The present invention relates to vane pumps that are driven by, e.g., an engine of a vehicle.
Vane pumps include a rotor, a vane or vanes, and a housing. The housing includes a housing body having a recess, and a cover that seals the recess. A pump chamber is defined in the housing. The rotor and the vane(s) are rotatably accommodated in the pump chamber. An oil film is formed in a sliding interface between one axial end face (thrust surface) of the rotor and the inner surface of the cover. If the oil film becomes discontinuous, the rotor and the inner surface of the cover tend to be in sliding contact with each other, and the rotor and the cover are therefore more likely to wear.
In this regard, Patent Document 1 discloses a vane pump having a plurality of biasing portions (coil springs). The plurality of biasing portions bias a rotor in the direction in which a thrust surface is separated from the inner surface of a cover (the direction in which a sliding interface is expanded). According to the vane pump of Patent Document 1, the rotor and the cover are therefore less likely to be in sliding contact with each other.
Patent Document 2 discloses a vane pump having a pair of oil grooves. The first oil groove is formed in the inner surface of a cover. The second oil groove is formed in the bottom surface of a recess of a housing body. The pair of oil grooves are arranged diagonally opposite each other as viewed from the outside in the radial direction. Even when a rotor is tilted in a pump chamber, a corner of the rotor on one axial end side (thrust surface side) of the rotor can enter the first oil groove. Similarly, a corner on the other axial end side of the rotor can enter the second oil groove. According to the vane pump of Patent Document 2, the rotor and a housing (the cover and the housing body) are less likely to unevenly contact each other. This restrains local wear of the thrust surface and the inner surface of the cover which is caused when the rotor is tilted.
[Patent Document 1] Japanese Patent Application Publication No. 2008-231954 (JP 2008-231954 A)
[Patent Document 2] Japanese Patent Application Publication No. 2004-263690 (JP 2004-263690 A)
In the vane pump of Patent Document 1, however, the number of parts is increased as the biasing portions are required. The plurality of biasing portions are fixed to the bottom surface of a recess of a housing body, whereas the rotor is rotated. A sliding member therefore need be additionally placed between the plurality of biasing portions and the rotor. In this respect as well, the number of parts is increased in the vane pump of Patent Document 1.
On the other hand, in the vane pump of Patent Document 2, no biasing portion is required and the number of parts is therefore not increased. In the vane pump of Patent Document 2, however, the amount by which the rotor is tilted may further be increased by an amount corresponding to the depth of the pair of oil grooves. This may reduce sealability of a sliding interface. It is an object of the present invention to provide a vane pump that restrains an increase in number of parts and that easily provides sufficient sealability of a sliding interface.
In order to solve the above problems, a vane pump of the present invention is a vane pump including: a housing having a pump chamber; a rotor having a cylindrical peripheral wall portion accommodated in the pump chamber and having a pair of vane holding grooves facing each other in a diameter direction, and an oil chamber defined inside the peripheral wall portion to store lubricating oil; and a vane that is held in the pair of vane holding grooves and moves across the oil chamber in the diameter direction. The vane pump is characterized in that at least one of an inner surface of the housing and an end face of the peripheral wall portion, which together with the inner surface defines a sliding interface, has an oil groove for the lubricating oil.
At least one of the inner surface of the housing and the end face of the peripheral wall portion of the rotor has an oil groove. The oil groove directly or indirectly communicates with the oil chamber of the rotor. The lubricating oil in the oil chamber of the rotor therefore directly or indirectly flows into the oil groove. According to the vane pump of the present invention, an oil film is therefore easily formed in the sliding interface. Accordingly, sufficient sealability of the sliding interface is easily provided, and the sliding interface is easily protected from thrust load. According to the vane pump of the present invention, members such as the biasing portions and the sliding member of Patent Document 1 need not be additionally disposed in order to provide sufficient sealability of the sliding interface. An increase in number of parts is thus restrained.
Embodiments of a vane pump of the present invention will be described below.
[Configuration of Vane Pump]
First, the configuration of a vane pump of an embodiment will be described.
(Housing 2)
The housing 2 is fixed to a side surface of an engine (not shown). The housing 2 includes a housing body 20, a cover 21, and a pump chamber C. The rear surface of the cover 21 is included in the concept of the “inner surface of the housing” of the present invention.
The housing body 20 has the shape of a bottomed elliptic cylinder that is open toward the front. The housing body 20 includes a peripheral wall portion 200 and a bottom wall portion 201. The peripheral wall portion 200 has the shape of an elliptic cylinder. The peripheral wall portion 200 has an inlet port 200a. The inlet port 200a extends through the peripheral wall portion 200 in the vertical direction. The inlet port 200a is coupled to the booster of the brake device through an inlet passage (not shown) having a check valve. The bottom wall portion 201 seals the rear opening of the peripheral wall portion 200. The bottom wall portion 201 has a through hole 201a, an outlet port 201d, and an oil groove P3. The through hole 201a extends through the bottom wall portion 201 in the longitudinal direction (axial direction). The oil groove P3 is formed in the upper end of the inner peripheral surface of the through hole 201a. The oil groove P3 extends in the longitudinal direction. The outlet port 201d extends through the bottom wall portion 201 in the longitudinal direction. The outlet port 201d is located near the front end in the rotational direction of the vane 4 in the pump chamber C. The outlet port 201d can be opened and closed by a reed valve (not shown).
The cover 21 seals the front opening of the housing body 20. The cover 21 is fixed to the housing body 20 with a plurality of bolts 90 and a plurality of nuts (not shown). An O-ring 92 is placed between the cover 21 and the housing body 20.
The pump chamber C is defined in the housing 2. The pump chamber C has an elliptical shape as viewed from the front. The pump chamber C communicates with the booster of the brake device through the inlet port 200a and the inlet passage. The pump chamber C also communicates with the outside of the vane pump 1 (an engine compartment) through the outlet port 201d and the reed valve.
(Rotor 3)
The rotor 3 can rotate with the camshaft. The rotor 3 includes a rotor body 30, a coupling protrusion 31, and an oil chamber A. The rotor body 30 has the shape of a bottomed perfectly circular cylinder that is open toward the front. The rotor body 30 includes a peripheral wall portion 300 and a bottom wall portion 301. The peripheral wall portion 300 has the shape of a perfectly circular cylinder. The peripheral wall portion 300 is accommodated in the pump chamber C. The front end face of the peripheral wall portion 300 is included in the concept of the “end face of the peripheral wall portion” of the present invention. The peripheral wall portion 300 has a pair of vane holding grooves 300a and a plurality of oil grooves 300b. The pair of vane holding grooves 300a extend through the peripheral wall portion 300 in a diameter direction.
The plurality of oil grooves 300b are formed in the front end face of the peripheral wall portion 300. The plurality of oil grooves 300b are formed in a radial pattern about the radial center of the rotor 3 so as to be separated from each other by a predetermined angle, as viewed from the front. Each of the plurality of oil grooves 300b extends in the radial direction about the radial center of the rotor 3. The oil grooves 300b have a C-shaped transverse section (section in the direction perpendicular to the direction in which the oil groove 300b extends). The depth of the oil grooves 300b is about 100 μm. The width of the oil grooves 300b is about 100 μm.
As shown in
The coupling protrusion 31 is continuous with the rear of the bottom wall portion 301. The coupling protrusion 31 extends in a diameter direction of the bottom wall portion 301. The coupling protrusion 31 has an accommodating recess 310 and an oil hole P1. The accommodating recess 310 is formed in the rear end face of the coupling protrusion 31. The oil hole P1 extends in the longitudinal direction. The oil hole P1 allows the accommodating recess 310 and the oil hole P2 to communicate with each other. The coupling protrusion 31 and the camshaft are coupled by a coupling (not shown) and an oil supply joint (not shown). The coupling transmits a rotational force from the camshaft to the rotor 3. The oil supply joint supplies lubricating oil from the camshaft to the rotor 3 (specifically, the accommodating recess 310).
The oil chamber A is defined in the rotor 3. The oil chamber A has the shape of a perfect circle as viewed from the front. The oil chamber A is divided into a pair of semicircular shapes by the vane 4. The oil chamber A communicates with the pump chamber C through the pair of vane holding grooves 300a and the sliding interface B (including the plurality of oil grooves 300b).
(Vane 4)
The vane 4 can rotate with the rotor 3 and the camshaft. The vane 4 includes a vane body 40 and a pair of caps 41. The vane body 40 has the shape of a rectangular plate. The vane body 40 is accommodated in the pump chamber C. The vane body 40 can reciprocate in the diameter direction of the rotor 3 along the pair of vane holding grooves 300a. The vane body 40 can partition the pump chamber C into a plurality of operation chambers C1 to C3 according to the rotation angle. Clearance P4 is defined between the rear end face of the vane body 40 and the bottom wall portion 301.
The pair of caps 41 are placed at both diametric ends of the vane body 40. The caps 41 can protrude radially outward with respect to the vane body 40. The caps 41 are in sliding contact with the inner peripheral surface of the peripheral wall portion 200.
[Operation of Vane Pump]
Next, operation of the vane pump of the present embodiment will be described. As shown in
As shown in
As shown in
[Functions and Effects of Vane Pump]
Functions and effects of the vane pump of the present embodiment will be described. As shown in
As shown in
The oil film F need be formed in the sliding interface B. The longitudinal clearance width (see
This problem is caused by the fact that “the lubricating oil O tends to accumulate in the oil chamber A of the rotor 3.” Accordingly, this problem cannot occur in the type of vane pump disclosed in Patent Document 1 (a vane pump having a shaft inserted radially inside a rotor so as to extend through the rotor and having no oil chamber in the rotor).
In this respect, according to the vane pump 1 of the present embodiment, the oil grooves 300b are formed in the front end face of the peripheral wall portion 300 of the rotor 3. The upstream ends 300b1 of the oil grooves 300b are open to the oil chamber A. The lubricating oil O therefore easily flows from the oil chamber A into the sliding interface B. The downstream ends 300b2 of the oil grooves 300b are open to the pump chamber C. The lubricating oil O therefore easily flows from the sliding interface B into the pump chamber C. The pressure in the oil chamber A is therefore less likely to become high with respect to that in the pump chamber C. Moreover, the pressure in the oil chamber A does not significantly change even with the flow of the lubricating oil O. The longitudinal clearance width of the sliding interface B is therefore easily stabilized. That is, the rotor 3 is less likely to move in the longitudinal direction.
The downstream ends 300b2 of the oil grooves 300b are open to the pump chamber C. Accordingly, even if the lubricating oil O is excessively supplied to the sliding interface B, the excess lubricating oil O can be discharged from the sliding interface B into the pump chamber C.
The oil grooves 300b are formed in the front end face of the peripheral wall portion 300 of the rotor 3. The longitudinal thickness of the cover 21 is therefore reduced as compared to the case where the oil grooves 300b are formed in the rear surface of the cover 21. Accordingly, the cover 21 and the vane pump 1 are reduced in size.
A vane pump of the present embodiment is different from the vane pump of the first embodiment in that the oil grooves extend in the circumferential direction rather than in the radial direction. Only the difference will be described below.
Regarding the portions having the same configuration as the vane pump of the first embodiment, the vane pump 1 of the present embodiment has functions and effects similar to those of the vane pump of the first embodiment. According to the vane pump 1 of the present embodiment, the rotational direction of the rotor 3 is the same as the direction in which the oil grooves 300c extend. An oil film is therefore easily formed in the sliding interface. As in the vane pump 1 of the present embodiment, the oil grooves 300c may not directly communicate with the oil chamber A and the pump chamber C.
The embodiments of the vane pump of the present invention are described above. However, embodiments are not particularly limited to those described above. The present invention can be carried out in various modified or improved forms that occur to those skilled in the art.
As shown in
As shown in
As shown in
As shown in
The oil groove 300f and the oil groove 300g may be formed in the front end face of a peripheral wall portion 300. In this case, it is more preferable that the oil groove 300f be deeper than the oil groove 300g. This facilitates introduction of lubricating oil O into a sliding interface B and discharge of the lubricating oil O from the sliding interface B. Moreover, the longitudinal clearance width of the sliding interface B is easily stabilized.
The number of oil grooves 300b to 300h and the shape, length, depth, and width of the oil grooves 300b to 300h are not particularly limited. For example, the upstream end 300b1 of the oil groove 300b shown in
The oil grooves 300b to 300h may be formed in the rear surface (the portion defining the sliding interface B) of the cover 21. In this case as well, the longitudinal clearance width of the sliding interface B is easily stabilized. The oil grooves 300b to 300h may be formed in both the front end face of the peripheral wall portion 300 and the rear surface of the cover 21. In this case as well, the longitudinal clearance width of the sliding interface B is easily stabilized.
An recessed or protruding shape (e.g., taper lands, dimples, very small protrusions, etc.) may be formed in at least one of the front end face of the peripheral wall portion 300 and the rear surface of the cover 21. In this case as well, the longitudinal clearance width of the sliding interface B is easily stabilized.
1: Vane Pump, 2: Housing, 20: Housing Body, 200: Peripheral Wall Portion, 200a: Inlet Port, 201: Bottom Wall Portion, 201a: Through Hole, 201d: Outlet Port, 21: Cover, 3: Rotor, 30: Rotor Body, 300: Peripheral Wall Portion, 300a: Vane Holding Groove, 300b to 300h: Oil Groove, 300b1: Upstream End, 300b2: Downstream End, 300d1: Upstream End, 300d2: Downstream End, 301: Bottom Wall Portion, 31: Coupling Protrusion, 310: Accommodating Recess, 4: Vane, 40: Vane Body, 41: Cap, 90: Bolt, 92: O-Ring, A: Oil Chamber, B: Sliding Interface, C: Pump Chamber, C1 to C3: Operation Chamber, F: Oil Film, O: Lubricating Oil, P: Oil Passage, P1: Oil Hole, P2: Oil Hole, P3: Oil Groove, P4: Clearance, a0: Radial Plane, a10: Slope, a20: Slope, θ1: Tilt Angle, θ2: Tilt Angle
Number | Date | Country | Kind |
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2016-059822 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/007490 | 2/27/2017 | WO | 00 |