The present invention relates to a vane-type rotary machine (a vane pump and a vane motor), and more particularly to a vane-type rotary machine suitable for use in applications where a low-viscosity fluid such as water is used as a working fluid.
If the balanced vane-type rotary machine 100 is a pump, then when the rotor 102 is rotated as indicated by the broken-line arrow A2, a working fluid drawn from a suction opening 112 as indicated by the broken-line arrow A1 flows from the second ports 111, 111 into the rotor 102. Then, a pumping action of suction and discharge of the working fluid is carried out twice while the rotor 102 is making one revolution, and then the working fluid is discharged through the first ports 110 from a discharge opening 113 as indicated by the broken-line arrow A3.
If the balanced vane-type rotary machine 100 is a motor, then a working fluid supplied from a supply opening (discharge opening of the pump) 113 as indicated by the solid-line arrow B1 flows from the two first ports 110, 110 into the rotor 102, and the pressure of the introduced working fluid acts on the vanes 103 projecting from the rotor 102 to produce a torque, thereby rotating the rotor 102 as indicated by the solid-line arrow B2. Thereafter, the working fluid is discharged through the second ports 111, 111 from a return opening (suction opening of the pump) 112 as indicated by the solid-line arrow B3.
In both of a pump or a motor, because the balanced vane-type rotary machine 100 is provided with the two first ports (discharge ports if the balanced vane-type rotary machine 100 is a pump, supply ports if the balanced vane-type rotary machine 100 is a motor) 110, 110 and the two second ports (suction ports if the balanced vane-type rotary machine 100 is a pump, return ports if the balanced vane-type rotary machine 100 is a motor) 111, 111, symmetrically with respect to the main shaft 109, the pressure around the rotor 102 is in equilibrium, and the shaft loads, caused by the fluid pressure, in the radial direction of the main shaft 109 are balanced, thus reducing bearing loads.
If the balanced vane-type rotary machine 100 is a pump, then the first ports 110, 110 serve as fluid discharge ports, and the second ports 111, 111 serve as fluid suction ports. When the main shaft 109 rotates (the rotor 102 rotates), the suction opening 112 draws the fluid, and the discharge opening 113 discharges the fluid. If the balanced vane-type rotary machine 100 is a motor, then the first ports 110, 110 serve as fluid supply ports, and the second ports 111, 111 serve as fluid return ports. The pressurized fluid from the supply opening (discharge opening of the pump) 113 produces a driving force to rotate the rotor, and the fluid returns through the return opening (suction opening of the pump) 112 to a tank. Next, problems of the vane motor having the above conventional structure will be described below:
[Problem 1]
In the vane-type rotary machine (used as a motor) having the structure shown in
For downsizing the vane-type rotary machine (a pump, a motor), the diameters of the respective branch flow passages need to be reduced. If the diameters of the respective flow passages are reduced in the conventional vane-type rotary machine having the branch flow passage arrangement of the above relationship (L122≠L123, L132≠L133), then since the distances of the branch flow passages to the vane chambers are different from each other, in the example shown in
(1) The pressure around the rotor 102 is not held in equilibrium and radial loads acting on the main shaft 109 are nonuniform, thus posing large loads on the bearings 106, 107, and lowering the mechanical efficiency due to an increase in the friction of the bearings 106, 107 and decreasing the service life of the bearings.
(2) Since the working fluid acting on the vanes 103 is supplied substantially only from one pressure liquid chamber (the vane chamber 120 under the higher pressure), the output torque becomes small, and the mechanical efficiency is lowered.
Regarding the above, in the case where the vane motor is replaced with a vane pump (the supply flow passage system of the motor becomes the discharge flow passage system of the pump), the following problems arise for the above reasons:
(3) Since different pressures act on the pump discharge branch flow passage system (the vane chamber 120 and the vane chamber 121), the pressure around the rotor 102 is not held in equilibrium and the shaft loads in the radial direction acting on the main shaft 109 are nonuniform, resulting in an increase in the load on the bearings acting on the main shaft 109.
Inasmuch as the relationship of the suction flow passage system, i.e., the relationship of the length L132 of the branch flow passage 132 and the length L133 of the branch flow passage 133 is given as L132≠L133, the following problem arises:
(4) When the fluid is drawn in, the fluid is introduced into the vane chamber 130 near the suction port. Because the vane chamber 131 spaced from the suction port is greatly affected by the suction resistance (back pressure), the fluid is introduced in a small quantity, resulting in a reduction in the pump suction performance and a reduction in the volumetric efficiency.
[Problem 2]
The problems (1) through (4) in the [Problem 1] may arise even if the branch flow passages are arranged with a relationship of L122=L123, L132=L133 (L122 represents the length of the branch flow passage 122, L123 represents the length of the branch flow passage 123, L132 represents the length of the branch flow passage 132, and L133 represents the length of the branch flow passage). Specifically, even if the lengths of the flow passages are the same, the above problems occur because different pressure losses are caused from the branch points to the vane chambers due to different diameters of the flow passages, the different numbers of bends, and the like.
Additionally, in the case where the vane-type rotary machine is downsized, the diameters and distances of the branch flow passages cannot necessarily be equalized due to dimensional limitations. The above problems can be avoided by taking measures to make the lengths and diameters of the branch flow passages identical, but those measures pose a limitation on downsizing of the vane-type rotary machine which is a major target to be achieved.
[Problem 3]
As shown in
With the structure of the conventional balanced vane-type rotary machine 100, as shown in
The present invention has been made in view of the above problems. It is an object of the present invention to provide a vane-type rotary machine which can solve the problems of the balanced vane-type rotary machine of the conventional structure, can increase mechanical efficiency and bearing service life, and can be downsized.
In order to achieve the above object, according to one aspect of the present invention, there is provided a vane-type rotary machine having a rotor mounted with vanes and rotatably housed in a cam casing, comprising: a motor supply opening (or a pump discharge opening) formed in the cam casing for a working fluid; a motor return opening (or a pump suction opening) formed in the cam casing for the working fluid; and branch flow passages branched from the motor supply opening (or the pump discharge opening) and the motor return opening (or the pump suction opening) and communicating with vane chambers, the distances of the branch flow passages being identical to each other.
As described above, because the distances of the branch flow passages branched from the motor supply opening (or the pump discharge opening) and the motor return opening (or the pump suction opening) and communicating with vane chambers are identical to each other, the pressure around the rotor is in equilibrium, and radial loads acting on a rotor shaft are canceled out and the loads on bearings are reduced. Therefore, wear on the bearings is reduced, resulting in an increase in the mechanical efficiency and the service life of the bearings.
Since the fluid under pressure acting on the vanes is introduced equally into both the vane chambers communicating with the branch flow passages, the efficiency (mechanical efficiency) with respect to the output torque is not reduced.
Since the discharge pressure is applied equally to both the vane chambers which communicate respectively with the branch flow passages leading to the pump discharge opening, radial loads acting on a main shaft are canceled out, and the pressure around the rotor is held in equilibrium (is uniformized). Therefore, the loads on the bearings are reduced, leading to an increase in the mechanical efficiency and the service life of the bearings.
Even if the diameters of the branch flow passages are small, the fluid is introduced along the equal distance from the branch point of the pump suction opening into both the vane chambers, thus preventing the pump suction performance from being lowered and the volumetric efficiency from being lowered.
According to another aspect of the present invention, there is provided a vane-type rotary machine having a rotor mounted with vanes and rotatably housed in a cam casing, comprising: a motor supply opening (or a pump discharge opening) formed in the cam casing for a working fluid; a motor return opening (or a pump suction opening) formed in the cam casing for the working fluid; and branch flow passages branched from the motor supply opening (or the pump discharge opening) and the motor return opening (or the pump suction opening) and communicating with vane chambers, the pressure losses in the branch flow passages being identical to each other from ports of the branch flow passages to the vane chambers.
As described above, because the pressure losses in branch flow passages branched respectively from the motor supply opening (or the pump discharge opening) and the motor return opening (or the pump suction opening) and communicating with vane chambers are identical to each other from ports of the branch flow passages to the vane chambers, the vane-type rotary machine can be reduced in size easily and reliably, in addition to the above operation.
According to a preferred aspect, in the vane-type rotary machine, the angular ranges of a large arc and a small arc formed in the cam casing are determined by the branch flow passages.
With the angular ranges of the large arc and the small arc being determined by the branch flow passages, for downsizing the cam casing, i.e., downsizing the vane-type rotary machine, the angles of the large arc and the small arc can univocally be established by the branch flow passages that are directly worked in the cam casing. Therefore, the large arc and the small arc can be worked highly accurately and inexpensively.
Embodiments of the present invention will be described below with reference to the drawings. Identical or corresponding parts (or elements) in
The cam casing 10 has a pump suction opening (motor return opening) 20 and a pump discharge opening (motor supply opening) 30 at its upper portion. The cam casing 10 has a branch flow passage 23 extending from a branch point 21 communicating with the pump suction opening 20 to a vane chamber 22, and a branch flow passage 25 extending from the branch point 21 to a vane chamber 24. The cam casing 10 also has a branch flow passage 33 extending from a branch point 31 communicating with the pump discharge opening 30 to a vane chamber 32, and a branch flow passage 35 extending from the branch point 31 to a vane chamber 34. The reference numerals 26, 27 and 28 represent sealing plugs fitted in machining holes (holes for forming the branch flow passages 23, 25) which communicate with the branch flow passages 23, 25. The reference numerals 36, 37 and 38 also represent sealing plugs fitted in machining holes (holes for forming the branch flow passages 33, 35) which communicate with the branch flow passages 33, 35.
In the vane-type rotary machine of the above structure, the branch flow passage 23 and the branch flow passage 25 are formed so that the distance from the branch point 21 of the pump suction opening (motor return opening) 20 through the branch flow passage 23 to the vane chamber 22, i.e., the length L23 of the branch flow passage 23, and the distance from the branch point 21 through the branch flow passage 25 to the vane chamber 24, i.e., the length L25 of the branch flow passage 25, have a relationship of L23=L25. The branch flow passage 33 and the branch flow passage 35 are formed so that the distance from the branch point 31 of the pump discharge opening (motor supply opening) 30 through the branch flow passage 33 to the vane chamber 32, i.e., the length L33 of the branch flow passage 33, and the distance from the branch point 31 through the branch flow passage 35 to the vane chamber 34, i.e., the length L35 of the branch flow passage 35, have a relationship of L33=L35.
As described above, the length L23 of the branch flow passage 23 extending from the branch point 21 to the vane chamber 22 and the length L25 of the branch flow passage 25 extending from the branch point 21 to the vane chamber 24 are identical to each other, and the length L33 of the branch flow passage 33 extending from the branch point 31 to the vane chamber 32 and the length L35 of the branch flow passage 35 extending from the branch point 31 to the vane chamber 34 are identical to each other. Therefore, even if the diameters of the branch flow passages 23, 25 and the branch flow passages 33, 35 are small, the fluid under pressure from the motor supply opening 30 is uniformly supplied to the vane chambers 22, 24 and the vane chambers 32, 34, and hence the following operation and advantages can be obtained:
The pressure around the rotor 11 is in equilibrium, radial loads acting on the main shaft 13 are canceled out and the loads on the bearings are reduced. Therefore, wear on the bearings is reduced, resulting in an increase in the mechanical efficiency and the service life of the bearings.
Since the pressure acting on the vanes 12 is introduced equally into both the vane chamber 22 and the vane chamber 24, the efficiency (mechanical efficiency) with respect to the output torque is not reduced. The same explanation holds true for a pump like the case of the motor.
Since the discharge pressure is applied equally to the vane chamber 22 and the vane chamber 24 which communicate respectively with the branch flow passages 23, 25 leading to the pump discharge opening 30, radial loads acting on the main shaft 13 are canceled out, and the pressure around the rotor 11 is held in equilibrium (is uniformized). Therefore, the loads on the bearings are reduced, leading to an increase in the mechanical efficiency and the service life of the bearings.
Even if the diameters of the branch flow passages 33, 35 are reduced to make the vane-type rotary machine smaller, the fluid is introduced along the equal length (distance) from the branch point 31 of the pump suction opening 20 into the vane chamber 32 and the vane chamber 34, thus preventing the pump suction performance from being lowered and the volumetric efficiency from being lowered.
In the above embodiment, the branch flow passages are formed so that the length L23 of the branch flow passage 23 and the length L25 of the branch flow passage 25 have a relationship of L23=L25, and the length L33 of the branch flow passage 33 and the length L35 of the branch flow passage 35 have a relationship of L33=L35. However, the motor supply opening (pump discharge opening) 30 and the motor return opening (pump suction opening) 20 may be formed in the cam casing 10, and the branch flow passages may be formed so that the pressure losses from the ports of the branch flow passages 33, 35 which are branched at the branch point 31 communicating with the motor supply opening (pump discharge opening) 30 to the vane chambers, and the pressure losses from the ports of the branch flow passages 23, 25 which are branched at the branch point 21 communicating with the motor return opening (pump suction opening) 20 to the vane chambers are identical to each other.
Losses in the branch flow passages, i.e., the pressure loss P23 in the branch flow passage 23 and the pressure loss P25 in the branch flow passage 25, and the pressure loss P33 in the branch flow passage 33 and the pressure loss P35 in the branch flow passage 35, are determined by numerical calculations, and various adjustment elements including the distances of the branch flow passages, the diameters of the flow passages, the number of bends, the angles of the bends, and restrictions (restriction diameters, restriction lengths) are arranged to keep the pressure losses at a relationship of P23=P25, P33=P35, for thereby balancing the pressure losses in the branch flow passages.
In the present embodiment, it is possible to balance the pressure losses in the branch flow passages 23, 25 by making the diameter of the branch flow passage 23 greater than the diameter of the branch flow passage 25, increasing the number of bends of the branch flow passage 25, making the bend angles of the branch flow passage 25 acute, or installing restrictions having diameters (restriction diameters) and lengths (restriction lengths) that are appropriately calculated based on the pressure losses in the respective branch flow passages.
The same explanation holds true for the branch flow passage 33 and the branch flow passage 35. In brief, adjustment and design may be made to equalize the pressure losses in the respective branch flow passages by way of numerical calculations. According to the present invention, the vane-type rotary machine can be reduced in size easily and reliably.
In the vane-type rotary machine shown in
According to the present invention, for downsizing the cam casing, i.e., downsizing the vane-type rotary machine, the angles of the large arcs 40 and the small arcs 41 can univocally be established by the branch flow passages 23, 25, 33 and 35 that are directly machined in the cam casing. Therefore, the large arcs 40 and the small arcs 41 can be machined highly accurately and inexpensively.
As described above, according to the present invention, the following excellent effects can be obtained:
(1) The pressure around the rotor is in equilibrium, and radial loads acting on the rotor shaft are canceled out and the loads on the bearings are reduced. Therefore, wear on the bearings is reduced, resulting in an increase in the mechanical efficiency and the service life of the bearings.
(2) Since the fluid under pressure acting on the vanes is introduced equally into both the vane chambers communicating with the branch flow passages, the efficiency (mechanical efficiency) with respect to the output torque is not reduced.
(3) Since the discharge pressure acts equally in both the vane chambers which communicate respectively with the branch flow passages leading to the pump discharge opening, radial loads acting on the main shaft are canceled out, and the pressure around the rotor is held in equilibrium (is uniformized). Therefore, the loads on the bearings are reduced, leading to an increase in the mechanical efficiency and the service life of the bearings.
(4) Even if the diameters of the branch flow passages are small, the fluid is introduced along the equal distance from the branch point of the pump suction opening into both the vane chambers, thus preventing the pump suction performance from being lowered and the volumetric efficiency from being lowered.
(5) The vane-type rotary machine can be reduced in size easily and reliably.
(6) For downsizing the cam casing, i.e., downsizing the vane-type rotary machine, the angles of the large arcs and the small arcs can univocally be established by the branch flow passages that are directly worked in the cam casing. Therefore, the large arcs and the small arcs can be worked highly accurately and inexpensively.
The present invention can suitably be used for a vane-type rotary machine (a vane pump and a vane motor) which employ a low-viscosity fluid such as water as a working fluid.
Number | Date | Country | Kind |
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2001-318327 | Oct 2001 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP02/10654 | 10/15/2002 | WO | 00 | 10/4/2004 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/033912 | 4/24/2003 | WO | A |
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2333323 | Livermore | Nov 1943 | A |
4963080 | Hansen | Oct 1990 | A |
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101758 | Mar 1984 | EP |
0761973 | Dec 1997 | EP |
388990 | Mar 1933 | GB |
2-298683 | Dec 1990 | JP |
5-164061 | Jun 1993 | JP |
2592508 | Dec 1996 | JP |
9-79156 | Mar 1997 | JP |
9-158868 | Jun 1997 | JP |
700684 | Dec 1979 | SU |
Number | Date | Country | |
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20050042126 A1 | Feb 2005 | US |