The present disclosure relates to a vaporization device with activation protection, and more particularly to an electronic vaporization device using two or more contact points for protecting the device from being inadvertently activated.
A vaporization device, such as an electronic cigarette or e-cigarette, has become a popular alternative to a traditional tobacco cigarette in recent years, partly for the reason that a majority of toxicants commonly found in tobacco smoke do not exist in vapor inhaled by user of the vaporization device. In addition, a vaporization device is more entertaining than tobacco as the e-liquid, a liquid mixture vaporized by the device, has thousands of flavors for user to choose from.
Since its inception in early 2000s, a modern electronic vaporization device (“EVD”) has continuously evolved in its design. Existing designs of the EVD are lighted by a start button, a microphone (MIC) sensor, or a switch. Such a configuration tends to inadvertently activate the EVD, thus leading to leakage of the vaporizable material in the EVD, and/or causing damage to the electric circuits of the EVD. Inadvertent activation may also cause fire because of the inflammation of the electric circuits and/or other parts of the EVD. The potential danger of inadvertent activation makes the EVD less reliable for frequent users compared to traditional tobacco and also makes the EVD less favorable an alternative to cigarette smokers.
In light of the above, there is a need to re-design the vaporization device to mitigate its danger of inadvertent activation.
The present disclosure relates to apparatuses, systems, and methods with respect to an EVD. More specifically, such an EVD may include two or more contact points on the outside surface of the EVD, and electric power is provided in the EVD when the two or more contact points are physically connected to an object having a resistance within a predetermined range.
In one aspect, embodiments of the disclosure provide an EVD. The EVD may include a heater for heating a vaporizable material and a compartment housing the vaporizable material, said compartment being thermally connected to the heater. The EVD may also include a power source providing electric power to the heater, said electric power being converted to thermal power. The EVD may further include two or more contact points disposed on the outside surface of the EVD. The electric power may be provided when the two or more contact points are physically connected to an object having a resistance within a predetermined range.
In another aspect, embodiments of the disclosure provide a system for providing electric power to a heater of an EVD. The system may include a power source and a power supply circuit for supplying electric power from the power source to the heater. The system may also include a detection circuit for detecting whether an object having a resistance within a predetermined range is physically connected to two or more contact points disposed on the outside surface of the EVD. The system may further include a starter circuit for turning on or turning off the power supply circuit. The starter circuit may turn on the power supply circuit when the detection circuit detects that the two or more contact points are physically connected to the object having a resistance within a predetermined range.
In a further aspect, embodiments of the disclosure provide a method for generating an aerosol with an EVD. The method may include providing a heater for heating a vaporizable material to generate an aerosol and providing a compartment housing the vaporizable material, said compartment being thermally connected to the heater. The method may also include providing a power source that provides electric power to the heater, said electric power being converted to thermal power. The method may further include providing two or more contact points disposed on the outside surface of the electronic vaporization device. The electric power may be provided when the two or more contact points are physically connected to an object having a resistance within a predetermined range.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
In some embodiments according to the present disclosure, an EVD may vaporize a vaporizable material, such as propylene glycol (PG), vegetable glycerin (VG), or flavorings, stored in a chamber of a cartridge of the device by providing heat using a heat source and/or a heater inside the device. The heat source may be powered by electricity to raise the temperature of the heater inside the device, thereby vaporizing the vaporizable material. The electricity may be provided by a power supply circuit when a detection circuit detected that an object having a resistance within a predetermined range physically connects two or more contact points disposed on the outside surface of the EVD. Here, “physically connect(ed)” or “physical connection” has the meaning that the object touches the contact points so that electricity may pass through the object and the contact points. The “predetermined range” of a resistance may include at least a range from a minimum resistance to a maximum resistance between any two parts of a human body, such as a palm and a mouth, two or more fingers, upper and lower lips, etc.
The term “contact point(s)” used throughout this disclosure is not limited to the only example of a geometric element having zero dimensions. Rather, a “contact point” according to the present disclosure may include various examples, such as a contact area, a contact bar, a contact side, etc., as long as the contact point provides a terminal for electricity to pass through. Moreover, the number of contact points according to the present disclosure may not be limited to two. More than two contact points may also be employed to increase the safety of the EVD against inadvertent connection of two contact points. In an example where three contact points are used, they may respectively touch a mouth and two fingers of a hand. In another example where four contact points are used, they may respectively touch an upper lip, a lower lip, and two fingers of a hand. Consistent with some embodiments according to the present disclosure, one or more of the contact points may be covered by a protective member (e.g., a plastic cover slightly larger than the total area of the contact point to be protected), so that the contact points may only be physically connected to the object by first removing the protective member, therefore further increasing the safety against inadvertent activation of the EVD.
The EVD according to the present disclosure may include a detection circuit that detects the physical connection between an object having a resistance within a predetermined range and two or more contact points disposed on the outside surface of the EVD. When the two or more contact points are physically connected to the object, a circuit path may be formed. Depending on the value of resistance, the current flowing in the circuit path may vary. In some embodiments, the detection circuit may be able to sense a predetermined range of current that passes through the circuit path, thus causing electric power to be provided from a power source to a heater. If the current drops below or exceeds the predetermined range, no electric power is provided to the heater. The range of current may correspond to a range of resistance of the object, for example, from 0Ω to 1 MΩ. The resistance of a human body normally ranges from 500Ω to 100,000Ω. Therefore, once the operation voltage of the detection circuit is known, the range of current detectable by the detection circuit may determine the range of resistance of an object that may trigger the provision of electric power.
Consistent with some embodiments according to the present disclosure, the EVD may optionally include an amplifier circuit for amplifying the electric signal output from the detection circuit. When the output signal from the detection circuit is too small to turn on a starter circuit, the amplifier circuit may be provided to increase the output signal and apply the increased signal to the starter circuit, so that a power supply circuit may be turned on by the starter circuit and cause the electric power to be provided to the heater.
Consistent with some embodiments according to the present disclosure, the EVD may further include a starter circuit for turning on or turning off a power supply circuit. In some embodiments, the starter circuit may include a complementary metal-oxide-semiconductor (CMOS) switch. A CMOS switch usually includes a pair of p-type and n-type metal oxide semiconductor field effect transistors (MOSFETs) and a gate electrode controlling the on/off of the CMOS switch, thus controlling the on or off of the power supply circuit. For example, when a signal is applied to the gate electrode, the CMOS switch may be turned on so that current may flow through the MOSFETs. When the signal is not applied to the gate electrode, the CMOS switch may be turned off so that current stops flowing through the MOSFETs.
In some embodiments, the starter circuit according to the present disclosure may optionally use a microphone switch (“MIC switch”). The MIC switch may include a pressure sensor or an airflow sensor. An example of the sensor compatible with the MIC switch according to the current disclosure is a LPS22HB MEMS pressure sensor designed by STMicroelectronics. The MIC switch may be used to detect the inhaling by a user of the EVD. The MIC switch may have at least two states—an ON state and an OFF state. When the MIC switch in an OFF state, the starter circuit cannot turn on the power supply circuit regardless whether a signal is applied to the CMOS switch or not. When the MIC switch is in an ON state, the starter circuit may turn on the power supply circuit when a signal is also applied to the CMOS switch. In some embodiments, one or more of pressure sensors and/or airflow sensors in the MIC switch may provide rapid responses to a certain level of airflow (e.g., a level corresponding to the airflow inhaled by an adult while puffing the EVD using his normal strength), thus turning on the MIC switch. Therefore, as an example, the EVD may start operation when a user touches the contact points while also puffing the EVD.
In some embodiments, the starter circuit may further optionally include a short-circuit protection circuit. Short circuit occurs when the electrical impedance in the circuit is very low or close to zero, which results in an excessive amount of current flowing in the circuit. The starter circuit may automatically cause an open circuit when it detects the amount of current in the circuit is above the normal operation current or close to the maximum operation current of the circuit, which is typically in the range of 0.1 A-60 A. For example, when the detected current is more than 80% of the maximum operation current, the starter circuit may cause an open circuit and cut off the current flow. Therefore, a short-circuit protection circuit adds another layer of safety to the EVD.
Consistent with some embodiments according to the present disclosure, the EVD may include a power supply circuit. The power supply circuit may be any kind of power circuit that can provide a certain level of voltage across a load that draws electric current (e.g., heater 110). In other words, the power supply circuit electrically couples the power source with the load. In some embodiments, the power source of the power circuit may be a battery. In some other embodiments, the power source of the power circuit may come from port 132 using a USB port, a mini-USB port, a micro-USB port, a USB-C port, or other types of suitable ports that provide power to the power supply circuit for supplying power to heater 110.
Consistent with some embodiments according to the present disclosure, the EVD may optionally include an adjustable timer switch for switching off the electric power supply after a certain continuous duration of lighting up the EVD. This will reduce the risk of overheating the vaporizable material or other components within the EVD that may lead to inflammation. For example, the duration may be pre-set at a maximum of 10 seconds so that the EVD will continuously work for up to 10 seconds after physically connecting the contact points with an object having resistance with a predetermined range. Upon reaching the maximum continuous duration, the operation of the EVD will be terminated by cutting off the electric power. In another example, the EVD will continuously vaporize the vaporizable material for another 10 seconds after the contact points are disconnected from the object while the user keeps puffing the EVD. In some other embodiments, the duration of the continuous heating may be adjusted by a user of the EVD according to his or her preference. For example, the user may set the duration to be no longer than a predetermined time length (e.g., 10 seconds) and adjust the duration to be, for example, 1 second, 2 seconds, 3 seconds, 5 seconds, 7 seconds, or 9 seconds. In some other embodiments, with the teaching of the present disclosure, a person of ordinary skill in the art would know how to pre-set the duration to be more than 10 seconds according to different needs.
In some embodiments, the EVD may optionally include an overall switch. When the overall switch is on, the EVD may perform the above functions. Otherwise, if the overall switch is off, the EVD may not be activated to perform any of the above functions. The overall switch may be a press button, a push button, or an up-down switch on the outside surface of the EVD. In other embodiments, the overall switch may use a piezoelectric sensor, so that the switch may be turned on or off by a pressing force beyond a predetermined level (e.g., a level equaling to a gentle touch by an adult).
EVD 100, as shown in
Consistent with some embodiments of the present disclosure, power source 130 may include a secondary lithium-ion battery housed in a battery compartment 131. It is noted that the number and the type of batteries are not limited to these embodiments.
Power source 130 may use a secondary battery that is rechargeable outside of battery compartment 131 by a battery charger (not shown). This may be done by removing the battery from a cover (not shown) near the bottom of EVD 100. Alternatively, the battery may be recharged through a recharging circuit (not shown) within EVD 100, which can be plugged into an external power source via port 132 on the outer surface of EVD 100. Port 132 may be a USB port, a mini-USB port, a micro-USB port, a USB-C port, or other types of suitable ports that provide power to the recharging circuit for the purpose of recharging power source 130. In some embodiments, port 132 may be provided on the other part of the outer surface of EVD 100, not just the location shown in
According to the present disclosure, control circuit 140 may include a detection circuit, a starter circuit, and a power circuit. In some embodiments, control circuit 140 may optionally include an amplifier circuit. In some other embodiments, the starter circuit may optionally include a MIC switch. A MIC switch may be a regular MIC switch, a condenser MIC switch, a MIC switch with a control panel, or any suitable type of MIC switch.
Consistent with some embodiments according to the present disclosure, the detection circuit may detect the physical connection between an object having a resistance within a predetermined range and two or more contact points disposed on the outside surface of the EVD. In some embodiments, the two or more contact points may include a metal contact point, an alloy contact point, a contact point of any material that can be used for detecting an object having a resistance within the predetermined range, or a contact point using a combination of these materials. When the two or more contact points are physically connected to the object, a circuit path may be formed. Thus, a predetermined range of current flowing in the circuit path may be detected by the detection circuit. The range of current may correspond to a range of resistance of the object, for example, from 0Ω to 1 MΩ. Therefore, once the operation voltage of the detection circuit is known, the range of current detectable by the detection circuit may determine the range of resistance of an object that may trigger the provision of electric power to heater 110.
In some embodiments, heater 110 may be a resistive element which generates heat when current passes through. The resistance of heater 110 may typically be within a range of 0.01Ω to 10Ω. That said, the heater type is not limited to a resistive heating element. So long as it can convert electric power to thermal power, other types of heater may be used in an EVD consistent with the current disclosure. For example, heater 110 may also include a metal body and a conductive coil (e.g. copper) capable of heating by magnetic induction when an alternate electric (AC) current passes through the coil and induces an electrical current in a metal body of the heater. The conductive coil may surround at least a part of the body of the heater.
In some embodiments consistent with the current disclosure, electric power may be transferred through power source 130 to heating element 111 of heater 110 via contacting electrodes (not shown). One of the electrodes may be a pair of electrode tabs attached to or embedded in battery compartment 131, and the other electrode may be a pair of electrode tabs attached to or embedded in the bottom portion of heater 110. When electrodes contacts with each other, a circuit for providing heat-generating current to the resistive heating element is formed.
In some embodiments, heater 110 according to the current disclosure may have a hollow structure and thus serve two functions. The first function is to heat a vaporizable material stored in compartment 120 to create an aerosol, and the second is to provide an airflow path for the aerosol to be vented outside the heater through an outlet of heater 110. The airflow path is partially formed by a chamber defined by a sidewall and at least one opening on the sidewall of heater 110 (not shown).
Consistent with some embodiments according to the present disclosure, the detection circuit may include first contact point 262 and second contact point 264. When connected by an object having a resistance within a predetermined range, first contact point 262 and second contact point 264 may form a circuit path. In some embodiments, the predetermined resistance range may correspond to a minimum resistance and a maximum resistance of a targeted part of a human body. For example, the targeted part of the human body may be the part between two fingers of a same hand. In another example, it may be the part between one finger and the mouth. In yet another example, the predetermined resistance range may correspond to two fingers of a same hand that wears a glove. If the detection circuit determines that the resistance of the object connecting first contact point 262 and second contact point 264 is within the predetermined range, it may send a signal to starter circuit 250 via its CT line, as shown in
Consistent with some embodiments according to the present disclosure, starter circuit 250 may include a CMOS switch 254. When the signal from the detection circuit is applied to the gate electrode of CMOS switch 254 (indicated by number 4), CMOS switch 254 may be turned on to allow electric power to be supplied in a power supply circuit 260 from a power source 266 to a resistive element 210.
In some embodiments, starter circuit 250 may optionally include a MIC switch 252. MIC switch 252 may serve as an added layer of safety in that the provision of electric power to resistive element 210 requires both CMOS 254 and MIC switch 252 to be turned on. In some embodiments, MIC switch 252 may be used to detect the inhaling of an airflow by a user of the EVD through a mouthpiece of the EVD (e.g., mouthpiece 121 shown in
In some embodiments, as shown in
Consistent with some embodiments according to the present disclosure, as shown in
In some embodiments, power source 266 may include one or more batteries housed in a battery compartment of the EVD. For example, power supply 262 may include an alkaline battery, a lithium-ion battery, or any other type of battery that is able to provide operation voltage of the EVD, commonly in the range of 0.1V-15V. In some other embodiments, power supply 262 may be an external power source (e.g., a portable battery) connected to the EVD via a power port on the outer surface of the EVD. Port 134 may be a USB port, a mini-USB port, a micro-USB port, a USB-C port, or other types of suitable ports that provide electricity power to power circuit 260.
In some embodiments, system 200 may optionally include an adjustable timer switch (not shown) for switching off the electric power supply after a certain continuous duration of lighting up the EVD. For example, the duration may be pre-set at a maximum of 10 seconds so that electric power from power source 266 will be continuously provided to resistive element 210 for up to 10 seconds after physically connecting the contact points 262 and 264 with an object having resistance with a predetermined range. Upon reaching the maximum continuous duration, the electric power from power source 266 will be cut off. In another example, the EVD will continuously vaporize the vaporizable material for another 10 seconds after the connection points 262 and 264 are disconnected from the object while the user keeps puffing the EVD.
In some other embodiments, the duration of the continuous heating may be adjusted by a user of the EVD according to his or her preference. For example, the adjustable timer switch may include a programable circuit and a user interface (e.g., a touch screen or one or more press buttons) for setting the duration. The user may set the duration to be no longer than a predetermined time length (e.g., 10 seconds) and adjust the duration to be, for example, 1 second, 2 seconds, 3 seconds, 5 seconds, 7 seconds, or 9 seconds. In some other embodiments, with the teaching of the present disclosure, a person of ordinary skill in the art would know how to pre-set the duration to be more than 10 seconds according to different needs.
In some embodiments, system 200 may optionally include an overall switch (not shown) so that when the overall switch is turned on, system 200 may perform the various functions described in the present disclosure. Otherwise, when the overall switch is turned off, the power supply is cut off from system 200 and no electricity may be further provided via power circuit 260.
In some other embodiments where reduced cost is desired, system 200 may not include MIC switch 352. When first contact point 362 and second contact point 364 are connected by the object having a resistance within the predetermined range, electric current passes through an electric path 390, as shown in
In some embodiments according to the present disclosure, the EVD may be integrated-bodied POD system 402. As illustrated in exemplary EVDs 401, 403, and 405 in
In some embodiments, integrated-bodied POD system 402 may further include a MIC switch (not shown in
In some further embodiments, integrated-bodied POD system 402 may have an overall switch 492 disposed on the outer body 468 of the EVD. In some embodiments, overall switch 492 may control the on/off of the power circuit and may be independent from the detection circuit or the MIC switch, if any. In some other embodiments, overall switch 492 may override the detection circuit or MIC switch, if any, and turn off the heater. Overall switch 492 may be a press button, a push button, an up-down switch, or any other configuration as long as the function of the overall switch can be achieved. For example, the overall switch may use a piezoelectric sensor, so that the switch may be turned on or off by a pressing force beyond a certain level. As illustrated in exemplary EVDs 407, 409, and 411 in
In some embodiments according to the present disclosure, the EVD may be separate-bodied POD system 404. Separate-bodied POD system 404 may include a pod 494 that contains a vaporizable material and a base 496 that contains a power source. Pod 494 and base 496 may be separated from each other, so that pod 494 may be replaced with other pods containing different vaporizable materials (e.g., different flavorings). As illustrated in exemplary EVDs 413, 415, 417, 419, 421, 423, and 425 in
Although not shown in
In some embodiments according to the present disclosure, the EVD may be large separate-bodied vaporizer 406. Large separate-bodied vaporizer 406 may include a cartridge 498 that contains a vaporizable material and a base 496 that contains a power source. Cartridge 498 may further include a mouthpiece 499 at its top end. Cartridge 498 and base 496 may be separated from each other, so that cartridge 498 may be replaced with other cartridges containing different vaporizable materials (e.g., different flavorings) or different configurations of wick or heater. As illustrated in exemplary EVDs 427, 429, 431, and 433 in
In some further embodiments, large separate-bodied vaporizer 406 may have an overall switch 492 disposed on the outer surface of base 496 of the EVD. Although not shown in
In some embodiments, the EVD may be atomizer 408. Atomizer 408 may include a mouthpiece 499 at its top end. As illustrated in exemplary EVDs 435 and 437 in
Although not shown in
It is to be contemplated that the position of all contact points, including those depicted in
In step S504, a compartment that houses the vaporizable material may be provided. The compartment may be disposed in a cartridge. The vaporizable material may include two or more of propylene glycol (PG), vegetable glycerin (VG), or flavorings. In some embodiments, the compartment may be thermally connected to the heater so that the vaporizable material housed therein may be vaporized to create an aerosol. For the purpose of this disclosure, “thermally connect(ed/s)” or “thermal connection” means that there is a flow of thermal energy between two or more components when they are connected by a path permeable to heat.
In step S506, a power source may be provided that provides electric power to the heater. In some embodiments, the power source may be an alkaline battery, a lithium-ion battery, or any other type of battery that is able to provide operation voltage of the EVD, commonly in the range of 0.1V-15V. In some other embodiments, the power source may be an external power source coupled to the heater via a port. The port may be a USB port, a mini-USB port, a micro-USB port, a USB-C port, or other types of suitable ports that provide electricity power to the heater.
In step S508, two or more contact points may be provided on the outside surface of the EVD. In some embodiments, the two or more contact points may include a metal contact point, an alloy contact point, a contact point of any material that can be used for detecting an object having a resistance within a predetermined range, or a contact point using a combination of these materials.
When the two or more contact points are physically connected to an object, a circuit path may be formed. Depending on the value of resistance, the current flowing in the circuit path may vary. A detection circuit may be provided to sense a predetermined range of current that passes through the circuit path, thus causing electric power to be provided from a power source to a heater. The range of current may correspond to a range of resistance of the object, for example, from 0Ω to 1 MΩ. If the current drops below or exceeds the predetermined range, no electric power is provided. In some embodiments, the predetermined resistance range may correspond a minimum resistance and a maximum resistance of a targeted part of a human body. For example, the targeted part of the human body may be the part between two fingers of a same hand. In another example, it may be the part between one finger and the mouth. In yet another example, the predetermined resistance range may correspond to two fingers of a same hand that wears a glove. The resistance of a human body normally ranges from 500Ω to 100,000Ω.
For an EVD according to the current disclosure to be activated, since two or more contact points need to be connected by an object having a resistance within a certain range, the inadvertent activation rate may be significantly reduced. For example, if one of the contact points is accidentally touched and/or pressed, because the other contact point is not touched and/or pressed, the EVD will not be activated. Even if both contact points are touched and/or pressed by an unintended object (e.g., clothes, bags, etc.), the detection circuit may detect that the resistance is not within the predetermined range and thus the EVD will not be activated. By reducing the inadvertent activation rate of the EVD, the safety of using the EVD may be further improved.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed devices and related apparatuses. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed devices and related apparatuses.
It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
This application is continuation of International Application No. PCT/CN2019/079860, filed on Mar. 27, 2019, entitled “VAPORIZATION DEVICE WITH ACTIVATION PROTECTION,” which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/CN2019/079860 | Mar 2019 | US |
Child | 16386256 | US |