region 430H in the rotation direction. The reason for this is that the high pressure side suction recess portion 431 is provided at an initial position of a compression stroke of oil, and an oil pressure required to cause the vanes 30 to protrude may be relatively low. In this case, among the vane grooves 23 which support the vanes 30 positioned in the high pressure region 430H, a target to which low pressure oil is supplied by the inner-plate low back pressure portion 50Bl can be considered as the vane groove 23 that supports the vane 30 positioned in the high pressure side suction recess portion 431. The aforementioned description is also applied to the outer-plate low back pressure portion 60Bl.

In Embodiment 1, upon decreasing the number of target vane grooves 23 to which high pressure oil is supplied by the inner-plate high back pressure portion 50Bh, the inner-plate high back pressure portion 50Bh is configured to not supply high pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most upstream side of the high pressure region 430H in the rotation direction; however, the present invention is not limited to that configuration. For example, upon decreasing the number of target vane grooves 23 to which high pressure oil is supplied by the inner-plate high back pressure portion 50Bh, the inner-plate high back pressure portion 50Bh may be configured to not supply high pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most downstream side of the high pressure region 430H in the rotation direction. Specifically, the inner-plate high back pressure portion 50Bh may be provided from the high pressure side suction-recess portion upstream end 431e to the upstream side of the high pressure side discharge-recess portion downstream end 433f. The inner-plate low back pressure portion 50Bl may be provided from the high pressure side discharge-recess portion downstream end 433f to the low pressure side discharge-recess portion downstream end 434f. The aforementioned description is also applied to the outer-plate low back pressure portion 60Bl.

In the aforementioned configuration, the same configuration portion as the inner-plate low pressure side suction upstream separator 538 (refer to FIGS. 14A and 14B) may be provided between an inner-plate low pressure side recess portion downstream end 534f, which is a downstream end portion of the inner-plate low pressure side recess portion 534 in the rotation direction, and an inner-plate high pressure side through-hole upstream end 56e which is an upstream end portion of the inner-plate high pressure side through-hole 56 in the rotation direction (refer to FIGS. 14A and 14B). In the aforementioned configuration, the same configuration portion as the outer-plate low pressure side suction upstream separator 638 (refer to FIGS. 16A and 16B) may be provided between an outer-plate low pressure side recess portion downstream end 633f, which is a downstream end portion of the outer-plate low pressure side recess portion 633, and an outer-plate high pressure side recess portion upstream end 632e which is an upstream end portion of the outer-plate high pressure side recess portion 632 (refer to FIGS. 16A and 16B).

[Embodiment 2]

Hereinafter, the vane pump 1 of Embodiment 2 will be described.

FIGS. 22A and 22B are views illustrating a positional relationship between the inner-plate back pressure portion 50BP and the vane grooves 23 and a positional relationship between the outer-plate back pressure portion 60BP and the vane grooves 23 in Embodiment 2.

FIG. 22A is a view in which the inner plate 50, the cam ring 40, the vanes 30, and the rotor 20 viewed from the one side toward the other side. FIG. 22B is a view in which the outer plate 60, the cam ring 40, the vanes 30, and the rotor 20 viewed from the other side toward the one side. The inner plate 50 and the outer plate 60 are respectively illustrated by dotted lines in FIGS. 22A and 22B.

In Embodiment 2, the configurations of the inner plate 50 and the outer plate 60 are different from those in Embodiment 1. Hereinafter, the inner plate 50 and the outer plate 60 will be described in detail. In Embodiment 2, the same reference signs will be assigned to the same configuration elements as those in Embodiment 1, and a detailed description thereof will be omitted.

As illustrated in FIG. 22A, the inner-plate high back pressure portion 50Bh is provided from the low pressure side discharge-recess portion downstream end 434f to the high pressure side discharge-recess portion downstream end 433f in the rotation direction. The inner-plate low back pressure portion 50Bl is provided from the low pressure side suction-recess portion upstream end 432e to the upstream side of the low pressure side discharge-recess portion downstream end 434f in the rotation direction.

In a state illustrated in FIG. 22A, five vanes 30 are positioned in the high pressure region 430H of the cam ring 40. Five vanes 30 are positioned in the low pressure region 430L of the cam ring 40.

In this state, the inner-plate low back pressure portion 50Bl (the inner-plate low pressure side recess portion 534) supplies low pressure oil to four vane grooves 23 which respectively support four vanes 30 among the five vanes 30 positioned in the low pressure region 430L except one vane 30 that is positioned on the most downstream side in the rotation direction.

In this state, the inner-plate high back pressure portion 50Bh (the inner-plate high pressure side through-hole 56 and the inner-plate high pressure side recess portion 535) supplies high pressure oil to five vane grooves 23 which respectively support the five vanes 30 positioned in the high pressure region 430H, and to one vane groove 23 which supports one vane 30 that is positioned on the most downstream side in the rotation direction among the five vanes 30 positioned in the low pressure region 430L.

That is, among the vane grooves 23 which support the vanes 30 positioned in the low pressure region 430L of the cam ring 40, the inner-plate low back pressure portion 50Bl supplies low pressure oil to the vane grooves 23, the number (four in the embodiment) of which is less than the number (five in the embodiment) of vanes 30 positioned in the low pressure region 430L.

In contrast, the inner-plate high back pressure portion 50Bh supplies high pressure oil to all (five in the embodiment) the vane grooves 23 which support the vanes 30 positioned in the high pressure region 430H of the cam ring 40. In addition, the inner-plate high back pressure portion 50Bh supplies high pressure oil to the vane groove 23 that supports the vane 30 positioned in the low pressure region 430L of the cam ring 40.

In a state illustrated in FIG. 22B, five vanes 30 are positioned in the high pressure region 440H of the cam ring 40. Five vanes 30 are positioned in the low pressure region 440L of the cam ring 40.

In this state, the outer-plate low back pressure portion 60Bl (the outer-plate low pressure side through-hole 66 and the outer-plate low pressure side recess portion 633) supplies low pressure oil to four vane grooves 23 which respectively support four vanes 30 among the five vanes 30 positioned in the low pressure region 440L except one vane 30 that is positioned on the most downstream side in the rotation direction.

In this state, the outer-plate high back pressure portion 60Bh (the outer-plate high pressure side recess portion 632) supplies high pressure oil to five vane grooves 23 which respectively support the five vanes 30 positioned in the high pressure region 440H, and to one vane groove 23 which supports the one vane 30 that is positioned on the most downstream side in the rotation direction among the five vanes 30 positioned in the low pressure region 440L.

That is, among the vane grooves 23 which support the vanes 30 positioned in the low pressure region 440L of the cam ring 40, the outer-plate low back pressure portion 60Bl supplies low pressure oil to the vane grooves 23, the number (four in the embodiment) of which is less than the number (five in the embodiment) of vanes 30 positioned in the low pressure region 440L.

In contrast, the outer-plate high back pressure portion 60Bh supplies high pressure oil to all (five in the embodiment) the vane grooves 23 which support the vanes 30 positioned in the high pressure region 440H of the cam ring 40. In addition, the outer-plate high back pressure portion 60Bh supplies high pressure oil to the vane groove 23 that supports the vane 30 positioned in the low pressure region 440L of the cam ring 40.

As illustrated in FIG. 22A, in the inner-plate back pressure portion 50BP with the aforementioned configuration, the number of vane grooves 23 to which low pressure oil is supplied by the inner-plate low back pressure portion 50Bl is less than the number of vane grooves 23 to which high pressure oil is supplied by the inner-plate high back pressure portion 50Bh. Accordingly, the amount of oil supplied to the inner-plate low back pressure portion 50Bl is small compared to the amount of oil supplied to the inner-plate high back pressure portion 50Bh. In this configuration, the amount of low pressure oil supplied to the inner-plate low back pressure portion 50Bl is reduced, and the amount of low pressure oil discharged from the low pressure side discharge outlet 118 is increased to that extent.

In Embodiment 2, the inner-plate high back pressure portion 50Bh supplies high pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most downstream side of the low pressure region 430L in the rotation direction. As illustrated in FIG. 22A, the low pressure side discharge recess portion 434 is positioned on the downstream side of the low pressure region 430L. The low pressure side discharge recess portion 434 is a location of the low pressure region 430L to which compressed oil is discharged, and the pressure of oil in the low pressure side discharge recess portion 434 is high compared to that on a low pressure side suction recess portion 432 side. Accordingly, it is considered that the pressure of oil, which has to be supplied to the vane grooves 23 so as to bring the vanes 30 into suitable contact with the inner circumferential cam ring surface 42, may be relatively high on a low pressure side discharge recess portion 434 side. In Embodiment 2, the inner-plate high back pressure portion 50Bh is formed to extend toward the upstream side in the rotation direction, specifically, to the vane groove 23 which supports the vane 30 positioned in the low pressure region 430L. The inner-plate high back pressure portion 50Bh supplies high pressure oil to the vane groove 23 which supports the vane 30 that is positioned on the most downstream side of the low pressure region 430L in the rotation direction.

The operation of the outer-plate back pressure portion 60BP of Embodiment 2 is the same as the aforementioned operation of the inner-plate back pressure portion 50BP of Embodiment 2.

In the description of Embodiments 1 and 2, the regions (the inner-plate low pressure side recess portion 534, the outer-plate low pressure side through-hole 66, and the outer-plate low pressure side recess portion 633), through which low pressure oil is supplied to the columnar grooves 232, and the regions (the inner-plate high pressure side recess portion 535, the inner-plate high pressure side through-hole 56, and the outer-plate high pressure side recess portion 632), through which high pressure oil is supplied to the columnar grooves 232, are provided in the inner plate 50 and the outer plate 60. However, the present invention is not limited to that configuration.

For example, the inner plate 50 and the outer plate 60 may be configured to include only one of the regions for supplying low pressure oil and the regions for supplying high pressure oil. Only one of the inner plate 50 and the outer plate 60 may be configured to include at least one of the regions for supplying low pressure oil and the regions for supplying high pressure oil.

Various embodiments and a modification example have been described. Alternatively, this disclosure may be a combination of the embodiments and the modification example.

This disclosure is not limited to the aforementioned embodiment or the aforementioned modification examples, and can be realized in various forms insofar as the various forms do not depart from the concept of this disclosure.

Number	Name	Date	Kind
4183723	Hansen	Jan 1980	A
20150147216	Shimaguchi et al.	May 2015	A1

Number	Date	Country
85103606	Dec 1986	CN
104100521	Oct 2014	CN
104471251	Mar 2015	CN
H05-030487	Apr 1993	JP
2001-027186	Jan 2001	JP
2011-196302	Oct 2011	JP

Vane pump device

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Entry
Office Action dated Jan. 22, 2019 for the corresponding Chinese Patent Application No. 201611220416.X (an English translation attached hereto).
Office Action dated May 28, 2019 for the corresponding Japanese Patent Application No. 2015-255419 (an English translation attached hereto).