Vapor recovery system with improved ORVR compatibility and performance

Information

  • Patent Grant
  • 6810922
  • Patent Number
    6,810,922
  • Date Filed
    Friday, October 10, 2003
    20 years ago
  • Date Issued
    Tuesday, November 2, 2004
    19 years ago
Abstract
A fueling and associated vapor recovery system maintains the same, or lower, vacuum level in the vapor hose during ORVR vehicle refueling as that seen during a non-ORVR refueling. A valve assembly is made as either a part of the end of the vapor recovery hose assembly, a separate unit that is placed between the hose assembly and the nozzle, or incorporated directly into the nozzle. The valve assembly includes a diaphragm biased to one position by a spring to which is attached a sliding valve member. The force of the spring on the diaphragm is sufficient to keep the valve member in the original position when refueling non-ORVR vehicles so that the vapor hose is unobstructed and an air bleed hole is closed. When refueling an ORVR vehicle, the elevated vacuum level moves the diaphragm and valve member to a second position which blocks off the vapor hose from the vacuum pump and opens up the vapor hose to the air bleed hole.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to vapor recovery systems associated with the refueling of vehicles. More particularly, this invention relates to a modification made to an assist type of vapor recovery system to improve the performance and compatibility of the system when it is used for refueling vehicles that have on board vapor recovery (ORVR) systems.




In fuel dispensing systems, such as those used for delivering gasoline to the fuel tank of a vehicle, environmental protection laws require that vapors emitted from the tank during the fuel dispensing process be recovered. Fuel is customarily delivered through a nozzle via a fuel hose and vapors are recovered from the nozzle via a vapor hose that conveys the vapor to the storage tank from whence the fuel came. In what is referred to as a balanced system, the vapors are forced through the vapor hose by the positive pressure created in the vehicle tank as the fuel enters it. In other systems, referred to as assist-type systems, the vapor is pumped from the vehicle tank and forced into the storage tank by a vapor recovery system connected to the vapor hose. Currently, many fuel dispensing pumps at service stations are equipped with vacuum assisted vapor recovery systems that collect fuel vapor vented from the fuel tank filler pipe during the fueling operation and transfer the vapor to the fuel storage tank.




Recently, onboard, or vehicle carried, fuel vapor recovery and storage systems (commonly referred to as onboard recovery vapor recovery or ORVR) have been developed in which the head space in the vehicle fuel tank is vented through a charcoal-filled canister so that the vapor is absorbed by the charcoal. Subsequently, the fuel vapor is withdrawn from the canister into the engine intake manifold for mixture and combustion with the normal fuel and air mixture. The fuel tank head space must be vented to enable fuel to be withdrawn from the tank during vehicle operation. In typical ORVR systems, a canister outlet is connected to the intake manifold of the vehicle engine through a normally closed purge valve. The canister is intermittently subjected to the intake manifold vacuum with the opening and closing of the purge valve between the canister and intake manifold. A computer which monitors various vehicle operating conditions controls the opening and closing of the purge valve to assure that the fuel mixture established by the fuel injection system is not overly enriched by the addition of fuel vapor from the canister to the mixture.




Fuel dispensing systems at service stations having vacuum assisted vapor recovery capability which are unable to detect ORVR systems waste energy, increase wear and tear, ingest excessive air into the underground storage tank and cause excessive pressure buildup in the piping and underground storage tank due to the expanded volume of hydrocarbon saturated air.




Refueling of vehicles equipped with ORVR can be deleterious for both the vapor recovery efficiency of a vapor recovery system and the durability of some system components. The refueling of an ORVR equipped vehicle deprives the vapor recovery system of any gasoline vapors intended to be returned to the storage tank, typically located underground. In lieu of having gasoline vapor available, the vapor pump of an assist-type system will pump air back into the storage tank. The air pumped back into the storage tank vaporizes liquid fuel that is in the storage tank, pressurize the ullage space of the storage tank and is then vented to the atmosphere as polluting emissions.




One of the known types of vapor recovery systems that attempts to avoid these problems is the balance type of vapor recovery system. The balance system does not use a vapor pump, but simply allows the free exchange of vapor between the gasoline tank of the vehicle being refueled and the storage tank. Since the balance system does not allow air to be induced into the storage tank when refueling an ORVR equipped vehicle, the vapor growth problem is avoided and, in fact, the storage tank pressures are typically reduced by the removal of liquid and possibly vapor. The reduction in vapor flow rate when refueling an ORVR vehicle is about 100% (i.e., no vapor or air flow to the storage tank.




One known type of assist vapor recovery system attempts to avoid the storage tank pressurization problem by sensing the presence of an ORVR equipped vehicle during refueling and uses this information to turn off the vapor pump during the refueling of an ORVR vehicle. As systems ability to recognize an ORVR system and adjust the fuel dispenser's vapor recovery system accordingly eliminates the redundancy associated with operating two vapor recovery systems for one fueling operation. One example of this type of system is described in U.S. Pat. No. 5,782,275 issued to Gilbarco and hereby incorporated by reference. The reduction in vapor or air flow rate during an ORVR refueling will be 100% when the vapor pump is turned off; however, some initial run time is required for the pressure sensor to activate and turn the pump off. The particular system described in the '275 patent utilizes a hydrocarbon sensor to determine if an ORVR fueling event is occurring. If so, a signal from the sensor turns the vapor pump on/off.




Another example of an assist vapor recovery system is described in U.S. Pat. No. 6,095,204 issued to Healy and hereby incorporated by reference. The system of the '204 patent uses a pressure sensor in place of the hydrocarbon sensor to determine if an ORVR refueling event is taking place and subsequently turn the vapor pump on/off. Therefore, an overall reduction of only about 75% is typical for such a system.




Another type of known assist system utilizes a vapor flow restrictor built into the nozzle to decrease the vapor flow back to the storage tank during an ORVR refueling event. The nozzle for such a system utilizes a flexible boot to engage the filler neck of a vehicle, but unlike a balance system, an air-tight seal is prevented. If an air-tight seal were present when a vapor pump is being used in conjunction with an ORVR vehicle, relatively high vacuum levels develop within the vapor space of the nozzle. These abnormally high vacuum levels cause abnormal operation of the automatic shut-off mechanism in the nozzle. The nozzle for such a system utilizes either a check valve or holes in the boot itself to limit the amount of vacuum to which the nozzle is exposed. Such vacuum relief measures allow the vacuum level to increase to a detectable level within the nozzle and the elevated vacuum level is used to operate a flow restrictor in the vapor flow path. The exact reduction in vapor (air) flow rate during an ORVR refueling with such a system is from 25% to 78% depending on the exact configuration and fueling flow rate.




Another type of assist system is described in U.S. Provisional Patent Application Serial No. 601461,097 filed Apr. 8, 2003 and assigned to the assignee of this invention. That system utilizes an assist-type of nozzle and a balance-type flexible boot to seal against the filler neck of the vehicle being refueled. This arrangement results in relatively high vacuum levels in the nozzle vapor space. To account for those vacuum levels, the shutoff mechanism is modified. Since the nozzle boot is sealed against the vehicle's filler neck, the vapor recovery system will not ingest any air into the storage tank. The vapor flow rate will not be reduced completely 100% as with a balance system because the vapor pump will be capable of pumping some vapor from the vehicle's fuel tank. The reduction in vapor flow rate is typically about 90% with such a system.




The above-described assist vapor recovery system effectively blocks the inlet or nozzle end of the vapor hose resulting in relatively high vacuum levels in the vapor hose itself. The system described in the '204 patent does so similarly, but to a lesser degree. The vacuum levels in the vapor hose during refueling of an ORVR vehicle will be about ten times higher than the vacuum levels in the vapor hose when refueling a non-ORVR equipped vehicle. In addition, elevated vacuum levels will be present in the entire length of the vapor hose due to the drastically reduced vapor flow rate. The exterior of the vapor hose is also subjected to the fluid pressure since typically the fluid carrying hose surrounds it in a coaxial arrangement. The exterior pressure combined with the elevated interior vacuum levels presents a condition that will promote the collapse of the vapor hose tubing.




Moreover, the current trends in the industry are to increase the amount of ethanol used in gasoline fuel blends which decreases the mechanical properties of the material used in the vapor hose tubing. These factors, in combination with market movements toward single hose dispensers which increases the flexing cycle on the vapor hose tubing, result in the collapse and/or failure of the vapor hose tubing. Such problems could become systematic and present a significant issue that must be addressed.




SUMMARY OF THE INVENTION




These and other problems with known fuel dispensing and associated vapor recovery systems have been overcome with this invention. This invention maintains the same or lower vacuum levels in the vapor hose during an ORVR vehicle refueling as compared to those experienced during a non-ORVR refueling event.




The vapor recovery system of this invention includes a valve assembly contained in a housing that can be made as either a part of the end of the vapor recovery hose assembly, a separate unit that can be placed between the hose assembly and the nozzle or incorporated directly into the nozzle. The valve assembly includes a diaphragm attached to a sliding valve member and which is biased to one position by a spring. The chamber defined by the diaphragm and the housing is connected by a passageway to the vapor hose upstream from the valve assembly. The valve member intersects the primary vapor passage in the vapor hose. The valve member also has a stop to seal off a passageway connecting the vapor hose below the valve assembly to an air bleed hole.




The force of the spring on the diaphragm keeps the valve member in a first position when refueling non-ORVR vehicles so that the vapor hose is unobstructed and the air bleed hole is closed. When refueling an ORVR vehicle, the elevated vacuum levels in the primary vapor passage are communicated to the chamber. As a result, the valve member moves to a second position blocking off the vapor hose from the vacuum pump and opening up the vapor hose to the air bleed hole. The size of the bleed hole can be adjusted to work with the containment pumping action of the ORVR filler neck to maintain the desired vacuum level in the vapor hose to keep the valve cylinder in this second position. In an alternative embodiment, the diaphragm chamber is connected by a passageway to the primary vapor passage downstream from the valve member. When an elevated vacuum level causes the valve member to move to the second position, the vacuum level on the pump side of the valve will increase substantially, holding the valve cylinder in this position until the pump is stopped. In this configuration, the air bleed hole into the vapor hose could be made as large as desired, even to the point of reducing the vacuum in the vapor hose below the valve, including the nozzle vapor space, to zero. In either configuration, the reduction in the vapor flow to the storage tank will be at or near 100%.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a fueling system for a vehicle according to one embodiment of this invention;





FIG. 2

is a cross-sectional view of an assembly in a first position for use in a vapor recovery system of the fueling system of

FIG. 1

;





FIG. 3

is a view of the assembly of

FIG. 2

in a second position; and





FIG. 4

is a view of an alternative embodiment of the assembly of

FIG. 3

in the first position.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, a vehicle


10


is shown being fueled with a fueling system


12


. A nozzle


14


is shown inserted into a filler pipe


16


of a fuel tank


18


of the vehicle


10


during the fueling operation.




A fuel delivery hose


20


is connected to the nozzle


14


on one end and to a fueling system island


22


on the opposite end. The fueling system


12


includes a vapor recovery system


24


. As shown by the cut-away view of the interior of the fuel delivery hose


20


, an annular fuel delivery passageway


26


is formed within the fuel delivery hose


20


for delivering fuel by a pump


28


from an underground storage tank


30


to the nozzle


14


. A central, tubular vapor passage


32


as part of the vapor recovery system


24


is also within the fuel delivery hose


20


for transferring fuel vapors expelled from the vehicle's fuel tank


18


to the underground storage tank


30


during the fueling of the vehicle


10


. The fuel delivery hose


20


is depicted as having the internal vapor passage


32


with the fuel delivery passage


26


concentrically surrounding it.




As shown in

FIG. 1

, the underground storage tank


30


includes a vent pipe


34


and a pressure vent valve


36


for venting the underground tank


30


to the atmosphere. The valve


36


vents the tank


30


to air at about 3.0 inches H


2


O or −8.0 H


2


O.




A vapor recovery pump


38


provides a vacuum in the vapor passage


32


for removing fuel vapor during a refueling operation. The vapor recovery pump


38


may be placed anywhere along the vapor recovery system


24


between the nozzle


14


and the underground fuel storage tank


30


. Vapor recovery systems


24


utilizing a vapor recovery pump


38


of the type shown and described herein are well known in the industry and are commonly utilized for recovering vapor during refueling of conventional vehicles which are not equipped with on-board vapor recovery systems (ORVR). The vehicle


10


as shown in

FIG. 1

being fueled includes an ORVR system


40


. This invention addresses the compatibility of the fueling system vapor recovery system with ORVR equipped vehicles


10


.




The vehicle fuel tank


18


of an ORVR vehicle


10


has an associated on-board vapor recovery system


40


. These ORVR systems


40


typically have a vapor recovery inlet


42


extending into the fuel tank


18


. As the fuel tank


18


fills, pressure within the tank


18


increases and forces vapors into the ORVR system


40


through the vapor recovery inlet


42


. Alternatively, the ORVR system


40


may use a check valve (not shown) along the filler pipe


16


to prevent further loss of vapors.




As liquid fuel rushes into the fuel tank


18


during the fueling operation, fuel vapors are forced out of the fuel tank


18


through the nozzle


44


of the nozzle


14


. The vapor recovery system


24


pulls the fuel vapors through the hose


20


along the vapor passage


32


and ultimately into the underground tank


30


. This is the standard operation when fueling vehicles not equipped with ORVR systems.




According to this invention, an ORVR compatibility assembly


46


is included in the fuel system


12


so that the vapor recovery system


24


of the fueling system


12


is compatible with the ORVR system


40


of the vehicle


10


during such a fueling operation. As shown in

FIG. 1

, the ORVR compatibility assembly


46


is located on the hose


20


at the opposite end from the nozzle


14


; however, the compatibility assembly


46


can alternately be placed between the hose


20


and the nozzle


14


, incorporated directly into the nozzle


14


, or anywhere in the fueling system


12


in fluid communication with the vapor recovery system


24


.




Referring to

FIGS. 2 and 3

, the compatibility assembly


46


according to one embodiment of this invention includes a housing


48


with a primary vapor passage


50


there through and in communication with the vapor passage


32


in the hose


20


. An upstream end


52


of the primary vapor passage


50


in the assembly


46


is connected through the hose


20


to the fuel nozzle


14


and, likewise, a downstream end


54


of the primary vapor passage


50


is in communication with the storage tank


30


. For consistency herein, the end of the assembly


46


in communication with the fuel tank


18


and nozzle


14


is referred to as the upstream end


52


and the end of the assembly


46


in communication with the underground storage tank


30


is the downstream end


54


.




A valve assembly


56


is mounted for reciprocal movement in the housing


48


and intersects the primary vapor passage


50


in the assembly


46


. The valve assembly


56


includes a sliding valve member


58


having a generally cylindrical portion


60


and a valve passage


62


which allows for vapor flow through the primary vapor passage


50


when the valve assembly


56


is in a first position as shown in FIG.


2


. The sliding valve member


58


reciprocates within a bore


64


in the housing


48


to a second position as shown in

FIG. 3

in which the cylindrical portion


60


of the valve member


58


blocks or inhibits the vapor flow through the primary vapor passage


50


.




An upper, proximal end


66


of the valve member


58


is connected to a diaphragm, bellows or other expansible member


68


which is captured within a chamber


70


in the housing


48


. A plate


72


is mounted between the upper end


66


of the valve member


58


and the diaphragm


68


. A conical spring


74


is mounted between the plate


72


on the valve member


58


and an annular groove


76


in the housing


48


. The spring


74


urges or biases the valve member


58


upwardly so that the valve assembly


56


is urged toward the first position as shown in

FIG. 2. A

secondary vapor passage


78


connects the chamber


70


to the primary vapor passage


50


upstream from the valve assembly


56


as shown in FIG.


2


. In an alternate embodiment, the secondary vapor passage


78


is connected to the chamber


70


and the primary vapor passage


50


downstream from the valve assembly


56


as shown in FIG.


4


.




A terminal end


80


of the valve member


58


includes a stop


82


juxtaposed to the housing


48


. An O-ring


84


is seated on a beveled surface


86


of the stop


82


for sealing an annular pocket


88


in the housing


48


. A stem


90


projects from the valve member


58


through the pocket


88


and is connected to the stop


82


. In the first position of the valve assembly


56


as shown in

FIGS. 2 and 4

, the O-ring


84


and stop


82


are seated against the housing


48


to seal off an air bleed port


92


connected to an air bleed passage


94


. The air bleed passage


94


is in communication with the primary vapor passage


50


upstream from the valve assembly


56


. In the second position of the valve assembly


56


as shown in

FIG. 3

, the valve member


58


translates to extend the stop


82


from the sealing configuration with the housing


48


thereby opening the air bleed passage


94


for communication between the ambient atmosphere and the primary vapor passage


50


.




In operation, the force of the spring


74


on the plate


72


and diaphragm


68


keeps the valve member


58


in the first position as shown in

FIGS. 2 and 4

when refueling non-ORVR vehicles so that the primary passage


50


in the assembly


46


is unobstructed and the air bleed port


92


is closed. When refueling non-ORVR vehicles, the vapor recovery system


24


in the fueling system


12


retrieves fuel vapors from the vehicle fuel tank


18


and pumps them to the ullage in the underground storage tank


30


. When refueling an ORVR


40


equipped vehicle


10


, elevated vacuum levels in the vapor passage


32


of the hose


20


result from the vacuum pump


38


in the vapor recovery system


24


in combination with the ORVR system


40


. The elevated vacuum levels are communicated through the primary and secondary vapor passages


50


,


78


to the chamber


70


. As a result of the elevated vacuum levels (or reduced pressure) in the chamber


70


, the diaphragm


68


expands or moves within the chamber


70


as shown in FIG.


3


. The movement of the diaphragm


68


likewise moves the valve member


58


toward the second position and overcomes the bias of the spring


74


while the reduced pressure or elevated vacuum condition exists in the chamber


70


.




As a result of the movement of the diaphragm


68


and plate


72


, compression of the spring


74


and translation of the valve member


58


, the primary vapor passage


50


is blocked off because the valve passage


62


no longer provides for the flow of vapor in the primary vapor passage


50


through the assembly


46


. Moreover, the vacuum of the vapor recovery system


24


is blocked from communicating with the ORVR system


40


. The valve member


58


in the second position as shown in

FIG. 3

blocks off the primary vapor passage


50


from the vacuum pump


38


of the vapor recovery system


24


and opens up the primary vapor passage


50


to the air bleed port


92


. The size of the air bleed port


92


can be adjusted for compatibility with the containment pumping action of the ORVR filler neck to maintain the desired vacuum level in the passage


32


in vapor hose


20


to keep the valve member


58


in the second position.




As shown in

FIG. 4

, in an alternative embodiment the diaphragm chamber


70


is connected by the secondary vapor passage


78


downstream from the valve assembly


56


. As such, when the elevated vacuum level or decreased pressure in the chamber


70


causes the valve member


58


to move to the second position, the vacuum level on the downstream end


54


or pump side of the valve member


58


will increase substantially and hold the valve member


58


in the second position until the pump


38


is stopped. In the embodiment of

FIG. 4

, the air bleed port


92


into the primary vapor passage


50


could be made as large as desired and even to the point of reducing the vacuum in the passage


32


of the vapor hose


20


below the valve assembly


56


, including the nozzle vapor space to nearly zero. Nevertheless, in either embodiment of this invention reduction of vapor flow in the vapor passage


32


to the storage tank


30


would be at or near 100%.




Additional aspects of this invention include the use of a sensor (not shown) to detect an ORVR refueling vent. In one aspect, the linear motion of the valve member


58


of the ORVR compatibility assembly


46


is used as the basis for a transducer or sensor to detect an ORVR refueling event to consequently turn off the vapor pump


38


of the vapor recovery system


24


during an ORVR refueling event. The response time of the valve member


58


is quick enough that the resulting reduction in vapor (air) flow through the primary vapor passage


50


would be at or near 100%.




Moreover, this invention could be utilized in combination with an ORVR nozzle as described in U.S. Provisional Patent Application Serial No. 60/461,097 and incorporated herein by reference. The retrofit of an existing fuel system


12


to accomplish such an improvement is a simple matter of hanging a new valve and nozzle assemble in the fuel system. It should be appreciated by those of ordinary skill in the art that the retrofit of existing fuel systems is easily accomplished with the implementation and installation of an ORVR compatibility assembly


46


as described herein. Additionally, the installation of new fuel systems preferably includes an ORVR compatibility assembly


46


as incorporated into the fuel nozzle, in communication with the hose or anywhere in the vapor recovery system of the fueling system.




From the above disclosure of the general principles of the present invention and the preceding detailed description of at least one preferred embodiment, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. Therefore, I desire to be limited only by the scope of the following claims and equivalents thereof.



Claims
  • 1. An assembly for use in a fueling system in which fuel from a storage tank is pumped through a hose to a nozzle for discharge into a fuel tank of a vehicle, the fueling system including a vapor recovery system to process fuel vapors displaced from the fuel tank during fueling, the assembly comprising:a primary vapor passage adapted to be in fluid communication with the vapor recovery system; a valve assembly moveable between first and second positions, the first position permitting the uninterrupted flow of vapors through the primary vapor passage and the second position inhibiting the flow of vapors through the primary vapor passage, the valve assembly being biased toward the first position; a diaphragm mounted within a chamber and coupled to the valve assembly; a secondary vapor passage in fluid communication with the chamber and the primary vapor passage; an air bleed passage in fluid communication at a first end with the primary vapor passage upstream from the valve assembly; a stop coupled to the valve assembly and moveable between open and closed positions, the stop in the closed position sealing a second end of the air bleed passage when the valve assembly is in the first position, the stop in the open position opening the second end to ambient atmosphere when the valve assembly is in the second position; wherein when the air pressure in the chamber is reduced to a predetermined level the diaphragm and the valve assembly coupled thereto move from the first position to the second position and thereby inhibit flow in the valve assembly through the primary vapor passage and vent the primary vapor passage through the air bleed passage when the stop moves to the open position.
  • 2. The assembly of claim 1 further comprising:a housing holding the valve assembly and the diaphragm and defining at least in part the chamber.
  • 3. The assembly of claim 1 wherein the valve assembly further comprises:a valve member having a valve passage aligned with the primary valve passage and through which vapors pass when the valve assembly is in the first position; and a valve body having a bore in which the valve member is seated for reciprocal movement to and between the first and second positions.
  • 4. The assembly of claim 3 wherein the stop is mounted on a distal end of the valve member and the diaphragm is mounted on a proximal end of the valve member.
  • 5. The assembly of claim 1 further comprising:a spring located in the chamber and coupled to the diaphragm, the spring the diaphragm and valve assembly toward the first position.
  • 6. The assembly of claim 1 wherein the secondary vapor passage is connected to the primary vapor passage upstream from the valve assembly.
  • 7. An assembly of claim 1 wherein the stop and the diaphragm are coupled opposite ends of the valve assembly.
  • 8. An assembly for use in a fueling system in which fuel from a storage tank is pumped through a hose to a nozzle for discharge into a fuel tank of a vehicle, the fueling system including a vapor recovery system to process fuel vapors displaced from the fuel tank during fueling, the assembly comprising:a primary vapor passage adapted to be in fluid communication with the vapor recovery system; a valve member moveable within a bore of a valve body between first and second positions, the first position permitting the uninterrupted flow of vapors through the primary vapor passage and the second position inhibiting the flow of vapors through the primary vapor passage, the valve member having a valve passage aligned with the primary valve passage and through which vapors pass when the valve assembly is in the first position; a diaphragm mounted within a chamber and coupled to the valve member; a spring located in the chamber and coupled to the diaphragm, the spring biasing the diaphragm and valve member toward the first position; a housing holding the valve assembly and the diaphragm and defining at least in part the chamber; a secondary vapor passage in fluid communication with the chamber and the primary vapor passage upstream from the valve assembly; an air bleed passage in fluid communication at a first end with the primary vapor passage upstream from the valve assembly; and a stop coupled to the valve assembly and moveable between open and closed positions, the stop in the closed position sealing a second end of the air bleed passage when the valve assembly is in the first position, the stop in the open position opening the second end to ambient atmosphere when the valve assembly is in the second position; wherein when the air pressure in the chamber is reduced to a predetermined level the diaphragm and the valve assembly coupled thereto move from the first position to the second position and thereby inhibit flow in the valve assembly through the primary vapor passage and vent the primary vapor passage through the air bleed passage when the stop moves to the open position.
  • 9. The assembly of claim 8 wherein the stop is mounted on a distal end of the valve member and the diaphragm is mounted on a proximal end of the valve member.
  • 10. A fueling system comprising:a storage tank for storing fuel; a hose for transferring the fuel from the storage tank; a pump operably coupled to the hose for pumping the fuel through the hose; a nozzle connected to the hose for dispensing the fuel into a fuel tank of a vehicle; a vapor recovery system for processing vapors displaced from the fuel tank, the vapor recovery system including a pump for pumping the vapors from the fuel tank and a primary vapor passage in the hose through which the vapors are removed from the fuel tank; the vapor recovery system further comprising (a) a valve assembly moveable between first and second positions, the first position permitting the uninterrupted flow of vapors through the primary vapor passage and the second position inhibiting the flow of vapors through the primary vapor passage, the valve assembly being biased toward the first position; (b) a diaphragm mounted within a chamber and coupled to the valve assembly; (c) a secondary vapor passage in fluid communication with the chamber and the primary vapor passage; (d) an air bleed passage in fluid communication at a first end with the primary vapor passage upstream from the valve assembly; (e) a stop coupled to the valve assembly and moveable between open and closed positions, the stop in the closed position sealing a second end of the air bleed passage when the valve assembly is in the first position, the stop in the open position opening the second end to ambient atmosphere when the valve assembly is in the second position; wherein when the air pressure in the chamber is reduced to a predetermined level the diaphragm and the valve assembly coupled thereto move from the first position to the second position and thereby inhibit flow in the valve assembly through the primary vapor passage and vent the primary vapor passage through the air bleed passage when the stop moves to the open position.
  • 11. The system of claim 10 further comprising:a housing holding the valve assembly and the diaphragm and defining at least in part the chamber.
  • 12. The system of claim 10 wherein the valve assembly further comprises:a valve member having a valve passage aligned with the primary valve passage and through which vapors pass when the valve assembly is in the first position; and a valve body having a bore in which the valve member is seated for reciprocal movement to and between the first and second positions.
  • 13. The system of claim 3 wherein the stop is mounted on a distal end of the valve member and the diaphragm is mounted on a proximal end of the valve member.
  • 14. The system of claim 10 further comprising:a spring located in the chamber and coupled to the diaphragm, the spring biasing the diaphragm and valve assembly toward the first position.
  • 15. The system of claim 10 wherein the secondary vapor passage is connected to the primary vapor passage upstream from the valve assembly.
  • 16. The system of claim 10 wherein the stop and the diaphragm are coupled to opposite ends of the valve assembly.
  • 17. The system of claim 10 wherein the valve assembly is incorporated into the nozzle.
  • 18. A fueling system comprising:a storage tank for storing fuel; a hose for transferring the fuel from the storage tank; a pump operably coupled to the hose for pumping the fuel through the hose; a nozzle connected to the hose for dispensing the fuel into a fuel tank of a vehicle; a vapor recovery system for processing vapors displaced from the fuel tank, the vapor recovery system including a pump for pumping the vapors from the fuel tank and a primary vapor passage in the hose through which the vapors are removed from the fuel tank; the vapor recovery system further comprising (a) a valve member moveable within a bore of a valve body between first and second positions, the first position permitting the uninterrupted flow of vapors through the primary vapor passage and the second position inhibiting the flow of vapors through the primary vapor passage, the valve member having a valve passage aligned with the primary valve passage and through which vapors pass when the valve assembly is in the first position; (b) a diaphragm mounted within a chamber and coupled to the valve member; (c) a spring located in the chamber and coupled to the diaphragm, the spring biasing the diaphragm and valve member toward the first position; (d) a housing holding the valve assembly and the diaphragm and defining at least in part the chamber; (e) a secondary vapor passage in fluid communication with the chamber and the primary vapor passage upstream from the valve assembly; (f) an air bleed passage in fluid communication at a first end with the primary vapor passage upstream from the valve assembly; and (g) a stop coupled to the valve assembly and moveable between open and closed positions, the stop in the closed position sealing a second end of the air bleed passage when the valve assembly is in the first position, the stop in the open position opening the second end to ambient atmosphere when the valve assembly is in the second position; wherein when the air pressure in the chamber is reduced to a predetermined level the diaphragm and the valve assembly coupled thereto move from the first position to the second position and thereby inhibit flow in the valve assembly through the primary vapor passage and vent the primary vapor passage through the air bleed passage when the stop moves to the open position.
  • 19. The system of claim 18 wherein the stop is mounted on a distal end of the valve member and the diaphragm is mounted on a proximal end of the valve member.
  • 20. The system of claim 18 wherein the valve assembly is incorporated into the nozzle.
US Referenced Citations (37)
Number Name Date Kind
4056131 Healy Nov 1977 A
4057085 Shihabi Nov 1977 A
5035271 Carmack et al. Jul 1991 A
5040577 Pope Aug 1991 A
5141037 Carmack et al. Aug 1992 A
5197523 Fink, Jr. et al. Mar 1993 A
5285744 Grantham et al. Feb 1994 A
5537911 Ohlrogge et al. Jul 1996 A
5592963 Bucci et al. Jan 1997 A
5592979 Payne et al. Jan 1997 A
5620031 Dalhart et al. Apr 1997 A
5626649 Nanaji May 1997 A
5636667 Young et al. Jun 1997 A
5655576 Leininger et al. Aug 1997 A
5676181 Healy Oct 1997 A
5678614 Grantham Oct 1997 A
5720325 Grantham Feb 1998 A
5765603 Healy Jun 1998 A
5782275 Hartsell, Jr. et al. Jul 1998 A
5803136 Hartsell, Jr. Sep 1998 A
5843212 Nanaji Dec 1998 A
5857500 Payne et al. Jan 1999 A
5860457 Andersson Jan 1999 A
5871651 McSpadden Feb 1999 A
5944067 Andersson Aug 1999 A
5988232 Koch et al. Nov 1999 A
6059856 Ohlrogge et al. May 2000 A
6070156 Hartsell, Jr. May 2000 A
6082415 Rowland et al. Jul 2000 A
6095204 Healy Aug 2000 A
6102085 Nanaji Aug 2000 A
6103532 Koch et al. Aug 2000 A
6123118 Nanaji Sep 2000 A
6151955 Ostrowski et al. Nov 2000 A
6332483 Healy Dec 2001 B1
6334470 Healy Jan 2002 B2
6532999 Pope et al. Mar 2003 B2
Foreign Referenced Citations (1)
Number Date Country
2311768 Aug 1997 GB