Patent Grant
11971032
A compressor, and more particularly, a vane rotary compressor in which a vane that protrudes from a roller comes in contact with an inner circumferential surface of a cylinder to form a compression chamber is disclosed herein.
A rotary compressor may be divided into two types, namely, a type in which a vane is slidably inserted into a cylinder to come in contact with a roller, and another type in which a vane is slidably inserted into a roller to come in contact with a cylinder. Normally, the former is referred to as a ‘rotary compressor’ and the latter is referred to as a ‘vane rotary compressor’.
As for a rotary compressor, a vane inserted in a cylinder is pulled out toward a roller by elastic force or back pressure to come into contact with an outer circumferential surface of the roller. On the other hand, for a vane rotary compressor, a vane inserted in a roller rotates together with the roller, and is pulled out by centrifugal force and back pressure to come into contact with an inner circumferential surface of a cylinder.
A rotary compressor independently forms as many compression chambers as a number of vanes per revolution of a roller, and each compression chamber simultaneously performs suction, compression, and discharge strokes. On the other hand, a vane rotary compressor continuously forms as many compression chambers as a number of vanes per revolution of a roller, and each compression chamber sequentially performs suction, compression, and discharge strokes. Accordingly, the vane rotary compressor has a higher compression ratio than the rotary compressor. Therefore, the vane rotary compressor is more suitable for high pressure refrigerants, such as R32, R410a, and CO2, which have low ozone depletion potential (ODP) and global warming index (GWP).
Such a vane rotary compressor is disclosed in Japanese Laid-Open Patent Application No. JP 2015-137576A (hereinafter, “Patent Document”, published on Jul. 30, 2015, which is hereby incorporated by reference. This related art vane rotary compressor is a low-pressure type in which a suction refrigerant is filled in an inner space of a motor room but has a structure in which a plurality of vanes is slidably inserted into a rotating roller, which is features of a vane rotary compressor.
As disclosed in the Patent Document, back pressure chambers 13 are formed at rear end portions of vanes, respectively, communicating with back pressure pockets 45 and 44. The back pressure pockets are divided into a first pocket 45 having a first intermediate pressure and a second pocket 44 having a second intermediate pressure higher than the first intermediate pressure and close to a discharge pressure. Oil is depressurized between a rotational shaft and a bearing and introduced into the first pocket through a gap between the rotational shaft and the bearing. On the other hand, oil is introduced into the second pocket, with almost no pressure loss, through a flow path 73 penetrating through the bearing due to the gap between the rotational shaft, which is an inner circumferential side of the second pocket, and the bearing is blocked. Therefore, the first pocket communicates with a back pressure chamber located at an upstream side, and the second pocket communicates with a back pressure chamber located at a downstream side based on a direction toward a discharge portion from a suction portion.
As for a low-pressure type vane rotary compressor, oil is depressurized through a space (or gap) between a rotational shaft and a bearing, and is then introduced into a first pocket forming an intermediate pressure. On the other hand, in a high-pressure type vane rotary compressor, oil is introduced into a first pocket via an oil flow path penetrating through a rotational shaft and an oil passage hole formed through a middle portion of the oil flow path in a radial direction. Accordingly, in the high-pressure type vane rotary compressor, an inner circumferential side of the first pocket forming the intermediate pressure is blocked, and thus, oil introduced into the rotational shaft and a bearing is depressurized while flowing through a gap between the bearing and a roller, and is then introduced into the first pocket.
However, in the related art high-pressure type vane rotary compressor, as described above, oil flows into the first pocket through a narrow gap between the bearing and the roller as the inner circumferential side of the first pocket forming the intermediate pressure is blocked. However, as the gap between the bearing and the roller is narrow, oil is not smoothly and continuously introduced into the first pocket, or an excessive amount of oil is introduced into the first pocket depending on an operating condition, and accordingly, pressure of the first pocket becomes unstable.
In addition, when oil is not smoothly and continuously introduced into the first pocket, sufficient pressure cannot be formed in a back pressure chamber communicating with the first pocket. Then, a rear side of a vane cannot be stably supported, and thus, a sealing force of the vane is decreased accordingly. As a result, leakage between compression chambers occurs as the vane is separated from a cylinder, or noise and abrasion occur due to shaking (or vibration) generated by unstable behavior of the vane.
Further, when oil is not smoothly and continuously introduced into the first pocket, friction loss or abrasion caused by insufficient lubricating between the bearing and the roller occurs, thereby decreasing mechanical efficiency. This may be particularly problematic when a high-pressure refrigerant, such as R32, R410a, and CO2, is used. When high-pressure refrigerant is used, the same level of cooling capability may be obtained as that when using a relatively low-pressure refrigerant, such as R134a, even though the volume of each compression chamber is reduced by increasing the number of vanes. However, if the number of vanes is increased, vane behavior becomes unstable due to pressure instability of the first pocket. Accordingly, as described above, compression efficiency may be decreased as leakage between the compression chambers is increased, or mechanical efficiency may be reduced as friction loss is increased. This may be even worse under a low-temperature heating condition, a high pressure ratio condition (Pd/Ps≥6), and a high-speed operating condition (above 80 Hz).
Embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
Description will now be given of a vane rotary compressor according to embodiments disclosed herein, with reference to the accompanying drawings.
Referring to
The casing 110 may be classified as a vertical type or a horizontal type according to a compressor installation method. As for the vertical-type casing, the drive motor and the compression part are disposed at both upper and lower sides along an axial direction. As for the horizontal-type casing, the drive motor and the compression part are disposed at both lateral or left and right sides.
The drive motor 120 provides power for compressing a refrigerant. The drive motor 120 may include a stator 121, a rotor 122, and the rotational shaft 123.
The stator 121 may be fixedly inserted into the casing 110. The stator 121 may be mounted on an inner circumferential surface of the cylindrical casing 110 in a shrink-fitting manner, for example. For example, the stator 121 may be fixedly mounted on an inner circumferential surface of an intermediate shell 110a.
The rotor 122 may be disposed spaced apart from the stator 121 and located at an inner side of the stator 121. The rotational shaft 123 may be, for example, press-fitted into a central part or portion of the rotor 122. Accordingly, the rotational shaft 123 coupled to the rotor 122 rotates concentrically together with the rotor 120.
An oil flow path 125 may be formed in a central part or portion of the rotational shaft 123 in an axial direction, and oil passage holes 126a and 126b may be formed through a middle part or portion of the oil flow path 125 toward an outer circumferential surface of the rotational shaft 123. The oil passage holes 126a and 126b may include a first oil passage hole 126a disposed in a range of a first boss portion 1311 and a second oil passage hole 126b disposed in a range of a second boss portion 1321. One or a plurality of each of the first oil passage hole 126a and the second oil passage hole 126b may be provided. This embodiment shows an example in which a plurality of oil passage holes is formed.
An oil feeder 127 may be installed at a middle or lower end of the oil flow path 125. Accordingly, when the rotational shaft 123 rotates, oil filled in a lower part or portion of the casing may be pumped by the oil feeder 127 and suctioned along the oil flow path 125, so as to be introduced into a radial bearing surface of the second boss portion 1321 (hereinafter, “sub-side first bearing surface”) [1321a] through the second oil passage hole 126b, and introduced into a radial bearing surface of the first boss portion 1311 (hereinafter, “main-side first bearing surface”) [1311a] through the first oil passage hole 126a.
The first oil passage hole 126a and the second oil passage hole 126b may face a first oil groove 1311b and a second oil groove 1321b, respectively, in a communicating manner, which are discussed hereinafter. Oil introduced into the main-side first bearing surface 1311a and the sub-side first bearing surface 1321a via the first oil passage hole 126a and the second oil passage hole 126b, respectively, may lubricate the first bearing surfaces 1311a and 1321a through the respective oil grooves 1311b and 1321b quickly and evenly. In particular, oil flowing into the first oil groove 1311b may be quickly supplied to the main-side first pocket 1313a through an oil accommodating groove 1311c and an oil supply hole 1311d described hereinafter, which allows a sufficient amount of oil to be introduced into the main-side first pocket 1313a and the sub-side first pocket 1323a.
The compression unit 130 may include a cylinder 133 in which a compression space V may be formed by the main bearing 131 and the sub bearing 132 installed on both sides thereof in an axial direction.
Referring to
Referring to
The oil accommodating groove 1311c may be formed on an upper end surface of the first boss portion 1311 in a manner of communicating with the oil supply hole 1311d described hereinafter. The oil supply hole 1311d may guide oil accumulated in the oil accommodating groove 1311c to the main-side first pocket 1313a. Accordingly, an inner circumferential surface of the oil accommodating groove 1311c may communicate with an upper end of the first oil groove 1311b, and an outer circumferential surface of the oil accommodating groove 1311c may communicate with the oil supply hole 1311d.
An oil accommodating groove (not shown) with an annular shape may be formed on an end surface of the second boss portion 1321 like the first boss portion 1311, and an oil accommodating hole that guides oil from a middle part or portion of the oil accommodating groove of the second boss portion 1321 to the sub-side first pocket 1323a may also be formed. However, in the case of a vertical type compressor in which the compressor is installed in an axial direction, oil flowing into the end surface of the second boss portion 1321 through the second oil groove is recovered (or returned) to an inner space 111 of the casing 110 by self-weight, and thus, the oil accommodating groove and the oil supply hole may not necessarily be formed at the second boss portion 1321.
A first communication flow path 1315 may be formed in or at a middle of the first oil groove 1311b for communicating the first oil groove 1311b with a main-side second pocket 1313b described hereinafter, and the second oil groove 1321b may be provided with a second communication flow path 1325 for communicating the second oil groove 1321b with a sub-side second pocket 1323b described hereinafter.
The first flange portion 1312 may be provided with a main-side back pressure pocket 1313, and the second flange portion 1322 may be provided a sub-side back pressure pocket 1323. The main-side back pressure pocket 1313 may be provided with a main-side first pocket 1313a and a main-side second pocket 1313b, and the sub-side back pressure pocket 1323 may be provided with a sub-side first pocket 1323a and a sub-side second pocket 1323b.
The main-side first pocket 1313a and the main-side second pocket 1313b may be formed with a predetermined spacing therebetween along a circumferential direction, and the sub-side first pocket 1323a and the sub-side second pocket 1323b may be formed with a predetermined spacing therebetween along the circumferential direction.
The main-side first pocket 1313a forms a pressure lower than a pressure formed in the main-side second pocket 1313b, for example, forms an intermediate pressure between a suction pressure and a discharge pressure. The sub-side first pocket 1323a forms a pressure lower than a pressure formed in the sub-side second pocket 1323b, for instance, forms an intermediate pressure nearly the same as the pressure of the main-side first pocket 1313a. The main-side first pocket 1313a forms the intermediate pressure as oil with the discharge pressure suctioned into the first oil groove 1311b and the oil accommodating groove 1311c may be depressurized while passing through the oil supply hole 1311d described hereinafter. The sub-side first pocket 1323a may communicate with the main-side first pocket 1313a, thereby forming the intermediate pressure.
The main-side second pocket 1313b and the sub-side second pocket 1323b maintain the discharge pressure or a pressure almost equal to the discharge pressure as oil, which is introduced into the main bearing surface 1311a and the sub bearing surface 1321a through the first oil passage hole 126a and the second oil passage hole 126b, flows into the main-side second pocket 1313b and the sub-side second pocket 1323b through the first communication flow path 1315 and the second communication flow path 1325 described hereinafter.
An inner circumferential surface, which constitutes compression space V, of cylinder 133 may be formed in an elliptical shape. The inner circumferential surface of the cylinder 133 may be formed in a symmetric elliptical shape having a pair of major and minor axes. However, the inner circumferential surface of the cylinder 133 has an asymmetric elliptical shape having multiple pairs of major and minor axes in this embodiment of the present disclosure. This cylinder 133 formed in the asymmetric elliptical shape may be generally referred to as a hybrid cylinder, and this embodiment describes a vane rotary compressor to which such a hybrid cylinder is applied. However, a back pressure pocket structure according to embodiments may also be applied to a vane rotary compressor with a cylinder with a symmetrical elliptical shape.
As illustrated in
In addition, an empty space may be formed at a central portion of the cylinder 133 so as to form compression space V including an inner circumferential surface. This empty space may be sealed by the main bearing 131 and the sub bearing 132 to form the compression space V. The roller 134 described hereinafter may be rotatably coupled to the compression space V.
The inner circumferential surface 133a of the cylinder 133 may be provided with an inlet port 1331 and outlet ports 1332a and 1332b on both sides in a circumferential direction with respect to a point P1 where the inner circumferential surface 133a of the cylinder 133 and an outer circumferential surface 134c of the roller 134 are almost in contact with each other.
The inlet port 1331 may be directly connected to a suction pipe 113 penetrating through the casing 110, and the outlet ports 1332a and 1332b may communicate with the inner space 111 of the casing 110, thereby being indirectly connected to a discharge pipe 114 coupled to the casing 110 in a penetrating manner. Accordingly, a refrigerant may be suctioned directly into the compression space V through the inlet port 1331 while compressed refrigerant may be discharged into the inner space 111 of the casing 110 through the outlet ports 1332a and 1332b, and may then be discharged to the discharge pipe 114. As a result, the inner space 111 of the casing 110 may be maintained in a high-pressure state forming the discharge pressure.
In addition, the inlet port 1331 may not be provided with an inlet valve, separately, however, the outlet port 1332a, 1332b may be provided with a discharge valve 1335a, 1335b that opens and closes the outlet port 1332a, 1332b. The discharge valve 1335a, 1335b may be a lead-type valve having one or a first end fixed and another or a second end free. However, various types of valves, such as a piston valve, other than the lead-type valve, may be used as the discharge valve 1335a, 1335b as necessary.
When the lead-type valve is used for the discharge valve 1335a, 1335b, a valve groove 1336a, 1336b may be formed on an outer circumferential surface of the cylinder 133 so as to mount the discharge valve 1335a, 1335b. Accordingly, a length of the outlet port 1332a, 1332b may be reduced to a minimum, thereby decreasing in dead volume. The valve groove 1336a, 1336b may be formed in a triangular shape so as to secure a flat valve seat surface, as illustrated in
On the other hand, a plurality of the outlet port 1332a, 1332b may be provided along a compression path (compression proceeding direction). For convenience of explanation, an outlet port located at an upstream side of the compression path is referred to as a sub outlet port (or a first outlet port) 1332a, and an outlet port located at a downstream side of the compression path is referred to as a main outlet port (or a second outlet port) 1332b.
However, the sub outlet port is not necessarily required and may be selectively formed as necessary. For example, the sub outlet port may not be formed on the inner circumferential surface 133a of the cylinder 133 if over-compression of a refrigerant is appropriately reduced by setting a long compression period, as will be described hereinafter. However, in order to minimize over-compression of refrigerant, the sub outlet port 1332a may be formed ahead of the main outlet port 1332b, that is, at an upstream side of the main outlet port 1332b based on the compression proceeding direction.
Referring to
The center Or of the roller 134 is eccentric with respect to a center Oc of the cylinder 133, that is, a center of the inner space of the cylinder 133 (hereinafter, referred to as “the center of the cylinder”), and one or a first side of the outer circumferential surface 134c of the roller 134 is almost in contact with the inner circumferential surface 133a of the cylinder 133. When an arbitrary point of the cylinder 133 where one side of the outer circumferential surface of the roller 134 is closest to the inner circumferential surface of the cylinder 133 and the roller 134 almost comes into contact with the cylinder 133 is referred to as a contact point P, a center line passing through the contact point P and the center of the cylinder 133 may be a position for a minor axis of the elliptical curve forming the inner circumferential surface 133a of the cylinder 133.
The roller 134 has a plurality of vane slots 1341a, 1341b, and 1341c formed in the outer circumferential surface thereof at appropriate places along a circumferential direction. Vanes 1351, 1352, and 1353 are slidably inserted into the vane slots 1341a, 1341b, and 1341c, respectively. The vane slots 1341a, 1341b, and 1341c may be formed radially with respect to the center of the roller 134. In this case, however, it is difficult to sufficiently secure a length of the vane. Therefore, the vane slots 1341a, 1341b, and 1341c may be formed to be inclined by a predetermined inclination angle with respect to a radial direction so that the length of the vane may be sufficiently secured.
A direction in which the vanes 1351, 1352 and 1353 are tilted may be an opposite direction to a rotational direction of the roller 134. That is, front surfaces of the vanes 1351, 1352, and 1353 in contact with the inner circumferential surface 133a of the cylinder 133 may be tilted in the rotational direction of the roller 134. This allows a compression start angle to be formed ahead in the rotational direction of the roller 134 so that compression may start quickly.
In addition, back pressure chambers 1342a, 1342b, and 1342c may be formed at inner ends of the vane slots 1341a, 1341b, and 1341c, respectively, to introduce oil (or refrigerant) into rear sides of the vanes 1351, 1352 and 1353, so as to push each vane toward the inner circumferential surface of the cylinder 133. For convenience, a direction toward the cylinder with respect to a motion direction of the vane is defined as a front side, and an opposite direction is defined as a rear side.
The back pressure chambers 1342a, 1342b and 1342c may be hermetically sealed by the main bearing 131 and the sub bearing 132. The back pressure chambers 1342a, 1342b, and 1342c may independently communicate with the back pressure pockets 1313 and 1323, or the plurality of back pressure chambers 1342a, 1342b, and 1342c may be formed to communicate together through the back pressure pockets 1313 and 1323.
The back pressure pockets 1313 and 1323 may be formed at the flange portion 1321 of the main bearing 131 and the flange portion 1322 of the sub bearing 132, respectively, as shown in
As described above, the main-side back pressure pocket 1313 is provided with the main-side first pocket 1313a and the main-side second pocket 1313b, and the sub-side back pressure pocket 1323 is provided with the sub-side first pocket 1323a and the sub-side second pocket 1323b. Also, the second pockets of both the main-side and the sub-side form a higher pressure compared to the first pockets. Accordingly, the main-side first pocket 1313a and the sub-side first pocket 1323a communicate with a back pressure chamber of a vane located relatively at an upstream side (in a suction stroke until before a discharge stroke) among those vanes, and the main-side second pocket 1313b and the sub-side second pocket 1323b communicate with a back pressure chamber of a vane located relatively at a downstream side (in the discharge stroke until before the suction stroke) among those vanes.
As for the vanes 1351, 1352, and 1353, if a vane located most adjacent to the contact point P1 in a compression proceeding direction is defined as a first vane 1351, and the other vanes are sequentially defined as a second vane 1352 and a third vane 1353 from the contact point P1, the first vane 1351, the second vane 1352, and the third vane 1353 are spaced apart from one another by a same circumferential angle. Accordingly, when a compression chamber formed between the first vane 1351 and the second vane 1352 is a first compression chamber V1, a compression chamber formed between the second vane 1352 and the third vane 1353 is a second compression chamber V2, and a compression chamber formed between the third vane 1353 and the first vane 1351 is a third compression chamber V3, all of the compression chambers V1, V2, and V3 have a same volume at a same crank angle.
The vanes 1351, 1352, and 1353 may be formed in a substantially rectangular parallelepiped shape of end surfaces of the vane in a lengthwise direction of the vane, a surface in contact with the inner circumferential surface 133a of the cylinder 133 is defined as a front surface of the vane, and a surface facing the back pressure chamber 1342a, 1342b, 1342c is defined as a rear surface of the vane. The front surface of each of the vanes 1351, 1352, and 1353 is curved so as to be in line contact with the inner circumferential surface 133a of the cylinder 133, and the rear surface of the vane 1351, 1352 and 1353 is formed flat to be inserted into the back pressure chamber 1342a, 1342b, 1342c to evenly receive back pressure.
In the drawings, unexplained reference numerals 110b and 110c denote an upper shell and a lower shell, receptively.
In the vane rotary compressor according to the embodiment, when power is applied to the drive motor 120 so that the rotor 122 of the drive motor 120 and the rotational shaft 123 coupled to the rotor 122 rotate together, the roller 134 rotates together with the rotational shaft 123. Then, the vanes 1351, 1352 and 1353 are pulled out from the respective vane slots 1341a, 1341b, and 1341c by a centrifugal force generated due to rotation of the roller 134 and back pressure of the back pressure chambers 1342a, 1342b, and 1342c provided at the rear side of the vanes 1351, 1352, and 1353. Accordingly, the front-end surface of each of the vanes 1351, 1352, and 1353 is brought into contact with the inner circumferential surface 133a of the cylinder 133.
The compression space V of the cylinder 133 is divided by the plurality of vanes 1351, 1352, and 1353 into a plurality of compression chambers (including a suction chamber or a discharge chamber) V1, V2, and V3 as many as the number of vanes 1351, 1352, and 1353. A volume of each compression chamber V1, V2, and V3 changes according to a shape of the inner circumferential surface 133a of the cylinder 133 and eccentricity of the roller 134 while moving in response to the rotation of the roller 134. A refrigerant filled in each of the compression chambers V1, V2, and V3 then flows along the roller 134 and the vanes 1351, 1352, and 1353 so as to be suctioned, compressed, and discharged.
This will be described further as follows.
As illustrated in
As illustrated in
At this time, when the refrigerant pressure in the first compression chamber V1 rises, the first vane 1351 may be pushed toward the first back pressure chamber 1342a. As a result, the first compression chamber V1 communicates with the preceding third chamber V3, which may cause refrigerant leakage. Therefore, a higher back pressure needs to be formed in the first back pressure chamber 1342a in order to prevent refrigerant leakage.
Referring to the drawings, the back pressure chamber 1342a is about to enter the main-side second pocket 1313b after passing the main-side first pocket 1313a. Accordingly, the back pressure formed in the first back pressure chamber 1342a immediately rises to the discharge pressure from the intermediate pressure. As the back pressure of the first back pressure chamber 1342a increases, it is possible to suppress the first vane 1351 from being pushed backwards.
As illustrated in
At this time, the volume of the first compression chamber V1 is further decreased so that the refrigerant in the first compression chamber V1 is further compressed. However, the first back pressure chamber 1342a in which the first vane 1351 is accommodated completely communicates with the main-side second pocket 1313b so as to form pressure almost equal to the discharge pressure. Accordingly, the first vane 1351 is not pushed by the back pressure of the first back pressure chamber 1342a, thereby suppressing leakage between the compression chambers.
As illustrated in
At this time, the back pressure chamber 1342a of the first vane 1351 is about to enter the main-side first pocket 1313a as an intermediate pressure region after passing the main-side second pocket 1313b as a discharge pressure region. Accordingly, back pressure formed in the back pressure chamber 1342a of the first vane 1351 is lowered to the intermediate pressure from the discharge pressure.
The back pressure chamber 1342b may be located in the main-side second pocket 1313b, which is the discharge pressure region, and back pressure corresponding to discharge pressure may be formed in the second back pressure chamber 1342b.
Referring to
Accordingly, the intermediate pressure Pm, which is much lower than the discharge pressure Pd, is formed in the main-side first pocket 1313a, and thus, mechanical efficiency between the cylinder 133 and the first vane 1351 may be enhanced. Also, the discharge pressure Pd or a pressure slightly lower than the discharge pressure Pd may be formed in the main-side second pocket 1313b, and thus, the second vane 1352 appropriately comes in close contact with the cylinder 133, thereby suppressing leakage between compression chambers and enhancing mechanical efficiency.
The first pocket 1313a and the second pocket 1313b of the main-side back pressure pocket 1313 according to the embodiment communicate with the oil flow path 125 via the first oil passage hole 126a, and the first pocket 1323a, and the second pocket 1323b of the sub-side back pressure pocket 1323 communicate with the oil flow path 125 via the second oil passage hole 126b.
Referring back to
On the other hand, the main-side and sub-side second pockets 1313b and 1323b communicate with the respective bearing surfaces 1311a and 1321a, which the second pockets face, by the main-side and sub-side second bearing protrusions 1314b and 1324b. Accordingly, oil (refrigerant mixed with oil) in the main-side and sub-side second pockets 1313b and 1323b flows into the bearing surfaces 1311a and 1321a through the respective oil passage holes 126a and 126b, and is introduced into the respective second pockets 1313b and 1323b via the main-side and sub-side bearing protrusions 1314b and 1324b, thereby forming pressure equal to or slightly lower than the discharge pressure.
However, in the embodiment, the main-side second pocket 1313b and the sub-side second pocket 1323b may communicate in a fully opened state, or communicate in a non-fully opened state with the bearing surfaces 1311a and 1321a, which the pockets face, respectively. The latter will be described first. In other words, the main-side second bearing protrusion 1314b and the sub-side second bearing protrusion 1324b mostly block the main-side second pocket 1313b and the sub-side second pocket 1323b, however, partially block the respective second pockets 1313b and 1323b with the communication flow paths 1315 and 1325 interposed therebetween.
During operation of the compressor, the main-side and sub-side first bearing protrusions 1314a and 1324a come in close contact with the upper surface 134a or the lower surface 134b of the roller 134, which the first bearing protrusions face, respectively. As a result, oil may not be smoothly supplied to the main-side and sub-side first pockets 1313a and 1323a. Then an insufficient amount of oil may be supplied to the main-side and sub-side first pockets 1313a and 1323a in a specific range based on a rotational direction of the roller 134. Accordingly, oil with a medium pressure is not smoothly supplied to each of the back pressure chambers 1342a, 1342b, and 1342c in the specific range, and thus, the rear side of the respective vanes may not be properly supported. Then the front surface of the respective vanes may be detached from the inner circumferential surface 133a of the cylinder 133, which may cause refrigerant leakage between compression chambers, or a further increase in vibration of the vanes, resulting in compressor noise or abrasion. In addition, friction loss or abrasion due to insufficient oil may occur in the corresponding range. Further, as the pressure in each of the back pressure chambers 1342a, 1342b, and 1342c is not constantly maintained, vane vibration, as mentioned earlier, may be further increased.
Therefore, in embodiments disclosed herein, at least one of the main bearing or the sub bearing is provided with an oil supply passage and/or oil guide passage for communicating a space between the outer circumferential surface of the rotational shaft and the inner circumferential surface of the main bearing with the back pressure pocket of the main bearing, or a space between the outer circumferential surface of the rotational shaft and the inner circumferential surface of the sub bearing with the back pressure pocket of the sub bearing. The oil supply passage and/or oil guide passage may communicate with the back pressure pocket having a relatively low pressure among the plurality of back pressure pockets. Accordingly, oil may be smoothly supplied to the main-side and sub-side first pockets 1313a and 1323a forming the intermediate pressure.
The oil supply passage and/or oil guide passage may be formed in any one of the main bearing or the sub bearing as described above. However, in this embodiment, the vane rotary compressor is installed vertically, and thus, description will be given focusing on an example in which the oil supply passage and/or oil guide passage is formed in the main bearing.
Referring to
A radial bearing surface may be formed on an inner circumferential surface of the first boss portion 1311, and the first oil groove 1311b may be diagonally provided in the radial bearing surface. The first oil groove 1311b may be formed axially over an entire part or portion of the first boss portion 1311 or may be formed only in a middle part or portion of the first boss portion 1311. Either way is possible if the first oil groove 1311 communicates with the first oil passage hole 126a of the rotational shaft.
The oil accommodating groove 1311c may be formed on the end surface of the first boss portion 1311, and the inner circumferential surface of the oil accommodating groove 1311c may communicate with the first oil groove 1311b. The oil accommodating groove 1311c may be formed in an annular shape having a predetermined depth. In addition, the oil accommodating groove 1311c may be formed as deep as possible by taking the radial bearing surface of the main bearing, that is, the main-side first bearing surface 1311a into consideration.
Thus, the oil accommodating groove 1311c may communicate with the inner circumferential surface of the first boss portion 1311 as shown in
In addition, the oil accommodating groove 1311c may have a large outer diameter in order to secure as large a volume as possible, for example, approximately 1.2 to 1.4 times the radial bearing surface. That is, the main-side first bearing surface 1311a may be appropriate for achieving reliability of the main bearing.
The oil supply hole 1311d, which is the oil supply passage, may be formed to communicate with one side of the oil accommodating groove 1311c in the circumferential direction. The oil supply hole 1311d may be formed to communicate with the outer circumferential surface of the oil accommodating groove 1311c. The oil supply hole 1311d may communicate with the main-side first pocket 1313a, as described above, by penetrating in the axial direction.
The oil supply hole 1311d may be formed as one hole. However, when the oil supply hole 1311d is configured as one hole, a pressure reducing (or relief) pin to be inserted into the oil supply hole 1311d may not be easily fixed to its normal position. Accordingly, forming a plurality of holes in an eccentric manner may be more desirable for the oil supply hole 1311d.
For example, as shown in
A stepped surface 1311g may be formed between the first oil supply hole 1311d1 and the second oil supply hole 1311d2. A lower end of the pressure reducing pin 1316 to be inserted into the first oil supply hole 1311d1 may be axially supported on the stepped surface 1311g.
An inner diameter D2 of the second oil supply hole 1311d2 may be larger than an inner diameter D1 of the first oil supply hole 1311d1, in order to smoothly supply oil to the main-side first pocket 1313a. In some cases, however, the inner diameter of the first oil supply hole 1311d1 and the inner diameter of the second oil supply hole 1311d2 may be formed to be the same, or the inner diameter of the second oil supply hole 1311d2 may be formed to be smaller than the inner diameter hole of the first oil supply hole 1311d1. In these cases, the axial center of the first oil supply hole 1311d1 and the axial center of the second oil supply hole 1311d2 may be eccentrically formed so as not to coincide with each other.
As described above, the pressure reducing pin 1316 may be inserted into the first oil supply hole 1311d1. One or a first end of the pressure reducing pin 1316 may be in close contact with the upper end of the second oil supply hole 1311d2, that is, a supporting surface, so as to be supported downward in the axial direction while another or a second end thereof may be supported upward in the axial direction by a fixing pin 1317 radially penetrating the first boss portion 1311. An outer diameter of the pressure reducing pin 1316 may be formed to be smaller than the inner diameter of the first oil supply hole 1311d1.
In addition, as shown in
The oil supply passage 1311d may be formed in a groove shape having a predetermined area on the main-side first bearing surface 1311a, as shown in
In the vane rotary compressor according to embodiments, oil filled in the inner space of the casing 110 is pumped by the oil feeder 127 provided at a lower end of the rotational shaft, and is then introduced into the space between the main bearing 131 and the rotational shaft 123 or the space between the sub-bearing 132 and the rotational shaft 123 via the oil flow path 125 of the rotational shaft 123 and the oil passage holes 126a and 126b. A portion of the oil may flow into the main-side first pocket 1313a and the sub-side first pocket 1323a as described above, and another portion of the oil may be introduced into the main-side second pocket 1313b and the sub-side second pocket 1323b. The oil introduced into each of the pockets may flow into the respective back pressure chambers, so as to press the vanes 1351, 1352, and 1353 in a direction toward the cylinder 133 as the roller 134 rotates.
Even if an inner side of the main-side second pocket 1313b and the sub-side second pocket 1323b are blocked by the respective bearing protrusions 1314b and 1324b, the communication flow path 1315, 1325 may be formed at the bearing protrusions 1314b and 1324b, respectively, and thus, oil may be smoothly introduced into the respective second pockets 1313b and 1323b. As the main-side second pocket 1313b and the sub-side second pocket 1323b should form the discharge pressure or a pressure similar to the discharge pressure, an inner diameter of the communication flow path 1315, 1325 should be formed as large as possible. Accordingly, a sufficient amount of oil may flow through the second pockets 1313b and 1323b as oil smoothly flows into the respective bearing protrusions 1314b and 1324b.
However, the main-side first pocket 1313a and the sub-side first pocket 1323a should form the intermediate pressure higher than the suction pressure but lower than the discharge pressure. Accordingly, unlike the second bearing protrusions 1314b and 1324b, a communication flow path may not be formed at the first bearing protrusions 1314a and 1324a. Therefore, in the related art, oil is introduced into the respective first pockets 1313a and 1323a through a narrow gap between the first bearing protrusion 1314a and the upper or lower surface of the roller 134, and a narrow gap between the first bearing protrusion 1324a and the upper or lower surface of the roller 134. As a result, oil is hardly introduced into the first pockets or only a slight amount of oil is introduced into the first pockets, depending on an operating condition of the compressor. Then as described above, oil in the first pockets 1313a and 1323a, and the back pressure chambers 1342a, 1342b, and 1342c becomes insufficient. As a result, each of the vanes may not be properly pushed or insufficient lubrication may occur.
Therefore, in embodiments disclosed herein, as illustrated in
By doing so, the front surface of the vane is not separated from the inner circumferential surface of the cylinder, or friction loss between the roller and the main bearing or the sub bearing caused by insufficient oil in the first pocket may be suppressed. In addition, as the oil supply hole is formed in one member like the main bearing, the oil supply hole may be formed more easily and accurately than when forming the oil supply hole in a plurality of members.
Hereinafter, description will be given of another example of an oil supply passage in the vane rotary compressor according to an embodiment. In the previous embodiment, the oil supply hole 1311d is formed through the first boss portion 1311 of the main bearing, but in this embodiment, the oil supply hole is formed through the cylinder and the main bearing.
The third oil supply hole 1338 and the fourth oil supply hole 1318 communicate with each other, so as to form an inlet (or entry) end and an outlet (or exit) end, respectively. In this case, the inlet end of the third oil supply hole 1338 may be connected to an oil supply pipe 1319 so as to be immersed into oil stored in a bottom surface portion of the inner space of the casing 110.
The outlet end of the fourth oil supply hole 1318 may be formed to communicate with a side wall surface of the main-side first pocket 1313a as in the above-described embodiment. The outlet end of the fourth oil supply hole 1318 may be eccentrically formed toward the contact point P from the middle of the main-side first pocket 1313a in the circumferential direction.
In addition, the pressure reducing pin 1316 may be inserted into at least one of the third oil supply hole 1338 and the fourth oil supply hole 1318. As the fourth oil supply hole 1318 is formed in a horizontal direction (radial direction), installing the pressure reducing pin 1316 in the fourth oil supply hole 1318 may be more suitable in terms of installation or fixing.
Even if the oil supply hole is formed in the sub bearing, the cylinder, and the main bearing as in this embodiment, its basic configuration and effect are similar to the previous embodiment. Therefore, detailed description thereof has been omitted. However, in this embodiment, compared to the previous embodiment, it is more advantageous in that unevenness of the bearing surface caused by deformation or improper processing (or misworking) of the boss portion of the main bearing may be prevented. Although not shown in the drawing, the oil supply hole may also be formed through the sub bearing, the cylinder, and the main bearing.
Hereinafter, description will be given of a vane rotary compressor according to another embodiment. In the previous embodiments, the bearing protrusion is formed on the first pocket forming the intermediate pressure as well as the second pocket forming the discharge pressure among the back pressure pockets, and the communication flow path is formed on the bearing protrusions. However, in this embodiment, the second pocket is formed such that an inner circumferential side thereof is fully opened.
Therefore, in this embodiment, the inner circumferential side of the second pockets 1313b, 1323b are opened so that oil may smoothly flow into the second pockets 1313b and 1323b, respectively. In this case, a depressurized refrigerant may also be introduced into the main-side first pocket 1313a through the oil groove 1311b, the oil accommodating groove 1311c, and the oil supply hole 1311d as in the previous embodiments. Accordingly, oil with the intermediate pressure may be smoothly supplied to the main-side and sub-side first pockets 1313a and 1323a, and thus, a sealing force of the vane in a corresponding range may be increased and noise caused by abnormal behavior of the vanes reduced.
In the previous embodiments, a single-type vane rotary compressor with one cylinder is used as an example. In some cases, however, the elastic bearing structure using the back pressure pocket as described above may be equally applied to a twin-type vane rotary compressor having a plurality of cylinders arranged in an axial direction. In this case, however, a middle plate may be provided between the plurality of cylinders, and the back pressure pocket described above may be formed on both sides of the middle plate in the axial direction, respectively.
Embodiments disclosed herein a vane rotary compressor capable of constantly and continuously supplying oil to a pocket forming low indeterminate pressure even in a high-pressure type vane rotary compressor. Embodiments disclosed herein further provide a vane rotary compressor capable of supplying oil introduced into a space between an outer circumferential surface of a rotational shaft and an inner circumferential surface of a bearing to a pocket having an intermediate pressure not only through a gap between a roller and the bearing but also through an oil supply passage by separately forming an oil supply passage in the bearing.
Embodiments disclosed herein provide a vane rotary compressor capable of supplying oil to a pocket in a constant and continuous manner regardless of an operating condition of the compressor by forming an oil guide passage, so that oil between a rotational shaft and a bearing is smoothly supplied through an oil supply passage when forming the oil supply passage at a boss portion or a flange portion of the bearing. Embodiments disclosed herein also provide a vane rotary compressor capable of smoothly supplying oil to a pocket forming an intermediate pressure when a high-pressure refrigerant, such as R32, R410a, and CO2 is used. Embodiments disclosed herein additionally provide a vane rotary compressor capable of smoothly supplying oil to a pocket forming intermediate pressure even under a low heating condition, a high pressure ratio condition, and a high speed operation condition.
Embodiments disclosed herein provide a vane rotary compressor that may include a pocket with intermediate pressure and a pocket with discharge pressure provided at a main bearing or a sub bearing. In the vane rotary compressor, an oil supply passage may be provided for guiding oil introduced into a space between a radial bearing surface of the main bearing or a radial bearing surface of the sub bearing and an outer circumferential surface of a rotational shaft facing the radial bearing surface of the main bearing or the sub bearing. The oil supply passage may be formed through an upper end of the main bearing and the pocket having the intermediate pressure.
Embodiments disclosed herein may further provide a vane rotary compressor having a pocket with an intermediate pressure and a pocket with a discharge pressure provided at a main bearing or a sub bearing. In the vane rotary compressor, an oil supply passage may be provided for guiding oil introduced into a space between a radial bearing surface of the main bearing or a radial bearing surface of the sub bearing and an outer circumferential surface of a rotational shaft facing the radial bearing surface of the main bearing or the sub bearing. A pressure reducing member may be inserted into the oil supply passage.
Embodiments disclosed herein may further provide a vane rotary compressor having a pocket with an intermediate pressure and a pocket with a discharge pressure provided at a main bearing or sub bearing. In the vane rotary compressor, an oil supply passage may be provided axially for guiding oil introduced into a gap between a radial bearing surface of the main bearing or a radial bearing surface of the sub bearing and an outer circumferential surface of a rotational shaft facing the radial bearing surface of the main bearing or the sub bearing. An oil accommodating groove with an annular shape may be provided on an upper end of the oil supply passage.
An oil groove that guides oil to the oil accommodating groove may be formed on an inner circumferential surface of the main bearing or the sub bearing facing the outer circumferential surface of the rotational shaft in a manner of communicating with the oil accommodating groove.
Embodiments disclosed herein provide a vane rotary compressor that may include a casing, a cylinder provided in an inner space of the casing, a main bearing and a sub bearing forming a compression space together with the cylinder, and provided with a plurality of back pressure pockets each having a different pressure formed on a surface facing the cylinder, a rotational shaft radially supported by the main bearing and the sub bearing, a roller provided with a plurality of vane slots formed along a circumferential direction and each having one end opened toward an outer circumferential surface, and a plurality of vanes slidably inserted into the vane slots of the roller and configured to divide the compression space into a plurality of compression chambers. At least one of the main bearing or the sub bearing may be provided with an oil supply passage for communicating a space between an outer circumferential surface of the rotational shaft and an inner circumferential surface of the main bearing facing the outer circumferential surface of the rotational shaft with the back pressure pocket of the main bearing or a space between the outer circumferential surface of the rotational shaft and an inner circumferential surface of the sub bearing facing the outer circumferential surface of the rotational shaft with the back pressure pocket of the sub bearing. The oil supply passage may communicate with a back pressure pocket having a relatively low pressure among the plurality of back pressure pockets.
The main bearing and the sub bearing may be provided with a boss portion extending from a flange portion defining the compression space by a predetermined height, respectively, so as to radially support the rotational shaft. The oil supply passage may be formed through the boss portion of at least one of the main bearing or the sub bearing.
The oil supply passage may be formed through the oil boss portion. In addition, a pressure reducing member may be provided inside the oil supply passage.
The oil supply passage may be configured as a first oil supply passage communicating with an end surface of the boss portion, and a second oil supply passage extending from the first oil supply passage so as to communicate with the back pressure pocket. An axial center of first oil supply passage and an axial center of the second oil supply passage may be eccentrically formed with respect to each other. The first oil supply passage may be formed such that a portion of an end surface thereof overlaps an inside of the second oil supply passage, and the pressure reducing member may be axially supported on an end surface of the second oil supply passage.
An inner diameter of the second oil supply passage may be larger than an inner diameter of the first oil supply passage.
The end surface of the boss portion may be provided with an oil accommodating groove. The oil accommodating groove may be connected to the oil supply passage.
The oil accommodating groove may be formed on the end surface of the boss portion in a stepped manner along an inner circumferential surface of the boss portion. In addition, the oil accommodating groove may be formed in a middle part or portion of the end surface of the boss portion, and provided with an oil communication groove penetrating toward the inner circumferential surface of the boss portion formed in an inner circumferential surface thereof.
The main bearing or the sub bearing may be provided with a flange portion extending therefrom and forming a compression space together with the cylinder. At least a part or portion of the oil supply passage may be formed through the flange portion of at least one of the main bearing or the sub bearing.
The oil supply passage may communicate with the inner space of the casing. An oil supply pipe extending toward the inner space of the casing may be insertedly coupled to an end of the oil supply passage. A pressure reducing member may be insertedly coupled to the oil supply passage or inside of the oil supply pipe. The oil supply passage, based on a rotational direction of the roller, may be eccentrically formed from an intermediate position in a circumferential direction of the pocket communicating with the oil supply passage, toward a contact point where the roller is the closest to the cylinder.
The plurality of pockets may include a first pocket having first pressure, and a second pocket having pressure higher than the first pressure. The oil supply passage may be formed to communicate with the first pocket.
At least one of the first pocket or the second pocket may be provided with a bearing protrusion formed on an inner circumferential side facing the outer circumferential surface of the rotational shaft to form a radial bearing surface with respect to the outer circumferential surface of the rotational shaft. The first pocket may be provided with the bearing protrusion, and the second pocket may be formed such that at least a part or portion of the inner circumferential side facing the outer circumferential surface of the rotational shaft is opened.
In a vane rotary compressor according to embodiments, an oil supply passage may be provided for communicating a space between an outer circumferential surface of a rotational shaft and an inner circumferential surface of a main bearing with a back pressure pocket forming intermediate pressure, so that oil, which is reduced to an intermediate pressure, may be constantly and continuously introduced into the back pressure pocket forming the intermediate pressure even in a high-pressure type vane rotary compressor. Accordingly, oil may be smoothly supplied to the back pressure pocket forming the intermediate pressure, and pressure in a back pressure chamber communicating with the back pressure pocket may be constantly maintained, thereby stably supporting a vane and securing a sealing force between the vane and a cylinder. As a result, compression efficiency may be improved by suppressing leakage between compression chambers, and compression efficiency may be improved by reducing vibration of the vane.
In addition, oil may flow into the back pressure pocket forming the intermediate pressure in a constant and continuous manner, thereby effectively lubricating between a bearing and a roller. Thus, mechanical efficiency may be improved by reducing friction loss between the bearing and the roller.
Further, in the vane rotary compressor according to embodiments, even if surface pressure against the bearing is increased when a high-pressure refrigerant, such as R32, R410a, and CO2, is used compared when a medium to low pressure refrigerant such as R134a is used, oil can be more smoothly supplied to the back pressure chamber, thereby suppressing leakage between compression chambers, noise, and friction loss.
In addition, in the vane rotary compressor according to embodiments, oil can be smoothly introduced into the back pressure chamber even under a low-temperature heating condition, a high pressure ratio condition, and a high-speed operating condition, thereby improving compressor efficiency, and efficiency of a refrigeration cycle device employing the compressor.
It will be understood that when an element or layer is referred to as being “on” another element or layer, the element or layer can be directly on another element or layer or intervening elements or layers. In contrast, when an element is referred to as being “directly on” another element or layer, there are no intervening elements or layers present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that, although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
Spatially relative terms, such as “lower”, “upper” and the like, may be used herein for ease of description to describe the relationship of one element or feature to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “lower” relative to other elements or features would then be oriented “upper” relative to the other elements or features. Thus, the exemplary term “lower” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Embodiments of the disclosure are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the disclosure should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2019-0024256 | Feb 2019 | KR | national |
This application is a Continuation Application of prior U.S. patent application Ser. No. 16/734,679 filed Jan. 6, 2020, which claims priority under 35 U.S.C. § 119 to Korean Application No. 10-2019-0024256 filed on Feb. 28, 2019, whose entire disclosures are hereby incorporated by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20230047035 A1 | Feb 2023 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 16734679 | Jan 2020 | US |
| Child | 17967094 | US |
