The present invention relates to a vaporization device for a low-temperature liquefied gas.
Conventionally, as disclosed in Patent Documents 1 and 2 mentioned below, a vaporization device for vaporizing a low-temperature liquefied gas such as a liquefied natural gas (LNG) has been known. The vaporization device disclosed in Patent Documents 1 and 2 below includes a heat-transfer pipe panel having a plurality of heat-transfer pipes, and an upper header provided above the heat-transfer pipe panel. Each heat-transfer pipe that composes the heat-transfer pipe panel has a dual pipe structure composed of an inner pipe and an outer pipe. Through the inner pipe, a low-temperature liquefied gas that has been supplied from a LNG header and has passed through a NG header via a vent pipe flows downward. Through the outer pipe, the low-temperature liquefied gas having flown through the inner pipe flows upward. The low-temperature liquefied gas flowing through the outer pipe exchanges heat with external seawater, thereby vaporizing. The low-temperature gas that has vaporized while flowing through each of the inner and outer pipes is collected to the NG header, and is fed from the NG header to a use side. In the vaporization device disclosed in Patent Document 1 below, a NG header is under water in a seawater reservoir unit where seawater is stored, so that the NG header is prevented from being cooled by a low-temperature liquefied gas flowing via a vent pipe through an inner pipe. On the other hand, in the vaporization device disclosed in Patent Document 2 below, a seawater reservoir unit is provided so as to be in contact with an upper half of an upper header, so that the NG header is prevented from being cooled by a low-temperature liquefied gas flowing through an inner pipe. Seawater is supplied to the seawater reservoir unit from above, and the stored seawater is discharged from an intermediate part in the vertical direction.
In Patent Documents 1 and 2, the configuration is such that the NG header is heated by seawater, so that the NG header is prevented from being cooled by a low-temperature liquefied gas flowing via the vent pipe through the inner pipe. In a common LNG vaporization device, however, a low-temperature liquefied gas is supplied from a LNG header that is provided below, which does not cause the cooling of the NG header.
The configuration as disclosed in Patent Documents 1 and 2 has a problem that heating performance is not high. More specifically, the NG header can be heated by seawater stored in the seawater reservoir unit. In the vaporization device disclosed in Patent Document 1, however, seawater that has a lower temperature as having heated the NG header is continuously accumulated in the bottom of the seawater reservoir unit, and hence, the vaporization device does not have high heating performance. The device disclosed in Patent Document 2 is configured to discharge seawater from the seawater reservoir unit. This part for discharge, however, is provided in an intermediate part in the vertical direction in the seawater reservoir unit, and hence, the vaporization device disclosed in Patent Document 2 also has a problem that seawater having a low temperature is pooled in the seawater reservoir unit. Besides, as the seawater reservoir unit is able to heat only the upper half of the NG header, the heating performance exhibited by this configuration is not high, either.
An object of the present invention is to enhance heating performance when a low-temperature gas is heated by a heat-transfer pipe.
A vaporization device for a low-temperature liquefied gas according to one aspect of the present invention includes: a plurality of heat-transfer pipes into which a liquid-state low-temperature gas is introduced; an upper header in which the low-temperature gas flowing out of the plurality of heat-transfer pipes is collected; a first supply unit configured to supply the heating liquid to the plurality of heat-transfer pipes so that the heating liquid flows down along outer surfaces of the plurality of heat-transfer pipes; and a second supply unit configured to cause the heating liquid to drop over the upper header from above so that the heating liquid flows down along an outer surface of the upper header. In the plurality of heat-transfer pipes, the low-temperature gas is heated by heat exchange with the heating liquid. In the upper header, the low-temperature gas, having been heated in the plurality of heat-transfer pipes, is heated by heat exchange with the heating liquid flowing down along the outer surface of the upper header.
Hereinafter, an embodiment for realizing the present invention is described in detail with reference to the drawings.
A vaporization device for a low-temperature liquefied gas according to the present embodiment (hereinafter also simply referred to as a “vaporization device”) is a so-called open rack type vaporizer (ORV). In other words, the vaporization device according to the present embodiment causes heat exchange between a low-temperature liquefied gas supplied thereto and an external heating liquid, thereby vaporizing the low-temperature liquefied gas. The vaporization device according to the present embodiment vaporizes a liquefied natural gas (LNG). Further, in the present embodiment, principally seawater is used as the heating liquid. The vaporization device may be configured as a device that vaporizes or heats a low-temperature liquefied gas other than LNG, for example, a liquefied petroleum gas (LPG), liquid nitrogen (LN2), or the like.
As illustrated in
Each heat-transfer pipe panel 12 includes a plurality of heat-transfer pipes 20, a lower header 22 connected to lower end portions of the heat-transfer pipes 20, and an upper header 24 connected to upper end portions of the heat-transfer pipes 20. The number of the heat-transfer pipes 20 composing one heat-transfer pipe panel 12 is, for example, about several tens.
The heat-transfer pipes 20 extend in the vertical direction and are arranged in a state of being parallel with one another, as well as they are arranged on a vertical plane. Each heat-transfer pipe 20 is formed with a metal material having a high thermal conductivity, such as aluminum or an aluminum alloy.
Each lower header 22 is connected to a supply-side manifold, which is not illustrated in the drawings. To each lower header 22, LNG fed from this supply-side manifold is introduced. More specifically, a liquid-state low-temperature gas flows through the lower header 22. As is the case with the heat-transfer pipes 20, the lower headers 22 are formed with a metal material having a high thermal conductivity such as aluminum or an aluminum alloy. LNG flowing through the lower headers 22 is distributed to the plurality of heat-transfer pipes 20 connected to the lower headers 22. LNG therefore flows from below to above through each heat-transfer pipe 20, and on the way, the LNG vaporizes, thereby becoming NG.
Each upper header 24 is configured so that NG flowing out of the heat-transfer pipes 20 is collected therein, and each upper header 24 is connected to an outlet-side manifold, which is not illustrated in the drawings. The upper headers 24 are formed with a metal material having a high thermal conductivity such as aluminum or an aluminum alloy, as is the case with the heat-transfer pipes 20. NG having flown through each upper header 24 joins at the outlet-side manifold, and is fed to a use side.
The first supply unit 14 supplies seawater as heating liquid to each of the heat-transfer pipes 20 that compose the heat-transfer pipe panels 12. The seawater, flowing down along outer surfaces of the heat-transfer pipes 20, exchanges heat with LNG flowing through the heat-transfer pipes 20. The LNG in the heat-transfer pipes 20 vaporizes while exchanging heat with the seawater, thereby becoming NG.
Each first supply unit 14 is arranged between adjacent ones of the heat-transfer pipe panels 12, in the vicinities of upper ends of the heat-transfer pipes 20 that compose the heat-transfer pipe panels 12. As illustrated in
Each seawater header 30 is connected to a seawater manifold 32. Seawater that is pumped up by a pump (not illustrated in the drawings) and distributed from the seawater manifold 32 flows into each seawater header 30.
As illustrated in
The second supply units 16 supply seawater as heating liquid to the upper headers 24. The second supply units 16 are provided above the upper headers 24, respectively, so that seawater can be supplied to positions substantially right above the upper headers 24, respectively. The seawater falling down from each second supply unit 16 flows down along outer surfaces of the upper headers 24. The seawater exchanges heat with NG in the upper headers 24 while flowing down along the outer surfaces of the upper headers 24, and further flows down to the heat-transfer pipes 20. The NG exchanges heat with the seawater, thereby being heated.
As illustrated in 3, the second supply unit 16 is composed of a second trough 36. The second trough 36 is like a container formed in a box shape that is long in one direction and whose top surface is open. The second trough 36 is arranged so that the lengthwise direction thereof is parallel with the lengthwise direction of the upper header 24.
The second trough 36 is in a box shape whose cross section is rectangular, and on one of edges on the elongation side of the upper opening 36a of the second trough 36, a guide plate 36b is provided along the edge. The guide plate 36b is inclined, with the end thereof downward. The end of the guide plate 36b is positioned at such a position as to supply seawater to around right above the uppermost portion of the upper header 24. The seawater flowing over from the opening 36a flows down on the guide plate 36b, and thereafter, falls on the upper header 24.
The second trough 36 has a cross section (cross section taken in the direction orthogonal to the lengthwise direction) having an area smaller than that of the cross section of the first trough 28. Further, regarding the amount of seawater supplied to the second trough 36, the flow rate thereof is small, several to several ten percent smaller to that of the seawater supplied to the first trough 28.
A seawater header 38 is connected to a side wall 36c of the second trough 36, which is an end of the second trough 36 in the lengthwise direction. In other words, in the second trough 36, at the end of the second trough 36 in the lengthwise direction, a seawater introduction port 36d is formed. Seawater flows into the seawater header 38, and the seawater flowing through the seawater header 38 flows into the second trough 36 via the introduction port 36d. The seawater supplied to the second trough 36 may be drawn out of the seawater manifold 32.
As the introduction port 36d is formed at the end of the second trough 36 in the lengthwise direction, the second trough 36 is configured so that seawater is introduced from the side thereof. Unlike the configuration in which seawater is introduced from below, therefore, there is no pipe for introducing seawater below the second trough 36. This allows the second trough 36 to be arranged closer to the upper header 24.
As illustrated in
In the second trough 36, there are provided a support member 46 for supporting each rectifying plate 44a in the second trough 36, and an adjustment means 48 that is able to individually adjust heights of the rectifying plates 44a.
The support member 46 includes an attachment plate 46a in a shape extending in the second trough 36 in the lengthwise direction thereof, and a fixing part 46b for fixing the attachment plate 46a to the second trough 36.
The attachment plate 46a is formed in a plate-like form, and is in a perpendicular posture so as to be parallel to the side wall 36e on the elongation side (side walls extending in the lengthwise direction) of the second trough 36. A gap is formed between the lower end of the attachment plate 46a and the bottom surface of the second trough 36, so that seawater can pass therethrough.
The fixing part 46b includes a plurality of fixing rods 46c that are arranged at distances in a direction along the side wall 36e on the elongation side (side wall extending in the lengthwise direction) of the second trough 36. One end of each fixing rod 46c is fixed to a side wall 36f, which is opposed to the side wall 36e to which the guide plate 36b is mounted. The other end of the fixing rod 46c is fixed to the attachment plate 46a.
As illustrated in
In the example illustrated in
Further, in the example illustrated in
As described above, in the present embodiment, NG heated by seawater and vaporized in each heat-transfer pipe 20 is collected to the upper header 24. In the upper header 24, NG is heated by seawater that falls from above the upper header 24 and flows down along the outer surface of the upper header 24. In other words, seawater supplied from the second supply unit 16 falls from above the upper header 24 toward the upper header 24, flows down along the outer surface of the upper header 24, and thereafter flows down to the heat-transfer pipes 20. Therefore, by heating the upper header 24, such a situation that the seawater having a low temperature is retained in the upper header 24 can be avoided. Further, portions that contribute to heating in the upper header 24 can be increased. As a result, NG heating performance can be improved.
Further, in the present embodiment, seawater that is introduced from the introduction port 36d, which is positioned at an end of the second trough 36 in the lengthwise direction, into the inside of the second trough 36 flows through the inside of the second trough 36, in the lengthwise direction of the second trough 36. In the configuration in which seawater is introduced from below the second trough, the second trough has a large size in the vertical direction so as to rectify the introduced seawater in some cases. In contrast, such a problem does not occur in the configuration in which seawater is introduced from the end of the second trough 36 as is the case with the present embodiment. The second trough 36, therefore, may have a smaller size in the vertical direction.
Further, in the present embodiment, the rectifying member 44 is arranged in the second trough 36. The seawater introduced into the second trough 36, therefore, flows through the second trough 36, while being rectified by the rectifying member 44. The seawater in the second trough 36 flows over from the top (opening 36a) of the second trough 36, and falls on the upper header 24 from above. This makes it possible to suppress a problem that seawater introduced into the inside of the second trough 36 immediately flows over in the vicinity of the introduction port 36d.
Further, in the present embodiment, a plurality of rectifying plates 44a are arrayed in the lengthwise direction of the second trough 36, and each rectifying plate 44a is configured so that the height thereof can be adjusted individually. Therefore, according to the flow rate and the flow velocity of the seawater introduced into the inside of the second trough 36, the height of each rectifying plate 44a can be adjusted appropriately. This makes it possible to make the amount of seawater flowing over from the second trough 36 uniform over the entirety of the second trough 36 in the lengthwise direction.
It should be noted that the present invention is not limited to the above-described embodiment, but can be varied, improved, and the like in many ways without departing from the scope of the present invention. For example, as illustrated in
The movable gate 52 may be formed in a flat plate-like form without any aperture as illustrated in
In the above-described embodiment, the second supply unit 16 is formed with the container-like second trough 36, but the configuration is not limited to this. For example, as illustrated in
The following description gives an outline of the above-described embodiment.
(1) In the above-described embodiment, a low-temperature gas heated in each of heat-transfer pipes by heating liquid is collected to the upper header. In each upper header, the low-temperature gas is further heated by heating liquid that falls from above the upper header and flows down along an outer surface of the upper header. In other words, the heating liquid supplied from the second supply unit falls from above the upper header toward the upper header and thereafter flows down along the outer surface of the upper header. On the outer surface of the upper header, therefore, the heating liquid flows from an upper part thereof to a lower part thereof, and thereafter, flows along outer surfaces of the heat-transfer pipes above the first supply unit, thereby joining with the heating liquid from the first supply unit. This makes it possible to avoid such a situation in which heating liquid that comes to have a low temperature when heating the upper header is continuously in contact with the upper header. This improves performance of heating of the low-temperature gas. At the same time, the entirety of the surface of the upper header, as well as the surfaces of the upper parts of the heat-transfer pipes, which conventionally did not contribute to heating, can be caused to contribute to heating effectively. More specifically, in the heat-transfer pipes, heat exchange occurs between the heating liquid, falling from above the upper header and flowing down from the upper header, and the low-temperature gas. Therefore, in the upper end parts of the heat-transfer pipes also, which did not contribute to heating conventionally, heating of the low-temperature gas can be performed. This improves performance of the vaporization device for heating of the low-temperature gas.
(2) The second supply unit may have a shape elongated in the lengthwise direction of the upper header. The second supply unit may have an introduction port formed at the lengthwise-direction end of the second supply unit through which the heating liquid is introduced. In this case, the heating liquid in the second supply unit may have a flow rate of 1/10 or less as compared with that of the heating liquid in the first supply unit, and the dimension in the vertical direction and the dimension in the width direction of the second supply unit can be decreased.
(3) The second supply unit may be formed in a container form whose top is open and that has the introduction port at the end in the lengthwise direction. In the second supply unit, a rectifying member may be provided. The second supply unit may be configured so that the heating liquid introduced to the inside of the second supply unit flows through the second supply unit while being rectified by the rectifying member, and flows over from the top of the second supply unit.
In this aspect, the heating liquid introduced to the second supply unit flows through the second supply unit, while being rectified by the rectifying member. The heating liquid in the second supply unit flows over from the top (opening) of the second supply unit, falls down to the upper header from above. This, therefore, prevents the heating liquid introduced into the inside of the second supply unit from immediately flowing over in the vicinity of the introduction port.
(4) The rectifying member may include a plurality of rectifying plates that are arrayed in the lengthwise direction of the second supply unit. An adjustment means that can adjust the height of each rectifying plate individually may be provided.
In this aspect, a plurality of rectifying plates are arrayed in the lengthwise direction of the second supply unit, and each rectifying plate is configured so that the height thereof can be adjusted individually. Therefore, the height of each rectifying plate can be adjusted appropriately depending on the flow rate and the flow velocity of the heating liquid introduced into the inside of the second supply unit. This makes it possible to make the amount of the heating liquid flowing over from the second supply unit uniform over the second supply unit in the lengthwise direction.
(5) The plurality of heat-transfer pipes, the upper header, the first supply unit, and the second supply unit may be each plural in number. At the introduction port of each of the plurality of second supply units, a movable gate that can adjust an amount of inflow of a heating medium may be provided.
In this aspect, by adjusting the movable gate, the inflow of the heating medium into each second supply unit can be adjusted. This makes it possible to prevent the respective amounts of the heating liquid falling over a plurality of the upper headers from varying among the same.
(6) The second supply unit may be formed in a straightly extending pipe form, with a multiplicity of apertures formed in a pipe wall thereof.
In this aspect, the heating liquid flows into the inside of the second supply unit through the introduction port formed at an end of the second supply unit formed in a pipe form. The heating liquid flows down through the apertures formed in the pipe wall, while flowing through the inside of the second supply unit in the lengthwise direction. In this aspect, the configuration of the second supply unit can be simplified.
As described above, according to the above-described embodiment, the performance of heating of the low-temperature gas, heated by the heat-transfer pipes, can be improved.
Number | Date | Country | Kind |
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2013-080716 | Apr 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/001547 | 3/18/2014 | WO | 00 |