Vane-type hydraulic variable camshaft timing system with lockout feature

Information

  • Patent Grant
  • 6477999
  • Patent Number
    6,477,999
  • Date Filed
    Monday, February 14, 2000
    24 years ago
  • Date Issued
    Tuesday, November 12, 2002
    21 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Lo; Wellun
    Agents
    • Dziegielewski; Greg
    • Meehan; Thomas A.
    • Emch, Schaffer, Schaub & Porcello Co., L.P.A.
Abstract
A camshaft (126) has a vane (160) secured to an end thereof for non-oscillating rotation therewith. The camshaft also carries a sprocket (132) that can rotate with the camshaft but is oscillatable with respect to the camshaft. The vane has opposed lobes (160a, 160b) that are received in opposed recesses (132a, 132b), respectively, of the sprocket. The recesses have greater circumferential extent than the lobes to permit the vane and sprocket to oscillate with respect to one another. The camshaft phase tends to change in reaction to pulses that it experiences during its normal operation, and it is permitted to change only in a given direction, either to advance or retard, by selectively blocking or permitting the flow of pressurized hydraulic fluid, preferably engine oil, from the recesses by controlling the position of a spool within a valve body (192) of a control valve. The sprocket has a passage (252) extending therethrough the passage extending parallel to and being spaced from a longitudinal axis of rotation of the camshaft. A pin (250) is slidable within the passage and is resiliently urged by a spring (254) to a position where a free end of the pin projects beyond the passage. The vane carries a plate (168) with a pocket (168f), which is aligned with the passage in a predetermined sprocket to camshaft orientation. The pocket receives hydraulic fluid, and when the fluid pressure is at its normal operating level, there will be sufficient pressure within the pocket to keep the free end of the pin from entering the pocket. At low levels of hydraulic pressure, however, the free end of the pin will enter the pocket and latch the camshaft and the sprocket together in a predetermined orientation.
Description




FIELD OF THE INVENTION




This invention relates to a variable camshaft timing (VCT) system for an automotive engine in which the circumferential position of an engine camshaft is varied relative to the crankshaft, or to another camshaft of the engine, by controllably transferring hydraulic fluid between opposed operators that cooperatively act to reposition the camshaft. More particularly, this invention relates to a VCT system of the foregoing character in which the opposed hydraulic operators are in the form of a diametrically opposed spaced apart pair of lobes of a vane that is secured to the camshaft whose position is to be varied.




BACKGROUND OF THE INVENTION




U.S. Pat. No. 5,002,023 (Butterfield and Smith) and U.S. Pat. No. 5,046,460 (Butterfield, Smith and Dembosky) describe various forms of VCT systems that utilize opposed hydraulic actuators in the form of opposed cylinders to circumferentially reposition an automotive engine camshaft relative to a crankshaft, or relative to another camshaft of the same engine, by controllably transferring pressurized engine lubricating oil from one of the hydraulic cylinders to the other. Further, as is disclosed in U.S. Pat. No. 5,107,804 (Becker, Butterfield, Dembosky, and Smith), the disclosure of which is incorporated by reference herein, a VCT system using the principles of the aforesaid U.S. patents can be simplified in its mechanical and hydraulic aspects by using a vane with a diametrically spaced apart pair of lobes secured to the camshaft in combination with a surrounding housing that is oscillatable with respect to the camshaft, in place of the opposed hydraulic cylinders of the aforesaid patents. An arrangement in which the phase angle of an engine camshaft relative to that of the crankshaft is adjusted by hydraulic action against a series of vanes that are secured to the camshaft and are free to oscillate within chambers of a drive member that is driven in rotation by the crankshaft is also disclosed in U.S. Pat. No. 4,858,572 (Shirai et al.).




A vane-type hydraulically operated VCT system of the type described in the aforesaid U.S. Pat. No. 5,107,804 relies on the presence of pressurized engine lubricating oil or other hydraulic fluid within the VCT system to function properly and predictably. This condition is achieved during normal engine operation, when engine lubricating oil is used as the hydraulic fluid within the VCT system, since adequate pressurization of the engine lubricating oil inherently results from the operation of the engine. However, when an automotive engine is shut off, the pressure of the engine lubricating oil soon drops, and the oil within a VCT system of the aforesaid type will normally drain back to the engine crankcase. Thus, upon the restarting of such an engine, the supply of engine lubricating oil within the VCT system is likely to be inadequate in volume or pressure to ensure its proper operation. During these conditions it is desirable to be able to automatically lock or latch the position of the phase adjusted camshaft relative to that of the crankshaft in a predetermined position, preferably in a centered position between its fully advanced position and its fully retarded position, and to maintain the phase adjusted camshaft in such a locked or latched condition unless the pressure of the engine lubricating oil within the VCT system is adequately high to ensure normal, proper operation of the VCT system.




SUMMARY OF THE INVENTION




According to the present invention there is provided an hydraulically-operated, vane-type variable camshaft timing (VCT) system for an automotive engine in which the vane that is secured to the camshaft is positively locked or latched in its position with respect to a crankshaft driven, rotatable housing during periods of low hydraulic system pressure, for example, during and shortly after engine starting in the case of a VCT system that uses pressurized engine lubricating oil as the hydraulic medium. The housing carries a pin therein that is slidable to and fro along an axis that is spaced from and extends parallel to the axis of rotation of the phase adjusted camshaft. Further, the camshaft has a plate that is secured thereto and that is rotatable therewith, and the plate has a recess therein that is adapted to receive a free, rounded end of the pin of the housing when the pin is circumferentially aligned with the recess and when the pin is at the outer limit of its range of travel. The pin is resiliently biased to the outer limit of its travel by a spring that acts on an opposed end of the pin, and is further biased away from the outer end of its range of travel, and thereby out of engagement with the recess, by pressurized hydraulic fluid within the recess that acts on the free end of the pin during the operation of the engine. The relationship between the hydraulic force that acts on the free end of the pin and the mechanical, spring force that acts on its opposed end is such that the hydraulic force is substantially greater during all normal operating conditions of the engine and the mechanical force is greater only temporarily upon restarting of the engine. Thus, in a VCT system according to the present invention the camshaft is mechanically locked or latched in a predetermined phase relative to the crankshaft, preferably in a centered phase between its fully advanced position and its fully retarded position, to ensure proper starting of the engine at a time when the VCT system could otherwise function unpredictably and unreliably because of inadequate hydraulic pressure within the system. Further, the VCT system according to the present invention prevents impacts between the VCT system components during and shortly after starting, when the system can be fully or partly filled with air and when such impacts could occur because of the compressibility of air and the sensitivity of a VCT system of the type described in the aforesaid U.S. Pat. No. 5,107,804 to torque fluctuations during each rotation of the camshaft. Thus, the latching or locking feature of the VCT system of the present invention prevents such impacts, and the damage and noise resulting therefrom, by ensuring that no phase adjustment can occur until the VCT system is filled with pressurized fluid and the associated check valves can function properly to prevent hydraulic fluid transfer within the system except when desired to effect a change in camshaft phase angle.




Accordingly, it is an object of the present invention to provide an improved vane-type hydraulic variable camshaft timing (VCT) system. More particularly, it is an object of the present invention to provide a VCT system of the foregoing character with a mechanical locking feature that will function to prevent changes in camshaft phase angle whenever the pressure of the hydraulic fluid within the VCT system is inadequate to ensure its proper operation. Specifically it is an object of the present invention to provide a VCT system of the foregoing character that utilizes pressurized engine lubricating oil as the hydraulic medium, and incorporates a locking or latching feature to prevent changes in camshaft phase angle during and shortly after the restarting of the engine, when the pressure of the engine lubricating oil within the variable camshaft timing system is inadequate to ensure its proper operation.











For a further understanding of the present invention and the objects thereof, attention is directed to the drawing and the following brief description thereof, to the detailed description of the preferred embodiment and to the appended claims.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an end elevational view of a camshaft with elements of an embodiment of a variable camshaft timing system applied thereto;





FIG. 2

is a view similar to

FIG. 1

with a portion of the structure thereof removed to more clearly illustrate other portions thereof:





FIG. 3

is a sectional view taken on line


3





3


of

FIG. 2

;





FIG. 4

is a sectional view taken on line


4





4


of

FIG. 2

;





FIG. 5

is a sectional view taken on line


5





5


of

FIG. 2

;





FIG. 6

is an end elevational view of an element of the variable camshaft timing system of

FIGS. 1-5

;





FIG. 7

is an elevational view of the element of

FIG. 6

from the opposite end thereof;





FIG. 8

is a side elevational view of the element of

FIGS. 6 and 7

;





FIG. 9

is an elevational view of the element of

FIG. 8

from the opposite side thereof;





FIG. 10

is a simplified schematic view of the variable camshaft timing arrangement of

FIGS. 1-9

;





FIG. 11

is a view generally similar to

FIG. 2

illustrating a variable camshaft timing system with a locking or latching feature according to the preferred embodiment of the present invention incorporated therein; and





FIG. 12

is a sectional view taken on line


12





12


of FIG.


11


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIGS. 1-10

illustrate a vane-type, hydraulic variable camshaft timing (VCT) system according to an embodiment of the aforesaid U.S. Pat. No. 5,107,804 in which a housing in the form of a sprocket


32


is oscillatingly journalled on a camshaft


26


.




The camshaft


26


may be considered to be the only camshaft of a single camshaft engine, either of the overhead camshaft type or the in block camshaft type. Alternatively, the camshaft


26


may be considered to be either the intake valve operating camshaft or the exhaust valve operating camshaft of a dual camshaft engine. In any case, the sprocket


32


and the camshaft


26


are rotatable together, and are caused to rotate by the application of torque to the sprocket


32


by an endless roller chain


38


, shown fragmentarily, which is trained around the sprocket


32


and also around a crankshaft, not shown. As will be hereinafter described in greater detail, the sprocket


32


is oscillatingly journalled on the camshaft


26


so that it is oscillatable at least through a limited arc with respect to the camshaft


26


during the rotation of the camshaft, an action that will adjust the phase of the camshaft


26


relative to the crankshaft.




An annular pumping vane


60


is fixedly positioned on the camshaft


26


, the vane


60


having a diametrically opposed pair of radially outwardly projecting lobes


60




a


,


60




b


and being attached to an enlarged end portion


26




a


of the camshaft


26


by bolts


62


that pass through the vane


60


into the end portion


26




a


. In that regard, the camshaft


26


is also provided with a thrust shoulder


26




b


(

FIG. 3

) to permit the camshaft to be accurately positioned relative to an associated engine block, not shown. The pumping vane


60


is also precisely positioned relative to the end portion


26




a


by a dowel pin


64


that extends therebetween. The lobes


60




a


,


60




b


are received in radially outwardly projecting recesses


32




a


,


32




b


, respectively, of the sprocket


32


, the circumferential extent of each of the recesses


32




a


,


32




b


being somewhat greater than the circumferential extent of the vane lobe


60




a


,


60




b


that is received in such recess to permit limited oscillating movement of the sprocket


32


relative to the vane


60


. The recesses


32




a


,


32




b


are closed around the lobes


60




a


,


60




b


, respectively, by spaced apart, transversely extending annular plates


66


,


68


(

FIG. 21

) that are fixed relative to the vane


60


, and, thus, relative to the camshaft


26


, by bolts


70


, which extend from one to the other through the same lobe,


60




a


or


60




b


. Further, the inside diameter


32




c


of the sprocket


32


is sealed with respect to the outside diameter of the portion


60




d


of the vane


60


, that is between the lobes


60




a


,


60




b


, and the tips of the lobes


60




a


,


60




b


of the vane


60


are provided with seal receiving slots


60




e


,


60




f


, respectively. Thus each of the recesses


32




a


,


32




b


of the sprocket


32


is capable of sustaining hydraulic pressure, and within each recess


32




a


,


32




b


the portion on each side of the lobe


60




a


,


60




b


, respectively, is capable of sustaining hydraulic pressure.




The functioning of the structure of the embodiment of

FIGS. 1-9

, as thus far described, may be understood by reference to FIG.


10


. Hydraulic fluid, illustratively in the form of engine lubricating oil, flows into the recesses


32




a


,


32




b


by way of a common inlet line


82


. The inlet line


82


terminates at a juncture between opposed check valves


84


and


86


that are connected to the recesses


32




a


,


32




b


, respectively, by branch lines


88


,


90


, respectively. The check valves


84


,


86


have annular seats


84




a


,


86




a


, respectively, to permit the flow of hydraulic fluid through the check valves


84


,


86


into the recesses


32




a


,


32




b


, respectively. The reverse flow of hydraulic fluid through the check valves


84


,


86


, is blocked by floating balls


84




b


,


86




b


, respectively, which are urged against the seats


84




a


,


86




a


by springs


84




c


,


86




c


, respectively. The check valves


84


,


86


, thus, permit the initial filling of the recesses


32




a


,


32




b


and provide for a continuous supply of make-up hydraulic fluid to compensate for leakage therefrom. Hydraulic fluid enters the line


82


by way of a spool valve


92


, which is incorporated within the camshaft


26


, and hydraulic fluid is returned to the spool valve


92


from the recesses


32




a


,


32




b


by return lines


94


,


96


, respectively.




The spool valve


92


is made up of a cylindrical member


98


and a spool


100


is slidable to and fro within the member


98


. The spool


100


has cylindrical lands


100




a


and


100




b


on opposed ends thereof, and the lands


100




a


and


100




b


, which fit snugly within the member


98


, are positioned so that the land


100




b


will block the exit of hydraulic fluid from the return line


96


, or the land


100




a


will block the exit of hydraulic fluid from the return line


94


, or the lands


100




a


and


100




b


will block the exit of hydraulic fluid from both the return lines


94


and


96


, as is shown in

FIG. 10

, where the camshaft


26


is being maintained in a selected position relative to the crankshaft of the associated engine.




The position of the spool


100


within the member


98


is influenced by an opposed pair of springs


102


,


104


, which act on the ends of the lands


100




a


,


100




b


, respectively. Thus, the spring


102


resiliently urges the spool


100


to the left, in the orientation illustrated in

FIG. 10

, and the spring


104


resiliently urges the spool


100


to the right in such orientation. The position of the spool


100


within the member


98


is further influenced by a supply of pressurized hydraulic fluid within a portion


98


a of the member


98


, on the outside of the land


100




a


, which urges the spool


100


to the left. The portion


98




a


of the member


98


receives its pressurized fluid (engine oil) directly from the main oil gallery (“MOG”)


130


of the engine, and this oil is also used to lubricate a bearing


132


in which the camshaft


26


of the engine rotates.




The control of the position of the spool


100


within the member


98


is in response to hydraulic pressure within a control pressure cylinder


134


whose piston


134




a


bears against an extension


100




c


of the spool


100


. The surface area of the piston


134




a


is greater than the surface area of the end of the spool


100


that is exposed to hydraulic pressure within the portion


98


, and is preferably twice as great. Thus, the hydraulic pressures that act in opposite directions on the spool


100


will be in balance when the pressure within the cylinder


134


is one-half that of the pressure within the portion


98




a


. This facilitates the control of the position of the spool


100


in that, if the springs


102


and


104


are balanced, the spool


100


will remain in its null or centered position, as illustrated in

FIG. 10

, with less than full engine oil pressure in the cylinder


134


, thus allowing the spool


100


to be moved in either direction by increasing or decreasing the pressure in the cylinder


134


, as the case may be.




The pressure within the cylinder


134


is controlled by a solenoid


106


, preferably of the pulse width modulated type, (PWM), in response to a control signal from an electronic engine control unit (ECU)


108


, shown schematically, which may be of conventional construction. With the spool


108


in its null position when the pressure in the cylinder


134


is equal to one-half the pressure in the portion


198




a


, as heretofore described, the on-off pulses of the solenoid


106


will be of equal duration; by increasing or decreasing the on duration relative to the off duration, the pressure in the cylinder


134


will be increased or decreased relative to such one-half level, thereby moving the spool


100


to the right or to the left, respectively. The solenoid


106


receives engine oil from the engine oil gallery


130


through an inlet line


140


and selectively delivers engine oil from such source to the cylinder


134


through a supply line


138


. As is shown in

FIGS. 3 and 4

, the cylinder


134


may be mounted at an exposed end of the camshaft


26


so that the piston


134




a


bears against an exposed free end


100




c


of the spool


100


. In this case, the solenoid


106


is preferably mounted in a housing


134




b


that also houses the cylinder


134




a.






Make-up oil for the recesses


32




a


,


32




b


of the sprocket


32


to compensate for leakage therefrom is provided by way of a small, internal passage


120


within the spool


100


, from the passage


98




a


to an annular space


98




b


of the cylindrical member


98


, from which it can flow into the inlet line


82


. A check valve


122


is positioned within the passage


120


to block the flow of oil from the annular space


98




b


to the portion


98




a


of the cylindrical member


98


.




The vane


60


is alternatingly urged in clockwise and counterclockwise directions by the torque pulsations in the camshaft


26


and these torque pulsations tend to oscillate the vane


60


, and, thus, the camshaft


26


, relative to the sprocket


32


. However, in the

FIG. 10

position of the spool


100


within the cylindrical member


98


, such oscillation is prevented by the hydraulic fluid within the recesses


32




a


,


32




b


of the sprocket


32


on opposite sides of the lobes


60




a


,


60




b


, respectively, of the vane


60


, because no hydraulic fluid can leave either of the recesses


32




a


,


32




b


, since both return lines


94


,


96


are blocked by the position of the spool


100


, in the

FIG. 10

condition of the system. If, for example, it is desired to permit the camshaft


26


and the vane


60


to move in a counterclockwise direction with respect to the sprocket


32


, it is only necessary to increase the pressure within the cylinder


34


to a level greater than one-half that in the portion


98




a


of the cylindrical member. This will urge the spool


100


to the right and thereby unblock the return line


94


. In this condition of the apparatus, counterclockwise torque pulsations in the camshaft


26


will pump fluid out of a portion of the recess


32




a


and allow the lobe


62




a


of vane


60


to move into the portion of the recess which has been emptied of hydraulic fluid. However, reverse movement of the vane will not occur as the torque pulsations in the camshaft become oppositely directed unless and until the spool


100


moves to the left, because of the blockage of fluid flow through the return line


96


by the land


100




b


of the spool


100


. While illustrated as a separate closed passage in

FIG. 10

, the periphery of the vane


60


has an open oil passage slot, element


60




c


in

FIGS. 1

,


2


,


6


,


7


and


8


, which permits the transfer of oil between the portion of the recess


32




a


on the right side of the lobe


60




a


and the portion of the recess


32




b


on the right side of the lobe


60




b


, which are the non-active sides of the lobes


60




a


,


60




b


; thus, counterclockwise movement of the vane


60


relative to the sprocket


32


will occur when flow is permitted through return line


94


and clockwise movement will occur when flow is permitted through return line


96


. Further, the passage


82


is provided with an extension


82




a


to the non-active side of one of the lobes


60




a


,


60




b


, shown as the lobe


60




b


, to permit a continuous supply of make-up oil to the non-active sides of the lobes


60




a


,


60




b


for better rotational balance, improved damping of vane motion, and improved lubrication of the bearing surfaces of the vane


60


.




The elements of the structure of

FIGS. 1-9

that correspond to the elements of

FIG. 10

, as described above, are identified in

FIGS. 1-9

by the reference numerals that were used in

FIG. 10

, it is being noted that the check valves


84


and


86


are disc-type check valves in

FIGS. 1-9

as opposed to the ball type check valves of FIG.


10


. While disc-type check valves are preferred for the embodiment of

FIGS. 1-9

, it is to be understood that other types of check valves can also be used.




In the embodiment of

FIGS. 11 and 12

, the various elements are identified by 3 digit reference numerals when an element of the embodiment of

FIGS. 11 and 12

corresponds to an element of the embodiment of

FIGS. 1-10

; the last 2 digits of the element of the embodiment of

FIGS. 11 and 12

are the reference numerals for the corresponding element of the embodiment of

FIGS. 1-10

and the first digit is 1 digit higher than that of the corresponding element of the embodiment of

FIGS. 1-10

. Thus in the embodiment of

FIGS. 11 and 12

, there is provided a variable camshaft timing (VCT) system in which a housing in the form of a sprocket


132


is oscillatingly journalled on a camshaft


126


. The camshaft


126


may be considered to be the only camshaft of a single camshaft engine, either of the overhead camshaft type or the in block camshaft type. Alternatively, the camshaft


126


may be considered to be either the intake valve operating camshaft or the exhaust valve operating camshaft of a dual camshaft engine. In any case, the sprocket


132


and the camshaft


126


are rotatable together, and are caused to rotate by the application of torque to the sprocket


132


by an endless roller chain


138


, shown fragmentarily, which is trained around the sprocket


132


and also around a crankshaft, not shown. As will be hereinafter described in greater detail, the sprocket


132


is oscillatingly journalled on the camshaft


126


so that it is oscillatable at least through a limited arc with respect to the camshaft


126


during the rotation of the camshaft, an action that will adjust the phase of the camshaft


126


relative to the crankshaft.




An annular pumping vane


160


is fixedly positioned on the camshaft


126


, the vane


160


having a diametrically opposed pair of radially outwardly projecting lobes


160




a


,


160




b


and being attached to an enlarged end portion


126




a


of the camshaft


126


by bolts


162


that pass through the vane


160


into the end portion


126




a


. The lobes


160




a


,


160




b


are received in radially outwardly projecting recesses


132




a


,


132




b


, respectively, of the sprocket


132


, the circumferential extent of each of the recesses


132




a


,


132




b


being somewhat greater than the circumferential extent of the vane lobe


160




a


,


160




b


that is received in such recess to permit limited oscillating movement of the sprocket


132


relative to the vane


160


. The recesses


132




a


,


132




b


are closed around the lobes


160




a


,


160




b


, respectively, by spaced apart, transversely extending annular plates


166


,


168


that are fixed relative to the vane


160


, and, thus, relative to the camshaft


126


, by bolts


170


which extend from one to the other through the same lobe,


160




a


or


160




b


. Further, the inside diameter


132




c


of the sprocket


132


is sealed with respect to the outside diameter of the portion


160




d


of the vane


160


that is between the lobe


160




a


,


160




b


, and the tips of the lobes


160




a


,


160




b


of the vane


160


are provided with seal receiving slots


160




e


,


160




f


, respectively, which are adapted to sealingly engage the diametrical surface


132




d


within each of the recesses


132




a


,


132




b


. Thus, each of the recesses


132




a


,


132




b


of the sprocket


132


is capable of sustaining hydraulic pressure, and within each recess


132




a


,


132




b


the portion on each side of the lobe


160




a


,


160




b


, respectively, is capable of sustaining hydraulic pressure. The annular plate


168


is provided with a plurality of radial projections


168




a-




168




e


non evenly spaced around its exterior to permit a position sensor, not shown, to determine the circumferential position of the plate


168


and the vane


160


based on the spacing detected between an adjacent pair of such projections during a sensing step.




The VCT system of the embodiment of

FIGS. 11 and 12

is provided with a spool valve


192


and check valves


184


,


186


, which correspond in structure and function to the spool valve


92


and the check valves


84


,


86


, respectively, of the embodiment of

FIGS. 1-10

.




During times of low hydraulic fluid pressure within the sprocket


132


, for example, during and shortly after the restarting of the engine incorporating such VCT system in the case of a VCT system that is operated by pressurized engine lubricating oil, the vane


160


is positively latched to the sprocket


132


by a pin


250


that is slidable to and fro within a passage


252


in the sprocket


132


, the passage


252


being spaced from and extending parallel to the longitudinal axis of rotation of the camshaft


126


. The pin


250


has an outer or leading end


250




a


that is hemispherical in shape, and the opposed end of the pin


250


is acted on by a compression spring


254


that is trapped within the passage by a retainer


256


to bias the end


250




a


of the pin


250


outwardly from the passage


252


. The advance of the pin


250


outwardly from the passage


252


is limited by the plate


168


, which rotates with the vane


160


, as heretofore described.




The plate


168


has an externally projecting bulge


168




f


, which defines an inwardly facing pocket


168




g


of hemispherical configuration, whose radius of curvature is somewhat greater than that of the end


250




a


of the pin


250


. The pocket


168




g


is axially aligned with the passage


252


in a predetermined position of the vane


160


relative to the sprocket


132


, preferably when each of the lobes


160




a


,


160




b


is positioned at the midpoint of its range of travel within its recess


132




a


,


132




b


, respectively. Thus, the spring


254


is free to drive the end


250




a


of the pin


250


into the pocket


168




g


of the plate


168


when the passage


252


and the pocket


168




g


are in alignment. However, the pocket


168




g


is in communication with the engine oil or other hydraulic fluid that is being used in the VCT system of this embodiment through a passage


132




e


in the sprocket


132


, and when this hydraulic fluid is under pressure, as it will be during normal operation of the engine, hydraulic pressure within the pocket


168




g


will keep all portions of the pin


250


within the passage


252


, to thereby permit oscillation of the vane


160


relative to the sprocket


132


as directed by an engine controller corresponding to the engine control unit


108


of the embodiment of

FIGS. 1-10

, or otherwise. In this way, the pin


250


will automatically function to latch or lock the position of the vane


160


relative to the sprocket


132


only during periods of low system hydraulic pressure when the vane


160


could otherwise behave erratically because of inadequate hydraulic pressure to ensure its proper operation. Such a condition could otherwise lead to undesired impacts between the lobes


160




a


,


160




b


of the vane


160


and the surfaces of the recesses


132




a


,


132




b


, respectively, of the sprocket


132


in which they are received, with excessive noise and impact damage possibly resulting therefrom.




Although the best mode contemplated by the inventor for carrying out the present invention as of the filing date hereof has been shown and described herein, it will be apparent to those skilled in the art that suitable modifications, variations, and equivalents may be made without departing from the scope of the invention, such scope being limited solely by the terms of the following claims and the legal equivalents thereof.



Claims
  • 1. In an internal combustion engine having a crankshaft that is rotatable about an axis, a combination comprising:a camshaft (126), said camshaft being rotatable about a second axis, said second axis being parallel to the axis, said camshaft being subject to torque reversals during the rotation thereof; a vane (160) having at least one lobe (160a/160b), said vane being attached to said camshaft, being rotatable with said camshaft and being non-oscillatable with respect to said camshaft; a housing (132), said housing being rotatable with said camshaft and being oscillatable with respect to said camshaft, said housing having at least one recess (132a/132b), said at least one recess receiving said at least one lobe, said at least one lobe being oscillatable within said at least one recess; rotary movement transmitting means (138) for transmitting rotary movement from the crankshaft to the said housing; wherein said housing comprises a passage (252) therein, a pin (250) slidably positioned within said passage, said pin having an inner end and an outer end (252a), and means (256) resiliently acting on said inner end of said pin to urge said outer end of said pin outwardly from said passage; said vane having a plate (168) secured thereto, said plate being rotatable with said vane and being non-rotatable with respect thereto, said plate having an inwardly facing pocket (168f), said pocket being aligned with said passage in a predetermined position of said vane with respect to said housing and being adapted to receive said outer end of said pin in said predetermined position of said vane with respect to said housing to prevent oscillation of said housing with respect to said camshaft; said pocket being adapted to receive pressurized hydraulic fluid, from a source (132e) that is not in series with said at least one recess, the hydraulic fluid, when under normal pressurization, overcoming the effect of said means acting resiliently on said inner end of said pin and maintaining said outer end of said pin out of said pocket to permit oscillation of said housing with respect to said camshaft.
  • 2. An internal combustion engine according to claim 1 wherein said passage extends generally parallel to a longitudinal axis of rotation of said camshaft and is spaced therefrom.
  • 3. An internal combustion engine according to claim 2 wherein said outer end of said pin is hemispherical in configuration, wherein said pocket has an inner surface that is hemispherical in configuration, and wherein said inner surface of said pocket has a radius of curvature that is at least slightly greater than a radius of curvature of said outer end of said pin.
  • 4. An engine according to claim 3 wherein a first portion and a second portion of said at least one recess is capable of sustaining hydraulic pressure.
  • 5. In an internal combustion engine having a crankshaft that is rotatable about an axis, a combination comprising:a camshaft (126), said camshaft being rotatable about a second axis, said second axis being parallel to the axis, said camshaft being subject to torque reversals during the rotation thereof; a vane (160) having first and second circumferentially spaced apart lobes (160a, 160b), said vane being attached to said camshaft, being rotatable with said camshaft and being non-oscillatable with respect to said camshaft; a housing (132), said housing being rotatable with said camshaft and being oscillatable with respect to said camshaft, said housing having first and second circumferentially spaced apart recesses (132a, 132b), each of said first and second recesses receiving one of said first and second lobes and permitting oscillating movement of said one of said first and second lobes therein; rotary movement transmitting means (138) for transmitting rotary movement from the crankshaft to the housing; wherein said housing comprises a passage (252) therein, a pin (250) positioned within said passage, said pin having an inner end and an outer end (250a), and means (256) resiliently acting on said inner end of said pin to urge said outer end of said pin outwardly from said passage; said vane having a plate (168) secured thereto, said plate being rotatable with said vane and being non-rotatable with respect thereto, said plate having an inwardly facing pocket (168f), said pocket being aligned with said passage in a predetermined position of said vane with respect to said housing and being adapted to receive said outer end of said pin in said predetermined position of said vane with respect to said housing to prevent oscillation of said housing with respect to said camshaft; said pocket being adapted to receive pressurized hydraulic fluid from a source (132e) that is not in series with said at least one recess, the hydraulic fluid, when under normal pressurization, overcoming the effect of said means acting resiliently on said inner end of said pin and maintaining said outer end of said pin out of said pocket to permit oscillation of said housing with respect to said camshaft.
  • 6. An internal combustion engine according to claim 5 wherein said passage extends generally parallel to a longitudinal axis of rotation of said camshaft and is spaced therefrom.
  • 7. An internal combustion engine according to claim 6 wherein said outer end of said pin is hemispherical in configuration, wherein said pocket has an inner surface that is hemispherical in configuration and wherein said inner surface of said pocket has a radius of curvature that is at least slightly greater than a radius of curvature of said outer end of said pin.
  • 8. An engine according to claim 7 wherein a first portion and a second portion of each of said first and second recesses is capable of sustaining hydraulic pressure.
CROSS REFERENCE TO RELATED APPLICATIONS

The subject matter of this application is related to the subject matter of commonly assigned, now abandoned provisional application Serial No. 60/173,330, and to the subject matter of commonly assigned application Ser. No. 60/173,330, which was filed on Dec. 28, 1999.

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Provisional Applications (1)
Number Date Country
60/173330 Dec 1999 US