Species transfer devices (e.g. regenerators, recuperators, etc.) are known to exist for many applications where recovery or transfer of species such as thermal energy is desirable. This includes applications employing turbines, fuel cells, other high-temperature machines and refrigeration type/low temperature machines as well. Traditionally, such species transfer devices have been custom designed for specific applications in order to operate at an optimum design point. Alternatively, a species transfer device designed for another application might be employed in a machine for which it was not designed to avoid cost (i.e. the custom-work cost) and where off-design-point operation is acceptable. This of course is at the expense of efficiency. Variable operation of machines also results in inefficiency with respect to the species transfer device. The foregoing has long been a problem because all of the prior-art devices employ a fixed area or mass or area and mass ratio between elements being heated and those being cooled (or other transfer regime). The only capability for variability with respect to transfer in these fixed-ratio designs is by changing the rate of element exchange. There is no capability within the prior art to change the area or mass or area and mass ratio of the species transfer device.
Disclosed herein is a variable area or mass or area and mass ratio species transfer device. The species transfer device includes: a plurality of species transfer masses. Each of the masses are actuatable independently or actuatable as a subset of the plurality of masses to reside in at least one of a first fluid stream or a second fluid stream.
At least one actuator is disposed in operable communication with the species transfer masses, capable of selectively moving one or more of the masses independently of other one or more of the masses into at least contact with the first fluid stream and into contact with the second fluid stream (or other transfer regime).
Further disclosed herein is a real-time variable area or mass or area and mass ratio species transfer device. The species transfer device includes a transfer mass, an inlet having a variable-dimension fluid-contact area with the transfer mass; and an outlet having a variable-dimension fluid-contact area with said transfer mass.
Yet further disclosed herein is a method for controlling transfer in a species transfer device. The method includes: selecting an appropriate area or mass or area and mass ratio between a portion of a variable area or mass or area and mass ratio species transfer device exposed to a first fluid and a portion of the species transfer device exposed to a second fluid; exposing one selected portion of the species transfer device to the first fluid; and exposing another selected portion of the species transfer device to the second fluid.
Referring now to the drawings wherein like elements are numbered alike in the several Figures:
The phrase ‘species transfer device’ as used herein is defined as a device that transfers heat energy (latent, sensible or both), humidity, and/or chemical species/ionic species by storing heat and/or chemical species/ionic species in or on a material (species transfer mass) received from one environment and releasing the species to another different environment. Further the terms are intended to encompass pressure or temperature swing adsorption for wanted or unwanted species including heat energy and chemical species acting as a molecular sieve. The material can be solid, porous, fibrous or cellular, and may be of any material such as polymeric material, metal or ceramic.
This disclosure relates to “active” species transfer devices, as that term is understood in the vernacular of the subject art. Active devices do not include valve driven species transfer devices, which would be considered “passive” species transfer devices. Another distinguishing characteristic of the species transfer device embodiments disclosed herein is that the average flow direction in each plenum is substantially unidirectional. Such characteristic enhances the speed at which incoming fluid contacts the species transfer mass. Active species transfer devices, due to the custom-design nature thereof, necessarily carry high price tags. Therefore, even if a particular consumer is amenable to tolerating an off-design-point operation in his particular application, the fact that the particular regenerator is not subject to bulk manufacturing, ensures the cost thereof will remain high, though lower than a unit specifically designed for the application. All machine arts that utilize species transfer devices would benefit from the species transfer device embodiments disclosed herein, which have the ability to vary the area or mass or area and mass ratio between fluid streams and the total area or mass or area and mass exposed to any fluid. Such species transfer devices are tailorable to specific applications and are mass producible, which suppresses product costs. Even greater benefits are realized, however, if the area or mass or area and mass ratio variability remains variable such that it may be varied even during operation of the dependent machine. With such capability, the regenerator is not only configurable to operate at optimum for the machine's steady-state design point but can be reconfigured continuously to optimize performance for whatever state at which the dependent machine is operating. Although most machines that utilize species transfer devices have a designed-in optimum operating state, often such machines are forced to operate in off-design-point conditions. Prior-art species transfer devices add to inefficiency of the machine already running inefficiently. The species transfer device embodiments disclosed herein eliminate the drawbacks inherent in the prior art. Yet another feature of the species transfer device disclosed herein is that because the area or the mass or both can be varied at will, the pressure drop across the device is also controllable. This means that the pressure drop can be lowered or raised at will and that the pressure drop can be maintained at a desired value while the mass fluid flow in the system is varied. It should also be noted that area and mass can be changed independently because differing materials can be used for different masses (discussed hereunder). For example, one mass could be formed from a foam ceramic with a very high surface area per cubic meter of material and another mass could be formed from a honeycomb structured material having a lower surface area per cubic meter of material. The same volumetric dimensions of these materials will have different masses.
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In fluid communication with the species transfer modules 12 are manifolds 14, 16, and 18 and 20. Manifolds 14 and 18 and manifolds 16 and 20 are in communication with each other through the intermediary of the species transfer modules 12. Each manifold pair is capable of conducting a fluid stream, and in one embodiment, each will conduct a fluid stream in opposing directions; it is noted that each can conduct in either direction, including in the same direction, and the direction could be reversed in either or both flows if desired. It is possible for such reversal to take place even during operation of the species transfer device/machine if the application called for such.
Interposed between the manifolds 14, 16, 18 and 20 and the modules 12 are seal modules 22. Seal modules 22 comprise lifting seals utilizing the concept and similar mechanization as taught in U.S. Pat. No. 5,259,444 to David Gordon Wilson, which is incorporated herein in its entirety. The seals ensure that a fluid stream directed to a certain portion of module 12, passes through that portion, enhancing efficiency of the system as do other seals but with lifting seals wear is minimized and longevity maximized. It is also anticipated that passive sliding or scraping seals could also be employed in some applications.
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Slide 54 further, in this embodiment, includes a cam 62 to assist with storage of movement energy occasioned by actuation of linear actuator 46. Cam 62 interacts with a cam follower 64, which is mounted to a lever 66. The lever 66 is pivotally connected to a support 68 mounted at the housing 40. At an opposite end of the lever 66, the lever is connected to an energy storage mechanism 70 which may comprise a spring and interface for the lever 66. Upon the movement of cam follower 64 onto a cam profile 62 (two illustrated in this figure), lever 66 transfers energy into the energy storage mechanism 70, in this illustration, spring 72. Upon subsequent movement of the slide box 42, the stored energy is reintroduced to the system through cam follower 64. Energy is stored in the spring during deceleration of slide box 42 and reintroduced during acceleration of slide box 42. This reduces power consumption of the actuator merely to that necessary to overcome the friction or hysteresis losses of the device. It is to be noted that the foregoing explanation of the actuator is but one embodiment thereof and that other mechanical, electro mechanical, electrical, magnetic, hydraulic, pneumatic, etc. means are substitutable without departing from the scope of this invention.
To minimize leakage of the fluid streams, a seal module 80 is disposed at slide box 42. Seal module 80 may be of a lifting-type seal arrangement, a scraping-type seal arrangement or a close-clearance type seal arrangement. Other seal arrangements may also be employed where applicable and sufficiently effective in reducing leaking of stream fluids for the particular application. Covers 90 are located on each longitudinal end of seal module 80 and mounted to housing 40 to complete the species transfer module 12.
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Addressing actuator 146, Cam 162 includes three profiles in this embodiment to allow for energy recovery at each potential stopping position for slide box 142. Actuator 146 is in other respects the same as actuator 46.
The seal module 180 illustrated in
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Rotors 242 are driven by actuators 213, which comprise, in the illustrated embodiment, a motor 246 having a drive wheel 250. The motor may be of any type and in this embodiment is a direct current brushless motor with encoder. The encoder helps to ensure proper alignment of the rotors 242 with the manifolds 214/218 and 216/220. Drive wheel 250 is operably engaged with a chain or belt member 252, which extends around rotor 242 and engages therewith via drive ring 260, which is operably connected to rotor 242. The drive ring may be a sprocket for a chain or belt drive hub or other equivalents and is rotationally fixed relative to rotor 242 by adhesive, press fit, integral formation, welding, etc. An idler 254 is also provided as shown in
Interposed between manifolds 214/216/218/220 and rotor module 242 are seal modules 222 having either a lifting (dynamic) or sliding/scraping (passive) seal similar to that described for use with module 12. These seals are illustrated in
In operation, one or more of the species transfer masses in rotors 242 can be moved at whatever speed/frequency is desired between two flow streams or out of either flow stream providing a high degree of variability; this is exactly analogous to the operation of the linear version as illustrated in
In yet another variability embodiment, a more conventional species transfer device such as that disclosed in U.S. Pat. No. 5,259,444 to David Gordon Wilson is modified with an adjustable area duct between the manifolds and the species transfer mass to change the area of species transfer mass exposed to the incoming flow. This means of creating variability is accomplished by varying the cross-sectional area of the manifold by telescopically widening or narrowing that manifold thereby exposing more or less area of the species transfer mass to the incoming stream. These adjustments could be done initially during set up of the device and then fixed or could be done variably during operation of the device. By employing such a device, both the amount of species transferred and the pressure drop across the species transfer device can be adjusted.
While preferred embodiments have been shown and described, modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the present invention has been described by way of illustrations and not limitation.
This application claims the benefit of an earlier filing date from U.S. Provisional Application Ser. No. 60/546,583 filed Feb. 19, 2004, the entire contents of which is incorporated herein by reference.
Number | Date | Country | |
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60546583 | Feb 2004 | US |