This invention relates to irrigation sprinklers, and, more particularly, to sprinklers having a variable arc nozzle for adjusting the arcuate span of water distribution.
The use of sprinklers is a common method of irrigating areas of grass, trees, flowers, crops, and other types of vegetation. In a typical irrigation system, many different types of sprinklers may be used to distribute water over a desired area. One type of irrigation sprinkler that is commonly used is a spray head sprinkler having a nozzle that produces a fan-shaped spray projected outwardly in an arcuate pattern about the sprinkler. Typically, such spray heads are mounted on either stationary risers or on pop-up risers that are movably mounted in a housing buried in the ground. In case of a pop-up riser, the riser is retracted into the housing when the sprinkler is not in operation and extends out of the housing and above the ground when the sprinkler is in operation. There are several concerns, however, that arise when using such variable arc spray nozzles: (1) insufficient adjustability of the arcuate span of the water distribution; (2) insufficient water distribution to terrain relatively close to the sprinkler; (3) lack of a uniform water precipitation rate between arcs of different spans; and (4) lack of uniform water distribution at the edges of the distribution pattern.
First, in many instances, it is desirable to control the arcuate area over which the sprinkler distributes water. In this regard, it is often desirable to use a spray nozzle that distributes water through a variable pattern in virtually infinite arcuate settings between a full circle pattern and a very small arcuate pattern of about 5° or less.
Second, it is desirable to have a portion of the spray distributed close in to the sprinkler to avoid producing a donut-shaped watering pattern about the sprinkler. Many commercially available variable arc spray nozzles tend to distribute water in a donut-shaped pattern with little water being distributed in the region close to the sprinkler. Thus, regions that are further from the sprinkler generally receive more water than regions that are closer to the sprinkler. Accordingly, there is a need for a variable arc nozzle that provides a water distribution pattern that includes appropriate watering near the sprinkler.
Third, variable arc nozzles often generate different precipitation rates, depending on the size of the arcuate span of water distribution selected by the user. Generally, smaller arc settings tend to result in higher precipitation rates because a given amount of water is distributed over a smaller area. For example, when the size of the arc is reduced (such as from full circle to half circle), if the flow rate is not also reduced, the resulting precipitation rate will be relatively high for the reduced area of coverage. In most instances, it is highly desirable that each sprinkler in the system provide a uniform amount of water to the selected watering area so that all vegetation receives the same amount of water over a given time regardless of the arcuate span of the water distribution. Thus, there is a need for a variable arc nozzle that proportionally adjusts the flow rate through the nozzle as the arcuate span of the water distribution is adjusted by the user.
Typically, the water precipitation rate of conventional spray head sprinklers is generally not homogenous along the radius of distribution. The water precipitation rate depends on the square of the distance from the sprinkler. Accordingly, in many instances, the flow rates of nozzles are specifically set by the manufacturer to different amounts depending on the radius of coverage of the nozzle. The flow rates of nozzles designed for closer ranges of coverage, such as four, six, or eight feet, are therefore less than that for nozzles designed for more distant ranges of coverage, such as ten, twelve, or fifteen feet.
One method of decreasing flow rate is by the use of arcuate water outlet spray slots that are relatively narrow, e.g., on the order of 0.02 inches. The use of these relatively narrow slots is especially common for fan spray nozzles intended to provide a relatively close range of coverage, such as four, six, or eight feet. These narrow slots, however, are easily clogged by dirt or other debris. Thus, there is a need for variable arc nozzles that proportionally adjust the flow rate through the nozzle to avoid using narrow arcuate outlet slots that can become clogged.
Fourth, there is a need to improve the water definition and evenness at the edges of the water distribution arc. There are often irregularities and gaps at the edges of the arc. For example, while water in the central part of an arc distribution pattern is generally thrown a uniform distance from the nozzle, the water at the edges of the arc is not thrown as far. Also, even for terrain along the edges relatively close to the nozzle, there is uneven water distribution. Where multiple sprinklers are used to cover a given terrain, this unevenness at the edges results in gaps of coverage and non-uniform coverage, especially at the transition areas from one sprinkler's coverage to another and at areas close to the individual sprinklers.
The irregularities and gaps at the edges result from components of the variable arc nozzle known as edge “fins,” which are used to define the size of the water distribution arc. The gaps and irregularities at the edges of the water distribution arc generally arise from three factors associated with these edge fins. First, the fins generate frictional drag against water distributed at the edges of the pattern that is not present at the center of the pattern where there are no fins. This drag, in turn, reduces the throw distance of water at the edges of the arc distribution pattern. Second, there is a significant tangential component of water flow at the edge fins. Some of the tangential flow results from leakage between mating components of the nozzle, causing deflection of a portion of the outwardly projected flow and resulting in gaps and uneven water distribution. Third, conventional edge fins do not sufficiently channel the outwardly projected flow along the edges of the arc, again resulting in a tangential component of flow and uneven water distribution.
Accordingly, it is desirable to have a variable arc nozzle that: (1) adjusts to about any desired arcuate span of water distribution; (2) provides increased water distribution to terrain near the sprinkler; (3) provides a relatively constant water precipitation rate regardless of the size of the arcuate span of water distribution selected by the user; and (4) provides a water distribution arc with fairly even water distribution at the edges of the arc. Depending on the specific needs of the user, it may be desirable to incorporate one or more of the above features into a given variable arc nozzle. The present invention fulfills these needs and provides further related advantages.
With reference to
More specifically, the variable arc nozzle 10 includes several components with complementary surfaces in the shape of a 360 degree spiral, or helical turn or revolution, with axially offset ends. These complementary surfaces cooperate to form the upper and lower arcuate slots 90 and 92 with the same arcuate span of water distribution and which can be adjusted to virtually any arcuate span desired for irrigation. The upper arcuate slot 90 emits water from a primary outlet for watering a vast majority of the distribution pattern which is beyond that watered by the lower slot 92. The lower arcuate slot 92 emits the water from a secondary outlet for watering an area relatively close to the nozzle 10. The upper and lower arcuate slots 90 and 92 lie in the path of a first and second flow path, respectively.
As shown in
The base 20 has a generally cylindrical shape with a lower end 22 having internal threading 24 for quick and easy thread-on mounting onto an upper end of a riser having complementary exterior threading (not shown). The lower end 22 also has a grippable external surface 26 (such as a series of vertically extending ribs) to assist in holding and turning the base 20 for mounting onto the riser. An outer wall 28 extends upward from the lower end 22 of the base 20. The outer wall 28 has several locking tabs 30, protruding outwardly therefrom. The four tabs 30 are preferably spaced equidistantly about the perimeter of the outer wall 28. The tabs 30 interlockably engage the cover 60 to attach the cover 60 to the base 20.
As shown in
The collar 40 includes a radially extending, ring-like flange 42 that also has a spiral or helical turn or revolution configuration, with axially offset ends. The flange 42 preferably sits between complementary portions of the base 20 and the cover 60. More specifically, the flange 42 sits atop the edge 38 of the base 20 and underneath a spiral surface of the cover 60, as described below. The collar 40 also includes a central hub 44, which extends upwardly from the inner circular edge of the flange 42. The central hub 44 has an upper edge 48 in the shape of a spiral, or helical turn or revolution, that engages a complementary spiral surface on the underside of the deflector 80, as described below.
With reference to
The cover 60 also preferably includes a ring-like central hub 66 that defines a spiral, or a helical turn or revolution. When the base 20 and cover 60 are interlockably engaged, the complementary spiral edge 38 surfaces of the base 20, the flange 42 of the collar 40, and underside surface of the cover 60 are stacked vertically one atop another (
With reference to
Rotation of the collar 40 is preferably controlled through the use of an adjustment ring 100. The adjustment ring 100 has a knurled external surface 102 for gripping and a splined internal surface 104 for operatively engaging the collar 40. More specifically, the splined internal surface 104 interlockably engages a corresponding splined surface 50 on the central hub 44 of the collar 40. Rotation of the adjustment ring 100 therefore causes corresponding rotation of the collar 40. The adjustment ring 100 is rotatable through approximately one revolution and controls the arcuate extent of the upper and lower slots 90 and 92, which extent is preferably the same for both distant watering and close in watering.
In operation, water entering the nozzle 10 flows along a first flow path and a second flow path. The first flow path supplies water to the upper arcuate slot 90 for the distribution of water to terrain relatively distant from the nozzle 10, while the second flow path supplies water to the lower arcuate slot 92 for the distribution of water to terrain relatively close to the nozzle 10.
In the first flow path, pressurized supply water travels through the flow passages 36 of the base 20 and then flows through a flow conduit externally bounded by the central hub 44 of the collar 40 and internally bounded by the lower stem portion 83 of the deflector 80, as shown in
The spiral upper edge 48 of the collar 40 and the spiral underside surface 84 of the deflector 80 engage one another to define the arcuate extent of the upper slot 90, which determines the arcuate span of the water distribution. More specifically, the arcuate span of water distribution is determined by the position of the upper helical edge 48 of the collar 40 relative to the complementary helical underside surface 84 of the deflector 80. For example, as shown in
When the nozzle 10 is set to be totally shut off, the spiral edge 48 of the collar 40 and the complementary spiral underside surface 84 of the deflector 80 engage one another all the way around so that there is no arcuate slot 90 and the first flow path is therefore obstructed. As the collar 40 is then rotated in the clockwise direction through use of the adjustment ring 100, the upper spiral edge 48 of the collar 40 begins to traverse the helical underside surface 84 of the deflector 80. As it begins to traverse the helical turn, the collar 40 becomes spaced from the deflector 80 and the upper arcuate slot 90 begins to form between the collar 40 and the deflector 80. The arcuate extent of the upper slot 90 increases as the adjustment ring 100 is further rotated clockwise to cause the collar 40 to continue to traverse the helical turn. The adjustment ring 100 may be rotated clockwise until a stop 52 on the collar 40 engages a stop 86 on the deflector 80, preventing further rotation. At this point, the collar 40 has traversed the entire helical turn and the arcuate extent of the upper slot 90 is nearly 360 degrees. In this fully open position, water is distributed in essentially a full circle about the nozzle 10.
When the collar 40 is rotated counterclockwise through use of the adjustment ring 100, the arcuate extent of the upper slot 90 is decreased. The upper spiral edge 48 of the collar 40 traverses the helical turn in the opposition direction, progressively reducing the size of the upper slot 90. When the upper spiral edge 48 has traversed the helical turn completely, the stop 52 of the collar 40 engages the stop 86 of the deflector 80 and prevents further rotation. At this point, the upper slot 90 is closed and the first flow path through the collar 40 is again obstructed against further flow.
In the second flow path, pressurized supply water travels through the flow passages 36 of the base 20 and then flows through the lower arcuate slot 92, which is formed by the engagement of the collar 40 with the cover 60, as described more fully below. Prior to flowing through the lower arcuate slot 92, water is preferably filtered by radially extending teeth 54, preferably about 0.01 inches in length, spaced circumferentially along the outer perimeter of the ring-like flange 42 of the collar 40, as shown in
The spiral flange 42 of the collar 40 and the spiral underside surface of the cover 60 engage one another to form the lower arcuate slot 92. More specifically, the spiral ring-like flange 42 of the collar 40 engages the underside of the spiral central hub 66 of the cover 60. The interaction between these two opens and closes the lower arcuate slot 92. For example, as shown in
The spiral surfaces of the collar 40, cover 60, and deflector 80 are preferably aligned so that the angle of the lower arcuate slot 92 is the same as the angle of the upper arcuate slot 90. Thus, rotation of the collar 40 through use of the adjustment ring 100 will preferably result in the same arcuate span of water distribution for both distant and close in watering.
The closing and opening of the lower arcuate slot 92 is similar in operation to that of the upper arcuate slot 90. When in the closed position, the complementary spiral surfaces of the collar 40 and the cover 60 engage one another to obstruct the second flow path. As the collar 40 is rotated in the clockwise direction through use of adjustment ring 100, the ring-like flange 42 of the collar 40 traverses the underside of central hub 66 of the cover 60. As it begins to traverse the helical turn, the collar 40 becomes spaced from the cover 60 and the lower arcuate slot 92 begins to form between the collar 40 and the deflector 80. The adjustment ring 100 may be rotated until stop 52 on the collar 40 engages stop 86 on the deflector 80, preventing further rotation with respect to both the upper and lower arcuate slots 90 and 92. In this position, both the upper and lower arcuate slots 90 and 92 are fully open and distribute water in a full circle to terrain distant from and close to the nozzle 10, respectively. Rotation of the adjustment ring 100 in the counterclockwise direction results in the closing of the lower arcuate slot 92.
After the water flows through the lower arcuate slot 92, it is redirected generally vertically through one or more grooves 68 spaced along the inside circumference of the cover 60. The cover 60, shown in
Water flowing through the grooves 68 impacts and is redirected by the underside surface of the adjustment ring 100. The adjustment ring 100 redirects the water radially outward through the triangular flow passages 70 spaced circumferentially about the central hub 66 of the cover 60. The cover 60 preferably contains twelve such triangular flow passages 70 spaced every 30 degrees about the central hub 66, so if the lower arcuate slot 92 is open about 90 degrees, water flowing through the slot 92 will be redirected through three flow passages 70. Given the angle of impact with the cover 60 and adjustment ring 100, the redirection of water flow, and the widening of the triangular flow passages 70, a portion of the water velocity and energy in the second flow path will be dissipated, and the water exiting the triangular flow passages 70 will be distributed to terrain relatively close to the nozzle 10.
The nozzle 10 also preferably includes a bore 94, which accommodates an adjustment screw 196 (shown in
A second embodiment of the nozzle 110 is shown in
As shown in
The collar 140 of the second embodiment is shown in
As shown in
The spiral surfaces of the second embodiment provide two flow paths through the upper and lower arcuate slots 190 and 192 to distribute water relatively distant from and relatively close to the nozzle 110. For instance, in
A third embodiment of the nozzle 210 is shown in
The nozzle 210 preferably includes a base 220, a collar 240, a split ring 260, and a deflector 280. Each of the components preferably includes spiral surfaces for engaging one or more other components to allow adjustability of the arcuate span. The matched precipitation rate is provided by the introduction of one or more notches 262 on the split ring 260 into the flow path of water exiting the nozzle 210. Each notch 262 opens downward and radially outward.
As shown in
As shown in
As shown in
As shown in
As shown in
The adjustment of the arcuate span is similar to that described above for the first and second embodiments. The raised spiral edge 254 of the collar 240 and the underside surface 284 of the deflector 280 engage one another to define the arcuate extent of the slot 290, which determines the arcuate span of water distribution. More specifically, the arcuate span is determined by the position of the raised spiral edge 254 of the collar 240 relative to the complementary helical underside surface 284 of the deflector 280.
The matched precipitation rate results from the use of the split ring 260 that inter-fits with the collar 240 and the deflector 280. More specifically, as shown in
As seen in
The width and number of the notches 262 may be varied according to filtering requirements and flow demands. The width of the notches 262 is preferably sized greater than the filter size, which is preferably on the order of 0.02 inches, to avoid blockage of the notches 262. The number of notches 262 is preferably varied to accommodate the flow demand of nozzles designed for different throw radiuses with the number of notches 262 increasing as the intended throw radius increases. For example, a nozzle 210 may have 10 notches for an 8 foot radius of throw, 15 notches for a 10 foot radius of throw, 22 notches for a 12 foot radius of throw, and a continuous slot for a 15 foot radius of throw.
Initially, pressurized water flows from a source and through the flow passages 236 of the base 220. The water then flows through exposed notches 262 of the split ring 260, the number of exposed notches 262 depending on the extent of the arcuate span selected. The water then flows through the arcuate slot 290 and impacts the underside 284 of the deflector 280, which redirects the water to desired terrain at a predetermined distance about the nozzle 210.
The fourth embodiment operates in essentially the same manner as described above for the third embodiment to restrict flow and maintain a relatively constant precipitation rate. The nozzle body 316 includes internal threading 333 for mounting onto a base, such as the base 220 shown in
Pressurized water flows from a source through the nozzle body 316. Water then flows through exposed notches 362, the number of exposed notches 362 depending on the extent of the arcuate span selected by the user. As the nozzle body 316 is rotated to select the arcuate span, the number of exposed notches 362 either increases or decreases, thereby proportioning the flow. After passing through the notches 362, the water flows through an arcuate slot 390 and impacts the underside 384 of the deflector 380, which redirects the water to terrain at a predetermined distance about the nozzle 310. In the fourth embodiment, the nozzle body 316 and the deflector 380 have been designed to minimize the loss of water velocity and energy as water flows through the flow path. More specifically, the deflector 380 and nozzle body 316 have rounded surfaces 364 to reduce velocity and energy dissipation as water impacts and is redirected by these surfaces 364.
The base 420, collar 440, and deflector 480 also each include edge fins that result in more even water distribution at the edges of the arc. The edge fins collectively define the two edges of the arcuate span. More specifically, the edge fins on the base 420 and the deflector 480 cooperate to define the flow path for one edge of the water distribution arc, i.e., on the left of
One set of edge fins (the set shown on the left of
The deflector 480 has an upper edge fin 488 disposed on the spiral underside surface 484 and a lower edge fin 490 disposed on the proximate stem segment 486. As shown in
Together, the upper edge fin 488 and the lower edge fin 490 project radially outwardly from deflector 480 to define part of one edge boundary of the arcuate span. These edge fins 488 and 490 are aligned end-to-end so as to define a relatively long axial boundary to channel the flow of water exiting the nozzle 410. More specifically, the edge fins 488 and 490 extend along the flow path from the flow passages 436 in the base 420 (
This long axial boundary is further lengthened by a base edge fin 494 projecting upwardly from a rib 496 of the base 420 (
Also, as shown in
The second set of edge fins is located on the collar 440. The second set of edge fins defines the flow path for water exiting the nozzle 410 along the second edge, i.e., along the edge boundary shown in the right of
As shown in
The collar edge fins include a first collar edge fin 500 located primarily on the underside of the annular band 444 that wraps around the annular band 444 and extends into a second collar edge fin 502 located on the top of the band 444. In other words, as shown in
The first and second collar edge fins 500 and 502 extend the second boundary edge both axially and radially so that water flows upwardly along the collar edge. In the axial direction, the second boundary edge extends from just above the ribs 432 of the base 420 to the outer end of the second collar edge fin 502. In the radial direction, the first collar edge fin 500 extends the second boundary edge from the proximate stem segment 486 of the deflector 480 to a point near the outer wall 450 of the collar 440. In this manner, the first and second collar edge fins 500 and 502 reduce axial and radial bypass flow at the collar edge of the nozzle 410.
During operation, the base 420 and deflector 480 are fixed relative to the rotating collar 440. As shown in
The nozzle 410 is preferably assembled so that there is a tight interference fit to prevent radial bypass flow. More specifically, the nozzle 410 is assembled so that there is a tight interference fit between the lower deflector edge fin 490 and the internal spiral rim 456 of the collar 440. Also, the nozzle 410 is assembled so that that there is a tight interference fit between the first collar edge fin 500 and the proximate stem segment 486 of the deflector 480.
These interference fits are preferably accomplished through the use of the channel 492 adjacent to the lower deflector edge fin 490 (
The foregoing relates to preferred exemplary embodiments of the invention. It is understood that other embodiments and variants are possible which lie within the spirit and scope of the invention as set forth in the following claims.
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