The present invention relates to a vane pump.
JP2017-61904A describes a vane pump that includes a rotor that is formed with a plurality of slits extending in the radial directions, and a plurality of vanes that are respectively accommodated in the slits in a slidable manner and that are provided such that tip end surfaces thereof come to slidable contact with a cam face of a cam ring. In the vane pump described in JP2017-61904A, discharged oil is introduced into the slits through back-pressure grooves respectively formed in side plates, and this discharged oil causes the vanes to be pushed against the cam face of the cam ring.
With the above-described vane pump, as the rotor is rotated, the vane may temporarily separate away from the cam face. Because a small gap is formed between the vane and each of the side plates, there is a case in which, as the vane separates away from the cam face, the vane is tilted so as to lean towards one of the pair of side plates. In this case, a base-end portion of the vane falls into the back-pressure groove, and there is a possibility that the fallen base-end portion of the vane is caught on an inner circumferential surface of the back-pressure groove.
As the base-end portion of the vane is caught on the inner circumferential surface of the back-pressure groove, the base-end portion of the vane is guided so as to move along the inner circumferential surface of the back-pressure groove by the rotation of the rotor, and the vane is forcedly pushed outwards in the radial direction. As a result, there is a problem in that a tip end portion of the vane is pressed against the cam face, thereby causing wear of the cam face.
An object of the present invention is to prevent wear of an inner circumference cam face of a cam ring.
According to one aspect of the present invention, a vane pump includes: a rotor having a plurality of slits formed in a radiating pattern, the rotor being rotationally driven; a plurality of vanes received in the slits in a freely slidable manner; a cam ring having an inner circumference cam face with which tip end portions of the vanes are brought into sliding contact; a side member brought into contact with one-side surfaces of the rotor and the cam ring; pump chambers formed by the rotor, the cam ring, and adjacent vanes; and back pressure chambers formed in the slits by base-end portions of the vanes. The side member is provided with: a back pressure opening portion opening at a sliding-contact surface in sliding contact with the rotor, the back pressure opening portion being configured to communicate with the back pressure chambers; and a protruding opening portion protruding along a rotating direction of the rotor from an end portion of the back pressure opening portion on a communication-finishing side, where communication between the back pressure opening portion and the back pressure chambers finishes as the rotor is rotated. An inner-side inner circumferential surface of the protruding opening portion is connected to an inner-side inner circumferential surface of the back pressure opening portion.
A vane pump according to an embodiment of the present invention will be described below with reference to the drawings.
A vane pump 100 according to a first embodiment of the present invention is used as a fluid pressure source for a fluid hydraulic apparatus mounted on a vehicle. The fluid hydraulic apparatus includes, for example, power steering apparatus, a continuously variable transmission, or the like. Oil, aqueous alternative fluid of other type, or the like may be used as a working fluid.
As shown in
The vane pump 100 is driven by, for example, a driving device (not shown), such as an engine, etc., and fluid pressure is generated as the rotor 2 linked to the driving shaft 1 is rotationally driven in the clockwise direction as shown by an arrow in
In the rotor 2, a plurality of slits 2A are formed in a radiating pattern. The slits 2A respectively have opening portions 2a on an outer circumference of the rotor 2.
The vanes 3 are respectively inserted into the slits 2A in a freely slidable manner, and respectively have the tip end portions 3a that are end portions in the directions projecting out from the slits 2A and base-end portions 3b that are end portions at the opposite side of the tip end portions 3a. In the slits 2A, back pressure chambers 5 are respectively formed on the bottom portion side of the slits 2A with the base-end portions 3b of the vanes 3. Working oil serving as the working fluid is guided to the back pressure chambers 5. The vanes 3 are pushed by pressure in the back pressure chambers 5 in the direction in which the vanes 3 project out from the slits 2A. In the above configuration, adjacent back pressure chambers 5 are communicated with each other via a communicating groove 2b provided in an end surface of the rotor 2.
The cam ring 4 is an annular member having the inner circumference cam face 4a serving as an inner circumferential surface having a substantially oval shape and pin holes 4b through which positioning pins 8 are inserted. As the vanes 3 are pushed by the pressure in the back pressure chambers 5 in the direction in which the vanes 3 project out from the slits 2A, the tip end portions 3a of the vanes 3 are brought into sliding contact with the inner circumference cam face 4a of the cam ring 4. With such a configuration, pump chambers 6 are formed in the cam ring 4 by an outer circumferential surface of the rotor 2, the inner circumference cam face 4a of the cam ring 4, and the adjacent vanes 3.
Because the inner circumference cam face 4a of the cam ring 4 has the substantially oval shape, as the rotor 2 is rotated, the displacement of each of the pump chambers 6, which are formed by the respective vanes 3 in sliding contact with the inner circumference cam face 4a, is repeatedly expanded and contracted. The working oil is sucked in suction regions in which the pump chambers 6 are expanded, and the working oil is discharged in discharge regions in which the pump chambers 6 are contracted.
As shown in
As shown in
The body-side side plate 30 is provided between a bottom surface of the pump accommodating concave portion 10A and the rotor 2. A first end surface of the rotor 2 in the axial direction comes into sliding contact with the body-side side plate 30, and a first end surface of the cam ring 4 in the axial direction comes into contact with the body-side side plate 30. The cover-side side plate 40 is provided between the rotor 2 and the pump cover 20. A second end surface of the rotor 2 in the axial direction comes into sliding contact with the cover-side side plate 40, and a second end surface of the cam ring 4 in the axial direction comes into contact with the cover-side side plate 40. By being configured as described above, the body-side side plate 30 and the cover-side side plate 40 are arranged in a state in which they face both side surfaces of the rotor 2 and the cam ring 4.
The body-side side plate 30, the rotor 2, the cam ring 4, and the cover-side side plate 40 are accommodated in the pump accommodating concave portion 10A of the pump body 10. By attaching the pump cover 20 to the pump body 10 in this state, the pump accommodating concave portion 10A is sealed.
An annular high-pressure chamber 14 is formed by the pump body 10 and the body-side side plate 30 on the bottom surface side of the pump accommodating concave portion 10A of the pump body 10. The high-pressure chamber 14 communicates with an external fluid hydraulic apparatus 70 of the vane pump 100 via a discharge passage 62.
The pump cover 20 is formed with a suction pressure chamber 21, and bypass passages 13 that communicates with the suction pressure chamber 21 is formed in an inner circumferential surface of the pump accommodating concave portion 10A. The bypass passages 13 are respectively provided at two positions that oppose to each other such that the cam ring 4 is located therebetween. The suction pressure chamber 21 is connected to a tank 60 via suction passages 61.
As shown in
The discharge ports 31 are respectively provided at two positions that oppose to each other such that the through hole 32 is located therebetween. Each of the discharge ports 31 is formed to have an arc shape centered at the through hole 32. The discharge ports 31 penetrate through the body-side side plate 30 so as to communicate with the high-pressure chamber 14 formed in the pump body 10. The discharge ports 31 discharges the working oil, which has been guided from the pump chambers 6, to the high-pressure chamber 14. The working oil that has flown into the high-pressure chamber 14 is then supplied to the external fluid hydraulic apparatus 70 of the vane pump 100 through the discharge passage 62 (see
The suction ports 33 are respectively provided at two positions that oppose to each other such that the through hole 32 is located therebetween. The suction ports 33 are formed at positions corresponding to the bypass passages 13 of the pump accommodating concave portion 10A. Each of the suction ports 33 is formed so as to have a concave shape that opens on the outer side in the radial direction. Each of the suction ports 33 extends such that its outer circumference ends reach an outer circumferential surface of the body-side side plate 30. The working oil is supplied to the suction ports 33 via the suction pressure chamber 21 and the bypass passages 13 (see
Outer notches 37 and inner notches 36 having a groove shape are formed in the sliding-contact surface 30a of the body-side side plate 30. The outer notches 37 and the inner notches 36 each communicates with each of the discharge ports 31 by being provided on an end portion of the discharge port 31 on the communication-beginning side where the communication between the discharge port 31 and the pump chambers 6 begins as the rotor 2 is rotated. The outer notches 37 and the inner notches 36 are formed such that opening areas are gradually increased in the rotating direction of the rotor 2. The outer notches 37 are arranged on the outer circumferential side of the inner notches 36 and formed such that their lengths in the rotating direction of the rotor 2 are shorter than those of the inner notches 36.
The outer notches 37 and the inner notches 36 are arranged between the outer circumferential surface of the rotor 2 and the inner circumference cam face 4a of the cam ring 4 (see
The sliding-contact surface 30a of the body-side side plate 30 is formed with a pair of back-pressure grooves 34 that are formed so as to oppose to each other such that the through hole 32 is located therebetween and a pair of back-pressure grooves 35 that are formed so as to oppose to each other such that the through hole 32 is located therebetween. The pair of back-pressure grooves 35 are provided at positions offset from the pair of back-pressure grooves 34 by about 90° with respect to the through hole 32 as the center. The back-pressure grooves 34 are respectively provided in the first and second suction regions, and the back-pressure grooves 35 are respectively provided in the first and second discharge regions.
The back-pressure grooves 34 and 35 are formed so as to have a groove shape opening at the sliding-contact surface 30a. The back-pressure grooves 34 and 35 are formed to have an arc shape centered at the through hole 32 so as to communicate with a plurality of back pressure chambers 5 overlapping with the back-pressure grooves 34 and 35. The back-pressure grooves 34 respectively communicate with communication holes 38 formed so as to penetrate through the body-side side plate 30. With such a configuration, the back-pressure grooves 34 communicate with the high-pressure chamber 14 via the communication holes 38 (see
As shown in
The suction ports 41 are respectively provided at two positions that oppose to each other such that the through hole 42 is located therebetween. Each of the suction ports 41 is formed such that a part of outer edge portion of the cover-side side plate 40 is cut out. The suction ports 41 communicate with the suction pressure chamber 21 formed in the pump cover 20. The suction ports 41 guide the working oil that has been supplied from the suction pressure chamber 21 into the pump chambers 6.
The sliding-contact surface 40a of the cover-side side plate 40 has a pair of back-pressure grooves (not shown) that are formed so as to respectively oppose to the pair of back-pressure grooves 35 in the body-side side plate 30 described above and a pair of back-pressure grooves 44 that are formed so as to respectively opposed to the pair of back-pressure grooves 34 in the body-side side plate 30 described above. Each of back-pressure grooves provided in the sliding-contact surface 40a of the cover-side side plate 40 has a configuration similar to that of the back-pressure groove provided in the body-side side plate 30, and description thereof is omitted.
Next, operation of the vane pump 100 will be described.
As the driving shaft 1 is rotationally driven by a motive force from the driving device (not shown), such as an engine, etc., the rotor 2 is rotated in the direction shown by the arrow in
A part of the working oil that has been discharged to the high-pressure chamber 14 is supplied to the back pressure chambers 5 through the communication holes 38 and the back-pressure grooves 34, and pushes the base-end portions 3b of the vanes 3 towards the inner circumference cam face 4a. Therefore, the vanes 3 are biased in the direction in which the vanes 3 project out from the slits 2A by a fluid pressure force from the back pressure chambers 5 pushing the base-end portions 3b and by a centrifugal force caused by the rotation of the rotor 2. With such a configuration, because the tip end portions 3a of the vanes 3 rotate while being coming into sliding contact with the inner circumference cam face 4a of the cam ring 4, the working oil in the pump chambers 6 is discharged from the discharge ports 31 without leaking out from between the tip end portions 3a of the vanes 3 and the inner circumference cam face 4a of the cam ring 4.
With the vane pump 100 as described above, in the first and second discharge regions, the vanes 3 are pushed towards the rotation center axis O of the rotor 2 by the inner circumference cam face 4a as the rotor 2 is rotated. Thus, when the rotating speed of the rotor 2 is high, there may be a case in which the vanes 3 are temporarily separated away from the inner circumference cam face 4a as the tip end portions 3a of the vanes 3 are pushed towards the rotation center axis O of the rotor 2 by the inner circumference cam face 4a against the back pressure and centrifugal force acting on the vanes 3.
Because small gaps are formed between the vanes 3 and the side plates 30 and 40, there may be a case in which, as the vane 3 is separated away from the inner circumference cam face 4a, the vane 3 is tilted so as to lean towards one of the pair of side plates 30 and 40. For example, there is a possibility that, when the vane 3 is tilted so as to lean towards the body-side side plate 30, the base-end portion 3b of the vane 3 falls into the back-pressure groove 34 or 35, and the base-end portion 3b of the fallen vane 3 is caught on an inner circumferential surface of the back-pressure groove 34 or 35.
As shown in
In this embodiment, in the back-pressure grooves 34 provided in the first and second suction regions, a distance (radial length) L1 from the inner circumference cam face 4a of the cam ring 4 to an end portion of the back-pressure groove 34 on the communication-finishing side, where the communication between the back-pressure groove 34 and the back pressure chamber 5 finishes as the rotor 2 is rotated, is sufficiently longer than the radial length of the vanes 3. Thus, even in a case in which the base-end portion 3b of the vane 3 falls into the back-pressure groove 34 and the vane 3 is forcedly pushed outwards in the radial direction of the rotor 2 by the back-pressure groove 34 as the rotor 2 is rotated, the tip end portion 3a of the vane 3 is not pressed against the inner circumference cam face 4a.
In contrast, in the back-pressure grooves 35 provided in the first and second discharge regions, a distance between the inner circumference cam face 4a and the end portion of the back-pressure groove 35 on the communication-finishing side, where the communication between the back-pressure groove 35 and the back pressure chamber 5 finishes as the rotor 2 is rotated is short. A case in which end portions of back-pressure grooves 935 provided in the first and second discharge regions are formed to have a shape similar to the shape of the end portions of the back-pressure grooves 34 as in a comparative example of the present embodiment shown in
Thus, in this embodiment, the back-pressure groove 35 is formed such that, even when the base-end portion 3b of the vane 3 is guided so as to move along an inner circumferential surface of the back-pressure groove 35, the tip end portion 3a of the vane 3 is not pressed against the inner circumference cam face 4a. In the above configuration, because the back-pressure groove 35 formed in the body-side side plate 30 and the back-pressure groove (not shown) formed in the cover-side side plate 40 at the position opposing to the back-pressure grooves 35 have a similar shape, a representative detailed description will be given below on the shape of the back-pressure grooves 35 of the body-side side plate 30.
As shown in
As shown in
As described above, in this embodiment, the protruding opening portion 190 is formed such that the height dimension of the protruding opening portion 190 becomes smaller than the height dimension of the back pressure opening portion 180. Therefore, it suffices to form the shallow groove-shaped protruding opening portion 190 on the end portion of the back pressure opening portion 180 on the communication-finishing side, and therefore, it is possible to achieve reduction in the manufacturing cost.
As shown in
As shown in
As shown by one-dot chain line in
The inner-side inner circumferential surface 181 of the back pressure opening portion 180 has an inner-side arc-shaped surface 181a that is formed to have an arc shape extending along the circumferential direction of the rotor 2 and an inner-side connecting surface 181b that extends from an end point P1 of the inner-side arc-shaped surface 181a to the finishing end P0 of the back pressure opening portion 180.
The outer-side inner circumferential surface 182 of the back pressure opening portion 180 has an outer-side arc-shaped surface 182a that is formed to have an arc shape extending along the circumferential direction of the rotor 2 and an outer-side connecting surface 182b that extends from an end point P2 of the outer-side arc-shaped surface 182a to the finishing end P0 of the back pressure opening portion 180.
The inner-side connecting surface 181b and the outer-side connecting surface 182b are each an arc-shaped surface with the radius R0 having the center on the center plane C1 inside the back pressure opening portion 180, and form a semi-arc-shaped surface 183 having a semi-arc-shape by being continuously connected. The semi-arc-shaped surface 183 shown in
The protruding opening portion 190 is provided on the inner side of the center plane C1 of the back pressure opening portion 180 in the radial direction of the rotor 2. In this embodiment, a base-end portion and a tip end portion of the protruding opening portion 190 are each provided on the inner side of the center plane C1 of the back pressure opening portion 180 in the radial direction of the rotor 2. In other words, the base-end portion and the tip end portion of the protruding opening portion 190 are each set at the position closer to the inner-side arc-shaped surface 181a than the outer-side arc-shaped surface 182a of the back pressure opening portion 180.
The protruding opening portion 190 has an inner-side inner circumferential surface 191 facing radially outward of the rotor 2 and an outer-side inner circumferential surface 192 facing radially inward of the rotor 2. A base end of the inner-side inner circumferential surface 191 and a base end of the outer-side inner circumferential surface 192 are each connected to the inner-side connecting surface 181b of the back pressure opening portion 180 on the inner side of the center plane C1 of the back pressure opening portion 180 in the radial direction of the rotor 2. In other words, the connecting portions of the protruding opening portion 190 and the back pressure opening portion 180 are set so as to be positioned on the inner side of the center plane C1 of the back pressure opening portion 180 in the radial direction of the rotor 2.
The inner-side inner circumferential surface 181 and the outer-side inner circumferential surface 182 of the back pressure opening portion 180, and the inner-side inner circumferential surface 191 and the outer-side inner circumferential surface 192 of the protruding opening portion 190 are provided so as to be continuous with the sliding-contact surface 30a and forms the inner circumferential surface of the back-pressure groove 35.
Operational advantages of the present embodiment achieved by employing the above-described configuration will be specifically described in comparison with a comparative example of the present embodiment shown in
As shown in
The motion of the vanes 3 in the vane pump according to the comparative example of the present embodiment will be described with reference to
The vane 3 that has been separated is tilted so as to lean towards the body-side side plate 30, and then, as shown in
As shown by an arrow in
The inner-side connecting surface 181b is formed to have an arc-shape so as to be curved outward in the radial direction in the rotating direction of the rotor 2. Thus, as the rotor 2 is rotated, the base-end portion 3b of the vane 3 is guided so as to move along the inner-side connecting surface 181b, and the vane 3 is forcedly pushed outwards in the radial direction by the inner-side connecting surface 181b.
As the vane 3 is forcedly pushed outwards in the radial direction by a physical contact between the base-end portion 3b of the vane 3 and the back-pressure groove 935, the tip end portion 3a of the vane 3 is pressed against the inner circumference cam face 4a. As a result, the rotor 2 is moved in the circumferential direction in a state in which the vane 3 is clamped between the inner-side inner circumferential surface 181 of the back-pressure groove 935 and the inner circumference cam face 4a of the cam ring 4, temporarily, and therefore, the inner circumference cam face 4a, and the tip end portion 3a and the base-end portion 3b of the vane 3 are worn out.
In contrast, in the present embodiment, after the vane 3 has fallen into the back-pressure groove 35, the present invention is operated in a manner described below.
Similarly to the comparative example, the vane 3 that has fallen into the back-pressure groove 35 is caught on the inner-side arc-shaped surface 181a of the back-pressure groove 35. As the rotor 2 is rotated in this state, the base-end portion 3b of the vane 3 is guided so as to move along the inner-side arc-shaped surface 181a with the rotation of the rotor 2.
However, in this embodiment, as shown in
In this embodiment, as shown in
Especially, in this embodiment, the tip end portion of the protruding opening portion 190 is set at the position closer to the inner-side inner circumferential surface 181 than the outer-side inner circumferential surface 182 of the back pressure opening portion 180, and the tip end portion of the protruding opening portion 190 is arranged towards the vicinity of the inner-side inner circumferential surface 181 of the back pressure opening portion 180. Thus, it is possible to ensure a sufficient distance between the inner-side inner circumferential surface 181 of the protruding opening portion 190 and the inner circumference cam face 4a of the cam ring 4. As a result, it is possible to suppress an amount of the vane 3 being pushed outwards in the radial direction of the rotor 2 with the rotation of the rotor 2 by the inner-side inner circumferential surface 191 of the protruding opening portion 190.
According to the above-described first embodiment, operational advantages shown below can be afforded.
In the vane pump 100 according to this embodiment, the protruding opening portion 190 is provided so as to protrude out along the rotating direction of the rotor 2 from the finishing-end-side semi-arc-shaped surface 183a that is the end portion of the back pressure opening portion 180 on the communication-finishing side. The inner-side inner circumferential surface 191 of the protruding opening portion 190 is connected to the inner-side inner circumferential surface 181 of the back pressure opening portion 180. Thus, the base-end portion 3b of the vane 3 that has fallen into the back pressure opening portion 180 is guided to the inner-side inner circumferential surface 191 of the protruding opening portion 190 from the inner-side inner circumferential surface 181 of the back pressure opening portion 180. With such a configuration, the vane 3 is prevented from being forcedly pushed outwards in the radial direction by the inner-side connecting surface 181b of the back pressure opening portion 180. Therefore, according to the present embodiment, it is possible to prevent the wear of the inner circumference cam face 4a, the tip end portion 3a and the base-end portion 3b of the vane 3 that is caused when the vane 3 is clamped between the inner-side inner circumferential surface 181 of the back-pressure groove 35 and the inner circumference cam face 4a of the cam ring 4.
The vane pump 100 according to a second embodiment of the present invention will be described with reference to
In the first embodiment, the protruding opening portion 190 has a substantially triangle shape. In contrast, in this second embodiment, a protruding opening portion 290 has a substantially oval shape. A back-pressure groove 235 according to the second embodiment has the back pressure opening portion 180 and the protruding opening portion 290 that protrudes out in the circumferential direction from the end portion of the back pressure opening portion 180.
As shown in
As shown in
The inner circumferential surface 290a of the protruding opening portion 290 has an inner-side inner circumferential surface 291 that faces radially outward of the rotor 2 and an outer-side inner circumferential surface 292 that faces radially inward of the rotor 2. As illustrated in the figure, the inner-side inner circumferential surface 291 is an inner circumferential surface that extends from a connected point with the inner-side arc-shaped surface 181a (the end point P1) to a tip end of the protruding opening portion 290 (an end point P3). As illustrated in the figure, the outer-side inner circumferential surface 292 is an inner circumferential surface that extends from a connected point with the inner-side connecting surface 181b (an end point P4) to the tip end of the protruding opening portion 290 (the end point P3).
The inner-side inner circumferential surface 291 of the protruding opening portion 290 is formed so as to be continuous with the inner-side arc-shaped surface 181a of the back pressure opening portion 180. The protruding opening portion 290 is formed such that the radial length from the inner-side inner circumferential surface 291 to the inner circumference cam face 4a becomes longer than the radial length of the vane 3. In other words, the protruding opening portion 290 is formed such that the dimension from the tip end of the protruding opening portion 290 (the end point P3) to the inner circumference cam face 4a in the radial direction becomes larger than the dimension of the vanes 3 in the radial direction.
According to the second embodiment as described above, in addition to operational advantages similar to those of the above-described first embodiment, following advantages are afforded.
Because the inner-side inner circumferential surface 291 of the protruding opening portion 290 is formed so as to be continuous with the inner-side arc-shaped surface 181a of the back pressure opening portion 180, it is possible to allow the base-end portion 3b of the vane 3 in sliding contact with the back pressure opening portion 180 to move more smoothly into the protruding opening portion 290 as the rotor 2 is rotated.
In the above-described second embodiment, although a description is given of an example in which the protruding opening portion 290 is formed to have the rectangular cross-section, the present invention is not limited thereto. For example, as shown in
For example, as shown in
The vane pump 100 according to a third embodiment of the present invention will be described with reference to
In the first embodiment, a description is given of an example in which the depth of the protruding opening portions 190 and the depth of the back pressure opening portion 180 are different, and the step is formed therebetween. In contrast, in the third embodiment, a depth of a protruding opening portion 390 is set so as to be equal to a depth of a back pressure opening portion 380.
A back-pressure groove 335 according to the third embodiment has the back pressure opening portion 380 and the protruding opening portion 390 that protrudes along the rotating direction of the rotor 2 from the end portion of the back pressure opening portion 380 on the communication-finishing side, where the communication between the back pressure opening portion 380 and the back pressure chamber 5 finishes as the rotor 2 is rotated.
As shown by a two-dot chain line in
The inner-side arc-shaped surface 181a and the outer-side arc-shaped surface 182a of the back pressure opening portion 380, and the base end inner-side arc-shaped surface 391a of the protruding opening portion 390 are formed to have an arc shape centered at the rotation center axis O of the rotor 2. A radius of the base end inner-side arc-shaped surface 391a is equal to the radius of the inner-side arc-shaped surface 181a.
The outer-side arc-shaped surface 392 of the protruding opening portion 390 is formed to have an arc shape having its center at the inner side of the outer-side arc-shaped surface 182a of the back pressure opening portion 380 in the radial direction of the rotor 2. In this embodiment, the outer-side arc-shaped surface 392 is an arc-shaped surface with a radius R32 having its center at the inner side of the back-pressure groove 335.
The tip-end inner-side arc-shaped surface 391b of the protruding opening portion 390 is formed to have an arc shape with a radius R31 having its center at the inner side of the protruding opening portion 390.
A tip end portion of the protruding opening portion 390 is set at the position closer to the inner-side arc-shaped surface 181a forming an inner-side inner circumferential surface of the back pressure opening portion 380 than the outer-side arc-shaped surface 182a forming an outer-side inner circumferential surface of the back pressure opening portion 380. Thus, the radius R31 of the tip-end inner-side arc-shaped surface 391b of the protruding opening portion 390 is smaller than the radius R32 of the outer-side arc-shaped surface 392 of the protruding opening portion 390 (R31<R32). In the above, the radius R31 is smaller than the radius R0 of an finishing-end-side semi-arc-shaped surface 383a of the back pressure opening portion 380, and the radius R32 is larger than the radius R0 (R31<R0<R32).
The description will focus on the back-pressure groove 335 formed by the back pressure opening portion 380 and the protruding opening portion 390, and the shape thereof will be described. The back-pressure groove 335 has an inner-side inner circumferential surface 351 facing radially outward of the rotor 2 and an outer-side inner circumferential surface 352 facing radially inward of the rotor 2. The back-pressure groove 335 has the starting point X and an finishing end P30, and the finishing end P30 is a communication-finishing end of the back-pressure groove 335, where the communication between the back-pressure groove 335 and the back pressure chamber 5 finishes as the rotor 2 is rotated.
The one end of the inner-side inner circumferential surface 351 and the one end of the outer-side inner circumferential surface 352 are connected at the starting point X, and the other end of the inner-side inner circumferential surface 351 and the other end of the outer-side inner circumferential surface 352 are connected at the finishing end P30. The inner-side inner circumferential surface 351 and the outer-side inner circumferential surface 352 are provided so as to be continuous with the sliding-contact surface 30a and form an inner circumferential surface of the back-pressure groove 335.
The inner-side inner circumferential surface 351 of the back-pressure groove 335 has the inner-side arc-shaped surface 181a that is formed to have an arc shape extending along the circumferential direction of the rotor 2 and an inner-side inner circumferential surface 391 that extends from the end point P1 of the inner-side arc-shaped surface 181a to the finishing end P30 of the back-pressure groove 335. The inner-side inner circumferential surface 391 is formed by the base end inner-side arc-shaped surface 391a and the tip-end inner-side arc-shaped surface 391b that is connected to the base end inner-side arc-shaped surface 391a at a connected point P34.
The outer-side inner circumferential surface 352 of the back-pressure groove 335 has the outer-side arc-shaped surface 182a that is formed to have an arc shape extending along the circumferential direction of the rotor 2 and the outer-side arc-shaped surface 392 that extends from the end point P2 of the outer-side arc-shaped surface 182a to the finishing end P30 of the back-pressure groove 335.
In the third embodiment, the base-end portion 3b of the vane 3 that has fallen into the back-pressure groove 335 is moved from the inner-side arc-shaped surface 181a to the inner-side inner circumferential surface 391 of the protruding opening portion 390.
In the above, when the base-end portion 3b of the vane 3 is moved from the base end inner-side arc-shaped surface 391a to the tip-end inner-side arc-shaped surface 391b, the vane 3 is slightly pushed outwards in the radial direction by the tip-end inner-side arc-shaped surface 391b. In order to avoid it, this embodiment has a configuration in which the tilt of the vane 3 is corrected before the base-end portion 3b of the vane 3 moves from the base end inner-side arc-shaped surface 391a to the tip-end inner-side arc-shaped surface 391b.
As shown in
As shown in
As described above, in this third embodiment, after the base-end portion 3b has escaped into the protruding opening portion 390, the tilt of the vane 3 is corrected before the base-end portion 3b reaches the tip-end inner-side arc-shaped surface 391b. Thus, in this third embodiment, the tip-end inner-side arc-shaped surface 391b can be formed such that the distance (the radial length) between a predetermined position of the tip-end inner-side arc-shaped surface 391b and the inner circumference cam face 4a becomes shorter than the radial length of the vane 3.
In other words, in this third embodiment, it suffices to form the protruding opening portion 390 such that, when the base-end portion 3b of the vane 3 has fallen into the back-pressure groove 335, the radial length Yc becomes longer than the radial length Yv of the vane 3. The radial length Yc is the length from the base end inner-side arc-shaped surface 391a to the inner circumference cam face 4a that forms a path through which the base-end portion 3b slides.
As shown in
Therefore, in the third embodiment, similarly to the first embodiment, the vane 3 that has fallen into the back-pressure groove 335 is prevented from being clamped between the back-pressure groove 335 and the inner circumference cam face 4a, and therefore, the wear of the inner circumference cam face 4a is prevented.
As described above, the radius R31 of the tip-end inner-side arc-shaped surface 391b is smaller than the radius R0 of the finishing-end-side semi-arc-shaped surface 383a of the back pressure opening portion 380 (R31<R0).
Thus, even if the base-end portion 3b of the vane 3 comes into sliding contact with the tip-end inner-side arc-shaped surface 391b, the amount of the vane 3 being pushed outwards in the radial direction (a moved distance in the radial direction) by the tip-end inner-side arc-shaped surface 391b is suppressed to a lesser extent compared with that in the above-described comparative example of the present embodiment (see
According to the third embodiment as described above, in addition to operational advantages similar to those of the above-described first embodiment, following operational advantages are afforded.
As the rotor 2 is rotated, the base-end portion 3b of the vane 3 is gradually lifted up by the outer-side opening edge 392a of the protruding opening portion 390, and it is possible to correct the tilt of the vane 3. With such a configuration, it is possible to ensure a certain degree of freedom for the shape of the tip end portion of the protruding opening portion 390.
In addition, because a step is not formed between the back pressure opening portion 380 and the protruding opening portion 390, it is possible to achieve reduction in the manufacturing cost by forming the back pressure opening portion 380 and the protruding opening portion 390 at the same time.
Following modifications are also within the scope of the present invention, and it is also possible to combine the configurations shown in the modifications with the configurations described in the above-described embodiments, to combine the configurations described in the above-described different embodiments, and to combine the configurations described in the following different modifications.
<First Modification>
In the first embodiment, although a description is given of an example in which the inner circumferential surface 180a of the back pressure opening portion 180 is erected perpendicularity upwards from the outer circumference of the bottom surface 189, the present invention is not limited thereto. As shown in
<Second Modification>
In the first embodiment, although a description is given of an example in which the protruding opening portion 190 is formed so as to have a uniform depth (height) from the tip end portion of the protruding opening portion 190 to the base-end portion thereof, which is the connecting portion between the protruding opening portion 190 and the back pressure opening portion 180, the present invention is not limited thereto. As shown in
<Third Modification>
In the above-mentioned embodiment, although a description is given of an example in which the plurality of back-pressure grooves 34, 35, and 44 are provided in both of the body-side side plate 30 and the cover-side side plate 40, the present invention is not limited thereto. The back-pressure groove may be provided in at least one of the body-side side plate 30 and the cover-side side plate 40.
<Fourth Modification>
In the above-described first embodiment, although a description is given of an example in which the protruding opening portions 190 are respectively formed in the back-pressure grooves 35 arranged in the first and second discharge regions, the present invention is not limited thereto. The protruding opening portions 190 may be respectively formed in all of the back-pressure grooves 34, 35, and 44.
<Fifth Modification>
In the above-described first and second embodiments, the back-pressure groove 35, 235 may be formed such that the depth of the protruding opening portion 190, 290 becomes equal to the depth of the back pressure opening portion 180.
<Sixth Modification>
In the above-described third embodiment, the back-pressure groove 335 may be formed such that the depth of the protruding opening portion 390 becomes shallower than the depth of the back pressure opening portion 380.
<Seventh Modification>
In the above-mentioned embodiment, although a description is given of an example in which the pair of side plates 30 and 40 are provided, the present invention is not limited thereto. For example, the cover-side side plate 40 may be formed integrally with the pump cover 20. In this case, the pump cover 20 functions as a side member that comes into contact with the side surfaces of the rotor 2 and the cam ring 4.
The configurations, operations, and effects of the embodiment of the present invention configured as described above will be collectively described.
The vane pump 100 is provided with the rotor 2 having the plurality of slits 2A formed in a radiating pattern. And the vane pump 100 is provided with the rotor 2, the plurality of vanes 3, the cam ring 4, the body-side side plate 30, the cover-side side plate 40, and the pump chambers 6. The rotor 2 is rotationally driven. The plurality of vanes 3 are received in the slits 2A in a freely slidable manner. The cam ring 4 has the inner circumference cam face 4a with which the tip end portions 3a of the vanes 3 are brought into sliding contact. The body-side side plate 30 and the cover-side side plate 40 serving as a side member brought into contact with the one-side surfaces of the rotor 2 and the cam ring 4. The pump chambers 6 are formed by the rotor 2, the cam ring 4, and adjacent vanes 3. The back pressure chambers 5 are formed in the slits 2A by the base-end portion 3b of the vane 3. The body-side side plate 30 is provided with the back pressure opening portion 180, 380 and the protruding opening portion 190, 290, 390. The back pressure opening portion 180, 380 opens at the sliding-contact surfaces 30a, 40a in sliding contact with the rotor 2. The back pressure opening portion 180, 380 is configured to communicate with the back pressure chambers 5. The protruding opening portion 190, 290, 390 is protruding along the rotating direction of the rotor 2 from the finishing-end-side semi-arc-shaped surface 183a, 383a serving as the end portion of the back pressure opening portion 180, 380 on the communication-finishing side, where the communication between the back pressure opening portion 180, 380 and the back pressure chambers 5 finishes as the rotor 2 is rotated. And the inner-side inner circumferential surface 191, 291, 391 of the protruding opening portion 190, 290, 390 is connected to the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380.
With this configuration, when the base-end portion 3b of the vane 3 falls into the back pressure opening portion 180, 380 and when the base-end portion 3b of the fallen vane 3 is caught on the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380, the base-end portion 3b of the vane 3 is guided to the inner-side inner circumferential surface 191, 291, 391 of the protruding opening portion 190, 290, 390 from the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380. Thus, the vanes 3 are not clamped between the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380 and the inner circumference cam face 4a as the vanes 3 are forcedly pushed outwards in the radial direction, and therefore, it is possible to prevent the tip end portions 3a of the vanes 3 from being pressed against the inner circumference cam face 4a. As a result, it is possible to prevent wear of the inner circumference cam face 4a of the cam ring 4.
In the vane pump 100, the tip end portion of the protruding opening portion 190, 290, 390 is set at the position closer to the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380 than the outer-side inner circumferential surface 182 of the back pressure opening portion 180, 380.
With this configuration, because the tip end portion of the protruding opening portion 190, 290, 390 is arranged towards the vicinity of the inner-side inner circumferential surface 181 of the back pressure opening portion 180, 380, it is possible to ensure the sufficient distance between the inner-side inner circumferential surface 181 of the protruding opening portion 190, 290, 390 and the inner circumference cam face 4a of the cam ring 4. As a result, it is possible to suppress an amount of the vanes 3 being pushed outwards in the radial direction of the rotor 2 with the rotation of the rotor 2 by the inner-side inner circumferential surface 191, 291, 391 of the protruding opening portion 190, 290, 390.
In the vane pump 100, the radial length from the inner-side inner circumferential surface 191, 291, 391 of the protruding opening portion 190, 290, 390 to the inner circumference cam face 4a of the cam ring 4 is longer than the radial length of the vanes 3.
With this configuration, while the base-end portion 3b of the vane 3 is being guided by the inner-side inner circumferential surface 191, 291, 391 of the protruding opening portion 190, 290, 390 of the protruding opening portion 190, 290, 390, the contact between the tip end portions 3a of the vanes 3 and the inner circumference cam face 4a is avoided.
In the vane pump 100, the outer-side opening edge 392a of the protruding opening portion 390 is formed so as to gradually approach the rotation center axis O of the rotor 2 towards the tip end portion of the protruding opening portion 390.
With this configuration, as the rotor 2 is rotated, the base-end portion 3b of the vane 3 that has fallen into the back pressure opening portion 380 is gradually lifted up by the outer-side opening edge 392a of the protruding opening portion 390, and therefore, it is possible to correct the tilt of the vane 3.
In the vane pump 100, the protruding opening portion 190, 290 and the back pressure opening portion 180 are each formed to have the groove shape, and the height dimension of the protruding opening portion 190, 290 is smaller than the height dimension of the back pressure opening portion 180.
With this configuration, because it suffices to form the protruding opening portion 190, 290 having the groove shape on the finishing-end-side semi-arc-shaped surface 183a that is the end portion of the back pressure opening portion 180 on the communication-finishing side, it is possible to achieve reduction in the manufacturing cost.
In the vane pump 100, the back pressure opening portion 180, 380 has the inner-side arc-shaped surface 181a and the outer-side arc-shaped surface 182a. The inner-side arc-shaped surface 181a is formed to have the arc shape extending along the circumferential direction of the rotor 2. The outer-side arc-shaped surface 182a is formed to have the arc shape extending along the circumferential direction of the rotor 2. And the inner-side inner circumferential surface 291, 391 of the protruding opening portion 290, 390 is provided so as to be continuous with the inner-side arc-shaped surface 181a of the back pressure opening portion 180, 380.
With this configuration, because the inner-side inner circumferential surface 291, 391 of the protruding opening portion 290, 390 is continuous with the inner-side arc-shaped surface 181a of the back pressure opening portion 180, 380, it is possible to allow the base-end portion 3b of the vane 3 in sliding contact with the back pressure opening portion 180, 380 to move more smoothly into the protruding opening portion 290, 390 as the rotor 2 is rotated.
In the vane pump 100, the protruding opening portion 390 has the base end inner-side arc-shaped surface 391a, the outer-side arc-shaped surface 392, and the tip-end inner-side arc-shaped surface 391b. The base end inner-side arc-shaped surface 391a serving as the first arc-shaped surface extends from the inner-side arc-shaped surface 181a so as to be continuous therewith. The outer-side arc-shaped surface 392 serving as the second arc-shaped surface extends from the outer-side arc-shaped surface 182a so as to be continuous therewith. The tip-end inner-side arc-shaped surface 391b serving as the third arc-shaped surface is configured to connect the base end inner-side arc-shaped surface 391a and the outer-side arc-shaped surface 392. And the inner-side arc-shaped surface 181a, the outer-side arc-shaped surface 182a, and the base end inner-side arc-shaped surface 391a are formed to have an arc shape centered at the rotation center axis O of the rotor 2. And the tip-end inner-side arc-shaped surface 391b is formed to have an arc shape having its center at the inner side of the protruding opening portion 390, and the radius of the tip-end inner-side arc-shaped surface 391b is smaller than the radius of the outer-side arc-shaped surface 392.
With this configuration, because the step is not provided between the back pressure opening portion 380 and the protruding opening portion 390, it is possible to achieve reduction in the manufacturing cost by forming the back pressure opening portion 380 and the protruding opening portion 390 at the same time.
Embodiments of this invention were described above, but the above embodiments are merely examples of applications of this invention, and the technical scope of this invention is not limited to the specific constitutions of the above embodiments.
This application claims priority based on Japanese Patent Application No. 2017-222945 filed with the Japan Patent Office on Nov. 20, 2017, the entire contents of which are incorporated into this specification.
Number | Date | Country | Kind |
---|---|---|---|
2017-222945 | Nov 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2018/041724 | 11/9/2018 | WO | 00 |