The present invention relates to a vane-type hydraulic motor, and more particularly to a vane-type hydraulic motor suitable for use in applications where a low-viscosity fluid such as water is used as a working fluid.
As shown in
When the pressurized fluid (working fluid) flows from the supply port 281 to the rotor-housing chamber 286, the pressurized fluid (working fluid) acts on the vanes 295 projecting from the rotor 290 to generate a torque, thereby rotating the rotor 290. After rotating the rotor 290, the working fluid is discharged from the return port 283.
In the balanced vane-type hydraulic motor using a low-viscosity fluid such as water as the working fluid, a bypass path 285 is provided to return the working fluid, that has leaked through the bearings 301, 311 provided on both sides of the rotor 290, to the return port 283, which is a low-pressure side. The working fluid in the rotor-housing chamber 286, which is a high-pressure side, passes through both side clearances (a gap between the rotor 290 and the front cover 300 and a gap between the rotor 290 and the end cover 310) S and gaps between the main shaft 340 and the bearings 301, 311, and is then led to the return port 283 through the bypass path 285. With this arrangement, the following advantages are obtained:
(1) The pressures applied to the both side surfaces of the rotor 290 are substantially equal to the pressure in the return port 283, and thus are held in a state of balance. Therefore, essentially no pressure acts on the rotor 290 in the thrust direction (the extending direction of the main shaft 320). The rotor 290 is balanced in the cam casing 280 in the thrust direction, thus making it possible to reduce the frictional loss (torque loss) due to the sliding motion between the rotor 290 and each of the front cover 300 and the end cover 310.
(2) Since the working fluid is led to the bearings 301, 311, the bearings 301, 311 can be prevented from being deteriorated even if the working fluid comprises a low-viscosity fluid such as water. Thus, the durability of the main shaft 320 and the bearings 301, 311 can be increased.
(3) Since an internal seal pressure P is small and the shaft seal 330 applies a small pressing force against the main shaft 320, no friction-induced mechanical loss is generated in this shaft seal region. In addition, the shaft seal 330 and the main shaft 320 do not suffer frictional wear, thus increasing the durability thereof.
(4) No liquid reservoir is formed around the bearings 301, 311, and the working fluid around the bearings 301, 311 circulates at all times. Therefore, the working fluid is prevented from being rotted and microorganisms are prevented from being produced in those regions.
A rotary actuator such as the above vane-type hydraulic motor is utilized in various kinds of apparatuses, and hence an output shaft (main shaft) of the rotary actuator is required to be rotated in one direction, the opposite direction, or the both directions depending on the operational conditions of the rotary actuator.
Generally, in the hydraulic motor, it is required to provide a pipe for supplying a pressurized fluid to actuate the hydraulic motor and another pipe for discharging the fluid from the hydraulic motor. The hydraulic motor has a supply port and a return port as a connection port for connecting the above pipes. In the vane-type hydraulic motor shown in
In
On the other hand, in the case where the hydraulic motor is rotated in the direction opposite to the direction indicated by the arrow shown in
If the hydraulic motor is constructed such that the working fluid is supplied from the return port 283 shown in
Consequently, the balanced vane-type hydraulic motor needs to have different components prepared for the respective rotational directions of the motor, and hence the manufacturing cost is increased.
It is therefore an object of the present invention to provide a dual-rotation vane-type hydraulic motor which can allow an output shaft (main shaft) to easily change the rotating direction thereof without replacing any components.
In order to achieve the above object, according to one aspect of the present invention, there is provided a vane-type hydraulic motor comprising: a rotor having a main shaft and a plurality of vanes; a cam casing having a chamber for rotatably housing the rotor; a first port and a second port for supplying a working fluid into the chamber and discharging the working fluid from the chamber; a bypass path for allowing the working fluid to flow from a bearing portion supporting the main shaft through the bypass path; and a drain port for discharging the working fluid to the exterior; wherein the drain port and the bypass path communicate with each other to allow the working fluid flowing from the bearing portion through the bypass path to be discharged from the drain port to the exterior.
In a preferred aspect of the present invention, the vane-type hydraulic motor further comprises: a block having a third port and a fourth port which communicate with the first port and the second port, respectively; and a port switching mechanism provided in the block for switching a flow direction of the working fluid to allow the bypass path to communicate with a low-pressure one of the third port and the fourth port.
In a preferred aspect of the present invention, the port switching mechanism comprises a rod pin insertion hole provided in the block and communicating with the bypass path, and a rod pin slidably inserted in the rod pin insertion hole, and the rod pin is moved depending on a differential pressure of the working fluid between the third port and the fourth port to allow the bypass path to communicate with a low-pressure one of the third port and the fourth port.
In a preferred aspect of the present invention, the rod pin insertion hole has a small-diameter portion having seal surfaces at both end portions thereof, the rod pin has seal surfaces facing the seal surfaces of the small-diameter portion, respectively, and when the rod pin is moved toward a low-pressure side, the seal surface of the rod pin at a high-pressure side is brought into contact with the seal surface of the small-diameter portion at a high-pressure side.
In a preferred aspect of the present invention, the seal surfaces of the small-diameter portion and the seal surfaces of the rod pin have a flat shape or a tapered shape.
In a preferred aspect of the present invention, at least one of the seal surfaces of the rod pin and the seal surfaces of the small-diameter portion comprises a resilient member.
In a preferred aspect of the present invention, at least a part of a surface of the rod pin which is brought into sliding contact with an inner circumferential surface of the rod pin insertion hole comprises a low-friction member.
In a preferred aspect of the present invention, the rod pin which is brought into sliding contact with an inner circumferential surface of the rod pin insertion hole has a groove.
According to another aspect of the present invention, there is provided a vane-type hydraulic motor comprising: a rotor having a main shaft and a plurality of vanes; a cam casing having a chamber for rotatably housing the rotor; a first port and a second port for supplying a working fluid into the chamber and discharging the working fluid from the chamber; a bypass path for allowing the working fluid to flow from a bearing portion supporting the main shaft through the bypass path; and a port switching mechanism for switching a flow direction of the working fluid to allow the bypass path to communicate with a low-pressure one of the first port and the second port.
In a preferred aspect of the present invention, the port switching mechanism comprises a rod pin insertion hole provided in the cam casing and communicating with the bypass path, and a rod pin slidably inserted in the rod pin insertion hole, and the rod pin is moved depending on a differential pressure of the working fluid between the first port and the second port to allow the bypass path to communicate with a low-pressure one of the first port and the second port.
In a preferred aspect of the present invention, the rod pin insertion hole has a small-diameter portion having seal surfaces at both end portions thereof, the rod pin has seal surfaces facing the seal surfaces of the small-diameter portion, respectively, and when the rod pin is moved toward a low-pressure side, the seal surface of the rod pin at a high-pressure side is brought into contact with the seal surface of the small-diameter portion at a high-pressure side.
In a preferred aspect of the present invention, the seal surfaces of the small-diameter portion and the seal surfaces of the rod pin have a flat shape or a tapered shape.
In a preferred aspect of the present invention, at least one of the seal surfaces of the rod pin and the seal surfaces of the small-diameter portion comprises a resilient member.
In a preferred aspect of the present invention, at least a part of a surface of the rod pin which is brought into sliding contact with an inner circumferential surface of the rod pin insertion hole comprises a low-friction member.
In a preferred aspect of the present invention, the rod pin which is brought into sliding contact with an inner circumferential surface of the rod pin insertion hole has a groove.
A vane-type hydraulic motor according to embodiments of the present invention will be described below with reference to the drawings.
As shown in
The vane-type hydraulic motor 1-1 has a bypass path 80 for returning the working fluid, that has leaked through the bearings 51, 61 disposed on both sides of the rotor 30, to a low-pressure side. The working fluid in the rotor-housing chamber 11, which is a high-pressure side, passes through both side clearances (a gap between the rotor 30 and the front cover 50 and a gap between the rotor 30 and the end cover 60) S and gaps between the main shaft 70 and the bearings (bearing portions) 51, 61, and is then led from the bypass path 80 to a drain port 17 described below. The reason for providing the bypass path 80 is the same as the reason described in the background art.
In this embodiment, the cam casing 10 has the drain port 17 in addition to the first port 13 and the second port 15, and the drain port 17 communicates with the above bypass path 80. The drain port 17 is provided to discharge the working fluid from the bypass path 80 to the exterior. For example, a pipe (not shown) is connected to the drain port 17 so that the working fluid which has passed through the bearings 51, 61 is returned to a working-fluid storing tank (not shown) disposed separately from the vane-type hydraulic motor 1-1. Pipes connected to the first port 13 and the second port 15 are also connected to the working-fluid storing tank. By supplying the working fluid selectively to the first port 13 or the second port 15, the vane-type hydraulic motor 1-1 (the main shaft 70) can be rotated in one direction and the opposite direction. Specifically, by switching the supply direction of the working fluid, the vane-type hydraulic motor 1-1 can be rotated selectively in both directions. Next, this dual-rotation structure will be described in detail.
As shown in
On the other hand, in
Even when the rotor 30 is rotated in any direction, the working fluid in the rotor-housing chamber 11 passes through the side clearances S and the bearings (bearing portions) 51, 61, and flows into the bypass path 80. The working fluid is led from the bypass path 80 to the drain port 17, and is then returned to the working-fluid storing tank through the pipe connected to the drain port 17.
In this manner, the bypass path 80, which has heretofore been connected to the return port, is connected to the drain port 17 which is additionally provided so as to discharge the working fluid from the drain port 17 through the bypass path 80, independently. Specifically, the working fluid which has passed through the bypass path 80 is discharged from the drain port 17 to the exterior of the vane-type hydraulic motor 1-1 without being led to the return port. Therefore, the rotating direction of the motor can easily be changed simply by switching the pipes connected to the first port 13 and the second port 15 and by operating a valve such as a direction-switching valve connected to the pipes, without changing the structure of the cam casing 10.
A dual-rotation vane-type hydraulic motor according to a second embodiment of the present invention will be described below.
As described above, the dual-rotation vane-type hydraulic motor 1-1 according to the first embodiment has the drain port 17 in addition to the first port 13 and the second port 15. In this case, three types of pipes are required, thus causing the following problems:
(1) Because the number of pipes is increased, it is difficult to install the pipes when the vane-type hydraulic motor is installed in a limited space.
(2) The pipes require a large installation space.
(3) The installation cost of the pipes is increased because of an increased number of parts such as joints which are combined with the pipes.
The second embodiment of the present invention serves to solve the above problems.
The dual-rotation vane-type hydraulic motor 1-2 according to the second embodiment is different from the dual-rotation vane-type hydraulic motor 1-1 according to the first embodiment in that instead of providing the drain port 17, a port switching mechanism 950 is provided in a cam casing 10. The port switching mechanism 950 has a rod pin insertion hole 91 for allowing a bypass path 80 to communicate with a fluid path 14 of a first port 13 or a fluid path 16 of a second port 15 selectively. A rod pin 93 is slidably disposed in the rod pin insertion hole 91. Two resilient members 95, 95 comprising a spring are disposed in the rod pin insertion hole 91 on both sides of the rod pin 93, respectively. The resilient members 95, 95 press both end portions of the rod pin 93 under equal forces to keep the rod pin 93 in a central position of the rod pin insertion hole 91. The both end portions of the rod pin insertion hole 91 are sealed by respective spring-receiving seats 99, 99 attached to the cam casing 10 through respective seal rings 97, 97.
The rod pin insertion hole 91 has a small-diameter portion 92 provided at a central portion thereof and having a diameter smaller than a diameter of both side portions (large-diameter portions) of the rod pin insertion hole 91. Seal surfaces 921, 921 are formed on both end portions of the small-diameter portion 92, respectively. The small-diameter portion 92 is connected to the bypass path 80. Head portions 931, 931 are provided on the both end portions of the rod pin 93 and have a diameter large enough to close the rod pin insertion hole 91. The head portions 931, 931 have respective seal surfaces 933, 933 formed on their inner confronting surfaces (which face the seal surfaces 921, 921). The rod pin 93 has a connecting portion which connects the head portions 931, 931 to each other and is thin enough to allow the rod pin 93 to move freely in the small-diameter portion 92. The rod pin insertion hole 91 is connected to the bypass path 80 through a hole which is closed by a sealing plug 101.
One end portion of the resilient member 95 is fixed to the spring-receiving seat 99. A pressing force of the resilient member 95 is required to satisfy the following relationship:
[the pressing force (maximum) of the resilient member 95]<[minimum motor-actuating pressure]×[an area of a pressure-receiving surface of the rod pin 93 (the side surface of the head portion 931)]
When the working fluid is not supplied to the first port 13 and the second port 15, the rod pin 93 is held in the central position as shown in
A diameter of the rod pin 93 is designed such that the rod pin 93 has a strength enough to prevent its deformation such as buckling or its breakage when the rod pin 93 is subjected to the pressing force represented by:
[the pressing force (maximum) of the resilient member 95]+[maximum motor-actuating pressure]×[the area of the pressure-receiving surface of the rod pin 93]
A clearance between the connecting portion of the rod pin 93 and the small-diameter portion 92, and a clearance between the connecting portion of the rod pin 93 and the large-diameter portion of the rod pin insertion hole 91 are designed so as not to develop a back pressure in the fluid path between the bypass path 80 and the first port 13 or between the bypass path 80 and the second port 15 even when the working fluid passes through the bypass path 80 at a maximum flow rate.
In the case where a supply pipe (not shown) and a return pipe (not shown) are connected to the first port 13 and the second port 15, respectively, such that the first port 13 is used as a supply port for supplying the working fluid and the second port 15 is used as a return port for discharging the working fluid, a pressure of the working fluid at the side of the first port 13 is higher than a pressure of the working fluid at the side of the second port 15. Therefore, as shown in
On the other hand, in the case where the return pipe and the supply pipe are connected to the first port 13 and the second port 15, respectively, such that the first port 13 is used as a return port for discharging the working fluid and the second port 15 is used as a supply port for supplying the working fluid, a pressure of the working fluid at the side of the second port 15 is higher than a pressure of the working fluid at the side of the first port 13. In this case, as shown in
With the above arrangement, the rotational direction of the motor can easily be changed, and the problems described above can be solved because it is not required to provide an additional port.
A dual-rotation vane-type hydraulic motor according to a third embodiment of the present invention will be described below.
The dual-rotation vane-type hydraulic motor 1-2 according to the second embodiment is required to form a number of complicated fluid paths in the cam casing 10. Therefore, a complicated process is required to form such paths, and it is required to carry out time-consuming maintenance of the vane-type hydraulic motor.
The third embodiment of the present invention serves to solve the above problems.
The dual-rotation vane-type hydraulic motor 1-3 according to the third embodiment is different from the dual-rotation vane-type hydraulic motors according to the first and second embodiments in that a port switching mechanism 950 according to the second embodiment is incorporated in a block 110 which is separated from a cam casing 10, and the block 110 is mounted on the dual-rotation vane-type hydraulic motor 1-1 according to the first embodiment. Specifically, the block 110 has a third port 113 and a fourth port 115 defined therein which open on one side of the block 110, and also has communication holes 114, 116 defined therein which open on the opposite side of the block 110. In addition, a communication hole 117 is provided in the block 110 at a position between the communication hole 114 and the communication hole 116. The port switching mechanism 950 has the same structure as the port switching mechanism according to the second embodiment. The port switching mechanism 950 has a rod pin insertion hole 91 for allowing a bypass path 80 to communicate with the third port 113 or the fourth port 115 selectively. A rod pin 93 is slidably inserted in the rod pin insertion hole 91. Depending on a differential pressure of the working fluid between the third port 113 and the fourth port 115, the rod pin 93 is moved to allow the communication hole 117 to communicate with a low-pressure one of the third port 113 and the fourth port 115. The block 110 is mounted on the vane-type hydraulic motor 1-1 having the same structure as the vane-type hydraulic motor according to the first embodiment. The block 110 is fixed to the vane-type hydraulic motor 1-1 by a fixing device (not shown), thus completing the vane-type hydraulic motor 1-3. The communication holes 114, 116 and 117 are connected to the first port 13, the second port 15, and the drain port 17, respectively. Junctions between the communication holes 114, 116 and 117, and the first port 13, the second port 15, and the drain port 17 are sealed by seal members 119 such as O-rings, respectively.
In a neutral state shown in
On the other hand, in the case where the return pipe and the supply pipe are connected to the third port 113 and the fourth port 115, respectively, such that the third port 113 is used as a return port and the fourth port 115 is used as a supply port, a pressure of the working fluid at the side of the fourth port 115 is higher than a pressure of the working fluid at the side of the third port 113. Therefore, the rod pin 93 is moved toward the third port 113, and hence the bypass path 80 and the third port 113 (i.e. the return port) communicate with each other. Accordingly, the working fluid that has passed through the bypass path 80 is returned to the working-fluid storing tank (not shown) through the third port 113.
With the above arrangement, the rotational direction of the motor can easily be changed, and the pipes can be installed easily and simply because it is not required to provide an additional port. Since the cam casing 10 and the block 110 can be manufactured as separate components, the manufacturing process can be simplified, thus reducing the manufacturing cost. Additionally, the maintenance of the vane-type hydraulic motor can easily be carried out.
Various seal structures provided by the seal surface 933 and the seal surface 921 will be described below with reference to
If a low-viscosity fluid such as water leaks from a gap, the leakage from the gap is large because of the physical property of the low-viscosity fluid even if the gap is small. Therefore, if such a low-viscosity fluid is used as a working fluid, it is necessary to seal the gap securely so as not to cause the leakage of the low-viscosity fluid from the gap. The seal surface 933 of the rod pin 93 and the seal surface 921 of the rod pin insertion hole 91 are arranged to provide various seal structures as described below.
Various structures of the head portion 931 of the rod pin 93 will be described blow with reference to
A low-viscosity fluid such as water has a poor lubricity. Therefore, it is necessary to provide a measure for allowing the rod pin 93 to move smoothly. In
In order to accelerate the lubrication of the outer circumferential surface of the head portion 931 serving as a sliding contact portion, friction-reducing grooves b1, b2 may be formed on the outer circumferential surface of the head portion 931, as shown in
According to the present invention, the following advantages can be obtained:
(1) The drain port for discharging the working fluid to the exterior is provided in addition to the first port and the second port. The drain port and the bypass path communicate with each other, and the working fluid, that has leaks through the bearing portion, is discharged from the drain port to the exterior. With this structure, even when the working fluid is supplied to or discharged from the first port or the second port, the working fluid passing through the bypass path is discharged from the drain port at all times. Therefore, the rotor can be rotated in one direction and the opposite direction. That is, even if the supply direction (or discharge direction) of the working fluid to the first port or the second port is switched, the working fluid can be drained from the bypass path to the drain port, and hence the rotor can be rotated selectively in both directions.
(2) Since the cam casing has the port switching mechanism incorporated therein, the number of pipes connected to the cam casing is not increased. Therefore, the piping can be arranged even when the vane-type hydraulic motor is installed in a limited space, and the installation cost of the pipes can be reduced.
(3) Because the vane-type hydraulic motor comprises the block having the port switching mechanism therein, the cam casing and the block constituting the vane-type hydraulic motor can be manufactured as separate components. As a result, the manufacturing process can be simplified, the manufacturing cost can be reduced, and the maintenance of the vane-type hydraulic motor can easily be carried out.
(4) The seal surface of the rod pin and the seal surface of the rod pin insertion hole comprise a flat or tapered surface. Therefore, such seal surfaces are brought into face-to-face contact with each other, thus sealing the working fluid securely even if the working fluid comprises a low-viscosity fluid.
The present invention is applicable to a vane-type hydraulic motor, and more particularly to a vane-type hydraulic motor which uses a low-viscosity fluid such as water as a working fluid.
Number | Date | Country | Kind |
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2002-240987 | Aug 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/10248 | 8/12/2003 | WO | 00 | 9/2/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/018871 | 3/4/2004 | WO | A |
Number | Name | Date | Kind |
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2463155 | Dawes | Mar 1949 | A |
4963080 | Hansen | Oct 1990 | A |
7056107 | Shinoda et al. | Jun 2006 | B2 |
Number | Date | Country |
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1113175 | Jul 2001 | EP |
49-78902 | Jul 1974 | JP |
52-6953 | Jan 1975 | JP |
05164061 | Jun 1993 | JP |
Number | Date | Country | |
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20060104847 A1 | May 2006 | US |